NORDMANN

ENGINEERING

Nordmann AT4 D
Steam generator

SERVICE MANUAL
2567909 EN 1412
Contents

1 Introduction 4

2 Settings in the engineering level 5

2.1 Launching the Engineering level 5
2.2 Setting the intensity levels for the fragrance pumps 5
2.3 Setting the replacement interval time for the steam cylinder 6
2.4 Activating/deactivating the drain cooling 6
2.5 Setting GFCI operation 6
2.6 Setting the heating current monitoring 8
2.7 Setting the On/Off hysteresis 9
2.8 Setting the Stop Mode for bathing operation 9
2.9 Setting-up temperature sensor monitoring function 10
2.10 Resetting the control to factory settings 11
2.10 Setting-up countdown function/resetting countdown 12

3 Malfunctions 14
3.1 Operating malfunctions 14

4 Control matrix Steam bath control /

Principle diagram P-regulation 25
4.1 Control matrix Steam bath control 25
4.2 Principle diagram P-regulation 26
4.3 On/Off hysteresis of the supply and the exhaust fan (2-fan operation) 27

5 Water management 28
5.1 The SC system of the Nordmann AT4 D 28
5.2 The use of softenend water for the operation of the Nordmann AT4 D 29

6 Block diagrams 31
6.1 Block diagram CPU 31
6.2 Block diagram power board 32
6.3 Block diagram steam bath board 33

3
1 Introduction
The present service manual is meant for the Nordmann service technician
and assumes a profound knowledge on the Nordmann AT4 D. It is also as-
sumed that the Service technician has notice of the mounting instructions
as well as of the operating instructions of the Nordmann AT4 D and that he
is familiar with the dangers when working on the unit.
The present service manual includes the following information:
– Description of the settings in the engineering level of the Nordmann AT4
D control.
– Information on operational malfunctions
– Information on the control matrix of the steam bath control
– Information on the water management
– Block diagrams of the control electronics

4
2 Settings in the engineering level

2.1 Launching the Engineering level

Select the engineering settings menu:

Path: Main menu > User > Password entry: 1055 > Engineering
AT4D 65kg/h 400V3 Main Menu Engineering
Fragrance :Set Fragrance :Set
Steam Bath :Standby Light-2 :Off Max.op.hr SC:5000h
Temperature :34°C User :Set Drain Cool :On
Setpoint :48°C Engineering :Set GFCI :Set
2011-08-31 12:00:00 Diagnostic :Set Overcurrent :Float
Menu Light Start Esc Set Esc Set

Min.Request :25/20%
Stop Mode :Switch
Engineering Code Instab.Temp.:Set
FactoryReset:Set
1055 Count Down :Set

Enter Number
Confirm with Set
Esc Set

Press the < > and < > keys in order to select the individual settings in the engineering level. Detailed
information on the different settings are found in the following chapters.

2.2 Setting the intensity levels for the fragrance pumps

Select “Fragrance” in the engineering menu, then press the <Set> key. Select the intensity level (levels
1 to 5) whose values you would like to modify, then press the <Set> key.
Engineering Fragrance Level 1 Interval
Fragrance :Set Level 1 :Set Interval :10min 10 min
Max.op.hr SC:5000h Level 2 :Set Impulse :2s 10 min
Drain Cool :On Level 3 :Set
GFCI :Set Level 4 :Set
Overcurrent :Float Level 5 :Set
Esc Set Esc Set Esc Set Esc Set

Level 1 Impulse
Interval :10min 2 s
Impulse :2s 2 s

Esc Set Esc Set

Set the desired interval time in minutes and the pulse duration in seconds for the selected intensity level.
Setting range interval time: 2...20 minutes
Setting range pulse duration: 2...10 seconds
Factory setting: Level 1 = interval time: 10 minutes, pulse duration: 2 seconds
Level 2 = interval time: 8 minutes, pulse duration: 3 seconds
Level 3 = interval time: 6 minutes, pulse duration: 3 seconds
Level 4 = interval time: 4 minutes, pulse duration: 4 seconds
Level 5 = interval time: 3 minutes, pulse duration: 5 seconds

Note: the fragrance pump is active only, if the main contactor of the steam generator is activated and
the system is in steam bath operation.

5
2.3 Setting the replacement interval time for the steam cylinder

Select “Max.op.hr SC” in the engineering menu, then press the <Set> key.

Engineering Max.op.hr SC
Fragrance :Set 5000
Max.op.hr SC:5000h 5000
Drain Cool :On
GFCI :Set
Overcurrent :Float
Esc Set Esc Set

In the upcoming modification dialogue set the desired interval time for the replacement of the steam
cylinder in hours (max. operating hours). The interval time to be set depends on the water quality on site.
Note: First priority for the determination of the maximum operating hours of the steam cylinder has
always the maximum level counts via the level sensor.
Factory setting: 5000 h
Setting range: 100...8000 h

2.4 Activating/deactivating the drain cooling

Select “Drain Cool” in the engineering menu, then press the <Set> key.
Engineering Drain Cool
Fragrance :Set On
Max.op.hr SC:5000h Off
Drain Cool :On On
GFCI :Set
Overcurrent :Float
Esc Set Esc Set

In the upcoming modification dialogue activate (On) or deactivate (Off) the drain cooling function. With
activated drain cooling the inlet valve opens during the drain cycle, thus reducing the drain water tem-
perature.
Factory setting: On
Options: On (Inlet valve opens during drain cycle)
Off (Inlet valve remains closed during drain cycle)

2.5 Setting GFCI operation

Select “GFCI” in the engineering menu, then press the <Set> key.

Engineering GFCI GFCI-Mode

Max.op.hr SC:5000h GFCI-Mode :On On
Drain Cool :On Off
GFCI :Set GFCI :Set On
Overcurrent :Float Ship
Min.Request :25/20%
Esc Set Esc Set Esc Set

In the upcoming modification dialogue select whether or not the Nordmann AT4 D is connected to a
fault current relay protected mains supply or whether the Nordmann AT4 D is operated on a vessel with
special requirements concerning fault current measurement.
Factory setting: On
Options: On (mains supply with fault current relay protection, main contactor is switched
off during drain cycle)
Off (mains supply without fault current relay protection, main contactor remains
activated during drain cycle)
Ship (mains supply with special requirements concerning fault current measure-
ment, main contactor is switched off during filling and draining cycle)

6
Notes on the function “Ship”
The “Ship” function is used if the Nordmann AT4 D is installed on a vessel. On vessels fault currents are
monitored much more exactly than elsewhere, since these lead to an increased corrosion of the ship trunk.
Due to the fact that small fault currents can flow via the inlet line to earth/mass also during filling, the
main contactor is switched off also during filling cycle with the “Ship” function.
Since no current measurement is possible during filling with deactivated main contactor, the filling time
is controlled via the inlet factor.

Select “Ship” in the GFCI menu, then press the <Set> key.
Engineering GFCI GFCI-Mode
Max.op.hr SC:5000h GFCI-Mode :On Ship
Drain Cool :On Off
GFCI :Set GFCI :Set On
Overcurrent :Float Ship
Min.Request :25/20%
Esc Set Esc Set Esc Set

GFCI
GFCI-Mode :On
InletFactor :1.0
GFCI :Set

Esc Set

GFCI InletFactor
GFCI-Mode :On 1.0
InletFactor :1.0 1.0

Esc Set Esc Set

In the upcoming modification dialogue set the desired inlet factor.

Factory setting: 1 (Filling cycle 30 seconds)
Setting range: 0.5 (Filling cycle 10 seconds) up to 2.0 (Filling cycle 60 seconds)

Note: With inlet factor 1 the filling cycle takes 30 seconds then, the inlet valve is closed and the main
contactor is activated, in order to check the current rise. If the desired current value is not yet achieved
(110% of the nominal current), the main contactor is deactivated again, and another filling cycle of
30 seconds starts.
If the current is always too high after a filling cycle of 30 seconds (InletFactor 1), the filling time can be
reduced up to 15 seconds (=> inlet factor 0.5).
Or vice versa if it always takes 2 – 3 filling cycles to reach the desired current value, the filling time can
be increased up to 60 seconds (=> inlet factor 2).

7
 2.6 Setting the heating current monitoring

Select “Overcurrent” in the engineering menu, then press the <Set> key.

Engineering Overcurrent
Drain Cool :On Float
GFCI :Set Fixed
Overcurrent :Float Float
Min.Request :25/20%
Stop Mode :Set
Esc Set Esc Set

In the upcoming modification dialogue you determine whether the current monitoring shall take place
with a fixed (Fixed) or a floating over current threshold (Float).
Factory setting: Float
Setting range: Float (floating over current threshold) or Fixed (fixed over current threshold)

Notes on settings
For the heating current monitoring, there are two over current thresholds:
– The threshold for the excess current is set to 135% of the maximum nominal current (violet, narrow
dashed line in the following diagram). This threshold value is fixed and leads always to a draining
of the cylinder and to an emergency shut-down (Error E25) when exceeded.
– The threshold for the over current is set to 125% of the maximum nominal current (W24/E24). If
this threshold value is exceeded the unit tries to reduce the current under 125 % by repetitive drain-
ings. If after 5 repetitive drainings the current value is still above the threshold value of 125 % the
unit goes on error (Error 24).
This threshold is fixed based on the maximum nominal current if Fixed is selected (light blue, con-
tinuous line in the following diagram).

With the function Float the over current threshold (red, dash-dotted line in the following diagram)
can be flattened. The function Float allows a faster reaction to changes of the control signal.

Draining characteristics with over current

140 Example:
130 Nominal current at 100% steam pro-
120 duction with 400V 10kg/h = 10 A
Actual steam demand 30%
110
––> Current setpoint value = 3 A
100
Draining as a result of over current at
Current value in %

90 4.5 A with setting “float”

80 Draining as a result of over current at
70 12.5 A with setting “Fixed”

60
50
40
30
20
10
0
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Steam production demand in %

Nominal current 100%

Current setpoint value
Draining if current value exceeds the set point value by a factor of 1.5 (setting “Float”)
Draining if current value reaches 125 % of the maximum nominal current value (setting “Fixed”)
Forced draining if current value reaches 135 % of maximum nominal current value

8
2.7 Setting the On/Off hysteresis

Select “Min.Request” in the engineering menu, then press the <Set> key.
Engineering Min.Request
GFCI :Set 25/20%
Overcurrent :Float 25/20%
Min.Request :25/20% 17/12%
Stop Mode :Set
Instab.Temp.:Set
Esc Set Esc Set

In the upcoming modification dialogue you determine the minimum demand for switching the unit on
(first value) and off (second value) (On/Off hysteresis).
Factory setting: 25/20%
Options: 25/20%
17/12%

Notes on settings
To ensure an optimal current measuring/regulation with electrode based steam generators the hysteresis
is set to 25 % (switch on) and 20 % (switch off).
However you can reduce the hysteresis to 17% (switch on) and 12% (switch off).

2.8 Setting the Stop Mode for bathing operation

With this function you can determine whether or not the <Stop> key is suppressed during bathing operation.

Select “Stop Mode” in the engineering menu, then press the <Set> key.

Engineering Stop Mode

Overcurrent :Float Switch
Min.Request :25/20% Switch
Stop Mode :Switch Timer
Instab.Temp.:Set
FactoryReset:Set
Esc Set Esc Set

In the upcoming modification dialogue you determine whether the bathing time is automatically controlled
via the set bathing time (setting “Timer”) whilst the <Stop> key is suppressed or whether the bathing
time can be stopped at any time by pressing the <Stop> key (setting “Switch”).
Factory setting: Switch
Options: Switch (bathing time can be stopped at any time with the <Stop> key)
Timer (the bathing time is automatically controlled via the set bathing time, the
<Stop> key is suppressed)

9
2.9 Setting-up temperature sensor monitoring function

In order to detect a manipulation on the temperature sensor, the steam bath control features the function
“Instab.Func”. If this function is activated the temperature curve of the temperature sensor is monitored
during steam bath operation. If the temperature decreases by cooling the temperature sensor (e.g. by
the use of a cool rag) within a certain time “Time Range” by more than the set temperature value “Temp
Range”, the steam generator is blocked for a certain time “Lock Time”. If the blocking time has elapsed
the steam generator is enabled again.

Note: temperature monitoring is activate only during steam bath operation and if the door of the steam
bath cabin is closed.

Select “Instab.Temp” in the engineering menu, then press the <Set> key. Select “Instab.Func”, then press
the <Set> key. In the upcoming display activate the monitoring function (On), then press the <Set> key.

Engineering Instab.Temp. Instab.Func.

Min.Request :25/20% Instab.Func.:Aus On
Stop Mode :Switch Off
Instab.Temp.:Set On
FactoryReset:Set
Count Down :Set
Esc Set Esc Set Esc Set

Instab.Temp.
Instab.Func.:On
Temp Range :10°C
Time Range :10s
Lock Time :120s
Esc Set

Instab.Temp. Temp Range

Instab.Func.:On 10 °C
Temp Range :10°C 10 °C
Time Range :10s
Lock Time :120s
Esc Set Esc Set

Instab.Temp. Time Range

Instab.Func.:On 10 s
Temp Range :10°C 10 s
Time Range :10s
Lock Time :120s
Esc Set Esc Set

Instab.Temp. Lock Time

Instab.Func.:On 120 s
Temp Range :10°C 120 s
Time Range :10s
Lock Time :120s
Esc Set Esc Set

Now, determine the desired settings for the temperature sensor monitoring:

• “Temp Range”: Temperature range

Factory setting: 10 °C
Setting range: 1…30 °C

• “Time Range”: Time span for the temperature monitoring

Factory setting: 10 seconds
Setting range: 1…60 seconds

• “Lock Time”: Blocking time for steam production

Factory setting: 120 seconds
Setting range: 1…600 seconds

10
2.10 Resetting the control to factory settings

Caution! When resetting the control to factory settings, any modified settings in the user level are lost.

Select “FactoryReset” in the engineering menu, then press the <Set> key.
Engineering FactoryReset
Min.Request :20/25%
Stop Mode :Switch Are you sure?
Instab.Temp.:Set
FactoryReset:Set
Count Down :Set
Esc Set No Yes

AT4D
STARTUP:
INIT MODULE

AT4D 65kg/h 400V3

Steam Bath :Standby
Temperature :34°C
Setpoint :48°C
2011-08-31 12:00:00
Menu Light Start

The reset dialogue shows up in the display. Press the <Yes> key to reset the control to factory set-
tings. The control is reset to factory settings and restarted.
Note: By pressing the <No> key the reset procedure can be aborted. The control returns to the engi-
neering menu.

11
2.10 Setting-up countdown function/resetting countdown

Ex factory the countdown function is disabled. In order to activate the countdown function, you deter-
mine the countdown time (Running time) first, then you activate the function by entering the unlock code
(Unlock Code). As soon as the countdown function is activated, the set countdown time (Running time)
is decremented, once the steam generator is switched on (standby operation, keep warm operation or
steam operation). If the set running time has elapsed, the unit is blocked and triggers an error (error 15).
The countdown function or error 15 can only be deactivated/reset by entering the unlock code.
Caution! If the unlock code gets lost the CPU board must be replaced or newly programmed.

– Activating the countdown function

Select “Countdown” in the engineering menu, then press the <Set> key.
Engineering Countdown Running Time
Min.Request :20/25% Running Time:720h 720 h
Stop Mode :Switch Unlock Code : 720 h
Instab.Temp.:Set
FactoryReset:Set
Count Down :Set
Esc Set Esc Set Esc Set

Countdown Unlock Code

Running Time:720h 1239
Unlock Code :void 1239

Esc Set Esc Set

Countdown
Running Time:720h
Unlock Code :1239
ProgramReset:Set

Esc Set

Now, set the desired countdown time (Running Time), then activate the countdown function by entering
an unlock code (Unlock Code):

• “Running Time”: Operation time in hours (if set time is elapsed the steam generator is
blocked)
Factory setting: 720 h
Setting range: 1…2880 h

• “Unlock Code”: Individual unlock code

Factory setting: void
Setting range: 0…9999

12
– Deactivating the countdown function
Select “Countdown” in the engineering menu, then press the <Set> key.
Engineering Countdown Running Time
Min.Request :20/25% Running Time:720h 720 h
Stop Mode :Switch Unlock Code :1239 720 h
Instab.Temp.:Set ProgramReset:Set
FactoryReset:Set
Count Down :Set
Esc Set Esc Set Esc Set

Countdown ProgrammReset
Running Time:720h
Unlock Code :1239 Are you sure?
ProgramReset:Set

Esc Set No Yes

Countdown
Running Time:720h
Unlock Code :void

Esc Set

Select “ProgramReset”, then press the <Set> key. Within the reset dialogue press the <Yes> key.
The countdown function is deactivated and the unlock code is reset (void).
Note: the menu item “ProgramReset” shows up only if the countdown function was activated.

Note: the countdown function may also be deactivated via the menu User --> Maintenance -->­
­ProgramReset. For this purpose the unlock code is needed.

AT4D 65kg/h 400V3 Main Menu User Maintenance

Fragrance :Set Maintenance :Set HistoryReset:Set
Steam Bath :Standby Light-2 :Off Settings :Set Cyl. Reset :Set
Temperature :34°C User :Set Modbus :Set ProgramReset:Set
Setpoint :48°C Engineering :Set
2011-08-31 12:00:00 Diagnostic :Set
Menu Light Start Esc Set Esc Set Esc Set

User Code ProgramReset Code

3562 1239
Enter Number Enter Number
Confirm with Set Confirm with Set
Esc Set Esc Set

ProgrammReset
Are you sure?

No Yes

Maintenance
HistoryReset:Set
Cyl. Reset :Set

Esc Set

13
3 Malfunctions

3.1 Operating malfunctions

E13 Maximum heating time exceeded

Function: indicates that the maximum heating time has been exceeded.

Procedure: this function limits the max. duration of continuous steam bath
operation in the operating mode “week timer”.

Behaviour on activation:
No Warning Error
Display - E13: Max.Heating
LED display: - Red
Fault-Remote: - Error Relay
Error-History: - E13
System: - Unit blocked
Time delay: - According to parameter Max.Heating
Reset: - Unit Off/On

E14 Steam bath cabin door open too long

Function: indicates that the steam bath cabin is open too long during steam
bath operation.

Procedure: this function monitors the door switch during steam bath opera-
tion. If the door is open too long the steam bath operation interrupted until
the door is closed again.

Behaviour on activation:
No Warning Error
Display - E14: Door Open
LED display: - Red
Fault-Remote: - Error Relay
Error-History: - E14
System: - Unit blocked
Time delay: - According to parameter Max.DoorOpen
Reset: - automatic reset

14
 E15 Program fault

Function: indicates that the steam generator is blocked via the function
“Countdown”.

Procedure: Error E15 may be reset only if the correct unlock code is
entered. If the unlock code gets lost the CPU board must be replaced or
newly programmed.

Behaviour on activation:
No Warning Error
Display - E15: Program Fault
LED display: - Red
Fault-Remote: - Error Relay
Error-History: - E15
System: - Unit blocked
Time delay: - According to parameter Running Time
Reset: - automatic reset

E18 Temperature measuring instable

Function: indicates that the drop in temperature in the steam bath cabin
is too high.

Procedure: In order to detect a manipulation on the temperature sensor

the temperature curve of the temperature sensor is monitored during steam
bath operation.

If the temperature decreases by cooling the temperature sensor (e.g. by

the use of a cool rag) within a certain time “Time Range” by more than the
set temperature value, the steam generator is blocked.

The temperature monitoring is activate only during steam bath operation

and if the door of the steam bath cabin is closed.

Behaviour on activation:
No Warning Error
Display - E18: Temperat.Instab.
LED display: - Red
Fault-Remote: - Error Relay
Error-History: - E18
System: - Unit blocked
Time delay: - -
Reset: - Automatic reset after blocking time has
elapsed

15
 W20, E20 Maximum temperature switch has triggered

Function: indicates that the maximum temperature switch has triggered.

Procedure: if the maximum temperature switch has triggered the whole

system is blocked and error E20A is displayed.

Behaviour on activation:
No Warning Error
Display - E20: Temp.Fuse
LED display: - Red
Fault-Remote: - Error Relay
Error-History: - -
System: - Unit blocked
Time delay: - -
Reset: - automatic reset

W21, E21 Max. level and no current

Function: indicates that the maximum level sensor has triggered.

Procedure: if the water level reaches the maximum level sensor the warning
message W21 is triggered. The maximum level sensor features a software
related switch-off delay of 10 seconds.

If during steam production the warning message W21 is active for more
than 30 minutes and simultaneously the current is below 1.5 % the unit
goes on Error E21.

Behaviour on activation:
Warning Error
Display W21A(B): Cyl.Max.Level E21A(B): Cyl.Max & NoCurr
LED display: - Red lights
Fault-Remote: - Error Relay
Error-History: - E21A(B)
System: No refilling on the unit Unit blocked
Time delay: - 30 minutes
Reset: automatic reset Unit Off/On

16
 W22, E22 Maximum filling time and W23, E23 No electrode current

Function: monitoring of the filling cycle

Procedure: if the filling cycle ist not finished within 20 minutes (maximum
filling level or reference current not reached) a warning is triggered. If the
current is below 1.5 % warning W23 is triggered otherwise warning W22.

The procedure is as follows:

• 20 minutes filling -> W22 or W23 active
• 20 minutes filling
• 60 minutes waiting
• 20 minutes filling
• 20 minutes filling
• 60 minutes waiting
• 20 minutes filling -> E22 or E23 active

At the end of a filling cycle of 20 minutes the warning message can change
from W22 to W23 or vice versa.

If a module with activated warning W22 or W23 goes on standby the warn-
ing message remains existing (advantage: you can see at any time that a
module has problems with the water supply).

In addition to the normal monitoring of the maximum filling time the filling
cycle is interrupted after 300 seconds for 5 seconds (except with the oper-
ating mode Ship).

When the steam production is restarted (main contactor activated) the filling
valve is blocked for 60 seconds (awaiting current rise due to the heating
up of the water).

Behaviour on activation:
Warning Error
Display W22A(B): Max.Fill Time E22A(B): Max.Fill Time
W23A(B): No Current E23A(B): No Current
LED display: - Red
Fault-Remote: - Error Relay
Error-History: - E22A(B) bzw. E23A(B)
System: Unit is filling or waiting Unit blocked
Time delay: - 220 minutes (3 hours 40 minutes)
Reset: automatic reset Unit Off/On

17
 W24, E24 Electrode current too high

Function: monitoring of the heating current (Phase L1)

Procedure: if a overcurrent is detected the main contactor is switched off

immediately, a draining is carried out and the Warning W24 is triggered.
Subsequently, the main contactor is activated again. If overcurrent occurs
again, the process is repeated. After 15 drainings the error E24 is triggered
if the current could not be reduced.

The overcurrent monitoring serves for the recognition of slow rising over-
currents. The threshold of 125 % refers to the maximum nominal current.
If however the steam demand drops quickly, so called correction drainings
are carried out with this function, in order to achieve the new working point
faster. The overcurrent is analysed only if the current value determined by
the current measurement is valid, i.e. the software related RC element is
loaded. It takes up to 8.25 seconds until the overcurrent monitoring can be
released.

Behaviour on activation:
Warning Error
Display W24A(B): Over Current E24A(B): Over Current
LED display: - Red lights
Fault-Remote: - Error Relay
Error-History: - E24A(B)
System: Unit is draining Unit blocked
Time delay: - 15 drainings
(Time see table)
Reset: automatic reset Unit Off/On

Cylinder type Draining time

5xx/8xxx 4 seconds
15xx 6 seconds
23xx 8 seconds
32xx/45xx/65xx 12 seconds

18
 W25, E25 Maximum admissible electrode current exceeded

Function: monitoring of the heating current (Phase L1)

Procedure: if a overcurrent is detected the main contactor is switched off

immediately, a draining is carried out and the Warning W25 is triggered.
Subsequently, the main contactor is activated again. If overcurrent occurs
again, the process is repeated. After 3 drainings the error E25 is triggered
if the current could not be reduced.

The excess current monitoring serves for the recognition of fast rising over-
currents. The threshold of 135 % refers always to the nominal current of the
steam generator and therefore it does not depend on the steam demand.
The current value is analysed even if the software related RC element is not
yet loaded. Thus it can be ensured that a fast rising current can be switched
off, before the fuse is triggered.

Behaviour on activation:
Warning Error
Display W25A(B): Excess Current E25A(B): Excess Current
LED display: - Red lights
Fault-Remote: - Error Relay
Error-History: - E25A(B)
System: Unit is draining Unit blocked
Time delay: - 3 drainings
(Time see table)
Reset: automatic reset Unit Off/On

Cylinder type Draining time

5xx/8xxx 30 seconds
15xx 40 seconds
23xx 40 seconds
32xx/45xx/65xx 60 seconds

E26 Current without demand

Function: current monitoring while the contactor is switched off.

Procedure: if during operation with deactivated main contactor a current

higher than 1.5 % is registered the error E26 is triggered and the unit is
blocked. Error E26 is triggered and the system is blocked too, if during the
calibration of the unit (after switching the unit on) a certain current value is
exceeded.

Behaviour on activation:
No Warning Error
Display - E26A(B): Req. Off Current
LED display: - Red
Fault-Remote: - Error Relay
Error-History: - E26A(B)
System: - Unit blocked and cylinder is draining
Time delay: - 30 seconds
Reset: - Unit Off/On

19
 W27, E27 Foam detection

Function: monitoring of foam formation in the steam cylinder.

Procedure: to detect the formation of foam the current value when the water
gets in contact with maximum level sensor (filling end) and the current value
when the water looses the contact with the maximum level sensor are set
in relation to each other.

This relation is called CurrentDrop:

CurrentDrop = ISensor-Off / ISensor-On

If the CurrentDrop value is less than 0.8, a counter is increased by 1. If the

counter has counted up from 0 to 1, a waiting period of 30 minutes starts.
During the waiting time the CurrentDrop is not analysed. If the counter counts
up to 2, the warning W27 is triggered. If the counter has reached the value
of 6 the cylinder is drained and the counter is reset to 0. If within 24 hours
4 drainings occurred the error E27 is triggered.
– CurrentDrop < 0.8:
––> Counter + 1
– CurrentDrop ≥ 0.8 or filling end with 110% current:
––> Counter - 1 (not < 0)
– Counter ≥ 2:
––> W27A(B)
– Counter = 6
––> cylinder draining
– 4 drainings within 24h
––> E27A(B)

Reset of Warning W27

If after a draining the CurrentDrop is ≥ 0.8, the warning is reset automatically.
The warning message is reset too, if the counter has counted back to 0.

Behaviour on activation:
Warning Error
Display W27A(B): Foam E27A(B): Foam
LED display: - Red lights
Fault-Remote: - Error Relay
Error-History: W27A(B) E27A(B)
System: Unit is draining Unit blocked and cylinder draining
Time delay: 30 minutes 24 hours
Reset: automatic reset Unit Off/On

20
 W28, E28 Steam cylinder used

Function: monitoring of the steam cylinder on lime deposits at the electrodes.

Procedure: if a filling cycle ends due to a contact with the max. level sen-
sor a counter is increased by 1. If the filling cycle ends with 110 % current
the counter is decreased by 1 (not < 0). Sensor contacts beyond the filling
cycles are not counted. If the sensor counter reaches a value of 2400 (4800
with conductivity: <125uS), the warning W28 is triggered. Further 72 hours
of operation are possible after the warning message before the error E28
is triggered.

Behaviour on activation:
Service Error
Display W28A(B): Cyl. Maintenance E28A(B): Cyl. Maintenance
LED display: Yellow lights Yellow & Red light
Fault-Remote: Service Relay Service & Error Relay
Error-History: - E28A(B)
System: 72 h Timer is started Unit blocked
Time delay: 2400 (4800) Sensor contacts 72 hours warning time
Reset: User -> Maintenance -> Cyl. Reset User -> Maintenance -> Cyl. Reset

W29, E29 Max. operating hours of steam cylinder reached

Function: monitoring the steam cylinder on max. operation hours.

Procedure: if the operating hours of the steam cylinder has reached the set
maximum value the Warning W29 is triggered. Further 72 hours of operation
are possible after the warning message before the error E29 is triggered.

Behaviour on activation:
Service Error
Display W29A(B): Cyl. Maintenance E29A(B): Cyl. Maintenance
LED display: Yellow lights Yellow & Red light
Fault-Remote: Service Relay Service & Error Relay
Error-History: - E29A(B)
System: 72 h Timer is started Unit blocked
Time delay: 2500/5000 operating hours 72 hours warning time
Reset: User -> Maintenance -> Cyl. Reset User -> Maintenance -> Cyl. Reset

21
 W32, E32 No temperature signal from temperature sensor

Function: monitoring of the temperature signal at the control input (sensor

interruption).

Procedure: If the temperature drops below the threshold of 3% or exceeds

the threshold of 97% (100% - 3%) the steam production is stopped and
Warning W32 is triggered. If, after 60 seconds, the signal is still below 3%
or above 97% error E32 is triggered.

Behaviour on activation:
Warning Error
Display W32A: Sensor void E32A: Sensor void
LED display: - Red
Fault-Remote: - Error Relay
Error-History: - E32A
System: Steam production = 0% Steam production = 0%
Time delay: - 60 seconds
Reset: automatic reset automatic reset

E35 Modbus Timeout

Function: monitoring for continuous transmission of the control/limiter signal

(demand/temperature) via Modbus.

Procedure: If the demand or temperature signal is transmitted to the unit

via Modbus (SignalSource: Modbus) the signal must be updated in regular
intervals. If within 5 seconds no new value is transmitted error E35 is triggered.

Behaviour on activation:
No Warning Error
Display - E35A(B): Modbus Timeout
LED display: - Red lights
Fault-Remote: - Error Relay
Error-History: - -
System: - Steam production = 0%
Time delay: - 5 seconds
Reset: - automatic reset

22
 W36, E36 Standby Modus active

Function: Indicates that a standby operation is active (Draining, AntiFreeze

or KeepWarm).

Procedure:
– Standby-Operation “Draining”
If a module has no demand for 72 hours standby draining is triggered on
the unit. During draining the information W36 is shown in the display. In
standby mode the draining function is triggered only once (no repetition
after 72 additional operating hours without demand).
– Full Draining
With full draining the cylinder is completely drained (3 minutes) after
72 hours in standby operation.
– Partial draining
With partial draining only a short draining cycle is performed. Subse-
quently, it is checked whether or not there is a current flow between
the electrodes. If still current flows (the electrodes are still in the
water), the draining is repeated (max. 20 times). If no current flows,
partial draining is terminated. If the safety chain is interrupted no
partial draining can be performed (contactor cannot be activated).
In this case a full draining is performed automatically.
– Standby operation “KeepWarm” and “AntiFreeze”
If a module has no demand the keep warm or anti freeze function is ac-
tivated. With keep warm function the water in the cylinder is heated with
150 W for a maximum of 72 hours as standard. With anti freeze function
the water in the cylinder is heated with 50 W without time limitation.

Behaviour on activation:
Remark Error
Display W36A(B): StandbyMod.active E36A(B): Idle Mode Failed
LED display: - Red
Fault-Remote: - Error Relay
Error-History: - E36A(B)
System: Unit is performing a standby operation Unit blocked
Time delay: 72h with standby draining div.
Reset: - Unit Off/On

23
 W37 Forced draining

Function: Indicates forced draining is active.

Procedure: If a module has produced steam for 72 hours a forced draining

(3 minutes) is performed on the unit. During draining the information W37
is shown in the display. Subsequently, the cylinder is refilled with water and
operation continuous. This procedure is repeated every 72  hours of opera-
tion (steam production).

Behaviour on activation:
Warning No Error
Display W37A(B): Forced Drain -
LED display: - -
Fault-Remote: - -
Error-History: - -
System: Unit is draining -
Time delay: 72 h -
Reset: - -

24
 4

4.1
2-Fan-mode 1-Fan mode

Steam Supply Fan (Fan 2) Exhaust Fan 3-step Fan Control Flap control Cabin light Effect light Fragrance Fragrance Bench heating Music (active
(Main Contactor) (Fan 1) (0-10V Output) (Light-1) (Light-2) pump-1 pump-2 ( Relay-8) when temperature
reached)
(Relais-9)

Standby: 0% (OFF) OFF Off Off 0.0V (open) OFF OFF OFF OFF

while light :ON while light :ON

if Light 1 or Light 2 if Light 1 or Light 2
is on is on
 ON  Step 1

Standby (AntiFreeze): Automatic: OFF Off Off 0.0V (open) OFF OFF OFF OFF
Anti Freeze
Steam generator anti- while light :ON while light :ON
freeze active Set up: if Light 1 or Light 2 if Light 1 or Light 2
Heat power 20W is on is on
 ON  Step 1

Keep Warm: Automatic : OFF OFF OFF 6.7V (almost closed) OFF OFF ON OFF
AT4-Steam controller
Cabin-Keep warm control Note: Min. request is
active inactive

Set up:
Control matrix Steam bath control

Temp set point 30°C

Max. Heat Time 2Std

Warm up: 100% (On) Pre-purge: Pre-purge: Step-1 (low) 6.7V (almost closed) OFF OFF ON OFF
2 minutes On 2 minutes On
tact < (tsoll - PBand / 2)
Set up: Set up:
Principle diagram P-regulation

Warm up Warm up

Bathing: Automatic : Set up: Set up: Temperature regulated Temperature regulated Automatic: Automatic: Interval or external Interval or external ON ON
AT4-Steam controller Fan during bathing: Fan during bathing: by difference tsoll - tist by difference tsoll - tist On On fragrance pump: fragrance pump:
tact ≥ (tsoll - PBand / 2) – No one – No one
Control matrix Steam bath control /

Set up: – Supply – Supply Step-1 (low) 0.0V (open) 5 Min extension 5 Min extension Interval: On-Off Interval: On-Off
– P o PI- controller – Exhaust – Exhaust Step-2 (medium) 2.2V (slightly closed) after finishing after finishing External: On External: On
– Set point (tsoll) – Supply and exhaust – Supply and exhaust Step-3 (full) 4.4V (half closed) bathing bathing
– P and I- proportion 6.7V (almost closed) Set up: Set up:
– Min. capacity In bathing operation In bathing operation Set up: Set up: Fragrance pump-1 Fragrance pump-2
– Power Limit the supply and exhaust the supply and exhaust Cabin light-1 Cabin light-2 Aroma level-1 Aroma level-2
– Floating over current fan are controlled fan are controlled
depending on the set depending on the set Note: the fragrance Note: the fragrance
temperature (steam temperature (steam pump is active pump is active
bath operation) or the bath operation) or the only, if the main only, if the main
set humidity (caldarium set humidity (caldarium contactor of the contactor of the
operation) and the set operation) and the set steam generator steam generator
hysteresis. hysteresis. is activated and is activated and
the system is in the system is in
bathing operation. bathing operation.

Drying: Only with 0% (Off) ON ON Step-3 (full) 0.0V (open) OFF OFF OFF OFF
1-Fan mode
or Set up: Set up: Set up:
2-Fan mode Drying time Drying time Drying time

25
4.2 Principle diagram P-regulation

Example: Setpoint 48°C / P range 4°C / Temperature range 25° - 55°C

P range

100
90
80
System Demand in %

Setpoint
70
60
50
40
30
20
10
0
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Current Temperature in °C

26
4.3 On/Off hysteresis of the supply and the exhaust fan (2-fan operation)

In order to achieve an optimum steam formation in the steam

bath cabin when operating the Nodmann AT4 D with a supply
and a exhaust fan (2-fan mode) the ON and Off switching points
can be indiviually set with the hysteresis value in °C (steam bath
operation) or %rh (caldarium operation). The fans are switched off
when the temperature/humidity drops below the septpoint value
by the half of the set hysteresis value and are switched on when
the temperature/humidity exceeds the setpoint value by the half
of the set hysteresis value.

6
5
Temperature difference to setpoint in °C Exhaust Air
Supply Exhaust Setpoint 4 Supply Air
Air Air On
3
-5 5 Off
-4 4 2
-3 3 1
-2 2
0
-1 1 35 36 37 38 39 40 41 42 43 44 45
0 0 40 °C -1
1 -1 -2
2 -2
-3
3 -3
4 -4
-4
5 -5 -5
-6
Actual temperature in °C

Example with setpoint value 40°C:

Hysteresis Exhaust fan 4°C: The exhaust fan switches off if the temperature is 2 °C below the setpoint value and
switches on if the temperature is 2 °C above the setpoint value.
Hysteresis supply fan 2 °C: The supply fan switches off if the temperature is 1 °C below the setpoint value and switches
on if the temperature is 1 °C above the setpoint value.

Note: If the supply fan is controlled with the “RLS” option de-
pendent on the heating voltage (supply fan is running, when the
heating voltage contactor is switched on) all software settings
of the supply fan are without function.

27
5 Water management

5.1 The SC system of the Nordmann AT4 D

Lime deposition in steam generators is a well-known process that can’t be

avoided if tap water is used. Lime scaling on steam cylinder walls, valves
and heating electrodes prevent reliable operation of the steam generator,
if the steam generator is not regularly maintained.
The SC system of the Nordmann steam generators does not prevent lime
scaling, however it does lead to substantially longer operation cycles be-
cause the lime deposit at surfaces is drastically reduced.

How does it come to lime scaling?

Calcium occurs in the environment only in bound form as constituent of
minerals. Calcium is a shining silver-white, soft metal, which reacts with
water strongly. It is the relevant element for the formation of lime.
In water lime (CaCO3) is present in solve form, i.e. as ions Ca++ and CO3.
Even with small physical changes of the water such as heating up or swirl-
ing lime precipitates.
An important role on binding and precipitation of lime plays the carbonic
acid (H2CO3) contained in the water, and the so-called lime carbonic acid
equilibrium. Carbonic acid is a reaction product of carbon dioxide (CO2)
with water (H2O). In the water a lime carbonic acid equilibrium prevails, if it
contains even so much carbon dioxide that it does not precipitates lime but
no lime can be solved. If carbon dioxide is withdrawn from such a water,
lime precipitation occur.
Since the solubility of gas decreases with increasing water temperature, the
carbon dioxide escapes when the water is heated up. Through this interven-
tion into the lime carbonic acid equilibrium lime precipitates and settles in
the steam cylinder. The lime precipitation increases very strongly with water
temperatures higher than 60°C.

A additional point, which influences the precipitation of lime in an electrode

steam generator is the current flow in the water. Due to the electron activity
in the water resulting from the current flow, the molecular structure of the
lime is disturbed. Therefore no lime wafers can build up in the zone where
the current flows and the lime is precipitated only as small particles.

28
 SC pump system from Nordmann Engineering
The SC system prevents the deposit of lime at solid surfaces and supports
the formation of fine-grained particles by the following effects:

– enrichment of the water with carbon dioxide by supply of air into the
steam cylinder. The increased portion of carbonic acid permits an im-
proved solution of calcium ions.

– the swirling of water leads to increased molecular mobility. Lime pre-

cipitated during the warming up process is kept floating thus reducing
the lime accumulation on surfaces.

– the agitation of the water favours the formation of small lime particles
and prevents the deposits of lime wafers.

During operation the lime particles are flushed out of the steam cylinder
with the regular draining cycles. Therefore, the water drain line should be
generously dimensioned when using the SC system to prevent clogging.
The siphon in the drain line should be freely accessible to facilitate cleaning
since increased lime deposits could occur.

5.2 The use of softenend water for the operation of the Nordmann AT4 D

The use of softened water is not recommended for Nordmann AT4 D. Instead
of the expected cylinder service interval increase, most likely functioning
problems will appear.
By the softening process, the Calcium and Magnesium ions representing the
hardness of the water are replaced by sodium ions. Due to the evaporation of
the water, the content of the sodium ions increases and the sodium chloride
will be dissolved at the boiling temperature of 100 °C in form of sludge. The
sludge at the bottom of the cylinder clogs the outlet of the cylinder and stops
the automatic drainage of the water. Finally, foam and sparks will appear in
the cylinder. The result will be completely defective electrodes.
Instruction for the use of softened water
1. The hardness of the raw tap water must be below 500 ppm per litre.
2. The conductivity must be below 800 μS/cm.
3. Never use completely softened water! The softened water must be mixed
with raw tap water to get either a hardness above 150 ppm per litre or
not less than 1/3 of the raw tap water hardness.
4. Sodium salt concentration may be very high during start up or recreation
cycle of a water softener. Therefore a constant flow of softened water
is required and this may not be possible if the water softener is only
designed for the steam generator.
5. Resulting pH-value must be between 7.0 and 8.0. Higher pH-value may
be the reason for foam.
6. Water softener salt must be from good quality. Low cost products will
have a negative impact of the work performance.
7. Check correct cylinder (see operating instructions Nordmann AT4 D)
settings.

29
 8. Check installation of the steam generator and steam distribution accord-
ing to the mounting instructions Nordmann AT4 D.
9. The drain water quantity of the Nordmann AT4 D must be increased.
Check the following water management settings in the user settings level
of the Nordmann AT4 D control and set them to the following values:

AT4D 65kg/h 400V3

Steam Bath :Standby
Temperature :34°C
Setpoint :48°C
2011-08-31 12:00:00
Menu Light Start

Main Menu
Fragrance :Set
Light-2 :Off
User :Set
Engineering :Set
Diagnostic :Set
Esc Set

User Code User Settings Water Manag.

Maintenance :Set SC-System :Set Conductivity:>125µS
3562 Settings :Set Power Limit :100% Drain Factor:1.0
Modbus :Set Water Manag.:Set Idle Operat.:Set
Enter Number Date :11-02-15 Force Drain :On
Confirm with Set Time :12:00 Force Delay :72h
Esc Set Esc Set Esc Set Esc Set

Idle Operat.
Idle Mode :Drain
Drain Mode :Full
Drain Delay :24h

Esc Set

Description Parameter Settings/Notes

Conductivity Conductivity >125µS
Drain factor Drain Factor 1.5...2.0
Drain factor must be increased if
foam formation occurs
Standby operating mode Idle Mode Drain
Drain mode Drain Mode Full
Standby drain delay Drain Delay 24h
Forced draining Force Drain On
Please be aware of the steam loss if
forced draining is activated
Forced draining delay Force Delay 72h

Note: the Nordmann AT4 D increases drain cycle automatically if water

with high conductivity is used. Therefore high waste water quantities must
be expected.

30
 CPUAT4 D ExternalKeyboard
KEYROW1
KEYROW2
1
2 6

6.1
KEYLINE1
3
KEYLINE2
4
KEYLINE3
5
KEYLINE4
6
KEYDRAIN
Serial 7
XTAL XTAL +5V 8
Battery 32.768kHz Flash Keyboard CON8
+3.3V
256kx8 Circuit LCD2 LCD3
(4ButtonsKeyRow1anManualDrainKeyare
alsoonboardplaceable) xCSLCD xCSLCD
+3.3V 1 1
VBAT xRESET xRESET
2 2
SPI LCDRS LCDRS
3 3
LCD1 LCD4 LCDRxW LCDRxW
4 4
GND GND LCDE LCDE
1 1 5 5
PERIDATA0 PERIDATA0
2 2 6 6
PERIDATA1 PERIDATA1
RTC xRESET 3 3 7 7
PERIDATA2 PERIDATA2
xRESET 8 8
4 4
PERIDATA3 PERIDATA3
xCSLCD 5 xCSLCD 5 9 9
PERIDATA4 PERIDATA4
LCDRS 10 10
6 6
PERIDATA5 PERIDATA5
LCDRxW 11 11
7 7
I²C PERIDATA6 PERIDATA6
Display LCDRS LCDE 12 12
P 8 8
PERIDATA7 PERIDATA7
LCDRxW PERIDATA0 13 13
9 9
Circuit LCDE 10 PERIDATA1 10 +3.3V 14 +3.3V 14
PERIDATA0 PERIDATA2 15 15
11 11
PERIDATA1 12 PERIDATA3 12 GND 16 GND 16
CFCard PERIDATA2 PERIDATA4 17 17
13 13
Slot PERIDATA3 14 PERIDATA5 14 18 18
PERIDATA4 PERIDATA6 19 19
15 15
Backlight
PERIDATA5 16 PERIDATA7 16 20 20
Voltage Current PERIDATA6 21 21
17 17
Reference PERIDATA7 18 18 +3.3V 22 +3.3V 22

TopwyGraphicLCD128x64Pixel
Optional
Source 23 23
+5V 19 +5V 19

EmergingGraphicLCD128x64Pixel
2080mA BACKLIGHT 20 20 24 24
25 25

MarelcomGraphicLCD128x64Pixel
MarelcomGraphicLCD128x64Pixel

TopwayLM6021A GND EMT13BB0 26 26

Scratch 27 27
5V
pad 28 28
29
30 +5V A1
K1
Block diagram CPU

+5V A
J5 BACKLIGHT K A2
BACKLIGHT K2
1 5V GDSCFF12864WM04
Block diagrams

2 UPG12864DG
3
4 3.3V
MainPower
5 Supply J1 J3 J3
6
(3.3V/100mA) RS4850A
1 1 1
RS4850B
JTAG 2 2 2
DIBOARD2 DIBOARD2
Connector +5V 3 3 3
4 4 4
5 5 5
6 6 6
AICONTROL1 AIRESERVE7BRD2 AIRESERVE7BRD2
7 7 7
Indication 8 8 8
AILIMIT1 AIRESERVE9BRD2 AITEMP.SENSOR
9 9 9
10 10 10
red Fault AICURRENT1 AICURRENT2 AIRESERVE11BRD2 11
Pheripheralcontrol 11 11
12 12 12
AIVERSION1 AIVERSION2 AIVERSION2
yellow 13 13 13
Service
14 14 14
DILEVELSENSOR1 DILEVELSENSOR2 DIRESERVE15BRD2
15 15 15
DISAFETYCHAIN1 DIRESERVE16BRD2 DIRESERVE16BRD2
green Humidifying 16 16 16
DIRESERVE17BRD1 DIRESERVE17BRD2 DIEXT.LIGHT1
17 17 17
DIRESERVE18BRD1 DIRESERVE18BRD2 DIEXT.LIGHT2
18 18 18
DIRESERVE19BRD1 DIRESERVE19BRD2 DIEXT.BATH
green Reserve 19 19 19
DIORESERVE20BRD1 DIORESERVE20BRD2 DIEXT.DOOR
20 20 20
DORESERVE21BRD1 DORESERVE21BRD2 DORESERVE21BRD2
21 21 21
IRESERVE22BRD1 IRESERVE22BRD2 IRESERVE22BRD2
22 22 22
+24V1 +24V2 +24V2
23 23 23
J2 OINLETVALVE1 OINLETVALVE2 ORESERVE24BRD2
24 24 24
+24V_F ODRAINVALVE1 ODRAINVALVE2 ORESERVE25BRD2
25 25 25
Optional 1 OMAINCONTACT1 OMAINCONTACT2 OLIGHT1
J4 26 26 26
2 OCURRENTSELECT1 OCURRENTSELECT2 OLIGHT2
JP1 OREMERROR 27 27 27
1 3 OCONTROLSELECT1 ORESERVE28BRD2 OESSENCEPUMP1
J10 OREMSERVICE 28 28 28
2 4 OLIMITSELECT1 ORESERVEBRD2 OESSENCEPUMP2
OREMSTEAM 29 29 29
1 5V 3 5 OSCPUMP1 OSCPUMP2 OFAN1
OREMRESERVE 30 30 30
2 TXD 4 + 6 ORELRESERVE1 OPUMPCONTROL2 OFAN2
UMAX485 31 31 31
3 RXD 5  7 ORESERVE32BRD1 ORESERVE32BRD2 ORESERVE1
32 32 32
4 CTS 6 8 ORESERVE33BRD1 ORESERVE33BRD2 ORESERVE2
R AOFAULTREMOTE 33 33 33
5 RTS 7 9
120 AORESERVE 34 34 34
6 GND 8 GND 10 IRESERVE35BRD1 IRESERVE35BRD2 IRESERVE35BRD2
35 35 35
IRESERVE36BRD1 IRESERVE36BRD2 IRESERVE36BRD2
36 36 36
SerialTest Network FaultRemote IRESERVE37BRD1 IRESERVE37BRD2 IRESERVE37BRD2
37 37 37
Connector Board I/ORESERVE38BRD1 I/ORESERVE38BRD2 I/ORESERVE38BRD2
RJ45 38 38 38
I/ORESERVE39BRD1 I/ORESERVE39BRD2 I/ORESERVE39BRD2
39 39 39
I/ORESERVE40BRD1 I/ORESERVE40BRD2 I/ORESERVE40BRD2
40 40 40

Driverboard1 Driverboard2 Wellnessboard

GND GND GND

Faultremote
PWRERRORCOM 1 X1
J1
1
+24V K1 Error
K1 PWRERRORNO 2
2
3
GND
PWRERRORNC 3
4
5 PWRSERVICECOM 4
6
7 K2 PWRSERVICENO 5
10 8 K2–Warning(Service)
9 PWRSERVICENC 6
10
PWRSTEAMCOM 7

K3 PWRSTEAMNO 8
K3 HumidifierSteam
PWROPRCOM 9

PWROPRNO
K4 HumidifierOperational
+24V 10

K4
F1
100mAF
1 X4 FAULTREM010V
2

1 3 RESERVE010V
X5
Nichtbestückt! 2 GND GND 4

31
32
+24V1_F

+24V1_F
DriverboardAT4 D
JP5
REL3 X4
6.2
INLETVALVE 1
J1 Driverboard 1 R15k
2 FillValve
RS485D+
1 ToX13,1
RS485D
2 3
3 +5V R120E
4 PWR_L1_SC 4 Fuse
5 DrainPump
6 +24V1_F
AICONTROL1 JP6
7 F4
8 +5V +5V_F
AILIMIT1 REL4
9 ??mA ToX13.2
10
AICURRENT1
DRAINPUMP
11 5VSupply R15k
12
AIDRAINOVERFL1 Generation
13
14
DILEVELSENSOR1
15 Uin:
DISAFETYCHAIN1 JP7
16 F3 PWR_L1_SW N_SW
DIBLOWERPACK1 Supply 180– 253VAC
17 +24V1_F
DIAUXLEVSENSOR1
18 ??mA Generation +24V1_F
DISCALEBAG1
19
20 DIOSDACYLINDER1 DC AC GND
21
DOSCLCYLINDER1 +24V REL2 X3
IRESERVE22BRD1
22 OMAINCONTACT1 1
+24V1_F
23
OINLETVALVE1
24 2 Maincontactsingleunit
ODRAINVALVE1
25
OMAINCONTACT1
26
OCURRENTSELECT1
27 LevelSensor
OCONTROLSELECT1
28 PWR_L1_SC N_SW
OLIMITSELECT1
29
OTVALVE/VORTEX1
30 +24V1_F
OPUMPCONTROL1
31
ORESERVE32BRD1
32
ORESERVE33BRD1 REL2 X15
33
34 1

PWR_L1_SC

PWR_N_SW
OSCPUMP1

PWR_L1_SW
IRESERVE35BRD1
35 SCSystem
36
IRESERVE36BRD1
Current 2
IRESERVE37BRD1
37

ControlSignal
measurement

LimittingSignal
I/ORESERVE38BRD1
38
I/ORESERVE39BRD1
39

+24V1_F
+5V_F
I/ORESERVE40BRD1
40 PWR_L1_SW N_SW
X5

JP3
JP4
GND 1

+5V

GND

+24V1_F
F2 MaxSensor

200mAF
2
F1

GND
GND
+5V_F

+24V1_F
+24V1_F
X12
PWRNSW
PWRL1SW
PWRN
PWRL1FU
PWRN
PWRL1SW
PWRL1SC
PWRL1SW
PWRNSW
PWRL1SC
Block diagram power board

CurrentSensor

1
2
3
1
2
1
2
3
4
1
2
3
4
5
6
1
2
3
4

1
2
3
4
5
X2
X1
X6

X13
X10
X11
GND 1 2 3 V+ IN GND IN GND N L1 L1 N SC1 SC2 PE PE PE

N_SW

+5V_F
L1_SW
N_SW
L1_SC

L1_SW

+24V_F

RS485D

RS485D+
CONT.SIGN LIM.SIGN
V+INGND INGND J DriverboardextensionAT4(optional,doubleunit)
+24V1_F GND +5V X12
+24V1_F
+24V1_F 1 +24V1_F
REL3 X24
INLETVALVE2 1
GND 2 GND

2 FillValve
+5V 3 +5V
3
+ + ϕ B3 PWR_L1_SC 4 DrainPump
A1 P/PI P/PI max. X6
L1_SW 1
+24V1_F
A4 PWR_L1_SW
V+INGND p B2 REL4
N_SW 2 N_SW
Network DRAINPUMP2
L1_SC 3 PWR_L1_SC
 RemoteCPU 4

PE
PE
 Touchpanel  JP3: B1
A2 OUT5Vsetzen. J3 CPUBOARD
140...10k PWR_L1_SW N_SW
MainSwitch 1

V+INGND 2 +24V1_F
DIBOARD2
3 +5V
 JP3: 4
OUT24Vsetzen. REL2 X23
5
A3
6 OMAINCONTACT2 1
7
Maincontact

>60°
8 2 doubleunit
9
10
ONOFF 11 AICURRENT2

12 PWR_L1_SC N_SW
AIVERSION SCSystem
13
14 +24V1_F
Max.Sensor
Max.Sensor

DILEVELSENSOR2
15 Electrode Electrode
16
REL2 X27 MaxSensor
FAN1 17
18 OSCPUMP2 1
19 CurrentSensor
20 2
21
22
+24V1_F
23
OINLETVALVE2
24 PWR_L1_SW N_SW

>60°
25 ODRAINVALVE2
OMAINCONTACT2
X25
26
OCURRENTSELECT2 1
27 Level
28
29
Sensor 2
OSCPUMP2
30
31

32
33
34
Current
FAN2
measurement
Fn GND

180– 253VAC/
50/60Hz
 6.3

WellnessboardAT4 D X23

(optional) 1
ORESERVE1 Reserve1(potentialfreecontact250V/8A)
REL8 2

3
24V1_F Reserve2 (potentialfreecontact250V/8A)
REL9 4

ORESERVE2
J2
0VAC 1 0VAC
15VAC 2 15VAC
18VAC 3 18VAC
SupplyfromExternalTrafo
24VAC 4 24VAC
J3 CPUBOARD MTA156
X27
1
1
24VAC 24VAC
2
DIBOARD2 2 Supplyfor24VACLamp(CP3D)
3 0VAC
0VAC
4 9 11 8 6
5
REL6 X25
6 Variant1(potentialfreeContacts) Variant2
OFAN1 13 4 1 NOREL6
7
(Bridgeconnector
8
AITEMP.SENSOR 2
9 AUX1 Fan1(potentialfreecontact250V/8A) forstagecircuit)
10
3
11 COMREL6
12
AIVERSION 4
13 NOREL7

24VAC
15VAC
14 9 11 8 6
5
15 AUX2 Fan2 (potentialfreecontact250V/8A)
REL7
16
DIEXT.LIGHT1 13 4 6
17 OFAN2 COMREL7
DIEXT.LIGHT2
18
DIEXT.BATH
19 F1 X26
DIEXT.DOOR X33 1
20 +24V1_F FAN
CP/AT
21 R0E RV1 2 FANConnection(stagecircuit)
22
24V1_F 0VAC
+24V1_CP/AT 40VAC
Block diagram steam bath board

23 0VAC
R0E
24 MK
+24V1_MK
25 X22
OLIGHT1
26
OLIGHT2 OESSENCEPUMP1
27 L
OESSENCEPUMP1 REL4 1
28 Essencepump1
OESSENCEPUMP2
29 N
OFAN1 2
30
OFAN2
31 PE
ORESERVE1 3
32
ORESERVE2
33 L
REL5 4
34 Essencepump2
OESSENCEPUMP2 N
5
X32
GND GND
2 X6
+24V 1 P
1
AITEMP.SENSOR 230VAC/3A
X12 MTA156 2 N
1 P1
+24V1_F 3

010V
24V1_F
4 PE
GND 2 GND
X21
+5V 3 5V F2
1 L 230VAC/1Aor12VDC/6ASupplyInput
2 N NorGNDSupplyInput
Input4(DoorcontactON/OFF) S4 DIEXT.DOOR
9
REL2 L
VCC 3
Button3(SteambathON/OFF) S3 DIEXT.BATH OLIGHT1 Light1(selectable230VACor12VDC)
8
4 N
Button2(Cabinlight2ON/OFF) S2 DIEXT.LIGHT2
7
5 L
Button1(Cabinlight1ON/OFF) S1 DIEXT.LIGHT1 Light2(selectable230VACor12VDC)
6 REL3
6 N
+24V 5
OLIGHT2 PE
7
Temperature TEMP.IN 4
GND
(KTY81222oderPT100oderPT1000) X24
GND 3
1
+24V 2
24V1_F REL1 ToSafetychainAT4
Safetychain(lowvoltage) 2
SC_LV 1

X31 GND

33
Notes
© Nordmann Engineering Ltd., Printed in Switzerland
Technical modifications reserved
Reg.No. 40002-2

Manufacturer:
Nordmann Engineering Ltd.
NORDMANN
www.nordmann-engineering.com, [email protected] ENGINEERING