The 2018 Gan Power Electronics Roadmap: Journal of Physics D: Applied Physics
The 2018 Gan Power Electronics Roadmap: Journal of Physics D: Applied Physics
The 2018 Gan Power Electronics Roadmap: Journal of Physics D: Applied Physics
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enhancement/depletion-mode high
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Ronghui Hao et al
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1361-6463/18/163001+48$33.00 1 © 2018 IOP Publishing Ltd Printed in the UK
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
20
Powdec KK 1-23-15 Wakagi-cho, Oyama City, Tochigi 323-0028, Japan
21
Navitas Semiconductor
22
Centre for Device Thermography and Reliability, University of Bristol, Bristol, United Kingdom
23
MicroLink Devices, Inc., Niles, IL, United States of America
24
National Institute of Advanced Industrial Science and Technology, Tsukuba, Japan
25
Cambridge Centre for GaN, University of Cambridge, Cambridge, United Kingdom
26
Centre for High Frequency Engineering, University of Cardiff, Cardiff, United Kingdom
27
Zhejiang University, Hangzhou, People’s Republic of China
Abstract
Gallium nitride (GaN) is a compound semiconductor that has tremendous potential to facilitate
economic growth in a semiconductor industry that is silicon-based and currently faced with
diminishing returns of performance versus cost of investment. At a material level, its high
electric field strength and electron mobility have already shown tremendous potential for high
frequency communications and photonic applications. Advances in growth on commercially
viable large area substrates are now at the point where power conversion applications of GaN
are at the cusp of commercialisation. The future for building on the work described here in
ways driven by specific challenges emerging from entirely new markets and applications is
very exciting. This collection of GaN technology developments is therefore not itself a road
map but a valuable collection of global state-of-the-art GaN research that will inform the next
phase of the technology as market driven requirements evolve. First generation production
devices are igniting large new markets and applications that can only be achieved using the
advantages of higher speed, low specific resistivity and low saturation switching transistors.
Major investments are being made by industrial companies in a wide variety of markets
exploring the use of the technology in new circuit topologies, packaging solutions and system
architectures that are required to achieve and optimise the system advantages offered by GaN
transistors. It is this momentum that will drive priorities for the next stages of device research
gathered here.
Contents
Introduction 3
1. Manufacturing challenges of GaN-on-Si HEMTs in a 200 mm CMOS fab 4
2. Epitaxial lift-off of GaN and related materials for power device applications 6
3. GaN-on-Si 200 mm for power devices 8
4. Buffer design in GaN-on-Si power devices 10
5. Challenges in growth for GaN power electronics 12
6. Vertical GaN power devices 14
7. GaN insulated gate field-effect transistors 16
8. Reliability of GaN power devices: normally-on and normally-off 18
9. Plasma processing for GaN power electronic devices 21
10. Challenges to dielectric processing for E-mode GaN 23
11. Future applications, roadmap for GaN ICs 26
12. Potential of polarisation super junction technology in gallium nitride 28
13. Technological challenges in next-generation GaN-based power integrated circuits 30
14. GaN CMOS: fact or fiction? 32
15. Assessing the limits of performance of p-type devices in GaN 34
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J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
16. 600 V E-mode GaN power transistor technology: achievements and challenges 36
17. Potential of GaN integrated cascode transistors 38
18. Converter topologies in GaN 40
19. Fast switching with GaN and dynamic on-resistance from application view-point 42
References 44
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J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
1. Manufacturing challenges of GaN-on-Si HEMTs hardware changes and lowering the robot speed of some
in a 200 mm CMOS fab handling systems, the thicker and heavier GaN-on-Si wafers
can be processed in the standard imec CMOS fab. The warp
Marleen Van Hove, Denis Marcon and Stefaan Decoutere specification of 50 µm is sufficiently low to avoid chucking
issues on electrostatic chucks. Prior to the fab introduction, the
imec, Kapeldreef 75, 3001 Leuven, Belgium
200 mm GaN-on-Si wafers are tested for mechanical robust-
ness, hereby reducing the wafer breakage during processing
Status. GaN is anticipated to be a next generation power
to less than 1%. After epitaxy, Ga and Al contamination on the
semiconductor. With a higher breakdown strength, faster
wafer backside is unavoidable. Since Ga is a p-type dopant for
switching speed, higher thermal conductivity and lower on-
Si, one of the major concerns of processing GaN wafers in a
resistance (Ron), power devices based on this wide-bandgap
CMOS fab is Ga cross-contamination. The Ga and Al backside
semiconductor material can significantly outperform the tra-
contamination after epitaxy is effectively removed by an in-
ditional Si-based power chips. As such, GaN-based power
house developed HF/H2O2-based cleaning procedure, hereby
devices will play a key role in the power conversion market
reducing the contamination level of the wafer backside and
within battery chargers, smartphones, computers, servers,
bevel to below 1011 at cm−2. Moreover, imec’s e-mode pGaN
automotive, lighting systems and photovoltaics.
process flow contains (Al)GaN dry etch steps. A first step to
In absence of viable low-cost GaN bulk substrates, GaN is
dry etch the pGaN layer selectively to the AlGaN barrier layer,
grown on a variety of substrates, the most popular being sap-
and a second to recess the AlGaN barrier in the ohmic contact
phire, silicon carbide (SiC) and silicon (Si). Si substrates have
areas. Since conventional F-containing cleaning recipes of the
become attractive for GaN growth because of their larger wafer
dry etch tools can form non-volatile GaFx species (i.e. GaFx is
diameter (200 mm and higher) though the large mismatch in
not volatile below 800 °C), a Cl2-based clean that forms vola-
lattice constant and coefficient of thermal expansion (CTE)
tile GaCl3 at ~200 °C is used. This cleaning procedure effec-
imposes epitaxy challenges, especially for larger Si substrate
tively and reproducibly maintains the Ga contamination level
sizes. Moreover, GaN devices are naturally normally-on or
in the dry etch tools well below the maximum allowed level.
depletion mode (d-mode) devices, whereas, to replace com-
Finally, since Au is a rapidly diffusing contaminant in Si
mercially available Si power devices, the GaN devices should
that deteriorates the minority carrier lifetime, the GaN metal-
be normally-off or enhancement-mode (e-mode) devices.
lization schemes need to be Au-free. Because of the high
Furthermore, GaN devices should be fabricated by a low-cost,
bandgap and the absence of explicit doping of the epilayers,
reproducible and reliable production process. While e-mode
especially the development of Au-free ohmic contacts is chal-
operation can be readily achieved by adding a p-doped GaN
lenging. By using a Si/Ti/Al/Ti/TiN ohmic metal scheme and
layer under the gate, hereby lifting the conduction band at
decreasing the alloy temperature to 565 °C, the ohmic con-
equilibrium and resulting in electron depletion, the ability to
tact resistance could be lowered to 0.3 Ω · mm with excellent
manufacture GaN-on-Si power devices in existing 200 mm Si
reproducibility and uniformity.
production facilities offers further cost competitiveness to the
Si power technology.
Initially, the development of GaN-based technology Advances in science and technology to meet chal-
focused on high voltage (200 V and 650 V) power-switching lenges. Because the breakdown field of the Si substrate is
applications. The first commercial 200 V e-mode GaN devices, ten times lower compared to GaN, the breakdown voltage of
fabricated on 150 mm Si substrates, were released in 2010 and the power devices is dictated by the GaN buffer thickness.
the first 650 V commercial devices followed in 2014 (fig- In figure 1 (right) the vertical buffer breakdown voltage (at
ure 1, left). After first developing the technology on 100 mm 1 µA mm−2 leakage) is plotted versus the buffer thickness.
[1, 2], and later 150 mm wafer sizes using Au-free metalli- Straightforward extension of the 3.2 µm-thick 200 V buffer
zation schemes [3], imec has been pioneering 200 mm GaN- (red) to 5.5 µm for 650 V applications (blue) was resulting
on-Si technology with first GaN 200 V epitaxy [4] and devices in low wafer yield: the yield related to wafer breakage in the
in 2014 [5–9]. The imec 200 mm GaN-on-Si e-mode transis- mechanical screening test was reduced from 90% for 200 V
tor and diode platform was recently extended and qualified to 77% for 650 V. This issue was tackled by implementing
for 650 V applications. Today, the focus is on the technology Si substrates with high boron doping (0.01 Ω · cm resistiv-
development for higher level of integration and for 1200 V ity), hereby increasing the mechanical wafer strength, and by
applications using 200 mm CTE-matched polycrystalline AlN developing a new buffer concept with reduced thickness (4.9
substrates. µm, green) that resulted in an equally high buffer breakdown
voltage while maintaining the low buffer dispersion, and
Current and future challenges. Because of the much higher increasing the wafer yield for 200 V applications to 99% and
CTE of GaN compared to Si, the GaN in-film stress during epi- to 97% for 650 V applications.
taxial growth needs to be tuned compressive to compensate for By optimization of the cleaning and dielectric deposition
the tensile stress during cool down. The use of 1.15 mm-thick conditions, together with the field plate design, state-of-the-
200 mm Si substrates is beneficial to reduce wafer warp during art 650 V 36 mm gatewidth power devices with 2.1 V thresh-
growth and hence avoiding wafer cracking. Without significant old voltage (at maximum transconductance), 13 Ω · mm Ron
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J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
Figure 1. (Left) Timeline for 200 V, 650 V and 1200 V GaN-on-Si epi wafers, prototype and commercial enhancement-mode power
devices. (Right) Buffer leakage at 25 °C of imec’s 200 V (red) and 650 V (blue and green) GaN-on-Si epi wafers after full processing in the
200 mm CMOS fab.
Figure 2. (a) Transfer and (b) output characteristics of a typical 36 mm gate width 650 V e-mode power device, and (c) the dynamic Ron
device dispersion. The devices were fabricated in imec’s 200 mm CMOS fab.
and 8 A output current (figures 2(a) and (b)) were obtained on Concluding remarks. GaN technology offers faster switch-
200 mm wafer size and processed in a standard CMOS wafer ing power devices with higher breakdown voltage and lower
fab. Moreover, the devices exhibit dynamic Ron dispersion on-resistance than Si, making it an ideal material for advanced
below 20% (10 µs on, 90 µs off) up to 650 V over the full power electronic components. For cost competitiveness, GaN
temperature range from 25 °C to 150 °C (figure 2(c)). power devices are preferably fabricated on large diameter Si
For 1200 V power applications, imec is working on using substrates in existing Si CMOS fabs. Due to the large mismatch
polycrystalline AlN (poly-AlN) substrates that have a better in lattice constant and thermal expansion coefficient, the epi-
CTE-match to GaN. In this approach, a thin crystalline Si taxy of GaN on large diameter Si substrates is very challeng-
layer is transferred to a 200 mm poly-AlN substrate. This new ing. Imec has demonstrated for the first time that is possible
technology is promising to go beyond the current technol- to manufacture 200 V and 650 V GaN-on-Si e-mode devices
ogy limitations, because it is possible to grow thicker, higher in a 200 mm CMOS fab. For 1200 V applications, it is pro-
quality GaN buffers on 200 mm substrates with a standard posed to transfer the technology to 200 mm Si-on-poly-AlN
thickness of 725 µm. Imec has already demonstrated the substrates, which is CTE-matched with GaN. This sub-
CMOS-compatibility of these substrates in terms of contami- strate technology allows for thicker GaN buffers, which is
nation and wafer handling [10]. Furthermore, first high quality needed to reach 1200 V and beyond, and was also assessed
transistors have been processed illustrating the high promise to be CMOS-compatible in terms of contamination and tool
of this new approach. handling.
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J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
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J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
3. GaN-on-Si 200 mm for power devices the depolarization effect for depleting the channel beneath
the gate. However, this design suffers from a compromise
L Di Cioccio, T Bouchet, M Charles, Y Baines, E Morvan, between the threshold voltage and the sheet resistance in the
A Torres and M Plissonnier channel and so high positive threshold voltages are difficult
to achieve. This is why at LETI we are developing an alterna-
CEA, LETI, L’Université Grenoble Alpes, Grenoble, France
tive strategy, the MOSCHEMT. This architecture is a hybrid
monolithic device which essentially puts a MOS channel and
Status. The main objective in the LETI [21] power elec-
a HEMT drift layer in series. At the heart of this technology is
tronic roadmap is the miniaturization of power converters to
the MOS gate, which needs to be reliable and robust; a chal-
increase the energy efficiency of the systems while reduc-
lenge that Si and SiC have already faced in the past.
ing the cost. It is also important to improve reliability and
ensure operation at higher temperatures (300 °C), with the
Advances in science and technology to meet these
markets of automotive (EV and HEV) and motor drives for
challenges. The advances required to meet the challenges
industrial tools being targeted. To achieve these objectives
listed above can be described in five bullet points:
for power convertors from a few watts to several hundred
kW, it is essential to increase their operating frequency [22]. Simulation: to design complex architectures, capture process
GaN-on-Si power devices are capable of responding to these influence and describe device behaviour, simulations such as
requirements because GaN allows high frequency switch- TCAD [25] are of major importance. Currently, significant
ing (several MHz) and a higher power density than silicon efforts are needed to ensure simulators properly recreate the
(10 times greater), although these solutions must be imple- physics of III-N materials and devices.
mented at the system level in order to fully benefit from
Device characterisation: the JEDEC standards are not suffi-
the materials properties. Furthermore, GaN on 200 mm Si
cient to fully qualify GaN-based power devices due to restric-
enables CMOS compatible technology leading to lower cost
tive criteria. Dynamic properties and aging effects, which
and improved robustness of the processes.
show common patterns with dielectric aging, are key topics to
LETI has chosen to develop MOS Channel HEMT
be understood in order to bring GaN-on-Si products to indus-
(MOSCHEMT) GaN architecture, fabricating ‘normally-off’
trial maturity in mass markets.
devices which give functionality similar to a classic silicon
based MOS. To take full advantage of these devices, a route Device technology: as discussed above, constant improve-
towards monolithic solutions for low and mid power applica- ments are required in the epitaxy, with in particular improved
tions and a route towards system in package are promoted at defect characterization and analysis of their impact on device
LETI, figure 5, with five main axes of work: epitaxy, devices, performance. The understanding of the gate oxide trap pas-
passives, co-integration, and system architectures. Here, we sivation will also be a significant scientific and technological
will focus on the device roadmap. challenge. The whole technology has to be CMOS compat-
ible, which brings an additional constraint to GaN power
device design, and the potential of GaN on 300 mm Si has to
Current and future challenges. Adoption of GaN in the
be investigated.
industry requires high performance, high reliability devices
produced at low cost. For automotive applications, GaN tran- Thermal dissipation: the reduction in size of power devices
sistors of 1200 V–50 A and 650 V–200 A are targeted. Current when using GaN raises the challenge of thermal dissipation.
requirements are a RonS below 1 mohm · cm2, figure 6, with In order to benefit from the full potential of GaN technology,
an Rdyn of no more than 10% of the RonS, meaning low losses the power density will need to be increased, and so process
[23]. The epitaxy is expected to improve in several ways: and packaging will need to be optimised to improve thermal
firstly, a constant improvement in the buffer layers and active dissipation.
layers to decrease the dislocation density, even though this has
Switching frequency: to allow high frequency switching, co-
not been proven to be essential for high quality HEMT perfor-
integration is key. Transistors, flyback diodes, rectifiers [26]
mance, and a reduction in point defects which cause trapping;
or drivers [27] are examples of active devices that can be mon-
secondly, a vertical leakage current lower than 1 µA mm−2 at
olithically integrated to reduce parasitic elements and reach
150 °C, and thirdly improvements and optimisations in the
high performance converters.
design of the epi stack, such as integration of back barriers to
improve confinement of the free carriers in the potential well.
Of course, all this has to be implemented while maintaining Concluding remarks. The use of GaN-on-Si as a substrate for
a wafer bow <50 µm for a silicon wafer thickness of 1 mm high power transistors is becoming an increasingly common
maximum to enable the process in standard 200 mm tools [24]. choice, as an affordable large area alternative to expensive
The most developed structure to make normally-off bulk substrates. Although there are still significant challenges
GaN HEMTs is pGaN gate architecture. P-type GaN may to be overcome in order to produce high quality devices on
have a potential work function of up to 7.5 eV which makes these substrates, GaN devices will take full advantage of
pGaN, in a sense, an outstanding gate metal in addition to both the remarkable properties of GaN, and of production in
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J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
Figure 5. Power systems roadmap at LETI. An SOC (system on chip) route towards monolithic solutions is important for miniaturization
for low and mid power solutions. For higher voltages, an ultra-compact power module is preferred [21].
Figure 6. Specific on resistance versus breakdown voltage. Benchmark of different laboratory results versus CMOS or non CMOS
compatible technology.
CMOS compatible fabrication plants to achieve high perfor- and encourage the use of this technology. With all of these
mance and low cost devices. advances, it will surely not be long before GaN-on-Si devices
Furthermore, the development of high power integrated become a huge market as the demand for highly energy effi-
circuits on GaN on silicon wafers will further reduce costs cient convertors becomes ever greater.
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J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
4. Buffer design in GaN-on-Si power devices preventing cracking and yielding a flat wafer. To aid growth
uniformity, thick Si substrates (1 mm) tend to be adopted,
Michael J Uren1, David J Wallis2,3 and Martin Kuball1 which also helps to reduce the wafer breakage during process-
1 ing which has been observed for standard thickness wafers
Centre for Device Thermography and Reliability, University
(675 µm). Total epi-layer thickness as large as 8 µm can be
of Bristol, United Kingdom
2 achieved, but the challenges of wafer bow and stress become
Cambridge Centre for GaN, University of Cambridge,
more difficult to overcome. Typical dislocation densities at the
United Kingdom
3 surface of the stack, i.e. at the 2DEG, are ≈109 cm−2.
Centre for High Frequency Engineering, University of
Due to the incorporation of impurities and point defects,
Cardiff, United Kingdom
as-grown GaN is typically n-type and it has been found that it
is essential to add deep level dopants to suppress leakage. The
Status. Uptake of GaN devices for power applications
dopant of choice is carbon [28] with a density well above 1018
requires that they can be manufactured in volume at compa-
cm−3 delivering excellent isolation and breakdown voltage.
rable cost to Si components, and with validated device reli-
Carbon primarily incorporates substitutionally on the nitro-
ability. The key innovation that has made this possible is the
gen site [32]. This pins the Fermi level about 0.9 eV above
ability to grow epitaxial device quality layers of GaN and
the valence band making the GaN:C p-type, with electrical
AlGaN on 6″ or 8″ (1 1 1) Si wafers. Together with the devel-
transport being via low mobility holes rather than electrons. It
opment of Si CMOS compatible device process flows, this has
is found that the carbon doping must be spaced away from the
allowed GaN power devices to be fabricated using existing Si
active 2DEG to reduce trapping effects [33]. A key issue with
fabrication lines with Si and GaN processing occurring in par-
carbon doping is current collapse (dynamic RON) [34]. Charge
allel. This section addresses the electrical and material design
trapping occurs in the epitaxial bulk during off-state operation
of the GaN-on-Si epitaxial platform that is now being used to
when there is high drain bias. When the device is switched
realise HEMT devices for power applications.
on, trapped negative charge reduces the electron density in the
GaN HEMTs were first successfully grown on Si in the
active channel and increases the on-resistance. Some current
1990s, however the epitaxy did not have sufficient break-
commercial devices show as much as a factor of two increase
down voltage for power applications. GaN-on-SiC RF devices
following off-state bias.
used Fe doping to suppress short-channel drain leakage and
increase drain breakdown, representing the first realiza-
Advances in science and technology to meet chal-
tion that the nominally insulating GaN layer underneath the
lenges. Suppression of current collapse is key for technol-
2DEG channel is actually electrically active and needs just as
ogy uptake. The p-type nature of GaN:C means that there is
much design and optimisation as the upper barrier and chan-
a p-n junction between the 2DEG channel and the bulk of the
nel region. However, Fe doping was found to deliver insuffi-
epitaxy, meaning that the bulk can be electrically floating.
cient breakdown voltage when applied to high voltage power
Suppression requires that this floating buffer is grounded to
devices. Eventually, it was found that a combination of a com-
the active 2DEG channel preventing it from providing a back
plex strain relief buffer together with carbon doping to con-
bias, and hence, counter-intuitively, a vertical leakage path is
trol breakdown could achieve sufficient voltage handling [28].
essential. Figure 8 shows an electrical network representation
Unfortunately, there continued to be bulk trapping related
of the buffer, and simulations to show the impact of differ-
issues collectively known as dynamic RON dispersion or cur
ent leakage paths [35]. It is found that there is a trade-off
rent collapse, and their solution has only recently been dem-
between vertical leakage and current-collapse, with careful
onstrated commercially. The reasons for the wide variation in
process control of leakage paths being absolutely required.
dynamic RON performance achieved for apparently identical
Current state-of-the-art power devices are able to achieve less
carbon doped epitaxies are only now becoming understood.
than 10% change in RON in the 25 °C–150 °C temperature
range by careful leakage control [36]. Recently it has been
Current and future challenges. Key issues in epitaxial growth shown that changing the stoichiometry of the Si3N4 surface
of GaN-on-Si are the lattice and thermal expansion coeffi- passivation can change the bulk vertical leakage and con-
cient mismatches which make strain management critical. As trol the dynamic RON [37]. Further work is still required to
a result, large numbers of defects (>1010 cm−2) are gener- achieve a guaranteed simultaneous optimisation of leakage
ated, and cracking of the GaN layers can occur on cooling and current collapse.
from the growth temperatures (≈1000 °C) [29]. The epitaxial Many power switching topologies require the series con-
layer structure which has been adopted to solve these issues nection of devices. Current technologies would require a
is shown in figure 7. A nucleation layer of AlN is universally hybrid packaging approach to prevent an undesirable Si
used to initiate growth and avoid the Ga/Si eutectic that causes substrate bias being applied to the upper transistor in a half-
‘melt-back’. This is followed by a strain relief stack, where bridge configuration. New approaches to allow transistor elec-
two successful approaches have been found based on either a trical isolation are therefore required before full integration is
step-graded AlGaN layer [30], or a superlattice of AlN/GaN feasible. One approach being investigated is the use of buried
[31]. The detailed stack design is normally proprietary. These oxide layers with 200 V isolation being achieved by imec.
buffers are used to induce compressive strain during growth Operating at voltages much above 650 V will require
which counteracts the tensile strain introduced on cooling, the growth of thicker epitaxy, and that requires a solution to
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J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
Figure 7. (a) Schematic cross-section of the typical epitaxial layer structure used for the manufacture of GaN-on-Si HEMTs. (b) TEM
image of a GaN/AlN superlattice buffer layer and (c) a step graded AlGaN buffer layer, both on Si substrates.
Figure 8. (a) Schematic showing leakage and capacitive paths within
Acknowledgments
the buffer. ① to ④ indicate some of the key locations where charge
accumulates. (b) Simulated dynamic RON for different leakage paths
within the buffer. All these different behaviours are observed in This work was funded by the UK EPSRC PowerGaN project
practice. © 2017 IEEE. Reprinted, with permission from [35]. K0114471/1.
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J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
5. Challenges in growth for GaN power electronics 150 Thickness of GaN/AlN SLS:
AlGaN
GaN 5.0 µm
Joseph J Freedsman1 and Takashi Egawa1,2
GaN/AlN SLS
1 120
Research Center for Nano-Devices and Advanced Materials, HT-AlGaN/AlN 4.0 µm
Nagoya Institute of Technology, Nagoya 466 8555, Japan Si(111) Sub.
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J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
1019 the net Nd-Na in the drift region as a function of SiH4 flow rate
Sample A Sample B
for a GaN-on-Si grown with two SLS thicknesses. As shown,
n-GaN: 1 µm n-GaN: 1 µm
the Nd-Na could be controlled for GaN-on-Si by increasing the
GaN/AlN SLS GaN/AlN SLS
3 µm 0.5 µm SLS multipairs, which is due to the reduction of dislocation
1018 AlGaN/AlN AlGaN/AlN density. The conductive buffer layers including the AlGaN/
n+-Si(111) n+-Si(111)
AlN layers and SLS are indispensable for realizing GaN-on-
Nd-Na (cm -3)
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J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
8. Reliability of GaN power devices: normally-on AlGaN/GaN power Schottky diodes, breakdown involved
and normally-off first the dielectric at the diode edge and then the AlGaN; as
a consequence, lifetime improves by adopting either a thicker
Enrico Zanoni, Matteo Borga, Carlo De Santi, Matteo plasma-enhanced atomic layer deposition (PEALD) SiN
Meneghini, Nicola Trivellin, Gaudenzio Meneghesso edge-termination dielectric (from 15 nm to 25 nm) or a more
robust one (25 nm in situ SiN) [72]; (iii) drain–source off-state
Department of Information Engineering, University of Padova,
catastrophic breakdown of n-on Schottky gate HEMTs, may
Padova, Italy
occur as a consequence of hole trapping and accumulation
at the source edge of the gate: trapped positive charge shifts
Status. Reliability is essential for the application of GaN
threshold voltage towards negative values and turns on the
power devices to critical electronic systems, for high-voltage
device while a high drain voltage is applied, thus resulting in
energy conversion, control of electrical engines, automotive
device burn-out [73].
electronics [67]. GaN is a robust material, capable of with-
P-gate devices (either with an ohmic or a Schottky metal
standing extremely high electric field and temperature; in
contact on top of the p-layer) are currently the most popu-
order to fully exploit its potential, deep levels effects and fail-
lar choice for n-off devices. A critical mechanism for p-gate
ure mechanisms induced by high voltage and high temper
HEMTs is the TDDB consequent to the application of a posi-
ature stress must be known in detail.
tive gate bias (figure 15, left). In the case of a rectifying contact
Several technological options are available for the fab-
rication of GaN power high electron mobility transistors on p, positive bias leads to increased electric field, potentially
(HEMTs): Schottky-gate normally-off transistors, which leading to breakdown. Time to failure decreases at increas-
have the simplest structure, are prone to higher leakage cur ing gate leakage current and consequently at higher temper
rent with respect to their insulated-gate counterpart; neverthe- ature (Ea = 0.5 eV); times to failure are Weibull-distributed.
less they can reach breakdown voltages higher than 1100 V Higher Mg doping in the p-layer reduces leakage current
and can achieve normally-off operation in conjunction with and therefore improves lifetime (figure 15, right). A possible
a Si MOS driver in cascode configuration [68]. Normally-off explanation consists in the accumulation of positive charge at
devices can be achieved using p-type AlGaN or GaN with the interface with the AlGaN, proportional to leakage current
high acceptor doping on top of the AlGaN [69]. Recessed- which, at its turn, enhances gate current and promotes further
gate metal-insulator-semiconductor devices (MISHEMT) degradation. A second hypothesis implies the formation of a
enable operation at positive gate bias without measurable gate percolation path, consequent to defects formation due to hot
current IG [70]. Normally-off operation can be achieved by carriers (collected by the gate). In this case also, times to fail-
decreasing the thickness of the AlGaN layer under the gate in ure are Weibull-distributed; a 20-year lifetime at VGS = +7.2
a recessed structure. V was demonstrated for a 200 V n-off technology [69].
The different structures can be affected by specific failure The vertical drain-substrate stack also sustains a high elec-
mechanisms. When biased in off-state at high reverse bias, tric field and is prone to time-dependent breakdown: a 200 V
Schottky-gate, normally-on HEMT were subject to a signifi- n-off technology was submitted to tests at VD-substrate in excess
cant and progressive increase of gate leakage current (several of 700 V and failed due to vertical burnout in approximately
orders of magnitude), correlated with the onset of leakage cur 2 × 104 s (figure 16(a)). As shown in figure 16(b), higher leak-
rent paths which can be detected by electroluminescence (EL) age current and temperature correspond to a shorter lifetime,
[71]. Further analysis revealed that this catastrophic increase with a decrease which is thermally activated with a 0.25 eV
of IG was time dependent, that time to failure depended on the activation energy. The maximum applicable voltage for a life-
electric field, followed a Weibull distribution, and decreased time of 20 years with 1% failure rate is about 560 V at RT,
slightly with temperature (activation energy = 0.12 eV). IG considerably higher than the operating voltage [75].
increase was attribute to the formation of a conductive per- The GaN MISHEMT represents an ideal structure for
colation path across defects [72]. This concept of GaN as normally-off power GaN electron devices since the dielectric
a ‘lossy dielectric’ was a major breakthrough for GaN reli- layer reduces significantly the gate leakage; unfortunately the
ability: it allowed the extrapolation of device lifetime using MIS structure introduces new reliability problems, related
standard time-dependent dielectric breakdown (TDDB) tests, with the stability of device threshold voltage. Large positive
and promoted the study of other GaN time-dependent failure Vth shifts (positive bias temperature instabilities) have been
mechanisms, described in the following. observed under forward gate bias conditions and attributed
to accumulation of electrons at the dielectric/III-N inter-
Current and future challenges. Time dependent breakdown face where a second electron channel forms in the so-called
effects in Schottky gate devices were due to different physical ‘spill-over’ conditions [76]. According to [76], the density of
mechanisms either related to device design or materials qual- interface states of any dielectric is currently high enough to
ity: (i) in normally-on power Schottky HEMTs with double completely deplete the 2DEG channel with a typical electron
field-plate, TDDB was found to be due to the failure of the density in the order of 1013 cm−2. Improvements therefore
insulating SiN layer between the two-dimensional electron require either a reduction of interface states or an increase of
gas (2DEG) and the first field-plate edge. Increased robust- the voltage required to induce the ‘spill-over’.
ness was achieved by changing the substrate conductivity in Negative voltage shift (NBTI), observed when nega-
order to move the 2DEG edge towards the drain [68]; (ii) in tive voltage is applied to the gate is usually less severe,
18
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
Figure 15. (Left) Time-dependent breakdown experiment on the p-gate of a normally-off GaN HEMT. (Right) Dependence of time to failure
on initial gate leakage current at VG = 7.5 V (and consequently on p-type doping concentration in the p-GaN layer [74]). Reprinted from [74],
Copyright 2017, with permission from Elsevier.
Figure 16. (a) Time-dependent breakdown test on drain current at VDS = 800 V. Data refer to normally-off p-GaN gate devices at RT. (b)
Time to failure dependence on the initial leakage for three drain bias levels applied during the constant voltage stress [75]. © 2017 IEEE.
Reprinted, with permission from [9].
and becomes relevant only at high temperature (activation semi-on state, and this limits the electric field across the
energy 0.37 eV, see [70] and reference therein). According to SiN/AlGaN stack.
[70], NBTI is due to detrapping of states at the SiN/AlGaN
interface; authors in [77] have formulated a unified model Advances in science and technology to meet chal-
for positive bias temperature instability (PBTI) and NBTI, lenges. Schottky-gate and MISHEMT n-on devices for
which implies electron trapping/detrapping in pre-existing cascode configuration and p-gate n-off devices are gaining
oxide traps that form a defect band very close to the GaN/ maturity; time-dependent breakdown effects can be evalu-
insulator interface. NBTI can reduce the threshold voltage ated using standard, well-established testing methods; meth-
of n-off devices, thus thinning the safety margin in off-state. ods for long-term thermal stability assessment still have to
Conversely, NBTI does not represent a critical problem for be developed and consolidated into standards. Some issues
n-on devices: under cascode operation, the on/off state is remain, concerning gate leakage, hot electron degradation,
controlled by the Si MOSFET; moreover, due to the leakage instantaneous breakdown. Since the electric field plays a key
current of the Si MOSFET, the HEMT is always in slight role in the reported degradations and failures, it is important
19
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
to develop solutions in order to reduce its impact on the reli- stack consists in the removal of the silicon substrate removal,
ability issues. The regions/interfaces where the electric field which, however, involves some processing complications.
reaches its maximum value often represent the weakest point
of the device due to several effects: (i) the inverse piezoelectric Concluding remarks. This chapter has reviewed the
effect could bring to a catastrophic failure due to the lattice reliability of n-on and n-off GaN power HEMTs, with par
damage; (ii) hot electrons gain energy thanks to the high elec- ticular emphasis on time-dependent breakdown mechanisms
tric field in the pinch-off region; (iii) it has been shown that and NBTI/PBTI effects. The results described here have been
the p-gate failures are related to the electric field peak along obtained by means of on-wafer short-term (<100 h) tests.
the gate edge. Both preventing the building up of high electric Knowledge on the long-term reliability of these devices is
field and growing high quality materials that can withstand being developed only recently, thanks also to cooperative
the electrical stress are ways to improve the reliability of the projects such as POWERBASE and InRel-Npower, which
devices. The quality of the passivation layer has been shown promise to achieve full maturity for GaN power technologies
to be crucial to improve both the lifetime and the robustness, in the 650–1200 V range.
and the optimization of the materials quality is needed.
Also, the process is important and could be improved, since
the etching treatment could damage the passivation layer at Acknowledgments
the gate edge, exactly where the electric field peaks in a for-
ward gate bias condition. The work has been partially supported by Office of Naval
Concerning n-off MISHEMTs, stabilization of threshold Research project ONR N000141410647 ‘GaN HEMT reli-
voltage remains an open issue, which requires in-depth physi- ability physics: from failure mechanisms to testing methods,
cal characterization of surface and interface properties and of test structures and acceleration laws’, under the supervision
dielectric materials. of Dr Paul Maki. This project has received funding from the
Since one of the targets is to increase the operating voltage Electronic Component Systems for European Leadership
over 1000 V, it is important to focus on the drain-to-substrate Joint Undertaking under grant agreement POWERBASE
stack. In order to reduce the vertical leakage, the transition No. 662133. This Joint Undertaking received support from
layers must be optimized and engineered, avoiding the defects the European Union’s Horizon 2020 research and inno-
to behave like conductive paths between the silicon substrate vation programme and Austria, Belgium, Germany, Italy,
and the drain. It is worth noticing that these paths are the Netherlands, Norway, Slovakia, Spain, United Kingdom.
starting point which leads to the formation of the conductive This article reflects only the authors’ view and the JU is not
percolation path leading to a TDDB behavior. Nevertheless, responsible for any use that may be made of the informa-
electric field peaks within the structure can also lead to tion it contains. This research work was partly supported by
reliability issues; smoothing the electric field at the hetero- H2020 Project INREL-NPOWER, project ID: 720527. Work
interfaces will results in a higher breakdown voltage of the partially supported by the Italian Ministry of Foreign Affairs
vertical stack. In particular, it has been shown that this type of and International Cooperation, ‘Direzione Generale per la
failure occurs within the silicon (substrate), which is the mat Promozione del Sistema Paese’, through the Italy-Japan bilat-
erial with the lower breakdown field. A possible solution that eral project ‘MAGYGAN’ between the University of Padova
increases considerably the breakdown voltage of the vertical and Nagoya University (Professor Hiroshi Amano).
20
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
9. Plasma processing for GaN power electronic and reduced thermal budget (contact resistance of 0.5 Ohm
devices mm was achieved in [78] at a contact anneal temperature of
550 °C using a SiCl4-based chemistry). Driving down the
Xu Li, Dilini Hemakumara and Iain Thayne thermal budget to below 500 °C opens up new opportunities
for ‘gate first’ approaches to device realisation which may be
James Watt Nanofabrication Centre, University of Glasgow,
important in improving the stability of the gate/semiconductor
Glasgow, United Kingdom
interface.
Status. To significantly impact the marketplace of energy
Plasma processing in the gate–drain region. As described
efficient power switching, GaN-based transistors must be
in [79], passivation of the gate–drain region using low pres
produced in high volumes at low cost. Adopting silicon-
sure chemical vapour deposition (LPCVD) of SiNx with opti-
based substrates and silicon-like manufacturing approaches
mal conditions had a strong effect on both current collapse
enables production using legacy 150 mm and 200 mm wafer
and leakage currents. This is a high temperature (850 °C)
facilities driving cost efficiencies. Standard silicon manu-
process. A key property of the LPCVD-SiNx films in this
facturing approaches rely heavily on plasma processing for
study was the stress. Recently, the use of stress control in
etching semiconductors and deposition of dielectrics and
room temperature deposited inductively coupled plasma-
metals. These procedures need to be migrated to GaN-based
CVD (ICP-CVD) SiNx films for surface passivation was also
materials and optimised to minimise process induced damage
shown to reduce significantly leakage currents [80], therefore
of the semiconductor layers. These can present as reductions
a key challenge at this time is to understand the underlying
in channel carrier concentration and mobility and therefore
physical mechanisms that govern the leakage current and cur
increased on-resistance, as well as hysteretic effects due to
rent collapse phenomena.
the formation of charge trapping states which can influence
dynamic response.
Plasma processing in the gate stack. As mentioned above,
As shown in figure 17(a), there are three areas where
the incorporation of a gate dielectric is important to reduc-
plasma processing as part of device manufacture can have a
ing the gate leakage current in GaN transistors and allows
significant effect.
for a larger gate voltage swing, which is particularly impor-
1—in the source–drain regions, controlled etching into the tant for normally-off devices. As reported in [84], controlling
semiconductor to the same relative position compared to the properties of the GaN surface, in this case by removing
the device channel offers a generic solution as described a SiN capping layer deposited as the final stage of the wafer
in [78] irrespective of the thickness of the AlGaN barrier growth using an SF6 plasma etch immediately prior to atomic
layer of the device. layer deposition of an Al2O3, resulted in a 4× reduction in
2—in the gate–drain region, effective passivation of the semi- hysteresis to 60 mV for GaN MOS-capacitors. This work
conductor surface is vital to minimise leakage current also reported the impact of the introduction of TiN into the
and current collapse. A variety of dielectrics are being gate stack, which resulted in a 35% increase in accumulation
actively used and demonstrated encouraging performance capacitance. Understanding of the origin of these effects will
[79, 80] with further work required to fully understand the be vital to further device optimisation.
interaction between the dielectric and the semiconductor.
3—in the gate stack, a dielectric introduced between the gate Advances in science and technology to meet chal-
metal and the semiconductor (figure 17(b)) can suppress lenges. Understanding the role and impact of plasma-based
gate leakage current. Subjecting the semiconductor to a processing will be vital to further optimising and improving
fluorine plasma (figure 17(c)) has been shown to be effec- the efficiency of GaN power device operation in terms of static
tive in shifting positive the device threshold voltage [81], and dynamic on-resistance, current collapse, leakage currents
important for normally-off device operation. There can and threshold voltage control. Control of the semiconduc-
be issues with long term reliability of this approach how- tor surface, both mechanically and chemically, is a key. This
ever. An alternate is to perform a gate recess etch prior can best be addressed by understanding and correlating the
to gate dielectric and metal deposition (figure 17(d))— properties of the semiconductor surface and its interface with
controlling the etch depth to control threshold voltage dielectrics and/or metals with transistor performance. Com-
requires the use of low damage plasma based atomic bining plasma processing equipment so that an etched wafer
layer etching approaches, such as those described in can be transferred directly into a dielectric or metal deposition
[82]. Wafer scale and wafer to wafer uniformity of these tool is an important technological advance. This ‘clustered’
etching approaches still need to be confirmed. approach to wafer processing is relatively standard in the
mainstream silicon industry—research needs to be undertaken
Current and future challenges. to validate such approaches for GaN-based materials and
Plasma processing in the source–drain region. As devices for power electronics applications. A cluster tool such
reported in [77, 83], plasma etching of the semiconductor lay- as that shown in figure 18 is already proving highly insightful
ers in the source–drain region before contact metal deposi- in this regard. In addition to combined process chambers, the
tion results in reduced contact resistance (0.18 Ohm mm was cluster tool shown in figure 18 also has an in situ scanning
obtained in [83] using ‘patterned’ Cl2-based plasma etching), Auger capability. Clustered plasma process and metrology
21
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
22
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
Paul R Chalker
Figure 20. Effect of F-doping in Al2O3 in E-mode MOS capacitors. (a) Reduction in CV hysteresis. (b) Influence of forming gas annealing
on fixed charge density. Effect of F-doping in Al2O3 in E-mode MISHFETs. (c) ID and IG versus VGS for 20 nm Al2O3 and F:Al2O3. (d) ID
versus VDS for 20 nm Al2O3 gate oxide with VGS from −4 V to +6 V in 2 V steps. (e) ID against VDS for 20 nm F:Al2O3 gate oxide with VGS.
(f) Mean, variance, and standard deviation (σ) of VTH for 15 of each type of MISHFET.
of minimising leakage currents in normally-off devices. A non-planar substrates comprising of a mixture of materials. The
variety of dielectric materials have been assessed, using dif- strategies for preparing III-nitride semiconductor (e.g. GaN,
ferent deposition processes, but the main focused has been AlGaN, AlInN etc) surfaces for subsequent dielectric deposi-
on SiO2, SiNx and Al2O3. The continuing challenges for tion will continue further development for both NMOS and
E-mode MIS devices are: (1) the minimisation of charge PMOS technologies. Where these are combined on the same
trap densities at the insulator/semiconductor interface across wafer for nitride-based circuits will add process complexity.
the range of barrier and channel III-nitride materials; (2) The solution to this problem will have to involve removal or
minimisation of the effect charging–discharging of trap conversion of any unwanted native contamination at the semi-
states which gives rise to Vth instability; (3) minimisation conductor surface. Ideally the semiconductor surface would be
of the influence of bulk and border traps within the insulator atomically planar after preparation. Various wet and dry (e.g.
dielectric itself which may impair the long term gate reli- thermal and plasma) processes have been explored to passiv-
ability and performance; (4) the development of processes ate and protect the semiconductor. It seems likely that future
and materials matched to the thermal budget of the device strategies may rely more on capping the semiconductor wafer
manufacture and the longer term in-field operating environ in situ at the end the III-nitride growth process to mitigate the
ment; (5) lastly addressing issues (1)–(4) in the context of problems associated with post-growth environmental exposure.
PMOS E-mode devices [93, 94]. Obvious candidates for this would be AlN- or SiN-based mat
erials, but could include others. Alternatively, advanced strate-
Advances in science and technology to meet challenges. The gies for the dielectric deposition process (e.g. ALD MOCVD
challenges of processing dielectrics for E-mode GaN MIS-based PECVD, LPCVD or some physical vapour deposition method),
device technology are comparable to those encountered over would involve an in situ preparation step. As an example, one
the last two decades in the field of silicon CMOS. Fundamen- prospect might be the introduction of an atomic layer etching
tally, the processing of dielectrics requires atomic-scale control (ALE) step to remove unwanted native oxide/contamination.
over the preparation of the semiconductor surface, followed by ALE could be applied to remove disordered gallium oxide/alu-
assembly of the insulator with sub-nanometre precision over minium oxide residue, prior to the ALD of a ‘dielectric-quality’
24
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
ALD layer. To realise this, further research would be required to high frequencies. It is foreseeable that the development of
develop ALE chemistries for the group-III oxides and nitrides. gate dielectrics will be tuned to meet three overarching chal-
In addition to surface pre-treatments, there is clearly scope lenges. Firstly, at the materials level, the dielectric stack will
for the development of improved dielectrics. Alternatives to mitigate the effects of detrimental traps or defects within
the existing candidates, future developments might target mul- the dielectric and at the nitride semiconductor-dielectric
tilayer dielectric stacks to target the overall gate capacitance, interface, with negligible gate-leakage and maximum resist
whilst enhancing resistance to gate-leakage. Multilayer gate ance to high-voltage electrical breakdown. Secondly, at
stack might also be exploited to engineer band alignments to the manufacturing stage, processing technologies will be
both the underlying semiconductor and the gate contact mat required incorporate the dielectric into increasingly complex
erial. Current research has identified the use of fluorine- or device architectures within the bounds of thermal budget.
hydrogen-‘doping’ in Al2O3 or SiNx, as a method of ‘defect Thirdly, the development of dielectrics will be driven by the
engineering’ to neutralise or passivate traps in dielectric mat operational issues of life-time and reliability in the extreme
erials. There is clear scope for basic materials research to take environments experienced by GaN-based device technology.
this defect engineering further to enhance the electrical prop-
erties of gate dielectrics. Acknowledgments
Concluding remarks. The incorporation of MIS structures The author acknowledges financial support from the UK
within E-mode GaN transistors offers a range of device design Engineering and Physics Sciences Research Council (EPSRC)
freedoms to realise monolithic GaN power IC, with reduced under EP/K014471/1 (Silicon Compatible GaN Power
parasitic inductance and more efficient power switching at Electronics).
25
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
11. Future applications, roadmap for GaN ICs charging, and protection features (e.g. shoot-through preven-
tion, UVLO, etc.) into a complete half-bridge power IC. Now,
Dan Kinzer and Stephen Oliver PWM ICs need simply to generate two, low current, ground-
referenced digital signals and the half-bridge GaN power IC
Navitas Semiconductor
completes this ubiquitous building block (see figure 21).
Since the 1990s, when Si-based junction-isolation (JI)
Status.
level-shifting techniques were introduced, power designers
The power GaN progression. With GaN already established
have searched for higher-efficiency and higher-frequency
as a leading material for LED/opto applications and for RF
methods. Hybrid level-shifter techniques, e.g. capacitive- or
amplifiers, this wide band-gap material emerged as an inter-
inductive-coupling, have been introduced but the disparate
esting academic option for discrete power devices around
semiconductor technologies used, plus complex assembly
the turn of the century. Today, discrete GaN power devices
techniques meant large and expensive modules. The 650 V
have been qualified to JEDEC standards from 80 to 650 V,
GaN power IC enables the true, next-generation, monolithic-
using technology that has advanced from complex, costly and
integration approach and results in a level-shifter which has
slow ‘cascoded d-mode’ implementations in highly-inductive
10 × lower loss than Si and 3 × lower than the best-in-class
through-hole packaging, to true single-die, e-mode devices in
hybrids.
SMT formats [94]. However, significant system factors still
exist which restrict practical switching speeds, negate the per-
Advances in science and technology to meet challenges.
formance advantages of GaN and, as a result, have slowed
Real-world applications. GaN is a low-loss, fast-switching
market adoption.
material and enables a range of new high-frequency topolo-
The answer to this problem is derived from the lateral
gies to move from academic to commercial applications. Com-
structure of GaN itself. A two-dimensional electron gas with
mercial devices now have blocking voltage ranging from 40
AlGaN/GaN heterojunction gives very high mobility in the
V to 1200 V. Generational improvements are driving RDS(ON)
channel and drain drift region, so resistance is much reduced
and device capacitances lower, but still far from a theoretical
compared to both Si and SiC. Circa 2009, early GaN power IC
limit. For high voltage devices, RDS(ON) scales approximately
technology was published from university research [95]. The
as (LGD)2. Drain-drift length is still 5× larger than the limit for
ability to integrate multiple power switches on a single chip
650 V devices, which means a 10× improvement in transis-
is a big advantage for GaN power ICs. Isolating substrates
tor area for a specific resistance value is possible and can be
began with sapphire and silicon carbide, though it was clear
expected over the next 10 years.
that an ability to grow GaN onto Si substrates enabled a cost
The easy-to-use GaN power IC building block now
structure and an ability to use existing large-diameter wafer
becomes the core enabler for high frequency, soft-switching
fabs that would be a big cost and capacity advantage. Since
topologies such as active clamp flyback (ACF), critical con-
Si is conductive, this introduces an additional challenge, of
duction mode (CrCM) and totem-pole power factor correc-
handling the substrate potential, and the way that it interacts
tion (PFC) and LLC DC-DC circuits to enter mainstream
with the power device.
markets [98–100]. Expect more system-enhancing and appli-
cation specific features to be added to the power ICs, which
Current and future challenges—the GaN power IC. All- will improve timing control, fault detection and feedback, and
GaN™ is the industry’s first GaN power IC Process Design light-load loss reduction.
Kit (PDK), and allows the monolithic integration of 650 V In parallel, new magnetic materials are being developed
GaN IC circuits (drive, logic) with GaN FETs [96]. This pro- and released to production with high-efficiency operation
prietary PDK is remarkable given the restricted device-level up to 5 MHz. Multi-MHz DSP controllers are available for
tool-set, e.g. no p-channel devices are available. This mono- higher power applications and new high-frequency, cost-
lithic integration is impractical using vertical GaN, d-mode effective ASICs are being introduced to enable adoption in
GaN or SiC technologies. price-sensitive markets such as smartphone and laptop charg-
For high-frequency operation, the most critical achieve- ers. Soft-switching circuits in the 5–10 MHz range frequency
ment has been the monolithic integration of GaN driver and with simultaneous increase in efficiency deliver cost-effective,
GaN FET. In discrete implementations, the exposed GaN increased power density [101].
gate is vulnerable to noise and potentially damaging voltage Practical examples of soft-switching topologies today are
spikes. Even when the GaN FET is included in a co-packaged, shown below in figure 22. Note that the mechanical construc-
multi-chip module, the impedance between Si driver output tion/assembly techniques used are industry-standard, and
and GaN FET gate leads to losses and potentially unstable readily-available at low cost. The 65 W solution operates at
operation. Only a monolithic solution delivers the required ~400 kHz, while the 150 W circuit operates at 1 MHz.
speed, efficiency and robustness [97]. From the driver inte- The same GaN power ICs may be applied in high-power,
gration, we can then consider ‘higher-order’ functions of multi-kW applications, with one example being a 3.2 kW, 1
the power IC such as inclusion of logic, start-up protection, MHz, AC-48 V converter prototype with 65 W/in3 power den-
dV/dt control, dV/dt robustness, and ESD to create full-func- sity [102]. Here, the single devices are paralleled to achieve
tion GaN power ICs. Another major step is the combination lower RDS(ON) and interleaving techniques are used for the
of two FETs plus all associated drive, level-shift, bootstrap Totem-Pole PFC and LLC sections.
26
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
Figure 21. 650 V GaN power ICs: (a) single, (b) half-bridge, (c) package types, dimensions (Navitas Semiconductor).
Figure 22. Examples of AC-DC converters using GaN power ICs; (a) 65 W active clamp flyback at 300 kHz using commercial control
ASIC and half-bridge GaN power IC, 94.5% peak efficiency at full load, 1.5 W cc−1 (24.6 W/in3) uncased power density (Navitas
Semiconductor), and b) 150 W Totem-Pole PFC plus LLC at 1 MHz using single GaN power ICs, >95% peak efficiency at full load,
3.7 W cc−1 (60 W/in3) uncased power density. DSP controller not shown (courtesy of CPES, Virginia Polytechnic).
27
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
12. Potential of polarisation super junction the semiconductor surface and the field plates. Realizing such
technology in gallium nitride high voltage devices also requires sophisticated processing
capability for formation of precise field modulating plates.
E M S Narayanan1, V Unni1, A Nakajima2, H Amano3, S Yagi4 An alternative solution for manufacturing low-cost high-volt
and H Kawai4 age GaN power switching devices, which can overcome some
1
University of Sheffield, Sheffield, United Kingdom of the above-mentioned challenges is the polarisation super
2
National Institute of Advanced Industrial Science and junction (PSJ) technology, which is described in the next sec-
Technology, Tsukuba, Japan tion. This technology is also a highly promising candidate for
3
Nagoya University, Furo-cho, Chikusa-ku, Nagoya, the fully GaN based power ICs.
464-8601, Japan
4
Powdec KK 1-23-15 Wakagi-cho, Oyama city, Tochigi Advances in science and technology to meet chal-
323-0028, Japan lenges. In 2006, a polarisation junction (PJ) concept was
proposed based on the charge compensation of positive and
Status. Amongst many semiconductors, silicon carbide negative polarisation charges at heterointerfaces of a GaN/
(SiC), gallium nitride (GaN) and diamond can offer signifi- AlGaN/GaN structure [107]. This was followed by the suc-
cant system level benefits and have the potential to meet the cessful demonstration of GaN double heterostructures,
anticipated power densities by 2025 [104]. GaN offers similar grown along the (0 0 0 1) crystal axis, where high density
performance benefits to SiC, but with a greater potential for positive and negative polarisation charges coexist at the
cost-reduction as well as higher frequency. A price advantage AlGaN(0 0 0 1̄)/GaN(0 0 0 1) interface with accumulated 2D
over SiC is also possible because GaN power devices can be electron gas (2DEG) and 2D hole gas (2DHG) accumulated
grown on substrates that are larger and less expensive than SiC. at the GaN(0 0 0 1̄)/AlGaN(0 0 0 1) interface respectively, as
Since the first report of high density two-dimensional (2D) shown in figure 23 (left) and figure 23 (middle) which has
electron gas in 1991 [105] and high electron mobility transis- since enabled a polarisation super junction (PSJ) technol-
tors in 1993 [106], GaN has gained traction and now discrete ogy [108]. Like the superjunction in Si, PSJ enables linear
GaN transistors are emerging as commercial products. Their scaling of breakdown voltage with increase in thickness or
performance is however limited to about 1/5 of their poten- length of the drift region and with performances beyond that
tial capability by slower external silicon gate driver circuits of 1-D 4-H silicon carbide limit, as shown in figure 23 (right).
required to control them. Si circuits have a limited operating Over the past few years, high performance diodes, transis-
temperature range and inherently efficient GaN devices are tors as well bidirectional switches have been demonstrated
forced to slow down, leading to failure and severe derating of [109, 110]. Enhancement-mode PSJ-HEMTs have also been
efficiency. The dual (Si & GaN) technology approach impacts reported with most recent results of large (4 × 6 mm2) and
cost deleteriously. By monolithically integrating control cir- small devices made on sapphire substrates showing with
cuits with power devices on a single GaN technology plat- breakdown voltages beyond 3 kV [111]. Moreover, due to
form the efficiency can be greatly increased, and cost reduced. the effective lateral charge balance and field distribution,
Moreover, because of the difficulty in obtaining p-channel these devices fabricated on a sapphire substrate show no cur
devices, integrated circuits (ICs) thus far demonstrated are rent collapse. One of the key attributes of the PSJ technology
made of n-channel devices. is that it is viable to make both NMOS as well as PMOS
circuits, and CMOS inverter operation of a monolithic P-
Current and future challenges. In GaN-on-Si technology, and N-channel MOSFETs has been demonstrated on this
the breakdown voltage is primarily determined by the GaN platform [112]. This technology also paves way for bidirec-
buffer and therefore thick buffer and transition layers are tional switches with integrated diodes. This device is well
necessary to sustain high voltage, which make the wafers suited for a variety of applications and for solid state circuit
more susceptible to bowing and crack generation. The inher- breaker because, PSJ offers the possibility of realising much
ent tensile stress due to mismatch in lattice constants and lower saturation currents than conventional HFETs [108],
coefficients of thermal expansion in such structures can also while maintaining ultra-low on-state resistance. Thus, PSJ
compromise the reliability of devices. Lack of avalanche technology can pave the way for high power density mono-
capability or non-destructive breakdown behaviour necessi- lithic integration of various devices for a variety of applica-
tates over-rating the device breakdown voltage for a given tions, as shown in figure 24.
application. Moreover, there is a significant level of defects Most recently, the PSJ concept has been extended to
in layers and understanding of these defects and their rela- vertical GaN technologies and is termed as vertical PSJ
tionship with device reliability is necessary. The conventional (VIPSJ) with predicted benefits of 2 orders of magnitude
GaN technology uses metal field plates. However, the dis- reduction in specific on-state resistance in comparison to SiC
tribution of the electric field is not uniform, which impacts at 1 kV rating [113].
breakdown voltage along with rendering such devices to be
sensitive to current collapse during high voltage switching. Concluding remarks. There are several scientific, technolog-
The field distribution is also highly sensitive to changes in ical and manufacturing challenges that need to be addressed
charges accumulated in the insulators sandwiched between before GaN power semiconductor devices can be considered
28
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
Figure 23. (Left) Double heterostructure in GaN [108]; (middle) measured 2DEG and 2DHG through Hall effect measurements; (right)
variation of measured specific on-state resistance with breakdown voltage of PSJ-HFETs against calculated unipolar 1D material limits
of silicon, SiC and GaN [111]. (Left) Reproduced from [108]. © 2010 The Japan Society of Applied Physics. All rights reserved. (Right)
[111] John Wiley & Sons. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.
Figure 24. Proposed PSJ platform for monolithic power integrated circuits. Please note that the substrate is not specified. However, thin
sapphire is the most cost-effective option because of the use of uniform thickness of 1 µm u-GaN buffer layers to serve for both low as well
as high voltage devices and provide full electrical isolation (critical requirement for monolithic integration).
29
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
Akira Nakajima
and high-frequency applications. GaN-on-silicon-on-insu- SiC substrates have been widely used in RF applications and
lator (SOI) technologies are a promising solution which can are also emerging candidates in power converter applications.
enable CMOS compatibility in the GaN device fabrication Finally, GaN-on-diamond technology might be the ultimate
process [116, 117]. The contribution of the back-side field solution to the heat dissipation issue because diamond has the
plate effect is also obtained through substrate contact from highest thermal conductivity [119–121].
the front side [117]. However, a several-µm-thick SiO2 buried
layer will be required to sustain 600 V or more. The thermal Concluding remarks. In next-generation GaN-based power
conductivity of SiO2 is two orders of magnitude smaller than ICs, device isolation technologies are a key challenge, espe-
that of Si. Therefore, heat dissipation from integrated GaN cially in high-voltage applications. GaN-on-SOI and GaN-
devices on an SOI substrate will be big challenge. Further- on-sapphire technologies are promising candidates from this
more, GaN power device technologies on insulator sapphire perspective. In addition, thermal management is a key issue.
substrates are equally promising candidates [92, 118] because Area-specific on-resistance has been a major benchmark
they yield high-quality GaN crystals. However, on such insu- parameter of GaN-HFETs. In addition, the minimization of
lator substrates, current collapse must be eliminated without area-specific ‘thermal-resistance’ will be a key strategy in
the support of the back-side field plate effect. Effective lateral GaN-based IC development. Therefore, GaN device technolo-
electric field management strategies will be necessary, such as gies utilizing high-thermal-conductivity substrates such as
polarization superjunction technology [118]. SiC and diamond are also emerging as platform substrates for
In addition, other emerging candidates must be consid- GaN power ICs. However, on any platform, potential advan-
ered. Because the thermal conductivity of SiC is three times tages in performance and cost should be considered from the
higher than that of Si, GaN technologies on highly resistive system level viewpoint.
31
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
Rongming Chu
32
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
Figure 28. Cross-section schematic, output IV characteristics, and on-resistance component breakdown of the P-type GaN transistor
reported in [92]. 5X reduction of on-resistance is achievable at low risk with optimized device design/process.
the performance/cost potential of GaN power electronics. fiction. Improvement of P-type doping and selective area
Early work on GaN N/P-type transistors and GaN CMOS regrowth is important for realizing high-performance GaN
technology has proved that the GaN CMOS is a fact, not a CMOS technology for monolithic power IC applications.
33
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
34
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
by an AlGaN/InAlGaN barrier contributes an additional para- tailoring the valence band structure in GaN, for example by
sitic capacitance which can be offset by increasing the barrier the application of stress to lower the effective mass of holes
thickness. or introduction of positive ions directly in the gate oxide to
Advancements in the growth of gate oxide are necessary to deplete the hole gas underneath.
control and lower the impact of trap states at the oxide/AlGaN
cap and oxide/GaN interfaces while at the same time lower the Concluding remarks. P-type devices in GaN are necessary
gate leakage current, for a reliable and replicable operation of in the long run to harness the full potential that GaN tech-
these devices. The MOCVD growth of Mg doped p-GaN layer nology has to offer in achieving high efficiency power con-
currently suffers from, large activation energy (120–200 meV) version. Despite the poor mobility of holes and challenges
of Mg dopants and memory effect [137], which leads to poor associated with Mg dopant, techniques to circumvent or limit
hole density in p-GaN and a broader doping profile. Moreover, their impact exist, although still in their infancy. More work is
during the epitaxial growth at high temperature, Mg ions can required for demonstrating their reliable operation and manu-
diffuse into the GaN layer underneath, thus contributing to the facturability at low cost.
leakage current and affecting the minimum channel thickness
that can be achieved in manufacture. Therefore, novel doping
techniques are required to obtain p-GaN layers with high hole Acknowledgments
density and sharper doping profile.
Other possibilities to boost the performance of p-type We acknowledge partial support of ENIAC-JU grant E2SG in
devices in GaN include, improving the hole mobility by the first year of studies for Ashwani Kumar.
35
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
16. 600 V E-mode GaN power transistor technology: power level operating at 350 kHz without sacrificing peak
achievements and challenges efficiency of 98.4% demonstrate high density of 170 W/in3
[144]. For hard switching applications the relevant figure-of-
Oliver Häberlen merit is the energy stored in the output capacitance (Eoss) and
here recent developments in Si SJ devices have raised the bar
Infineon Technologies Austria AG, Siemensstraße 2, 9500
significantly so that as of today only E-mode GaN can out-
Villach, Austria
perform Si. In combination with the lack of reverse recovery
charge that enables the use of GaN devices in half bridge con-
Status. Since the first confirmation of a 2DEG at the AlGaN/
figurations new and simpler topologies like full bridge totem
GaN interface in 1992 and the first availability of GaN-on-
pole are possible.
SiC radio frequency power transistors in 1998, nitride semi-
conductor hetero structure electron devices now constitute a
hundred million dollar market for RF power. As regards power Current and future challenges. One of the biggest challenges
conversion applications, GaN-on-Si high voltage power tran- to release power GaN devices to the market has for sure been
sistors have been in development stage for the past decade their reliability. The hetero epitaxial growth of the GaN buf-
with initial focus on depletion mode devices, due to the inher- fer on silicon wafers unavoidably leads to lattice misfit dislo-
ent nature of the 2DEG. However, most power electronic cations and other growth defects. At the same time, present
applications demand for enhancement mode devices. The first lateral GaN devices differ from the established silicon power
high voltage solution released to market in 2015 by Trans- devices in many aspects as they are based on hetero junc-
Phorm [138] is based on a cascode configuration of a low tions, differences in spontaneous polarizations and bulk/sur-
voltage Si-MOSFET in series connection with a high voltage face donors to generate the 2DEG instead of p and n dopings.
GaN MIS-HEMT to solve that issue. Following the progress The qualification of those devices therefore cannot solely rely
of enhancement mode devices based on a p doped GaN gate on established silicon procedures (e.g. according to JEDEC
module for low voltage GaN power transistors from EPC Solid State Technology Association, former Joint Electron
[139], we now see the first fully industrial qualified 600 V Device Engineering Council) but must take into consideration
true enhancement mode (E-mode) GaN power transistors on the new possible failure modes and physics together with the
the market from Panasonic and Infineon [140, 141]. These corresponding lifetime models and application profiles to
E-mode GaN power transistors are based on a fully recessed determine appropriate qualification tests and durations. It is
gate module with subsequent regrowth of a second AlGaN bar- also essential to derive appropriate screening tests based on
rier with pGaN (see figure 31) on top for an excellent control intrinsic and extrinsic lifetime models to achieve the needed
of the threshold voltage independent of the drift layer carrier low field failure rates of 1 fit or less. Passing all those quali-
density [142]. pGaN is also used at the drain region as drain fication procedures still does not guarantee stable long term
extension which improves the dynamic on state resistance to behaviour in the application. Long term testing of the devices
well below 10% even at high temperatures of 150 °C and at under real application conditions with no fails is a first neces-
a full rated drain voltage of 600 V down with delay times as sary step, but only application testing with accelerated condi-
short as few hundreds of ns from blocking mode to settled tions (e.g. higher temperatures, bus voltages, peak currents)
on state resistance measurement. At the same time, this drain and testing to failure allows extraction of life time models and
sided pGaN region (see figure 31) also improves the robust- hence failure rates in real life [145]. As a joint effort by the
ness of the device to the required levels for hard switching major semiconductor companies involved in GaN, a working
applications [140]. The devices are offered in surface mount group for the standardization of GaN qualification under the
device packages allowing for designs with low loop induc- framework of JEDEC has been recently established to address
tances including top side cooled variants for enabling 3 kW many of the before mentioned aspects [146].
converters without need for paralleled devices (see figure 31).
Recently, it has been demonstrated that the gate module even Advances in science and technology to meet challenges. For
allows for a >10 µs short circuit robustness at full bus volt further advancing the reliability of GaN devices it is important
age of 400 V when driven properly [143]. The technology has to further deepen the understanding of defects and their rela-
been implemented in a volume silicon power fab with a very tion to device behaviour and device reliability. This comprises
high degree of equipment sharing with standard silicon pro- e.g. the understanding of point defects including their elec-
cesses to achieve economy of scale. tronic structure mainly in the various parts of the AlN/AlGaN/
When comparing Infineon’s CoolGaN™ technology to the GaN buffer, channel and barrier layers and how those defects
state-of-the-art silicon super junction devices (Si SJ) as well as are influenced by the growth conditions of the material and
other wide band gap technologies on the market (see table 1), the selection of possible advanced substrates. In order to pos-
we see that all WBG technologies offer roughly the same order sibly achieve future enhancement mode devices based on MIS
of magnitude improvement in output charge QOSS and reverse gate structures with low leakage currents and a wide range of
recovery charge QRR per RDSON. However, only E-mode GaN threshold voltages and gate drive voltages a big step in under-
offers at the same time one order of magnitude of gate charge standing on how to reduce the interface defect density of gate
QG improvement which makes it the perfect device for high dielectrics on top of GaN and how to improve channel mobil-
frequency resonant switching. Resonant converters with 3 kW ity is needed.
36
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
Table 1. Benchmark of state-of-the-art high voltage power transistors. © 2017 IEEE. Reprinted, with permission, from [94].
Figure 31. (a) 600 V E-mode GaN cell concept with through recessed first AlGaN barrier and regrown thin second AlGaN barrier with
pGaN enhancement mode gate, (b) GaN-on-Si wafer with enlarged unit cell and schematic of AlGaN/GaN hetero junction forming the
2DEG, (c) top side cooled SMD package: top view and schematic with wire bonds. (a) © 2017 IEEE. Reprinted, with permission, from [94].
An important mid to long term challenge for GaN tech- have been established according to the needs of the new mat
nology to enable broader market penetration is approach- erial system and taking into consideration typical industrial
ing cost parity per same RDSON compared to silicon devices application profiles targeting field failure rates below 1 fit.
like CoolMOS™. This will be driven on the one hand side by The new devices offer customers the degree of freedom to
reducing the cost per die area through increasing economy of either boost the power conversion efficiency to unprece-
scale and increased yield with rising volume and the introduc- dented levels of 99% and beyond or to significantly increase
tion of 200 mm wafer diameter for GaN-on-Si during the next the power density of their converters without compromising
few years as well as the step to 300 mm within the next dec- the efficiency.
ade. On the other hand, we will see further die shrinks through
better exploration of the material limits e.g. by increased mat Acknowledgments
erial quality allowing for shorter drift regions through higher
electric fields as well as advanced drift region engineering This project has received funding from the Electronic
(improved field plates, graded 2DEG density, etc.) allowing Component Systems for European Leadership Joint
for higher carrier densities without compromising reliability. Undertaking under grant agreement No. 662133. This Joint
Undertaking receives support from the European Union’s
Horizon 2020 research and innovation programme and
Concluding remarks. After GaN-on-SiC RF power devices
Austria, Belgium, Germany, Italy, Netherlands, Norway,
reached a multi hundred million dollar market volume, and
Slovakia, Spain, United Kingdom.
after a decade of intense research and development of GaN-
on-Si power technology, fully industrial qualified 600 V true
enhancement mode GaN power devices are finally entering
the market. Qualification procedures and screening methods
37
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
17. Potential of GaN integrated cascode transistors gate [151], GaN MOSFETs [152] and p-AlGaN gate [153]
remains low, typically less than 2 V. This presents an issue for
Kean Boon Lee, Sheng Jiang and Peter Houston gate driving as un-intended turn-on may occur with a voltage
ringing effect as a result of CdV/dt coupling from the drain to
Department of Electronic and Electrical Engineering,
the gate.
University of Sheffield, Mappin Street, Sheffield, S1 3JD,
United Kingdom
Advances in science and technology to meet challenges. The
Status. AlGaN/GaN high electron mobility transistors switching losses in a field effect transistor are partly deter-
(HEMTs) are poised to replace Si MOSFETs for high fre- mined by the current through the resistive loss-generating
quency power switching applications up to 600 V. Enhance- channel during the charging/discharging processes [154] and
ment mode (E-mode) operation with a positive threshold hence depend on the speed of charging and discharging the
voltage (VTH) ⩾ 3 V is desirable for circuitry protection and Miller capacitance (Miller effect) at high voltages. The latter
safety purposes but GaN HEMTs are naturally depletion mode depends on the load current-to-gate drive current ratio. On the
(D-mode) devices. Cascode devices with low voltage E-mode other hand, the discharging of the charge stored in the output
Si MOSFETs and high voltage D-mode GaN HEMTs offer an capacitance of the cascode device is not limited by the gate
excellent solution to the E-mode operation issue using exist- drive current during turn-on as shown in figure 32(a). Dur-
ing gate drivers. In addition, the cascode structure can lead ing turn-off, the cascode connection utilises the load current
to improved switching speed and reduced switching losses to charge the output capacitance and a faster turn-off time
compared to an equivalent discrete transistor [147]. Here, we can be achieved for the same gate drive capability. The GaN-
discuss the challenges faced by cascode devices as well as based integrated cascode transistor is an excellent candidate
the potential of integrated cascode structures to achieve high to exploit these switching advantages without the additional
switching frequency. parasitic inductance. In our recent work using F treatment
technology to achieve E-mode in the integrated cascode GaN
Current and future challenges. Despite the promising per- transistor (VTH = +2 V) (figure 33), we demonstrated a reduc-
formance of commercial 600 V hybrid GaN plus Si cascode tion in turn-on and turn-off energy losses of 21% and 35%,
transistors [148], several issues hinder their switching perfor- respectively in comparison to a discrete GaN E-mode transis-
mance. Firstly, additional package connections in the hybrid tor under 200 V hard switching conditions [155]. The immedi-
cascode lead to increased parasitic inductances which can ate challenge is to achieve a reliable E-mode technology with
cause excessive ringing and limit the operating frequency VTH greater than +2 V.
[149]. This presents major challenges to packaging design. In Matching of intrinsic capacitances between E-mode and
addition, the intrinsic capacitance mismatch between the Si D-mode devices in the cascode connection is critical to con-
and GaN transistors and the body diode in the Si MOSFET trol the off-state operating voltage of the E-mode device.
can result in additional switching losses when the Si device is For hybrid cascodes, adding an external capacitor in par-
driven into avalanche mode during turn-off [150]. allel with drain–source of E-mode Si MOSFETs has been
Monolithically integration of E-mode and D-mode GaN proposed to provide this matching and prevent the Si device
devices in the cascode configuration, on the other hand, will running into avalanche [150], but at the expense of addi-
mitigate the parasitic inductances and the ‘slower’ Si device tional package inductances. For GaN integrated cascode
issues in the hybrid GaN plus Si cascode devices. However, transistors, different field plate structures in E-mode and
VTH of the reported E-mode GaN devices using various tech- D-mode devices can be employed to achieve capacitance
niques such as fluorine (F) treatment on the barrier under the matching. In addition, with the lack of a body diode in the
38
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
Figure 32. Charging and discharging paths of the output capacitance in the cascode device during (a) turn-on and (b) turn-off processes.
low voltage GaN E-mode device, the integrated cascode E-mode and the mismatch of D-mode and E-mode devices to
devices have the option to trade the off-state operating volt realise the full potential of integrated GaN cascode HEMTs.
age of the E-mode part for a faster switching speed, without
the avalanche loss.
Acknowledgments
Concluding remarks. Monolithically integrated GaN cascode The authors acknowledge financial support from the UK
HEMTs open up new opportunities to achieve high efficiency Engineering and Physics Sciences Research Council (EPSRC)
power devices in the MHz range. It is however necessary to under EP/K014471/1 (Silicon Compatible GaN Power
overcome both problems with the magnitude of VTH of the Electronics).
39
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
18. Converter topologies in GaN loss and the size of the passive components. The optim
ization of the switching frequency is an important
Qingyun Huang, Ruiyang Yu and Alex Huang research topic.
2. Selection between hard switching and soft switching:
Department of Electrical and Computer Engineering, Univer
constant frequency hard switching modulation has low
sity of Texas at Austin, Austin, TX, United States of America
control complexity and high reliability, while the size of
the passive components is large. Variable frequency soft
Status. The commercialization of 600 V GaN power devices,
switching techniques can reduce the size of the passive
including the cascode-based FETs and the enhancement
components due to the high frequency. However, the
mode FETs, has enabled large scale R&D effort in academia
control complexity is significantly increased due to the
and industry [156] to evaluate the impact on converter design
variable frequency operation. The selection between hard
and performance. Compared with the best 600 V Si super-
switching and soft switching is a challenge.
junction (SJ) MOSFET, the input figure of merit (Ron · Ciss)
3. The reduction of the differential mode (DM) filter size
of 600 V GaN FET has been improved by about 20 times,
for soft-switched topologies: soft-switched topologies,
the output figure of merit (Ron · Coss) has been improved by
such as the TCM totem-pole PFC and the TCM inverter,
about five times while the reverse recovery figure of merit
have large input current ripples. It is still challenging to
(Ron · Qrr) has been improved by more than 40 times [156].
dramatically reduce the DM filter size even the frequency
These revolutionary improvements make GaN devices ideal
is high.
for high efficiency and high density power supply design,
4. New converter topologies in GaN: to take full advantage
especially for applications where the DC link voltage is
of the GaN device, developing new topologies and new
around 400 V. Many converter topologies exist that can take
power delivery architecture is a needed new challenge
advantages of the improved device performance by directly
replacing Si SJ MOSFETs with GaN FETs, operating at the
same switching frequency or at an increased frequency. Exam- Advances in science and technology to meet challenges. The
ple topologies include the active-clamped flyback converter progresses in addressing and investigating the previously
for universal AC/DC adapter which can use GaN devices in mentioned challenges are:
the primary side [157]; the soft-switched isolated DC/DC
1. The optimization of the switching frequency: the
converters, such as LLC resonant converter, phase-shift-full-
optimization of the switching frequency depends on
bridge (PSFB), dual-active-bridge (DAB), etc, which use the
the requirements of the application. For applications
GaN devices in the primary side or both sides [158]. Many
focusing on the high efficiency, lower frequency is pre-
designs explore the ability to push the switching frequency
ferred. For the applications requiring high density, such
to much higher value than the Si-based ones, achieving ultra-
as the Google Little Box challenge, higher frequency is
high efficiency and density. Some topologies are rarely used
preferred.
in the past, limited by the severe reverse recovery issue such
2. Selection between hard switching and soft switching:
as large Qrr and high recovery di/dt in the Si SJ MOSFET.
due to the elimination of the turn on loss, the zero-
However, by using the GaN devices where the reverse recov-
voltage-switching (ZVS) converters can realize high
ery Qrr is pretty much zero due to the absence of any minority
switching frequency. Thus, the size of all the passive
carrier injection, some of these topologies become feasible
components, especially the EMI filters, can be reduced.
and have demonstrated extraordinary performance. Exam-
In addition, the slower dv/dt of the ZVS converters also
ples include the 99% efficient totem-pole PFC, full-bridge
reduce the EMI noises. The soft-switched converters
(FB) photovoltaic (PV) inverter and the 98.8% efficient hard-
have demonstrated ultra-high density, over 145 W/
switching isolated full-bridge converter [102, 159–161]. In
inch3, on the totem-pole PFC and FB PV inverter [102,
addition to the circuits, improved modulations also make the
159, 161].
same topologies perform even better. The continuous conduc-
3. The reduction of the DM filter size for soft-switched
tion mode (CCM) totem-pole power factor corrector (PFC)
topologies: multiphase interleaved soft-switched topolo-
and FB PV inverter work with hard switching and constant
gies can solve this challenge [162]. The interleaving
frequency, typically only in the range of 50–100 kHz. How-
technologies significantly reduce the current ripples. The
ever, the triangular current mode (TCM) totem-pole PFC and
DM filter size is optimized, too.
FB PV inverter can work with soft switching and variable
4. New converter topologies in GaN: the upcoming
frequency in the range of 100 kHz–3 MHz [102, 159, 161].
GaN-based AC switch could enable a number of new
With these GaN-based topologies, the efficiency and the
high-performance topologies. The resonant converter
power density are significantly improved compared with the
with GaN AC switch not only realizes high efficiency,
Si-based solutions.
but also achieves the wide input and wide output voltage
conversion [163]. A new single stage solution, the iso-
Current and future challenges. The main challenges for the
lated AC/DC DAB converter with GaN AC switches on
GaN based converter topologies are:
the primary side, can be used for on-board charger and
1. The optimization of the switching frequency: the battery system with significantly improving the system
switching frequency determines the frequency related efficiency [164].
40
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
Concluding remarks. The GaN-based converters have dem- innovation and the optimization of the converter topologies
onstrated extraordinary performance. As shown in table 2, the in GaN, the density and efficiency will be further improved.
power density and the efficiency have been improved signifi- Even though the cost of the devices is increased, the high den-
cantly based on these benchmark GaN converters. With the sity and efficiency will reduce the system cost in the future.
41
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
19. Fast switching with GaN and dynamic shows the highest dynamic on-resistance with a ratio of
on-resistance from application view-point rds,on (t1)/Rds,on,typ = 4.3 while it decreases to 2.5 after 300
µs. For example, the turn on time of a DC/DC converter
Thomas Heckel, Stefan Zeltner, Bernd Eckardt operating at a moderate switching frequency of 100 kHz
and Martin März and a duty cycle of 50% is only 5 µs. This results in an
effective on-resistance of 4.2 · Rds,on,typ for the system
Fraunhofer Institute for Integrated Systems and Device
design and therefore in higher losses and lower efficiency.
Technology, IISB, Germany
The influence of this issue becomes even worse when the
switching frequency is increased.
Status. GaN semiconductors have gained popularity in GHz
3. Reverse conduction capability: in half-bridge configura-
applications, while power electronic applications are still in
tion, reverse conduction capability is required for negative
the early stages of development. The focus of this section is
drain currents. Though there is no intrinsic body-diode in
the application of GaN devices for power electronics with
GaN transistors, current can flow from source to drain.
device breakdown voltages from 400 V up to 900 V. Applica-
However, the source–drain-voltage drop vsd increases
tions of GaN transistors include uni- and bidirectional DC/DC
with decreasing gate–source-voltage vgs. This is valid for
and AC/DC converters, inverters for high-speed motor drives
all commercially GaN transistors known to the authors.
as well as inductive heating and wireless power transmission
For example, for some GaN transistors, the forward
(figure 34). High system efficiencies and power densities are
voltage drop vsd is 8 V or higher, when the gate is kept in
the main requirements for these applications. This is enabled
the off state with vgs = −5 V.
by low conduction and low switching losses from a semicon-
4. Parasitics, packaging, controllability and EMI: in general,
ductor point of view. GaN transistors allow both aspects. Low
the influence of parasitic inductances and capacitances
conduction losses are achieved by GaN transistors with low
is the same as with Si and SiC circuits. This situation
area-related on-resistance compared to silicon (Si) and silicon
worsens for GaN transistors due to tighter gate voltage
carbide (SiC) counterparts. Low switching losses are achieved
margins compared to Si and SiC devices which can lead
by fast switching between the on- and off state. GaN transis-
to device destruction and phase leg short circuits. In gen-
tors show a purely capacitive behaviour due to their unipolar
eral, fast switching semiconductors enable higher power
device characteristic, while Si- and SiC-MOSFETs lack from
densities, but require additional filters for electromagnetic
reverse recovery charge due to intrinsic bipolar body diodes
interference (EMI), also.
[165]. Regarding the switching speed of the drain–source-
5. Reliability issues and countermeasures are discussed in
voltage, 5–20 V ns−1 is considered as ‘fast’ for Si devices.
section 8.
Slew rates are typically limited to the range of 1–16 V ns−1
in motor drive applications [166]. In contrast, optimized SiC
and GaN circuits allow up to 200 V ns−1 and 500 V ns−1, Advances in science and technology to meet challenges. The
respectively [167, 168]. The possibility of ultra-fast switching progresses in addressing and investigating the challenges from
exceeds the boundary conditions of most applications. How- the preceding subsection are:
ever, operating two 600 V transistors in half-bridge configura-
1. Normally-off characteristic: this challenge must be
tion for e.g. hard-switching bidirectional DC/DC converters,
solved at the level of the device technology. Alternatively,
Si-MOSFETs are not suitable due to their bipolar body diode.
a cascode circuit with normally-off behaviour can be real-
SiC-MOSFETs with orders of magnitude lower reverse recov-
ized by using a normally-on high-voltage GaN transistor
ery charge are suitable, but higher system efficiency can be
and a normally-off low-voltage Si transistor. However,
achieved with unipolar GaN-transistors.
recent studies have shown that the switching speed of cas-
codes is barely adjustable without additional components
Current and future challenges. The main challenges for GaN
inside the cascode [171]. The necessity of an additional
transistors in power electronic applications are: Si transistor for the cascode is another disadvantage of
1. Normally-off characteristic: system developers require the cascode compared to normally-off GaN transistors.
normally-off devices because of safety reasons, while the All commercial GaN transistors at the time of this study
realization of normally-off device characteristics is still a show normally-off behaviour by intrinsic normally-off
main research topic (section 8). characteristic or cascode configuration.
2. Dynamic on-resistance: some GaN transistors show 2. Dynamic on-resistance: as can be seen in figure 35, the
dynamic on-resistance. After turn-on, their on-resistance GaN transistor #3 shows no dynamic on-resistance for
rds,on is higher than the static value Rds,on,typ and decays the full time scale. The manufacturer applies an additional
over time until it reaches the static value Rds,on,typ. The p-GaN-layer to provide the injection of holes from the
main reason is a physical phenomenon called ‘trapping’ drain and dynamic on-resistance can be prevented suc-
due to high electric-field strengths in the off-state, when cessfully [172]. However, other manufacturers still face
the blocking voltage is applied (drain–source-voltage is the challenge of the dynamic on-resistance which is also
e.g. 400 V) [169, 170]. Figure 35 shows a comparison indicated by significantly increased scientific activities
of three devices from different manufacturers. GaN #1 regarding this topic.
42
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
43
J. Phys. D: Appl. Phys. 51 (2018) 163001 Topical Review
Qingyun Huang https://orcid.org/0000-0002-5498-9841 [14] Bayram C, Kim J, Cheng C, Ott J, Reuter K, Bedell S,
Alex Huang https://orcid.org/0000-0003-3427-0335 Sadana D, Park H and Dimitrakopoulos C 2015 Vertical
thinking in blue light emitting diodes: GaN on graphene
Martin Kuball https://orcid.org/0000-0003-3070-1070
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