Date: August 19, 2021

To, Ref: RRTFM/YP01- 171/21 – 22

Mrs. Manisha Rajkumar Jadhav
M/S. YASHRAJ PLASTIC
Add: At Post Bahirewadi, Tal. Panhala, District
Kolhapur 416113
Mob No. +91 9673387575
Email Id: [email protected]

TECHNO COMMERCIAL OFFER FOR THERMOFORMING

RRTFM 50/35-2S SERVO MACHINE
Thermoforming Machine model : RRTFM 50/35 –2S

Type : 2 Servo Mechanism

Raw material : PP/HIPS/PET Roll Sheets

Finished Products : Containers, Trays, Cups, Glasses, Boxes, Lids Etc

(Disposable)

Dry cycle (max) : 60 cycles/min

(Actual cycles/min. , On load –depends on material, thickness
& product design)

Running cycle (Max.) : Up to 40 Cycle/ min.

(Depends on product design & Sheet Thickness)

Sheet width with PP : 380- 540mm

Forming width with PP : Max 540 mm

Transport length : Max 360-380 mm

Sheet thickness : 0.27 mm – 1.8mm for PP

0.2mm – 1.8mm for HIPS
0.2 – 1.2 mm for PET

Maximum draw depth : 135/150

Forming area : 500 mm x 350 mm

Mould cutting force : 18ton

R. R. Plast Extrusions Pvt. Ltd. Office: 403/404, 4TH FLOOR, DILKAP CENTER, SAKI NAKA, ANDHERI (E), MUMBAI-72,
TEL: +91 – 22 – 28568282 / 8289 / 8291 TEL - FAX: +91 – 22 – 28509603 E-mail: [email protected], [email protected] Page 1
Web index drive : Ac Servo

Plug Movement : Pneumatic

Platen drive : Ac Servo

Unwinder system : 0.37kw Ac Motor

Trim winder : 0.18kw Ac Motor

Top / Bottom heating load : 25kw /21kw

Heating zones : 7 zones

Heating Element In Each Zone : 7 no. (Top) / 6 no. (Bottom)

Connected load/ Consumed load : 65 kw / 33kw (Max. 50% of total load)

Size of the Machine/ Weight : 7.5m (l) x 4m (w) x 2.5m (h)/ 4 ton (approx.)

Piercing Heating Arrangement : Provided on both side of chain entry guide.

WE BELIEVE IN QUALITY
 WORLD CLASS COMPONENT MAKE

 WORLD CLASS MACHINE

1. Pneumatics : SMC, Japan

2. Touch Screen : Fuji /Schendler
3. AC Servo Motor & PLC : Baumuller ,Germany
4. Geared Motors : Transtecno, Italy
5. All Electricals : Siemens
6. Infrared Ceramic Heaters : Ceramix Brand, Ireland
7. PID Temp Controller : I Therm, Taiwan.
8. SSR : Unison, India.

R. R. Plast Extrusions Pvt. Ltd. Office: 403/404, 4TH FLOOR, DILKAP CENTER, SAKI NAKA, ANDHERI (E), MUMBAI-72,
TEL: +91 – 22 – 28568282 / 8289 / 8291 TEL - FAX: +91 – 22 – 28509603 E-mail: [email protected], [email protected] Page 2
 MACHINE IMAGE OF THERMOFORMING – SERVO

NOTE
The machine image is just for reference
(color & appearance can be change)

R. R. Plast Extrusions Pvt. Ltd. Office: 403/404, 4TH FLOOR, DILKAP CENTER, SAKI NAKA, ANDHERI (E), MUMBAI-72,
TEL: +91 – 22 – 28568282 / 8289 / 8291 TEL - FAX: +91 – 22 – 28509603 E-mail: [email protected], [email protected] Page 3
BASIC ASSUMPTIONS FOR SERVO THERMOFORMING

 Machines are designed for electrical supply to be 415 V ± 5%, 50 Hz, but could be suited to other power
ratings as well. In case of large supply voltage fluctuations, the use of voltage stabilizer is a must.

 The specified optimum performance can only be achieved in proper commercial set- up and few hours of
stable running of the machine.

 The output speed and quality both greatly depends upon quality of the sheet and residual stresses in the
sheet, accuracy of the mould, volume of the thermoformed container and number of cavities in the mould.

 Actual speed depends upon polymer of which sheet is made of thickness of the sheet, dimensions and
complexities of mould, ambient and processing conditions.

 Maximum speed is only indicative of machine's mechanical design capabilities to operate at that speed

 The narrower or untrimmed sheet widths should not be fed to the thermoformer which may invite
extensive maintenance in chain guide rail of the thermoformer.

 Due to constant up-gradation and improvement in our machines, we reserve the right to alter specifications
without prior notice. It is possible that the machine covered by this quotation is different from the one
supplied earlier in terms of design and brands of input.

INTRODUCTION TO THERMOFORMERMING MACHINE

 The RRTFM 50/35-2S Servo is a Two axis Servo mechanism Roll Feed Trim-in-Place high speed, fully
automatic thermoforming machine, The speed of this machine is 60 cycles/min

TECHNICAL SPECIFICATIONS FOR EQUIPMENTS:-

1) UNWINDING STATION

1. Sheet unreeling device can hold sheet rolls upto 700 mm diameter and 540 mm width.

2. Nip rolls are driven through 0.37 kW AC geared motor for maximum take-off speed of 20m/min.

3. A special type limit switch is provided for switching on/off the geared motor automatically
depending on the sheet reserve.

R. R. Plast Extrusions Pvt. Ltd. Office: 403/404, 4TH FLOOR, DILKAP CENTER, SAKI NAKA, ANDHERI (E), MUMBAI-72,
TEL: +91 – 22 – 28568282 / 8289 / 8291 TEL - FAX: +91 – 22 – 28509603 E-mail: [email protected], [email protected] Page 4
 2) MAIN FRAME A N D SHEET T R A N S P O R T ASSEMBLY

PIERCING HEATING UNIT

1. The transport feed is by duplex chain carrier driven by heavy duty Servo motor and Index

length is adjusted through HMI.

2. Servo Motor with a position controller drives the transport chain as pr set transverse and synchronous
with the forming cycle.

3. Drive shaft with sprocket is coupled directly to the indexing mechanism for better indexing accuracy

4. The sheet transport system is mounted on a frame made by Square pipe and channel.

5. A hand wheel and a handle are provided to adjust the guide rails to suit the sheet width.

6. Two adjustable chain guide rails incorporating 1/2 " duplex spiked chain, index the material through the
heating zone into the forming tool.

7. Preheating Unit for sheet piercing for smooth indexing of sheets, better life of chain track and additional
safety by avoiding polymer chips falling on heater bank.

8. The guide rails of transport unit are water cooled in Heater area.

9. Necessary guide rollers are provided for smooth transport of the sheet.

10. Pneumatic piping and cooling water piping are neatly arranged connecting solenoid operated control
valves and regulators of reputed make.

11. The main air tank is mounted on the die-piller to store compressed air for the machine and
forming assembly respectively which ensures constant air flow throughout the cycle.

12. Central lubrication system is provided to lubricate all joints & change periodically.

R. R. Plast Extrusions Pvt. Ltd. Office: 403/404, 4TH FLOOR, DILKAP CENTER, SAKI NAKA, ANDHERI (E), MUMBAI-72,
TEL: +91 – 22 – 28568282 / 8289 / 8291 TEL - FAX: +91 – 22 – 28509603 E-mail: [email protected], [email protected] Page 5
 3) HEATING SYSTEM

1. The trays can be slid pneumatically through selector switch.

2. One heating tray is provided above the sheet and one below the sheet.

3. Heating tray incorporate infrared ceramic heaters mounted on specially designed reflectors. A special
insulation is provided on the tray to eliminate heat loss.

4. Upper tray incorporates 7 X 7 heating elements of reputed make divided into 7 zones, controlled by 7
common temperature controllers (heating load = 25 kW).

5. Lower tray incorporates 7 X 6 heating elements of reputed make. (heating load = 21kW)

6. Total heating load = 46 Kw

4) FORMING STATION WITHOUT MOULD

1. Frame is made of heavy steel plates with 4 guide pillar sets and is stress Relieved.

2. On the die pillar AC servo motor coupled with gearbox and crank mechanism is mounted as drive to the
bottom platen

3. Pneumatic operated plug : Pneumatic System is provided to move the plug and rod assembly.

4. Consists of a stationary upper platen and a crank operated lower platen. Tool mounting lower frame slides
on long guide bushes over vertical pillars.

PLATEN CRANK MECHANISM

5. Crank is made of special alloy steel heat-treated and accurately machined for precise operation of forming
and punching.

6. Crank shaft is dynamically balanced for vibration-fee operation

R. R. Plast Extrusions Pvt. Ltd. Office: 403/404, 4TH FLOOR, DILKAP CENTER, SAKI NAKA, ANDHERI (E), MUMBAI-72,
TEL: +91 – 22 – 28568282 / 8289 / 8291 TEL - FAX: +91 – 22 – 28509603 E-mail: [email protected], [email protected] Page 6
 7. A digital adjustment of the lower platen adjusts the cutting depth of the tool through HMI.

8. Combined forming and punching type tools are used.

9. Forming cum cutting operation is driven by servo motor for high speed operation,

10. Centralized lubrication system for die pillar assembly is provided.

5) SCRAP REELING UNIT

SCRAP WINDING UNIT

a) Mounted on a sturdy forming die pillar.

b) Two heavy duty plumber block bearings are provided for smooth operation.

c) 0.18kw AC geared motor is provided to drive the scrape reeling unit.

d) A constant torque clutch is provided to achieve uniform winding tension.

e) The wound rolls can easily be removed from the winding shaft.

6) CONTROL PANEL WITH PLC TOUCH SCREEN OPERATION

TOUCH SCREEN SIZE : 7”

ELECTIRC CONTROL PANEL 7 INCH TOUCH SCREEN

R. R. Plast Extrusions Pvt. Ltd. Office: 403/404, 4TH FLOOR, DILKAP CENTER, SAKI NAKA, ANDHERI (E), MUMBAI-72,
TEL: +91 – 22 – 28568282 / 8289 / 8291 TEL - FAX: +91 – 22 – 28509603 E-mail: [email protected], [email protected] Page 7
 1. Made from Power coated cabinet, the control panel is stand-alone free floor mounting type.

2. Fabricated dust and vermin proof.

3. Consists of following electrical controls with fully automatic sequential operation of machine with 7” inch
touch screen with specially designed drivers for seamless integration & faster communication.
a) Starting of main motor and other motors.
b) Digital auto tuned PID temperature controllers with solid state relay output and ammeters
c) Programmable forming cycle timing system.
d) Safety inters locks.
e) Emergency stop.
f) Mains switch voltmeter and ammeter.
g) Product counter

4. Necessary fuse units, MCSs, contactors, relays, ammeters, etc. are provided.

5. Standard length of different cables from panel to machine as per our GA drawing is included in the standard
scope of supply.

6. Outputs for ancillaries are not included in the panel and the same is buyer's scope of supply.

7) CHILLER 5TR – 1NO.

8) AIR COMPRESSOR 15HP – 1NO.

9) THERMOFORMING MOULD – 1SET

R. R. Plast Extrusions Pvt. Ltd. Office: 403/404, 4TH FLOOR, DILKAP CENTER, SAKI NAKA, ANDHERI (E), MUMBAI-72,
TEL: +91 – 22 – 28568282 / 8289 / 8291 TEL - FAX: +91 – 22 – 28509603 E-mail: [email protected], [email protected] Page 8
BUYER'S SUPPLY
(These are only indicative)

1. 10 - 12TR chilling plant for water circulation. However, the capacity of chilling plant greatly depends upon
mould, sheet material, thickness and shape of the article to be thermoformed.

2. Compresses air 110 cfm,4.5 bar pressure with Air dryer & 500 Ltr Air receiving tanks will be supplier.
(Air compressor @ 18.75kw capacity will suitable)

3. Power supply with main distribution panel to cover full installed load with mains indications, 415 V ± 5
%, or three phase, 50 Hz, cables laid up to control panel.

ESSENTIAL SPARES WILL BE SUPPLIED WITH

THE THERMOFORMING MACHINE
Sr.N0. Description Qty
1 Temperature Controller 1No
2 MCB 1No
3 SSR 1No
4 Heating Element with TC 2Nos
5 Heating Element Without TC 2Nos
6 Proxy Sensor 1No
7 Tool Kit 1 Set

R. R. Plast Extrusions Pvt. Ltd. Office: 403/404, 4TH FLOOR, DILKAP CENTER, SAKI NAKA, ANDHERI (E), MUMBAI-72,
TEL: +91 – 22 – 28568282 / 8289 / 8291 TEL - FAX: +91 – 22 – 28509603 E-mail: [email protected], [email protected] Page 9
 COMMERCIAL OFFER FOR THERMOFORMING RRTFM-50/35-2S SERVO MACHINE

RATE / UNIT AMOUNT

SR. NO. DESCRIPTION QTY.
PLASTIC EXTRUSION MACHINERY & EQUIPMENT

1 Thermoforming RRTFM-50/35-2s Servo Machine 1Set 22,00,000 22,00,000

2 Chiller – 5TR 1No. 2,86,000 2,86,000
3 Air Compressor 15HP 1No. 3,59,000 3,59,000
4 Thermoforming Mould 1Set 5,00,000 5,00,000

SALES TERMS & CONDITIONS

1. TECHNICAL: Since our product undergoes continuous evolution, we reserve rights to modify
performance figures, data – specifications etc. quoted, without prior intimation.

2. PRICES: Ex-works, UN – Packed, transportation will be charged extra as actual.

3. PAYMENT CONDITIONS:
a) 50% Advance inclusive GST With Purchase order,
b) 25% 2nd advance inclusive GST before 15 days of trial &
c) Balance After Successful trial & Testing of Machine at RR’S site Against Proforma Invoice.

4. TAXES: All applicable taxes will be borne by the customer,

A) For Intrastate (Within Maharashtra)– CGST (9%) + SGST (9%)
B) For Interstate (Out of Maharashtra) – IGST (18%)

 In case Gross value of the Goods & Services exceeds Rs.50,00,000/- thereafter 0.10% TCS
(u/s. 206 as per Income Tax Act, 1961.) will be applicable & borne by the customer.

5. DELIVERY: 12-14 weeks from the date of receipt of confirmed order and 50% advance
payment whichever is later. Delivery of the machine will be done once the buyer is satisfied
with the performance of the machine during the trial & only if all balance amounts is cleared.
We will start the packing of Machine immediately after the receipt of final payment & it will
take at least 4days to deliver the machine. If machine is not picked up within 7days from the
date of successful trial then RRP will take another 60 Days for next Delivery schedule & divert
the machine to other customer if possible or RRP will charge godown hiring charges @ Rs.
5000/sq.mtr/month & interest for the amount invested @ 2% per month.

6. PACKING: Crate packing @ 2% extra cost & Suitable Packing @ 1% extra cost & Flexible
Packing – 0.5%. Supplier suggests for packing as supplier is not responsible for any damage
during transit. Machine should be in unpacked condition when our engineer visits buyer’s site
for installation.

R. R. Plast Extrusions Pvt. Ltd. Office: 403/404, 4TH FLOOR, DILKAP CENTER, SAKI NAKA, ANDHERI (E), MUMBAI-72,
TEL: +91 – 22 – 28568282 / 8289 / 8291 TEL - FAX: +91 – 22 – 28509603 E-mail: [email protected], [email protected] Page 10
 7. INSURANCE: Insurance is compulsory, as supplier will not be responsible for any damage to the
machinery during the transit.

8. FORMS: Seller will generate E-waybill.

9. CANCELLATION OF ORDER: Order once placed will not be subsequently cancelled for any
reason whatsoever. In the case of orders being cancelled the entire amount of the advance will
be forfeited

10. ERECTION AND COMMISSIONING:

a) Our service engineer will supervise erection, installation and commissioning of the plant.
b) All To & Fro, Lodging & Boarding charges has to be borne by the buyer.
c) Buyer will have to provide all necessary tools, material, skilled and unskilled labour for erection
and commissioning at buyers expense.
d) Rs. 5000/day/engineer for his visit (Starting from the day engineer leaves from Mumbai till he
is back in Mumbai).

Note: Any Engineer If Required For Any Outsourced Material Then Additional Charges
Will Be Applicable As Per Their Company Policy. These Charges Will Include Their
Service Charges, All To & Fro Local Conveyance Expenses & Lodging & Boarding Charges

11. TRIALS: Trial Will Be Conducted Only After Receipt Of 75% Amount To Our A/C. We will have
to conduct trial to establish the performance of the plant. Material required for such trails will
have to be supplied by the buyer at buyers own cost. Electricity, water and labour charges
consumed for this will be charged extra (as actual). Material quantity shall be informed later to
run the machine. Trial report has to be signed and stamp by the buyer to indicate the
satisfaction of the buyer.

12. WARANTEE: 12 months from date of supply, against manufacturing defects. For all bought out
items, we will provide the warrantee cards of the sources directly.

13. VALIDITY OF QUOTATION: 30 days from date of issue and thereafter it will be subject to our
confirmation.

14. JURISDICTION: Subject to Thane-Rural Jurisdiction.

R. R. Plast Extrusions Pvt. Ltd. Office: 403/404, 4TH FLOOR, DILKAP CENTER, SAKI NAKA, ANDHERI (E), MUMBAI-72,
TEL: +91 – 22 – 28568282 / 8289 / 8291 TEL - FAX: +91 – 22 – 28509603 E-mail: [email protected], [email protected] Page 11