International Journal of Engineering (IJE) Volume 4 Issue 6
International Journal of Engineering (IJE) Volume 4 Issue 6
International Journal of Engineering (IJE) Volume 4 Issue 6
Engineering (IJE)
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Editorial Preface
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Editor-in-Chief (EiC)
Dr. Kouroush Jenab
Ryerson University (Canada)
Pages
478 - 490
Abrasive Wear of Digger Tooth Steel
Hussein Sarhan sarhan, Nofal Al-Araji, Rateb Issa ,
Mohammad Alia
491 - 506
Prediction the Biodynamic Response of the Seated Human Body
Using Artificial Intelligence Technique
Mostafa Abdeen, Wael Abbas
O. Sulaima [email protected]
Department of Maritime Technology,
Faculty of Maritime Studies and Marine Science,
University Malaysia Terengganu, Terengganu, Malaysia
H. Saharuddin
Department of Maritime Technology,
Faculty of Maritime Studies and Marine Science,
University Malaysia Terengganu, Terengganu, Malaysia
A.S.A.kader [email protected]
Department of Mechanical Engineering,
University Technology Malaysia,
Skudai, Johor. Malaysia
M.Zamani
Department of Mechanical Engineering,
University Technology Malaysia,
Skudai, Johor. Malaysia
Abstract
Sailing speed is important an factor in choosing marine engines. The uses of gas
turbine as co-propulsion engine for improving sailing speed of ecotourism
vessels to fulfill requirement of SAR operation. Gas turbine co-propulsion engine
have an advantage of high power to weight ratio in comparative to other heat
engines. This paper presents the results and study on diesel engine, simple cycle
gas turbine and regenerative gas turbine performances The relation between the
thermal efficiency of heat engine to fuel consumption is used to estimate fuel
consumption rate. The design of heat engine can be determined the specific heat
ratio and pressure ratio of the operation cycle which will give necessary impacts
to the thermal efficiency of the heat engine. Results from the numerical
calculation for the implementation of gas turbine will provide he decision support.
The paper also discusses the impact of co-propulsion engine to the ships stability
and proper power rating of gas turbine co-propulsion engine estimated by
numerical calculation in order to achieve maximum sailing speed up to 35 knots.
Keywords: Gas Turbine, Regeneration, Sailing Speed Thermal Efficiency, Fuel Consumption
1. INTRODUCTION
The sailing speed of ecotourism can be improved by several methods. In this research
implementation of gas is proposed as co-propulsion engine to improve the ecotourism vessel
sailing speed up to 35knots. The vessel under study is the important transport connecting the
mainland from Mersing jetty to Tioman Island. High speed sailing is necessary for the vessel to
carry out the search and rescueoperation in open sea under emergency circumstances. Besides,
improving passenger ferry sailing speed will overcome the problem of vessels shiftment delays
during peak season inMay.
Gas turbine also called a combustion turbine is a rotary engine that extracts energy from a flow of
combustion gas. In order to adapt the function, the gas turbine composes of four important
components, which are compressor, combustion chamber, turbines and exhaust. Energy is
added to gas stream by combustor through ignition of the mixture of atomized fuel and air. The
gaseous streams are then directed through a nozzle toward a turbine. The hot gases stream will
spin the turbine and empower the compressor.
Comparative to others heat engine, gas turbine will have the advantages of high power to weight
ratio. The gas turbine provides the same output power as the diesel engine having more compact
design and smaller in sizes and weight in comparison with diesel engine. However, under certain
circumstances, the diesel engine will show higher in fuel efficiency in comparative to gas turbine
[1, 2].
The design of gas turbine will give impacts to the performances of gas turbine. Design must take
into account on specific heat ratio and the pressure ratio in order to produce high performance
gas turbine co-propulsion engine. These two variables give significant change of thermal
efficiency of gas turbine co-propulsion engine.
2. MODELLING PROCESS
The thermodynamic properties of the each heat engine were emphasized three types of heat
engine were selected and put into study. Diesel cycle, Bryton cycle and combine cycle are
studies to examine the properties of individual heat engine.
A survey is done by a visiting the passenger Fast Ferry Company located at Mersing jetty,
Johor. Data collections are done on the vessel understudy. These included ship’s particular
general arrangement, propulsion engine specification, sailing speeds and fuel consumption rate
[3,4].
The thermodynamic properties of the following heat engine were presented in curve to examine
the properties of each heat engine. The plotting tools; Mathlab is applied for plotting purposes.
The thermodynamic formula needs to translate to the M-code in order to present a relation curve
[5,6]. Table 1-4 show the M-code for propulsion engines.
Diesel engine
%M
code for thermodynamic properties of diesel engine
k=1.4; r=[2:2:24];
rco=2; a=r.^(k
1); b=(rco^k)
1; c=k*(rco
1); e=b./(a*c);
nD=1
e; plot(r,nD,'red');
legend('at k=1.4'); xlabel('compress
ratio,r'); ylabel('Dieselefficiency,nD');
title('thermal efficiency vs comprssion ratio');
The fuel consumption rate of each heat engine will then translate from the thermal efficiency
using formula state below:
After determining the types of co-propulsion engine to implement, the power output selection can
be performed by numerical calculation by using the related formula follow the sequence as shown
in Figure 2.
Effective horse power (EHP) EHP=RV Effective horse power required to tow a hull without a propeller.
Thrust horsepower (THP) thrust horsepower is power delivered by propeller to the water
Delivered Horsepower Delivered horsepower (DHP) is the power that is delivered by the
shaft to the propeller.
Shaft horsepower Shaft horse power is the power delivered by engine to the shaft
after gearing and thrust bearing.
Brake horse power The power delivered by the prime mover at its connection flange
is called brake horsepower.
2 Location: Mersing,Johor
2 beam 5.20m
3 draft 2.20m
The vessel under studies named Gemilang 1. The vessel was constructed by PT. Bintan Shipping
Bioteknik in Tanjung Pinang, Indonesia. The ship hull has the dimension as shown in the Table.
The machinery used onboard was drafted for the reason of recommendation on the
implementation of co-propulsion engine ( See Figure 3 and 4 ).
Gemilang1 is equipped with 2 propulsion engines and capable to propel the ship at sailing speed
up to 20 knots. In order to fulfill the demand of the machinery that is necessary for sailing the
desired sailing speed, redundant systems such as water pump system, lighting system, and the
electronics devices for the navigational purposes are installed. The vessel is also equipped with a
generator power rating up to 50kW. The properties of the propulsion engine are presented in the
Table 8 below.
In predicting the efficiency of gas turbine and diesel engine, assumption has been made in order
to standardize the condition at where the cycles performed. In comparing the performance of gas
turbine versus diesel engine; we need to make some assumption on the working fluid for both of
the system. The air is necessary in carrying out the combustion process. Fresh air entering the
combustion chamber was considered under the cold air standard assumptions[10, 11]. Where by
the specific heat ratio k, is represented by k=1.4 (specific heat ratio value under room
temperature) (See Figure 6).
Besides, assumption is made on that the pressure ratio and cutoff ratio are similar in term of
working condition. Compression ratio r, is defined as the ratio of the volume of its combustion
chamber; from its largest capacity to its smallest capacity. It is a fundamental specification for
many common combustion engines. While the pressure ratio , for gas turbine is defined as ratio
of the pressure at the core engine exhaust and fan discharge pressure compared to the intake
pressure to the gas turbine engine.
Where:
The study involved the feasibility of implementing a gas turbine to improve the vessel sailing
speed up to 35 knots. The study relates the operation of the gas turbine and diesel engine with
thermal efficiency of the cycle.
Figure 7 illustrates the relation between thermal efficiency with pressure ratio for simple cycle of
gas turbine and diesel engine. It shows that at the early state of the curve, gas turbine show
steeper increment in thermal efficiency with the increasing pressure ratio.
The performance of gas turbine and diesel engine overlaps at pressure ratio 5. In the middle state
of the curve, the diesel engine has higher thermal efficiency with the increasing pressure ratio.
From the curve shown, it is observed that the simple cycle gas turbine engine is less efficient in
comparison to diesel engine.
The gas turbine operation can be improved by applying the regeneration cycle. The temperature
of exhaust gas leaving the turbine is higher than the temperature of the air leaving the
compressor. By leading the heat exhaust gaseous through the heat recuperates to preheat the
compressed air from the compressor can improve the thermal efficiency of the gas turbine. Figure
8 shows the thermal efficiency curve between diesel engine, simple cycle gas turbine and the
regenerative gas turbine at variable temperature ratio [6, 7].
Figure 8 illustrates the regenerative gas turbine with the minimum temperature ratio between the
exhaust gas and the compressed air shows higher thermal efficiency in the early stage, the
thermal efficiency of the following gas turbine decrease gradually with the increasing of the
pressure ratio. From the diagram it is that the gas turbine withregenraton is the ideal selection
for the co-propulsion engine because it shows high thermal efficiency in low pressure ratio. Low
pressure ratio carries significant information of low back work ratio and horse power of the
following engine [8, 9].
In this case, we select the diesel fuel as the source for the heat engine. The diesel fuel having the
net heating value of 130000btu/gallon. Substitute the net heating value, then the fuel
consumption rate can be represented by the curve plotted by MATLAB as shown in Figure 9.
From the curve shown in Figure 9 it can be concluded that the fuel consumption rate versus
estimated ratio for the diesel engine, simple cycle gas turbine, and regenerative gas turbine
shows the similar trend. The regeneration gas turbine with the temperature ratio 0.3 showing a
moderate fuel spent over the power production. Hence, the regenerative gas turbine will be the
ideal selection as co-propulsion engine among the others. Location for the regeneration gas
turbine in engine room [8, 10].
From the diagram the power rating of the diesel engine calculated based on theoretical
calculation are closed to the diesel engines currently applied on that following vessel. From the
survey, we knew that there were 2 diesel engines with power rating of 700hp each applied on the
vessel to propel the vessel to sail at optimum speed. On economy aspect, the selection of higher
horsepower propulsion engines is necessary for the vessel to sail at optimum speed instead of
sailing a vessel with full speed at engine maximum performances. The speed control can be done
by adjusting on the throttling valve located at fuel pump attached to diesel engine. Besides, in real
environment, there are some other factors to take into consideration. Air resistant due to the size
of the superstructure of the vessel may require higher power propulsion to propelling the vessel to
move forward [11,12].
For the co-propulsion engine, the output power becomes the terminology chosen in select the
marine engine. Referring to the curve shown, the resistances of the vessel differ at variable
speed. Hence, numerical calculation on the power at various speeds is necessary in order to
ensure the vessel can sail at desired speed (See Figure 12).
Figure13 shows the types of power at various speed. The minimum power required to propel a
vessel to move forward is the effective horse power. The brake horsepower is the highest power
and will encounter power loss in each transition state from the engine to the shaft following with
the propeller.
The result from the numerical calculation on the power output of co-propulsion engine shown that
the minimum brake horsepower required for the co-propulsion engine is 1274.85hp.The
recommended horse power for co-propulsion to implement is 1300hp.That is 10% margin of
power excess to suit the speed of vessel. The regeneration gas turbine is selected after
performing the analysis by plotting curve. The exhaust gas released by regeneration gas turbine
was retracted and used to reheat the compressed gas existing from the compressor.
The paper aimed to improve ecotourism vessel sailing speed by implement a gas turbine as co-
propulsion engine. The objective of the to improve the speed of vessel up to 35 knots with
minimum fuel consumption is demonstrated in the power curve. Numerical calculation on the
power output of co-propulsion engine shown that the minimum brake horsepower required for the
co-propulsion engine is 6263.35hp 13,14]. The recommended horse power for co-propulsion to
implement is ranging from 6890hp up to 6900 hp. That is 10% margin of power excess to suit the
speed of vessel. The result of regenerative gas turbine have an advantages by reduces the heat
release to the environment. In economy aspect, although gas turbine co-propulsion engine
display higher initial cost, but the lower operating and maintenances cost will reduced the
payback period of the following investment.
4.0 CONCLUSION
The paper proposed to improve ecotourism vessel sailing speed by implementing a gas turbine
as co-propulsion engine. The study of feasibility of implementing a gas turbine as co-propulsion
engine relates the performances of the gas turbine to the thermal efficiency and fuel
consumption. The objective of this research is to improve the speed of vessel up to 35 knots with
minimum fuel consumption. From the result of this study, the gas turbine is a practical system
recommended to install into ecotourism vessel. The recommended gas turbine to be installed lay
in the power output ranging 6890hp to 6900 hp.
Acknowledgement: The author thanks Mr. Ong See Ha for his direct contribution to this research
4. REFERENCES
1. Boyce, M.P., (2001) “Cogeneration and combined Cycle Power Plant”, Chapter 1, ASME
Press, NY
2. Boyce M.P Meherwan., P.Boyce, Phd, Pe. “Cogeneration and Combined Cycle Power Plant”,
Chapter 1, Gas turbine (third edition)
4. Farmer.R., “Design 60% Net Efficiency in Frame 7/9H Steam Cooled CCGT” Gas turbine
World,May-June 1995
5. Gas turbine (third edition) Engineering Handbook, Meherwan P.Boyce, Phd. And Pe
6. Roy L. Harrigton. , “Marine Engineering”, Engineering Technical Department, New port News
shipbuilding and Dry Dock Company
9. O.Sulaiamn et al. “Potential of Biomass cogereation for Marne System Powering, Bioscience,
Biotechnology Journal, Vol (7) 2, 2010
10. Blake,J.W and R.W.Tumy., (1950), “ Huey Gas Turbine Ticks Off 3400 Hours.”Powe, Vol. 94,
February, pp96-102
11. C.B Barras (2004)., “ Ship Design and Performance for Master and Mates .” Elsevier’s
Science and Technology. Oxford: 55-81
12. Parks WP., Jr,Hoffman P., Karnitz MA., Wright IG. “The advance gas turbine systems
program in the USA.”
14. I.G.wright and T.B.Gribbons.,(2006) “Recent Development in Gas Turbine and Technology
and Their implication forSyngas Firing” Material Sciences and Technology Division, Oak
Ridge National Laboratory, USA; 3612-3619
Abstract
The influence of silicon carbide SiC abrasive particles of 20, 30, 40, 50 and
60 µm size on carburized digger tooth steel was studied. Four types of steel, with
different hardness, were tested at two constant linear sliding speeds and under
various loads of 10, 20, 30, 40 and 50N. Tests were carried out for sliding time of
0.5, 1.0, 1.5, 2.0 and 2.5min. Experimental results showed that there was
consistent reduction in abrasive wear as the hardness of the materials was
increased. It was found that wear increased with the increase of applied load,
linear sliding speed and sliding time. Also, it was noticed that the wear increased
with increase in abrasive particle size, and the most effective size was 40 µm .
SEM observations of the worm surface showed that the cutting and ploughing
were the dominant abrasive wear mechanisms.
1. INTRODUCTION
Wear processes in metals have been classified into many types depending on the mechanism
responsible for removal of material from the surface. Experiments have revealed that wear is a
very complex process. Wear predictions, even through flawed, can be used in a number of ways
besides estimating the wear rate. First, an equation for wear indicates the relative influence of
various parameters, such as load, hardness, linear sliding speed, and surface roughness that
suggest changes in wear that might result, if the sliding system is changed. Second, component
of the wear is also important in the failure analysis or in the study of any worn component of a
system. Quantitative analysis of wear starts with the concept that while a sliding system may be
loosing material in more than one way, another mechanism will dominate the overall wear rate
[1].
The failure of components in service can be often attributed to wear, erosion or corrosion-
enhanced wear and erosion. The phenomenon contributing to failure under all these conditions is
complex and often specific to the particular application. Material properties determining resistance
to wear and erosion are correspondingly complex, making it difficult to predict the service
behavior of a particular material. Generally, high hardness, rapid work hardening, and good
oxidation and corrosion resistance can all contribute to wear and erosion resistance. Common
materials currently used in sever wear and erosion applications include cobalt-based alloys, high
manganese stainless steels, and other chromium containing alloys [2]. Under different testing
conditions, all results showed that there was a decreasing trend in wear with increasing hardness
of hard metals [3]. In experiments testing wear mechanisms, once equilibrium surface conditions
have been established, the wear rate is normally independent of the area of contact. The wear
rate is therefore proportional to the load for only a small numbers of variations, but there is still a
small deviation between wear rate and load that forms a direct proportionality. Published
literatures concluded that wear rate is proportional to the load and independent of pressure
unless the area of contact was equivalent to one third of materials' hardness [4]. The most widely
used quantitative relationship among abrasive wear rate, material properties, load and sliding
speed, at the interface of two bodies loaded against each other in relative motion, was formulated
[5]. Also, it was reported that wear rates of some materials vary linearly with the applied load and
independent of pressure over a wide range. It was shown that there is an inverse relationship
between wear rates and hardness. Wear is quantified by weight or volume loss per unit of time or
per sliding distance. These simple results are marked in contrast to the majority of wear
experiments reported in literature. They suggest that wear is dependent on a large number of
variables and there is no general agreement about how the wear depends on such variables as
applied load, linear sliding speed, and apparent area of contact. Generally, the abrasive wear of
alloy steel is characterized by two modes, designated sever wear and mild wear. This has been
recognized by many investigators for a long time [6]. It has been found that, at the constant linear
sliding speed used, in the load range, where equilibrium mild wear operates, the sliding distance
for initiation of mild wear decreases logarithmically with the load. The slope of this decrement is
termed the running-in coefficient and is a quantitative measure of the running-in behavior of the
steel. The presence of 3% Cr markedly decreases the running-in coefficient, i.e. increases the
sliding distance required for the initiation of mild wear at a given load [7].
Hard metals could be an ideal solution for wear resistance. At present, hardened steel or some
technical ceramic materials, in bulk or as a surface coating, are often used. The main purpose of
these materials is to extend the life time of existing devices and/ or components by decreasing
their wear rate. A significant disadvantage of these materials is their relatively high friction
coefficient in dry contact conditions (heat development and energy loss). Moreover, their high
hardness renders them intrinsically difficult to shape and to finish using conventional methods [8].
High chromium content white cast irons have generally good wear resistance and toughness
properties. These types of cast irons are generally used in slurry pumps, brick dies, and several
mine drilling equipment. Rock chromium content cast iron materials have higher toughness than
have low chromium ones [9]. Investigations of the wear behavior of white cast irons under
different compositions were conducted against SiC and Al2O3 abrasive paper, and the results
showed that the wear rate was affected by the composition of white cast iron [10]. White cast iron
containing copper under erosive wear testing has been devised, and the results showed that a
linear relationship has been established between the percentage of copper and the amount of
erosion. Relative erosion is directly dependent on the carbide volume, carbide particle size and
also the angle of impact [7]. The results of wear test of hard boron carbide B4C thin films, and the
data obtained from pin-on-disc tests show that the abrasiveness of a contact is proportional to the
number of asperities in the contact and the effect of increasing the load is to enlarge the initial
apparent contact region, and the dependence of the wear rate on load follows relationships that
are similar to Hertzain relationships [11].
The aim of this work is to investigate the role of abrasive particles size and other factors on the
wear properties of carburized digger tooth steel. There are a number of different types of wear
testing methods. Low stress or scratching abrasion is probably the most predominate in the
mining industry. A quantitative method of measuring a materials resistance to this scratching type
abrasion is the pin-on-disc apparatus, (ASTM G99-05, 2006). This test characterizes materials
removed in terms of weight loss under a controlled set of laboratory conditions. Correlation to
actual field conditions which may be influenced by other wear parameters, such as the amount of
impact, corrosion, galling, etc. is required.
2. EXPERIMENTAL WORK
Pins of 8mm diameter and 80mm length for wear test were prepared by machining them from
digger tooth steel. The composition of the digger tooth steel used for this study is listed in Table
1. All pins were case hardened under pack carburizing conditions given in Table 2.
The carburized pins were heated to 850oC for 30min then water-hardened. Abrasive wear tests
were carried out at room temperature on a pin-on-disc apparatus shown in Figure 1. The steel
disc, φ 230mm, was covered with abrasive papers of different SiC particles size of 20-30-40-50-
60 µ m. Pins were pressed on the disc with different normal loads of 10-20-30-40-50N. Wear
data were collected after 0.5, 1.0, 1.5, 2.0, and 2.5min. Wear tests were carried out at two
different linear sliding speeds of 1.5 and 2.5m/s. Abrasive wear was determined from the change
-4
in the weight using 1.00x10 g precision digital scale. For each wear test a new pin has been
used in a new sliding position. Microscopic views of the test pins were taken, also worn surfaces
of pins were examined using scanning electron microscope.
180
160
Total weight loss, mg
140
120
100
80
60
40
20
0
0 0.5 1 1.5 2 2.5 3
Sliding time, min
FIGURE 2: Effect of Sliding Time on the Total Weight Loss for Load = 10 N, Linear Sliding Speed = 1.5 m /s
and SiC Particles Size = 20 µ m.
200
180
FIGURE 3: Effect of Sliding Time on the Total Weight Loss for Load = 10 N, Linear Sliding Speed = 1.5 m /s
and SiC Particles Size = 30 µ m.
200
180
Total weight loss, mg
160
140
120
100
80
60
40
20
0
0 0.5 1 1.5 2 2.5 3
Sliding time, min
FIGURE 4: Effect of Sliding Time on the Total Weight Loss for Load = 10 N, Linear Sliding Speed = 1.5m /s
and SiC Particles Size = 40 µ m.
200
180
FIGURE 5: Effect of Sliding Time on the Total Weight Loss for Load = 10 N, Linear Sliding Speed = 1.5m /s
and SiC Particles Size = 50 µ m.
180
160
Total weight loss, mg
140
120
100
80
60
40
20
0
0 0.5 1 1.5 2 2.5 3
Sliding time, min
FIGURE 6: Effect of Sliding Time on the Total Weight Loss for Load = 10 N, Linear Sliding Speed = 1.5 m/s
and SiC Particles Size = 60 µ m.
Figure 7 shows that the specimen with 45HRC is the most worn one, while the specimen with
60HRC is the least worn one, and the total weight loss has been increased with increasing in SiC
particles size. It is considered that the total weight loss for all specimens is maximum when they
are abraded by SiC of 40 µ m size, which is the critical size, and then the effect of SiC particles
size has been decreased due to the change in their mechanical action from cutting to scratching
and deformation [13].
FIGURE 7: Effect of SiC Particles Size on the Total Weight Loss for Load = 10 N, Linear Sliding Speed =
1.5m/s and Sliding Time = 2.5 min.
Figures 8 and 9 show the worn surfaces of the specimens of 64HRC abraded under the same
abrasive wear conditions (load =10N, sliding speed=1.5m/s and sliding time=2.5min).
FIGURE 8: SEM Micrograph of Worn Surface of 64HRC Specimen Exposed to Abrasive Wear with 40 µm
SiC.
FIGURE 9: SEM Micrograph of Worn Surface of 64HRC Specimen Exposed to Abrasive Wear with 60 µm
SiC.
Figures 10 and 11 show the SEM micrographs of worn surfaces of digger tooth steel before case
hardening (45HRC) and after case hardening (64HRC) abraded under the same abrasive wear
conditions (applied load =50N, linear sliding speed =2.5m/s, and sliding time =2.5min). It is clear
from Figs. 10 and 11 that the surface damage before case hardening is more than that after case
hardening45HRC.
FIGURE10: SEM Micrograph of Worn Surface of 45 HRC Specimen Exposed to Abrasive Wear with 40 µ m
SiC Particles, 50 N load, and 2.5m/s Linear Sliding Speed.
FIGURE11: SEM Micrograph of Worn Surface of 64 HRC Specimen Exposed to Abrasive Wear with 40 µ m
SiC Particles, 50 N Load, and 2.5m/s Linear Sliding Speed.
300
200
150
100
50
0
0 10 20 30 40 50 60
Applied load, N
FIGURE 12: Effect of Applied Load on the Total Weight Loss under Sliding Speed =1.5m /s, Sliding Time
=2.5 min and SiC Particles size =40 µ m.
300
Total weight loss, mg
250
200
150
100
50
0
0 10 20 30 40 50 60
Applied load, N
FIGURE 13: Effect of Applied Load on the Total Weight Loss under Sliding Speed =2.5m/s, Sliding Time
=2.5min, and SiC Particles Size =40 µ m.
and 17 show the appearance of carbide layer on the surface, which increases the hardness, and
as a result, the abrasive wear has been reduced comparing with the digger tooth steel
microstructure shown in Figure 15, before case hardening.
300
250
150
100
50
0
0 20 40 60 80
Hardness, HRC
FIGURE 14: Effect of Hardness on the Total Weight Loss under Applied Load =50N, Sliding Time =2.5min,
Linear Sliding Speed =2.5m/s, and SiC Particles Size = 40 µ m.
FIGURE15: Optical Microscope Photograph of Heat Treated Digger Tooth Steel before Case Hardening
Showing Fine Grain of Ferrite and Pearlite.
FIGURE16: Optical Microscope Photograph of Steel Carburized 16h to a Surface Carbon Content 0.9%
Showing Carbide Surface Layer.
FIGURE 17: Optical Microscope Photograph of Water-Hardening Steel. Case Hardness = 64HRC; Core
Hardness=45HRC Showing Light Gray Martensitic Zone.
4. CONSLUSION
Based on the results of this study, the following conclusions can be made:
1. The total weight loss increases with increase of abrasive particles size, and the maximum wear
occurs with a critical abrasive particles size of 40 µ m.
2. There is a significant reduction in wear as the hardness of materials increases.
3. Abrasion resistance of materials depends at the same time on a number of factors, such as
their hardness, microstructure, applied load, sliding time, sliding speed, and other wear test
conditions.
4. The total weight loss increases as the exposed time to abrasive surface, linear sliding speed,
and applied load increases.
5. The transitional wear region decreases as the linear sliding speed increases.
6. As the hardness of abraded materials increases the three types of wear regions (mild,
transitional, and sever) become more distinct.
7. Examination of worn surfaces shows that ploughing, cutting, and fracture are the dominant
abrasive wear mechanism.
5. REFERENCES
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system”. In Proceedings of the ASEE Gulf-South Western Annual Conference, 2002
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No. 3, Indian Academy of Sciences, 311-314, India, 2003
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Ceramics”. National Physical Laboratory, 20:170-190, UK, May 1999
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Royal Soc., A-236: 71-73, June 1958
5. ASTM. “Standard Test Method for Wear Testing with a Pin-on-Disc Apparatus”. May 2000
6. Q.M. Farrell, T.S. Eyre. “The Relationship between Load and Sliding Speed Distance in the
Initiation of Mild Wear in Steels”. Wear, 15: 359-372, March 1970
7. F.M. Borodich et al. “Wear and Abrasiveness of Hard Carbon-Containing Coatings under
Variation of the Load”. Surface and Coatings Technology, 179:78-82, 2004
8. A.G. Evans, D.B. Marschall and D.A. Rigney. “Fundamentals of Friction and Wear of
Materials”. ASM, p. 439, 1981
th
9. “Metals Handbook”, 9 ed. 15 Casting, (1988)
10. N. Al-Araji. “Erosion Resistance of White Cast Iron”. Journal of Engineering and Technology,
34: 70-80, University of Technology, Baghdad, Iraq, 1984
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68-77, Jordan University, 2005
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Compositions”. Material and Design, 2004.
W. Abbas [email protected]
Eng. Physics and Mathematics Dept.,
Faculty of Eng. (Mataria)
Helwan University
Cairo, Egypt
Abstract
Keywords: Biodynamic Response, Analytic Seated Human Body Model, Numerical Simulation Model,
Artificial Neural Network.
1. INTRODUCTION
The biodynamic responses of seated human occupant exposed to vibration have been widely
characterized to define frequency-weightings for assessment of exposure, to identify human
sensitivity and perception of vibration, and to develop seated body models [1]. The biodynamic
response of the human body exposed to vibration have been invariably characterized through
measurement of force motion relationship at the point of entry of vibration ''To-the-body response
function'', expressed as the driving-point mechanical impedance (DPMI) or the apparent mass
(APMS) and transmission of vibration to different body segments ''Through-the-body response
function'', generally termed as seat-to-head transmissibility (STHT) for the seated occupant.
Considering that the human body is a complex biological system, the ''To-the-body'' response
function is conveniently characterized through non–invasive measurements at the driving point
alone.
The vast majority of the reported studies on biodynamic response to whole-body vibration have
considered vibration along the vertical axis alone. In many of the early studied, such as those
conducted by Coermann [2], Vogt [3], and Suggs [4], the numbers of subjects was usually
relatively small, and only sinusoidal excitation was used, not generally representative of the type
of excitation and levels of vibration usually encountered in practice. In many of these studies, the
feet of the subjects were either not supported or supported but not vibrated, a condition not
common in most driving situations. Fairley and Griffin [5], reported the vertical apparent mass of
60 seated subjects including men, women and children, which revealed a large scatter of data
presumably owing to large variations in the subject masses. Boileau et al. [6] investigated the
relationships between driving point mechanical impedance and seat-to-head transmissibility
functions based upon 11 reported one dimensional lumped parameter models. The majority of the
models showed differences in frequencies corresponding to peak magnitudes of the two
functions, which were expressed as resonant frequencies. Toward [7], summarized that a support
of the back caused higher resonance frequency and slightly lower peak magnitude of the APMS
response for subjects sitting on a horizontal plane. Wang et al. [8], study the vertical apparent
mass and seat-to-head transmissibility response characteristics of seated subjects are derived
through measurements of total biodynamic force at the seat pan, and motions of the seat pan and
head along the applied input acceleration direction, using 12 male subjects. The data were
acquired under three different back support conditions and two different hands positions
representative of drivers and passengers-like postures. Steina et al.[9], analyzed apparent mass
measurements in the y- direction with a group of 13 male test subjects exposed to three
excitation intensities.
In early studies, various biodynamic models have been developed to depict human motion from
single-DOF to multi-DOF models. These models can be divided as distributed (finite element)
models, lumped parameter models and multi-body models. The distributed model treats the spine
as a layered structure of rigid elements, representing the vertebral bodies, and deformable
elements representing the intervertebral discs by the finite element method. Multi-body human
models are made of several rigid bodies interconnected by pin (two-dimensional) or ball and
socket (three-dimensional) joints, and can be further separated into kinetic and kinematic models.
It is clear that the lumped-parameter model is probably one of the most popular analytical
methods in the study of biodynamic responses of seated human subjects, though it is limited to
one-directional analysis. However, vertical vibration exposure of the driver is our main concern.
Therefore, this paper carries out a thorough survey of literature on the lumped- parameter
models for seated human subjects exposed to vertical vibration.
The lumped parameter models consider the human body as several rigid bodies and spring-
dampers. This type of model is simple to analyze and easy to validate with experiments.
However, the disadvantage is the limitation to one-directional analysis. Coermann [2], measured
the driving-point impedance of the human body and suggested 1-DOF model. Suggs et al. [4],
developed a 2-DOF human body. It was modeled as a damped spring-mass system to build a
standardized vehicle seat testing procedure. A 3-DOF analytical model for a tractor seat
suspension system is presented by Tewari et al. [10]. It was observed that the model could be
employed as a tool in selection of optimal suspension parameters for any other type of vehicles.
Boileau et al. [11] used an optimization procedure to establish a 4-DOF human model based on
test data. It is quite clear from the literature mentioned previously the amount of effort
Artificial intelligence has proven its capability in simulating and predicting the behavior of the
different physical phenomena in most of the engineering fields. Artificial Neural Network (ANN) is
one of the artificial intelligence techniques that have been incorporated in various scientific
disciplines. Ramanitharan and Li [12] utilized ANN with back-propagation algorithm for modeling
ocean curves that were presented by wave height and period. Abdeen [13] developed neural
network model for predicting flow depths and average flow velocities along the channel reach
when the geometrical properties of the channel cross sections were measured or vice versa.
Allam [14] used the artificial intelligence technique to predict the effect of tunnel construction on
nearby buildings which is the main factor in choosing the tunnel route. Allam, in her thesis,
predicted the maximum and minimum differential settlement necessary precautionary measures.
Azmathullah et al. [15] presented a study for estimating the scour characteristics downstream of a
ski-jump bucket using Neural Networks (NN). Abdeen [16] presented a study for the development
of ANN models to simulate flow behavior in open channel infested by submerged aquatic weeds.
Mohamed [17] proposed an artificial neural network for the selection of optimal lateral load-
resisting system for multi-story steel frames. Mohamed, in her master thesis, proposed the neural
network to reduce the computing time consumed in the design iterations. Abdeen [18] utilized
ANN technique for the development of various models to simulate the impacts of different
submerged weeds' densities, different flow discharges, and different distributaries operation
scheduling on the water surface profile in an experimental main open channel that supplies water
to different distributaries.
2. PROBLEM DESCRIPTION
To investigate the biodynamic response behaviors of seated human body subject to whole-body
vibration (sinusoidal wave with amplitude 5 m/s2 ), analytical and numerical techniques will be
presented in this study. The analytical model and its results will be described in detail in the
following sections. The numerical models presented in this study utilized Artificial Neural Network
technique (ANN) using the data and the results of the analytical model to understand the
biodynamic response behaviors and then can predict the behaviors for different data of the
human body without the need to go through the analytical solution.
3. ANALYTICAL MODEL
(1)
The system equations of motion, equation (1), for the model can be expressed in matrix form as
follows:
(2)
And,
By taking the Fourier transformation of equation (2), the following matrix form of equation can be
obtained:
(3)
(4)
where, is the complex DPMI, and or ( ) are the driving force and
response velocity at the driving point, respectively. is the angular frequency in rad/s , and j
= is the complex phasor.
(5)
In a similar manner, the apparent mass response relates the driving force to the resulting
acceleration response, and is given by [19]:
(6)
where, is the acceleration response at the driving point.
The magnitude of APMS offers a simple physical interpretation as it is equal to the static mass of
the human body supported by the seat at very low frequencies, when the human body resembles
that of a rigid mass. The above two functions are frequently used interchangeably, due to their
direct relationship that given by:
(7)
(8)
The biodynamic response characteristics of seated occupants exposed to whole body vibration
can also be expressed in terms of seat-to-head transmissibility (STHT), which is termed as
"through-the-body" response function. Unlike the force-motion relationship at the driving-point, the
STHT function describes the transmission of vibration through the seated body. The STHT
response function is expressed as:
(9)
(10)
The above three functions have been widely used to characterize the biodynamic responses of
the seated human subjects exposed to whole body vibration.
2 3500 120
D r iv in g -p o in t m e c h a n ic a l im p e d a n c e
: 65Kg : 65Kg : 65Kg
1.8 : 75Kg : 75Kg : 75Kg
3000
S ea t-to-he a d Tr ans m is s ibility
A pp aren t m as s
1.4 80
1.2 2000
60
1
1500
0.8 40
1000
0.6
20
0.4 500
0.2 0
0 5 10 15 20 0
0 5 10 15 20 0 5 10 15 20
Frequency (Hz) Frequency (Hz)
Frequency (Hz)
(a) (b) (c)
FIGURE 2: Effect of human body’s mass on the biodynamic response behavior (Analytic Results)((a) STHT,
(b) DPMI and (c) APMS).
90
:k4=90000 3500 2
D r iv in g -p oin t m e c ha n ic a l im pe da n c e
:k4=90000 :k4=90000
:k4=90000 + 40%
80 :k4=90000 + 40% 1.8 :k4=90000 + 40%
:k4=90000 - 40% 3000 :k4=90000 - 40% S e a t-to -h e a d T r a n s m is s ibility :k4=90000 - 40%
70 1.6
2500
A p pa ren t m as s
60 1.4
2000
1.2
50
1500 1
40
0.8
30 1000
0.6
20 500
0.4
10 0 0.2
0 5 10 15 20 0 5 10 15 20 0 5 10 15 20
Frequency (Hz) Frequency (Hz) Frequency (Hz)
(a) (b) (c)
FIGURE 3: Effect of stiffness coefficient on the biodynamic response behaviors (Analytic Results) ((a)
STHT, (b) DPMI and (c) APMS).
D r iv in g -p o in t m e c h a n ic a l im p e d a n c e
:C4=2064 :C4=2064 :C4=2064
160 :C4=2064 + 40% :C4=2064 + 40% 2 :C4=2064 + 40%
1.6
A p pa ren t m as s
120 4000
1.4
100
3000 1.2
80
1
60 2000
0.8
40
0.6
1000
20 0.4
0 0 0.2
0 5 10 15 20 0 2 4 6 8 10 12 14 16 18 20 0 5 10 15 20
Frequency (Hz) Frequency (Hz) Frequency (Hz)
(a) (b) (c)
FIGURE 4: Effect of damping coefficient on the biodynamic response behaviors (Analytic Results)
((a) STHT, (b) DPMI and (c) APMS)
FIGURE 5: Typical picture of a model neuron that exists in every neural network
U j = ∑ X w (11)
i ij
And
(
Y j = Fth U j + t j ) (12)
For every neuron, j, in a layer, each of the i inputs, Xi, to that layer is multiplied by a previously
established weight, wij. These are all summed together, resulting in the internal value of this
operation, Uj. This value is then biased by a previously established threshold value, tj, and sent
through an activation function, Fth. This activation function can take several forms such as Step,
Linear, Sigmoid, Hyperbolic, and Gaussian functions. The Hyperbolic function, used in this study,
is shaped exactly as the Sigmoid one with the same mathematical representation, as in equation
3, but it ranges from – 1 to + 1 rather than from 0 to 1 as in the Sigmoid one (Fig. 6)
1
f (x ) = (13)
1 + e −x
The resulting output, Yj, is an input to the next layer or it is a response of the neural network if it is
the last layer. In applying the Neural Network technique, in this study, Neuralyst Software, Shin
[20], was used.
Once the network reduces the total error to the satisfactory limit, the training process may stop.
The error propagation in the network starts at the output layer with the following equations:
wij = wij' + LR (e j X i ) (14)
And,
( )(
e j = Y j 1−Y j d j −Y j ) (15)
Where, wij is the corrected weight, w’ij is the previous weight value, LR is the learning rate, ej is
the error term, Xi is the ith input value, Yj is the output, and dj is the desired output.
Simulation
Input Variables Output
Case
STHT STHT
DPMI m1 m2 m3 m4 Frequency DPMI
APMS APMS
TABLE 2: Key input and output variables for the first neural network simulation group (effect of human
body’s mass)
Simulation
Input Variables Output
Case
STHT STHT
DPMI k4 Frequency DPMI
APMS APMS
TABLE 3: Key input and output variables for the second neural network simulation group (effect of stiffness
coefficient)
Several neural network architectures are designed and tested for all simulation cases
investigated in this study to finally determine the best network models to simulate, very
accurately, the effect of mass and stiffness based on minimizing the Root Mean Square Error
(RMS-Error). Fig. 7 shows a schematic diagram for a generic neural network. The training
procedure for the developed ANN models, in the current study, uses the data from the results of
the analytical model to let the ANN understands the behaviors. After sitting finally the ANN
models, these models are used to predict the biodynamic response behaviors for different
masses and stiffness rather than those used in the analytic solution.
Table 4 shows the final neural network models for the two simulation groups and their associate
number of neurons. The input and output layers represent the key input and output variables
described previously for each simulation group.
Input # 1 Output # 1
Input # 2 Output # 2
Second STHT
Group DPMI 4 2 5 3 - 1
(Stiffness) APMS
TABLE 4: The developed neural network models for all the simulation cases
The parameters of the various network models developed in the current study for the different
simulation models are presented in table 5. These parameters can be described with their tasks
as follows:
Learning Rate (LR): determines the magnitude of the correction term applied to adjust each
neuron’s weights during training process = 1 in the current study.
Momentum (M): determines the “life time” of a correction term as the training process takes
place = 0.9 in the current study.
Training Tolerance (TRT): defines the percentage error allowed in comparing the neural
network output to the target value to be scored as “Right” during the training process = 0.001 in
the current study.
Testing Tolerance (TST): it is similar to Training Tolerance, but it is applied to the neural
network outputs and the target values only for the test data = 0.003 in the current study.
Input Noise (IN): provides a slight random variation to each input value for every training epoch
= 0 in the current study.
Function Gain (FG): allows a change in the scaling or width of the selected function = 1 in the
current study.
Scaling Margin (SM): adds additional headroom, as a percentage of range, to the rescaling
computations used by Neuralyst Software, Shin (1994), in preparing data for the neural network
or interpreting data from the neural network = 0.1 in the current study.
Training Epochs: number of trails to achieve the present accuracy.
Percentage Relative Error (PRR): percentage relative error between the numerical results and
actual measured value and is computed according to equation (16) as follows:
Where :
ANN_PR : Predicted results using the developed ANN model
AMV : Actual Measured Value
MPRE: Maximum percentage relative error during the model results for the training step.
Training
Simulation Group MPRE RMS-Error
Epochs
STHT 45931 1.213 0.0015
First
Group DPMI 7560 2.609 0.0022
(mass)
APMS 7174 3.743 0.0023
2 2
:Analytical 65Kg :ANN Predicted 60Kg
1.8 1.8
1 1
0.8 0.8
0.6 0.6
0.4 0.4
0.2 0.2
0 5 10 15 20 0 5 10 15 20
Frequency (Hz) Frequency (Hz)
FIGURE 8: ANN results for the effect of human body’s mass on STHT
(Left : ANN Training, Right : ANN Prediction)
3500 3500
2000 2000
1500 1500
1000 1000
500 500
0 0
0 5 10 15 20 0 5 10 15 20
Frequency (Hz) Frequency (Hz)
FIGURE 9: ANN results for the effect of human body’s mass on DPMI
(Left : ANN Training, Right : ANN Prediction)
120 120
:Analytical 65Kg :ANN Predicted 60Kg
:ANN Training 65Kg :Analytical 65Kg
100 :Analytical 75Kg 100 :ANN Predicted 80Kg
:Analytical 85Kg
:ANN Training 75Kg :ANN Predicted 90Kg
:Analytical 85Kg
A pparent m ass
A pparent m ass
80 80
:ANN Training 85Kg
60 60
40 40
20 20
0 0
0 5 10 15 20 0 5 10 15 20
Frequency (Hz) Frequency (Hz)
FIGURE 10: ANN results for the effect of human body’s mass on APMS
(Left : ANN Training, Right : ANN Prediction)
2 2
:Analytical at k4= 90000+40% :ANN Predicted at k4=90000+60%
1.8 :ANN Training at k4= 90000+40% 1.8 :Analytical at k4=90000+40%
1.2 1.2
1 1
0.8 0.8
0.6 0.6
0.4 0.4
0.2 0.2
0 5 10 15 20 0 5 10 15 20
Frequency (Hz) Frequency (Hz)
FIGURE 11: ANN results for the effect stiffness coefficient on STHT
(Left : ANN Training, Right : ANN Prediction)
3500 3500
:Analytical at K4= 90000+40%
D riving-point m echanical im pedance
2000 2000
1500 1500
1000 1000
500 500
0 0
0 5 10 15 20 0 5 10 15 20
Frequency (Hz) Frequency (Hz)
90 90
:Analytical at K4= 90000+40% :ANN Predicted at K4= 90000+60%
:ANN Training at K4= 90000+40% :Analytical at K4= 90000+40%
80 80
:Analytical at K4= 90000 :ANN Predicted at K4= 90000+20%
:ANN Training at K4= 90000 :Analytical at K4= 90000-40%
70 :Analytical at k4= 90000-40% 70 :ANN Predicted at K4= 90000-20%
:ANN Training at k4= 90000-40% :ANN Predicted at K4= 90000-60%
Apparent mass
Apparent m ass
60 60
50 50
40 40
30 30
20 20
10 10
0 5 10 15 20 0 5 10 15 20
Frequency (Hz) Frequency (Hz)
FIGURE 13: ANN results for the effect stiffness coefficient on APMS
(Left : ANN Training, Right : ANN Prediction)
8. CONCLUSIONS
Based on the analytical investigation conducted in the course of the current research, it could be
concluded that the change in human body's mass, pelvic stiffness, and pelvic damping coefficient
give a remarkable change in biodynamic response behaviors of seated human body (direct
proportional for human body’s mass and pelvic stiffness coefficient and inverse proportional for
pelvic damping coefficient.)
Based on the results of implementing the ANN technique in this study, the following can be
concluded:
1. The developed ANN models presented in this study are very successful in simulating the
effect of human body’s mass and stiffness on the biodynamic response behaviors under
whole-body vibration.
2. The presented ANN models are very efficiently capable of predicting the response behaviors
at different masses and stiffness rather than those used in the analytic solution.
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IMPORTANT DATES
Volume: 5
Issue: 1
Paper Submission: January 31, 2011
Author Notification: March 01, 2011
Issue Publication: March /April 2011
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