Installer's Guide: Home Standby Generator

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Installer’s Guide

Home Standby Generator


Automatic Transfer Switch

o TR15REG-DB (15Kw single-phase)


o TR20REG-DB (20Kw single-phase)
o TR20REG-DB-3 (20Kw three-phase)

Note: “Graphics in this document are for representation only.


Actual model may differ in appearance.”

March 2017 18-SG01D1-1A-EN


Table Of Contents
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mounting & Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fault Inspection and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DKG-173 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DKG-173 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Application Rang . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Typical Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Relevant Models and Implications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Product Appearance and Parts Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MCQ3 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
MCQ2 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installation Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Box Matching Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

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Preface
The Automatic Transfer Switch (hereafter referred to as ATS) uses world-famous ATS or AC Contactors as
the main switches, and are manufactured from advanced and closely-controlled production processes. It is
combined with all our automatic generators to form a complete and thorough Automatic Transfer System.

The DKG-173 Transfer Controller is installed inside the ATS, which applies to three phase or single phase
systems with phase voltage of 220v AC. Pluggable connectors are connected with external connections, which
make the maintenance, inspection, or replacement easy and convenient.

We have 125A single phase ATS, 125A three phase ATS, and 200A single phase ATS for your different needs in
various conditions.

Functions
ATS has control functions (such as generator start-up delay, mains restore delay and voltage
detection, etc.). When the ATS is connected to automatic generators, the generator's control
box will send the transfer signal in order to transfer loads automatically. It can operate with our automatic
control systems or other brands that have remote-start self-control functions which are simple and economic.

Control Mode
Generation/Automatic/Mains

LED Display
Mains Available
Mains on Load
Generator Available
Generator on Load

Parameter Settings
M. VOLT. SET: Mains Voltage Normal Value Setting, 75%-100% settable
VOLT. 100% = 170-300V
MCT: Closing Delay Time afer Mains Voltage returns to normal, 0-40 MIN. settable
GCT: Closing Delay Time after Generator Voltage returns to normal, 0-40S settable
G. VOLT. SET: Generator Voltage Normal Value Setting, 75%-100% settable
VOLT. 100% = 170-300V
Protection Function: Mains/Generator low voltage protection

18-SG01D1-1A-EN 3
Important Safety Instructions
SAVE THESE INSTRUCTIONS! Read the following information carefully before attempting to install, operate
or service this equipment. Also read the instructions and information on all tags, decals, and labels that may
be affixed to the transfer switch. Throughout this publication, and on tags and decals affixed to the generator,
DANGER, WARNING, CAUTION and NOTE blocks are used to alert personnel to special instructions about a
particular operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their
definitions are as follows:

DANGER
After this heading, read instructions that, if not strictly complied
with, will result in personal injury or property damage.

WARNING
After this heading, read instructions that, if not strictly complied
with, may result in personal injury or property damage.

CAUTION
After this heading, read instructions that, if not strictly complied
with, could result in damage to equipment and/or property.

This symbol points out important safety information that, if not followed,
could endanger personal safety and/or property.

This symbol points out potential explosion hazard.

This symbol points out potential fire hazard.

This symbol points out potential electrical shock hazard.

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Important Safety Instructions
• Remove all jewelry (such as rings, watches, bracelets, etc.) before working on this equipment.

• If work must be done on this equipment while standing on metal or concrete, place insulative mats over a dry
wood platform. Work on this equipment only while standing on insulative mats.

• Never work on this equipment while physically or mentally fatigued.

• Keep the transfer switch enclosure door closed and bolted at all times. Only qualified personnel should be
permitted access to the switch interior.

Equipment Description

The automatic transfer switch is used for transferring electrical load from a UTILITY (NORMAL) power source
to an EMERGENCY (STANDBY) power source.

Mounting

• This model automatic transfer switch is designed for use only with Trane home standby generator sets.

• Install the transfer switch as close as possible to the electrical loads that are to be connected to it. Mount the
switch vertically to a rigid supporting structure.

• To prevent switch distortion, level all mounting points. If necessary, use washers behind mounting holes to
level the unit.

Connecting Power Source and Load Line

• Wiring diagrams and electrical schematics are provided in this manual.

• Before connecting wiring cables to terminals, remove any surface oxides from the cable ends with a wire
brush. All power cables should enter the switch next to transfer mechanism terminals. If ALUMINUM
conductors are used, apply corrosion inhibitor to conductors.

• Tighten terminal lugs to the torque values as noted on the decal located on the inside of the door. After
tightening terminal lugs, carefully wipe away any excess corrosion inhibitor.

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Operation Instructions
Automatic Mode

1. Move the control switch of the ATS Control Panel on the AUTO position, the control mode of the generator
is "AUTO".

2. When mains are on load, the indicators "Mains Available" and "Mains On Load" will light up.

3. When mains failure occurs or utility is abnormal, the generator will be controlled by the Control Box for
"Start-up Delay" automatic start.

4. When the generator has started and the voltage is normal, the "Generator Available" indicator lights up. If
the ATS automatically switches the generator on, and the "Generator On Load" indicator lights up.

5. When the utility is restored, the "Mains Available" indicator lights up. The ATS automatically transfers to the
mains side after the generator control box has sent the "Mains on Load" signal. The "Generator on Load" light
goes off and the "Mains on Load" indicator lights up.

6. When the ATS control box detects that generator voltage is normal, the "Generator Available" indicator
lights up. The ATS transfers to the generator side when the GCT time setting is set on conditions of "Generator
on Load".

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Fault Inspection and Troubleshooting
All our products will be strictly inspected before delivery in order to guarantee the quality of products.
Unreliability caused by users' improper installation and misuse can be checked in accordance with the following
instructions. Please contact us or the nearest dealer for help if faults are still unresolved.

1. The Main Switch has no action


A. The start-up delay has not finished. Please wait.
B. Verify whether the lines are correctly connected, especially the mains power source, the generator power
source, and load lines.
C. Check if the control lines from the ATS to the Control Box are correctly connected.

2. Indicators do not work


A. Verify whether lines are correctly connected or not, especially the mains power source, the generator power
source, and load lines.
B. Check if the setting of each control panel delay potentiometer is correct.

3. Generator does not start in case of utility outage


A. Verify whether the ATS Control Panel control switch and generator are set in the "AUTO" position.
B. Check if the control lines from ATS to the generator's Control Box are correctly connected.

18-SG01D1-1A-EN 7
Specifications
Outside Size : 495 x 375 x 180
Operation Temp -20°C to 70°C (-4°F to 158°F)
Storage Temp -40°C to 85°C (-40°F to 185°F)
Humidity 5 to 95% cannot freezing
Weight (Kg) 17.5

Controller DKG-173 Specifications


Generating voltage 170-300V-AC (Ph-N phase line-null line)
Mains voltage 170-300V-AC (Ph-N phase line-null line)
Generator contactor delay 1s to 40s, adjustable
Mains regain delay 1s to 40s, adjustable
MCB relay output 10A@250V-AC
GCB relay output 10A@250V-AC
Remote start relay output 10A@250V-AC/28V-DC
Operation temp. range -30°C (-22°F) to 70°C (158°F)
Storage temp. range -30°C (-22°F) to 80°C (176°F)
Max Humidity 95% non-condensing (non-condensation)
Size 70 x 115 x 66mm (W x H x D)
Weight 180g
Installation method DIN-rail mounting
Enclosure material Heat Resistant ABS/PC (UL94-VO) plastic
Protection lever IP20

Automatic Transfer Switch Spec Data


Working Volt (Ue) AC400V
Rated Isolation Volt 690V
Frequency 60HZ
Rated Working Current (A) 200A
Rated Short-time Withstand Current 10KA
Rated Limited Short-circuit Current 25KA
Operating Torque (N.m) 12
Conversion Time (S) < 80
Mechanical Endurance (times) 10000
Poles _
2P

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DKG-173
DIN RAIL MOUNTED ATS CONTROLLER WITHOUT DC SUPPLY

DESCRIPTION
The DATAKOM model DKG -173 is a DIN Rail mounted ATS controller
not requiring DC supply.

The unit monitors monitors 3-phase phase mains voltages, sends


remote start command to the generating set and performs changeover
of both generator and mains contactors.

The Front Panel LED provides information about mains and generator
power availability as well as contactor positions.

Mains return delay and genset contactor delays are adjustable


between 1 and 40 seconds through front panel knobs.

FEATURES
• DIN Rail mounted
• No DC supply required
• Adjustable MCB and GCB delays
• 10A/250V AC MCB and GCB outlets
• 10A/28V DC/250V AC remote start output
• Isolated mains and generator set inputs

OPERATION
When the mains exist while all its phase voltage are below the limit 1/
• If R, MC, RST LEDs are on.
• The MCB terminal is supplied with voltage R.
• The REMOTE START relay contact is open.
• The REMOTE START relay contact opens.

If any phase voltage of mains is over the limit


• R, MC, RST LEDs turn off.
• The MCB terminal is open.
• The REMOTE START relay contact closes.

The REMOTE START output is expected to provide a generator set running condition.

When the generator set voltage G is over the limit


• The G LED turns on
• At the expiration of the generator set contactor delay, the GC LED turns on and the GCB
terminal is supplied with voltage G.

18-SG01D1-1A-EN 9
DKG-173 Specifications
Inputs:
R-S-T: mains phase voltages
NEUT-MN: mains neutral terminal
G: generator phase voltage
NEUT-GN: generator neutral terminal

Outputs:
MCB-MAINS CONTACTOR: normally open relay output connecting the phase-R voltage to the terminal (10A @
250V AC)
GCB-GENERATOR CONTACTOR: normally open relay output connecting the phase-G voltage to the terminal
(10A @ 250V AC)
REMOTE START: normally open engine start request relay output (10A @ 28V DC / 250V AC)

LED Indicators: Dimensions:


G: generator set voltage present 70 x 115 x 66mm (W x H x D)
GC: generator set contactor closed Weight:
R: power supplied from mains 180g (approx.)
RST: mains voltage present Installation:
MC: mains contactor closed DIN Rail mounted
Case Material:
Technical Specifications: High Temp. ABS/PC (UL94-V0)
Alternator voltage: IP Protection:
170-300V AC (Ph-N) IP20
Mains Voltage:
170-300V AC (Ph-N) Conformity (EU directives)
Generator contactor delay: -2006/95/EC (low voltage)
1 to 40 seconds (adjustable) -2004/108/EC (EMC)
Mains return delay:
1 to 40 seconds (adjustable) Norms of reference:
MCB relay output: EN 61010 (safety requirements)
10A @ 250V AC EN 61326 (EMC requirements)
GCB relay output:
10A @ 250V AC
Remote start relay output:
10A @ 250V AC / 28V DC
Operating temperature:
-30 C (-22 F) to 70 C (158 F)
Storage temperature:
-30 C (-22 F) to 80 C (176 F)
Maximum humidity:
95% non-condensing

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Application Range
MCTRANS Series Dual power transfer switches (ATSE MCTRANS Series Dual power transfer switches (ATSE)
are advanced products which adopted the early twentieth century technology. It can used for two-way power
source infrequently transferred switched with rated insulation voltage AC800V and DC250V, rated current 20 to
5000A, rated frequency 50 or 60 Hz.

It mainly applied in occasions where need uninterruptible power supply, such as malls & office buildings, post
communications, fire-fighting, military, mines, ship & vessel, escalator & elevator and industrial assembly lines,
etc. in order to meet the assembly lines, etc. in order to meet the requirements of providing more reliable
power sources.

The products are characterized by its small size, easy operation, fast switching speed and high reliability.

MCQ2 Model is double segments (without Neutral Position, transfer sequence: Mains to Generator) dual
power transfer switch.

MCQ3 Model is three segments (with Neutral Position, transfer sequence: Mains to Neutral to Generator) dual
power transfer switch.

Standards

IEC60947-1/GBT.14048.1-2000 Low-voltage switch Equipment and control Equipment/General rules

IEC60947-3/GBT.14048.3 Low Voltage Switch Equipment and Control Low Voltage Switch, Isolator, Isolation
Switch, and Combined Electronic Equipment

IEC60947-6/GBT.14048.11 Automatic Change-over Switch Circuit

18-SG01D1-1A-EN 11
Typical Connection Diagram

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Relevant Models and Implications

Model Rated Current Pole Rated Voltage Wiring Method Control Voltage
MCQ3 three
segments with open 20 40 80 100 2: 2 poles 690V F: Front 2: 230V AC
position
MCQ2 double
segments without open 125 160 200 225 3: 3 poles 400V B: Back 4: 400V AC
position

250 350 400 4: 4 poles

18-SG01D1-1A-EN 13
Product Appearance and Parts Description

14 18-SG01D1-1A-EN
18-SG01D1-1A-EN
MCQ3 Main Technical Specifications
Model MCQ3
Rated Voltage
Rated Current 20A-63A 80A-125A 160A-250A 350A-500A 630A-800A
Coil Quantity Double Coils
Wiring Method Front Back
Pole 2P 3P 4P 2P 3P 4P 2P 3P 4P 2P 3P 4P 2P 3P 4P
Weight (Kg) 5.5 6 6.5 6 6.5 7 6 8 10 11 14 18 25 33 42
DC100V (A) 3 3 4 3 3 4 3 4 5 5 5 7 6 6 6
Operating
AC100V/110V (A) 3 3 4 3 3 4 3 4 5 5 5 7 6 6 6
Current
AC200V/220V (A) 1.5 1.5 2 1.5 1.5 2 2.5 2.5 2.5 2.5 2.5 3.5 3 3 3
DV100V 1A 1.5A 2A
Tripping
AC100V/110V 1A 1.5A 2A
Current
AC200V/220V 0.5A 0.7A 1A
Short-time Withstand Current 5KA 10KA 12KA 15KA
Rated Conditional Short
12.5KA 25KA 30KA 37.5KA
Circuit Current
Connecting and Breaking
AC-33B (101e Connect • 81e Break) cos=0.35 DC-33B 1.1Ie Connect • 1.1Ie Break L/R = 1ms
Capability
Perfor- A power Control 55ms 60ms 100ms
mance side
Switching Break 20ms 25ms 30ms
Time B power Control 80ms 80ms 135ms
side Break 20ms 20ms 30ms
Life Electrical: 2500 operations, Mechanical: 10000 operations
Operating Recycles 120 operations / hour
A power side 1C, B power side 1C, Switch Capacity AC100V 5A
Auxiliary Switch
AC200V 2.5A DC100V 0.5A
Accessories Manual Operation Handle

15
16
MCQ3 Main Technical Specifications
(continued)
Model MCQ3
Rated Voltage
Rated Current 1000A 1250A 1600A 2000A 3150A 4000A 5000A
Coil Quantity Double Coils
Wiring Method Back
Pole 2P 3P 4P 2P 3P 4P 2P 3P 4P 2P 3P 4P 2P 3P 4P 3P 3P
Weight (Kg) 30 39 49 31 40 51 36 47 59 95 115 135 110 150 190 207 265
DC100V (A) 6 6 8 6 6 6 7 8 9 8 10 12 10 12 14 16 18
Operating
AC100V/110V (A) 6 6 8 6 6 6 7 8 9 8 10 12 10 12 14 16 18
Current
AC200V/220V (A) 2 3 4 3 3 4 3.5 4 4.5 4 5 6 7 7 8 8 8
DC100V 2A 4A
Tripping
AC100V/110V 2A 4A
Current
AC200V/220V 1A 1A
Short-time Withstand Current 22KA 25KA 35KA 50KA 50KA 50KA
Rated Conditional Short
50KA 55KA 55KA 80KA 100KA 120KA
Circuit Current
Connecting and Breaking Capa-
AC-33B (10Ie Connect • 8Ie break) cos=0.35 DC-33B 1.1Ie Connect • 1.1Ie Break L/R = 1mst
bility
Perfor- A power Control 115ms 115ms 180ms 140ms 200ms (190) 210ms (190)
mance side
Switch- Break 25ms 25ms 25ms 30ms 30ms (30) 35ms (35)
ing Time B power Control 145ms 150ms 150ms 190ms 220ms (240) 150ms (270)
side Break 25ms 25ms 25ms 30ms 30ms (30) 35ms (35)
Life Electrical: 2000 operations Mechanical: 8000 operations
Operating Recycles 120 operations / hour 30 operations / hour
Auxiliary Switch A power side 1C, B power side 1C, Switch Capacity AC100V 5A AC200V 2.5A DC100V 0.5A
Accessories Manual Operation Handle
MCQ2 Main Technical Specifications

18-SG01D1-1A-EN
Model MCQ2
Rated Voltage AC400V / 690V DC125V / 250V
Rated Current 20A-63A 80A 100A 125A 160A 200A 225A 250A
Coil Quantity Double Coils
Wiring Method Front
Pole 2P 3P 4P 2P 3P 4P 2P 3P 4P
Weight (Kg) 4.5 5 5.5 5 5.5 6 6 8 10
DC100V (A) 3 3 4 3 3 4 3 4 5
Operating
AC100V/110V (A) 3 3 4 3 3 4 3 4 5
Current
AC200V/220V (A) 1.5 1.5 2 1.5 1.5 2 1.5 2 2.5
DC100V 1A
Tripping
AC100V/110V 1A
Current
AC200V/220V 0.5A
Short-time Withstand Current 5KA 10KA
Rated Conditional Short Circuit Current 12.5KA 25KA
AC-33B(10Ie connect • 8Ie break) cos=0.35
Connecting and Breaking Capability
DC-33B 1.1Ie connect • 1.1Ie break L/R = 1ms
Control 55ms
Performance A power side
Switching Break 20ms
Time Control 80ms
B power side
Break 20ms
Life Electrical: 2500 operations, Mechanical: 10000 operations
Operating Recycles 120 operations / hour
A power side 1C, B power side 1C, Switch Capacity AC100V 5A
Auxiliary Switch
AC200V 2.5A DC100V 0.5A
Accessories Manual Operation Handle

Note: the outside dimension of MCQ2 Models Rated Current from 450A to 500A are
the same as the 340A to 500A Models of the MCQ3.

17
Installation Dimensions
20A-63A Panel Safe Distance (S1 Dimensions: 30mm (400V), 60mm (690V)

80A-125A Panel Safe Distance (S1 Dimensions: 30mm (400V), 60mm (690V)

160A-250A Panel Safe Distance (S1 Dimensions: 30mm (400V), 60mm (690V)

1 Operation Circuit Terminal 2 Manual Operation Handle Entrance


3 Auxiliary Switch 4 A Power Side Main Circuit Terminal
5 Loaded Side Main Circuit Terminal 6 B Power Side Main Circuit Terminal
7 ON / OFF Option Buttons 8 Manual Operation Handle (removable)
18 18-SG01D1-1A-EN
Installation Dimensions

18-SG01D1-1A-EN 19
Box Matching Dimensions

Figure I. Fixing Bolt Hole (front) Figure II. Fixing Bolt Hole and Panel Hole (back)

MCQ3 MCQ3 MCQ3 MCQ3 MCQ3 MCQ3 MCQ3 MCQ3 MCQ3 MCQ3 MCQ3 MCQ3
Model
100 250 400 630 800 1000 1250 1600 2000 2500 3150 4000
2P 103 113 164 310 310 340 340 380 460 500 685 685
B 3P 133 148 224 375 375 420 420 480 595 645 915 915
4P 163 183 284 440 440 500 500 580 790 790 1155 1155
I 152 152 200 360 360 360 360 360 420 420 420 420
2P - - - 145 145 180 180 225 285 310 460 460
J 3P - - - 210 210 260 260 325 420 455 690 690
4P - - - 275 275 340 340 425 600 600 920 920
K - - - 330 330 330 330 330 350 350 350 350
L - - - 25 25 23 23 20 20 20 65 65
M 5.8 5.8 9 14 14 14 14 14 14 14 14 14
Figure I II

Note:

1. Keep the wire bending pressure from placing directly on the terminal when connecting the main circuit
terminal.

2. For the arc extinction distance outside the arc chute, please see the Outside Dimensions Part Figure I and
Figure II.

3. Please connect the grounding wire to the terminal marked

20 18-SG01D1-1A-EN
Manual Operation Instructions
The terminals may be melted when operation under load due to different individual operation differences.
Avoid using manual operation method if possible. Please operate as the following instructions if the manual
operations are unavoidable.

1. Completely no operation power supply

2. When checking on operation mechanisms and contacting terminals under non-loaded conditions

3. In case of failure and elecric start can not be operated

18-SG01D1-1A-EN 21
Typical Connection Diagram

22 18-SG01D1-1A-EN
ATS Single Phase Connection Diagram

18-SG01D1-1A-EN 23
ATS Three Phase Connection Diagram

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ATS Three Phase Exploded Diagram

18-SG01D1-1A-EN 25
ATS Single Phase Exploded Diagram

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ATS Single Phase Installation Diagram

18-SG01D1-1A-EN 27
ATS Three Phase Installation Diagram

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Parts List

18-SG01D1-1A-EN 29
ATS Control Box Installation Hole Diagram

30 18-SG01D1-1A-EN
ATS Single Phase Connection Schematics

LEGEND
ATS Transfer Switch Contactor
C1 Solenoid Coil (utility closing)
C2 Solenoid Coil (standby closing)
TR Relay Transfer
Note: TB Terminal Strip (customer connection)
All contacts shown with transfer XA1, XB1 Limit Switches Actuator
switch in utility position. F1,F2,F3,F4 Fuse, 5a
VR1, VR2 Varistor
NB Neutral Block
18-SG01D1-1A-EN 31
32
ATS Three Phase Connection Schematics

18-SG01D1-1A-EN
ATS Three Phase Connection Diagram

18-SG01D1-1A-EN 33
ATS Single Phase Connection Diagram

34 18-SG01D1-1A-EN
Maintenance & Service
The Free Warranty is 18 months from the date of delivery. The manufacturer will provide free reparation
services for problems caused by product quality within this free warranty. Paid reparation or replacement
services are available after the free warranty period.

Damage caused by the following reasons will be charged even if the products you purchased are still in the free
warranty period:

1. Misconnection of wires, private disassembly & assembly or reparation

2. Exceed the standards, such as oeprations out of the current limits or over-testing over insulation voltage,
etc.

3. External injury or damage due to drop or impact.

4. Natural hazards or abnormal disasters, such as earthquake, fire, thunder strike and abnormal voltage, etc.

Note:

Do not install in environments where there may be explosive gases, or explosion will happen.

Do not install in humid environments.

Do not install in places where its external magnetic field is 5 times larger than the earth's magnetic field, or the
dual power can not work properly.

Do not install in places where the vibration is larger than 5 grams.

Do not install in places where metal is vulnerable to gas corrosion and insulation material can be easily broken.

EQUIPSOURCE, LLC D/B/A LIFAN POWER USA


2205 Industrial Park Road
Van Buren, Arkansas 72956

(866) 471-7464
Fax: (479) 471-7466

www.lifanpowerusa.com

18-SG01D1-1A-EN 35
18-SG01D1-1A-EN (9 Mar 2017)
We are committed to using environmentally conscious print practices. © 2017 Ingersoll Rand IR000000

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