Untitled
Untitled
Untitled
2
3
There is a wide range of quality definitions – depending on the perspective. From
the customer perspective via excellence models through to quality standards like
the ISO 9001, those definition have the following essence in common:
4
Quality definitions alone have no specific meaning unless you enrich them with
the customers perspective. Furthermore everyone has a different understanding
and attitute to quality, since every customer has different requirements. Only if
the indivual requirements are met, qualit y can be assured. Basically, there are
various perceptions resp. mindsets about quality:
• Situational quality
• Quality based on personal experience
• Quality as a brand
• Quality as a passing grade
• Quality because of zero defects
• Quality just because of perfection
5
Even if quality management is basically focusing on meeting final customers
requirements, there are internal customers as well. The focus should therefore be
on the customer, independent if its an external or internal customer. For this
purpose, the customer needs to be defined for the present situation.
Internal customers are typically located inside the organization and are
represented by
• subsequent process stakeholders
• other divisions
• persons
• etc.
6
Due to several influencing factors, quality management is getting more and more
important for todays organizations. The main goal, to fulfill customer
requirements, is getting harder to achieve, since (mainly) external factors carry a
lot of complexity, such as:
• Globalization
• The world economy is becoming increasing global in character
• Globalization leads to an increased competition on the markets, since
organizations in low-wage countries can produce products at lower
costs
• Benchmarking with organizations from all over world in terms of highest
quality
• Changing customers
• Many markets are actually changing from a vendor market to a buyer´s
market which leads to an increased powerful position at the customers
end
• Customers requirements and according products are getting more
individually. Therefore production processes are getting more complex
• This fact let the product range becoming more diverse and complex. In
order to resist, organizations must increase their product portfolio
7
without giving up the standardization.
7
8
Quality management has changed over time in it´s philosophy and scope. From
pure quality inspection and quality control to a preventive and holistic approach
(TQM) to integrated management systems.
9
10
W. Edwards Deming (statistician) can be seen as the founder of the quality
movement. On one the reasons for his outstanding work is that his was by far
the most transformational vision. Deming saw the need for a total transformation
of management practices, since he saw management as the root cause for
almost 80% of all organizational problems. Deming has summarized his concepts
and principles in a series of fourteen points and seven deadly diseases.
11
Armand Feigenbaum
Armand Feigenbaum, a former manager of manufacturing operations and quality
control for GE, has contributed significantly to the worldwide quality movement by
developing the approach that the responsibility for quality extends well beyond
the manufacturing department. He developed the concept that quality in
manufacturing could not be achieved if the products were poorly designed,
inefficiently distributed, incorrectly marketed, etc.
Kaoru Ishikawa
Kaoru Ishikawa was a Japanese professor, advisor and motivator with respect to
the innovative developments within the field of quality management. He is best
known for the development of the fishbone diagram, which is also known as the
“Ishikawa diagram“. This type of root cause analysis is still used in many
organizations for making root-cause analysis or taking concrete actions in which
the root cause of the problem is identified. Ishikawa is also called the
“grandfather” of the quality circle since he developed this concept.
12
Total Quality Management (TQM) is an enhancement to the traditional way of
doing business. It is a proven technique to guarantee survival in world-class
competition. Only by changing the actions of management will the culture and
actions of an entire organization be transformed.
Analyzing the three words, we have
• Total: Made up of the whole
• Quality: Degree of excellence a product or service provides
• Management: Act. art, or manner of handling, controlling. Directing. etc.
13
Customer-focused
The customer ultimately determines the level of quality. No matter what an
organization does to foster quality improvement—training employees, integrating
quality into the design process, upgrading computers or software, or buying new
measuring tools—the customer determines whether the efforts were worthwhile.
Process-centered
A fundamental part of TQM is a focus on process thinking. A process is a series
of steps that take inputs from suppliers (internal or external) and transforms them
into outputs that are delivered to customers (again, either internal or external).
The steps required to carry out the process are defined, and performance
measures are continuously monitored in order to detect unexpected variation.
Integrated system
14
An integrated business system may be modeled according to the ISO 9000
standard. Every organization has a unique work culture, and it is virtually
impossible to achieve excellence in its products and services unless a good
quality culture has been fostered. Thus, an integrated system connects business
improvement elements in an attempt to continually improve and exceed the
expectations of customers, employees, and other stakeholders.
Continual improvement
A major thrust of TQM is continual process improvement. Continual improvement
drives an organization to be both analytical and creative in finding ways to become
more competitive and more effective at meeting stakeholder expectations.
Communications
During times of organizational change, as well as part of day-to-day operation,
effective communications plays a large part in maintaining morale and in
motivating employees at all levels. Communications involve strategies, method,
and timeliness.
14
Cost of quality (COQ) is a framework to identify and categorize costs of products
and service related to their output quality. The main goal of this approach is to
minimize the total costs of quality.
In general, we distinguish between costs of good quality (conformance) and costs
of poor quality (non-conformance). The point of time where a possible failure
becomes visible or influences the functionality of the product, makes the
difference between the cost types.
• Detecting activities or
Costs associated with the test and inspection of products after production and
before shipment
• Remediating activities
Costs associated with the failure of a defective product
15
Cost of poor quality
The costs associated with providing poor quality products, which are not meeting
customer requirements. Poor quality can be divided into
• Internal failure costs
Costs associated with defects found before the customer receives the product
e.g. acceptance test, outgoing material check
• Prevention costs
Costs associated with activities that prevent the occurrence of failures –
16
usually early in the product development process
e.g. product requirements definition, Poka Yoke, FMEA, quality planning &
assurance, training
16
17
Source: https://www.theguardian.com/business/2010/jan/29/timeline-toyota-
recall-accelerator-pedal
18
19
This graph shows that a higher effort on preventive actions can lead to a
decrease in appraisal and failure costs. By this, less failures will occur on the end
of the value chain. Because of the fact, that defective products are much more
cost intensive because of follow-up costs, the total savings could be increased if
preventive actions are continuously performed.
20
Quality management comprises all activities within an organization related to
achieving the desired quality level. While „total quality management“ is more a
theoretical philosophy and holistic approach, quality management represents a
framework with applicable methods, tools and systems for establishment within
the organization.
The quality policy defines the overall purpose and alignment of the organization.
It has to be issued by the management according to ISO 9000 requirements.
Quality assurance has the aim to create confidence and convince stakeholders,
21
that all quality requirements are fulfilled.
21
Customer focus
Sustained success is achieved when an organization attracts and retains the
confidence of customers and other interested parties. Every aspect of customer
interaction provides an opportunity to create more value for the customer.
Understanding current and future needs of customers and other interested
parties contributes to sustained success of the organization.
Leadership
Creation of unity of purpose and direction and engagement of people enable an
organization to align its strategies, policies, processes and resources to achieve
its objectives.
Engagement of people
To manage an organization effectively and efficiently, it is important to involve all
people at all levels and to respect them as individuals.
Recognition, empowerment and enhancement of competence facilitate the
engagement of people in achieving the organization’s quality objectives.
Process appoach
The quality management system consists of interrelated processes.
Understanding how results are produced by this system enables an organization
22
to optimize the system and its performance.
Improvement
Improvement is essential for an organization to maintain current levels of
performance, to react to changes in its internal and external conditions and to
create new opportunities.
Relationship management
Interested parties influence the performance of an organization. Sustained
success is more likely to be achieved when the organization manages
relationships with all of its interested parties to optimize their impact on its
performance.
22
23
24
The model of a process-oriented QMS as shown above, illustrates that
customers‘ requirements, the needs and expectations of relevant interested
parties along with the organization and its context plays a significant role in
defining requirements as input. The output of the processes is the result of the
QMS that includes products and services the organizations provides, which
should result in customer satisfaction.
25
26
27
28
29
30
31
32
33
An integrated management system (IMS) combines multiple management
system standards to which an organization is following.
34
35
Business Excellence is often described as outstanding practices in
managing the organization and achieving results, all based on a set of
fundamental concepts or values.
These practices have evolved into models for how a world class organization
should operate. These models have been developed and continue to evolve
through extensive study of the practice and values of the world’s highest
performing organizations.
Many countries have developed their own models and use these as frameworks
to assess and recognize the performance of organizations through awards
programs.
36
The EFQM Excellence Model is a non-prescriptive framework for organizational
management systems, promoted by EFQM and designed for helping
organizations in their drive towards being more competitive. Regardless of sector,
size, structure or maturity, organizations need to establish appropriate
management systems in order to be successful and competitive.
37
EFQM fundamental concepts:
38
Excellent organizations generate increased value and levels of performance
through continual improvement and systematic innovation by harnessing the
creativity of their stakeholders.
Excellent organizations have leaders who shape the future and make it happen,
acting as role models for its values and ethics.
Excellent organizations are widely recognized for their ability to identify and
respond effectively and efficiently to opportunities and threats.
Excellent organizations achieve sustained outstanding results that meet both the
short and long term needs of all their stakeholders, within the context of their
operating environment.
38
ENABLERS:
LEADERSHIP
Excellent organizations have leaders who shape the future and make it happen,
acting as role models for its values and ethics and inspiring trust at all times.
They are flexible, enabling the organization to anticipate and reach in a timely
manner to ensure the on-going success of the organization.
STRATEGY
Excellent organizations implement their Mission and Vision by developing a
stakeholder focused strategy. Policies, plans, objectives and processes are
developed and deployed to deliver the strategy.
PEOPLE
Excellent organizations value their people and create a culture that allows the
mutually beneficial achievement of organizational and personal goals. They
develop the capabilities of their people and promote fairness and equality. They
care for, communicate, reward and recognize, in a way that motivates people,
builds commitment and enables them to use their skills and knowledge for the
benefit of the organization.
39
PARTNERSHIPS & RESOURCES
Excellent organizations plan and manage external partnerships, suppliers and
internal resources in order to support their strategy, policies and the effective
operation of processes. They ensure that they effectively manage their
environmental and societal impact.
RESULTS:
CUSTOMER RESULTS
Excellent organizations achieve and sustain outstanding results that meet or
exceed the need and expectations of their customers.
PEOPLE RESULTS
Excellent organizations achieve and sustain outstanding results that meet or
exceed the need and expectations of their people.
SOCIETY RESULTS
Excellent organizations achieve and sustain outstanding results that meet or
exceed the need and expectations of relevant stakeholders within society.
BUSINESS RESULTS
Excellent organizations achieve and sustain outstanding results that meet or
exceed the need and expectations of their business stakeholders.
39
40
41
42