GEA PROCESS ENGINEERING

Project Name - ESP erection & commissioning(birla coper dahej) Document No:- HIL/JSA/EHS-09
Activity- fitup & assembely of 1st & 4th field Rev-0
JOB SAFETY ANALYSIS
Location of Work : Smelter -1 ,ESP JSA No- 03
Sr. Sub Activities / Tasks Hazards Impact in case of exposure Risk Control measures (There can be multiple control Responsibility
No. measure for one hazard)
1 Work start-up preparation & Un authorized work Physical Injury Must be followed HIL permit system site engineer and
obtaining work permit Invalid permit Property damage Supervisor must insure that all work activities are carried out Supervisor
Lack of competency worker stucjk in emergency by competent person site hse person
Poor communication Conduct tool box talk meeting
Hast or shortcuts Review the method
plant emergency Responsible person will conduct inspection
Consider all potential hazards: weather, wet or slippery
conditions, overhead hazards, proximity to trails and/or visitor
traffic patterns/volume, slope, loose footing, elevation, fatigue,
hazardous insects or plants, etc.
proper communication

2 shifting & lifting of casing Toppling or Falling of material Physical Injury Only competent and approved operator shall be deployed for Rigger teamand Site
panel by 80T mobile Mechanical failure of lifting tools and tackles Property damage equipment operations. engineer and
crane/farrana Improper lifting Procedure pinch point Equipment to be tested and certified by competent person Supervisor
using of defective equipment ( Tools and Tackles ) fatal before deployment.
Over loading. No overloading allowed. hse person
traffic accident Follow procedures.
Overloading due to load oscillation Training and assistance of Banks man / Rigger
Collision with structure & pipelines Must be followed HILPermit
approved lifting plan must for crane / hydra lifting
All equipment must be third party certified.
Operators should be certified and valid license holder
Equipment to be inspected daily and all defects reported
lifting plan shall be prepare before work start

3 Erection of scaffold for casing Collapsing of Scaffolding Personal Injury, followed HIL Procedure for Scaffold site engineer and
panel assemble/work at hight Fall of person Fatal accident Competent scaffolding team Supervisor
Slip & trip Material damage Scaffolding Training scaffold team
Unauthorized modification in scaffolding Property damages Scaffolding Inspection Check list before work start hse person
Erection of non standard Scaffolding Electrocution Cordoning / barricade of Area
Gap between two scaffolding planks Proper tying & handling of loose scaffolding materials
Fall of Loose scaffolding / other loose Materials Use of good condition & sufficient Scaffolding materials
Un trained worker Weekly re-inspection of certified scaffold
Non inspected scaffold maintain good housekeeping
Improper communication Use of standard and certified full body safety harness with
Scaffold nearby live electrical cable 100% tie off
Slip from ladder Proper Supervision shall be ensured
Suitabale & Sufficient Access at even low height provided
wherever possible.
 4 Grinding ,cutting & welding of Burns Radiation can damage eyes and skin Must be followed HIL hot work procedure fire watch and Site
structure platform Fire hazard Explosion may occur Use specified shielding devices and other PPE of correct engineer/
Explosion May cause fire Cylinder may burst specifications Supervisor/site hse
Tripping Welders cataract Move out any leaking cylinder
Leaking gas cylinder or hoses Burn Injury Keep trolley for transportation of cylinders and chain them
Rotating equipment sparks Lung ailments Use flash back arresters
Damage / burst grinding wheel Dermatitis Use double stage regulatores
Electrocution Hit injury / crush injury Purge regulators immediately and then turn off.
Dust Electric ShockFire / Explosion Never use grease or oil on oxygen line connections and copper
Flying object eye injury Asphyxiation fittings on acetylene lines
Welding radiates invisible ultraviolet and infrared Work area should be barricated and sigage posted.
rays only trained and competent person only allowed
Improper placement of oxygen and acetylene use dust mask
cylinders use job specific ppe's
Leakage / cuts in hoses
Opening – up of cylinders
Radiation harmful to naked eyes
Splinters / slag
Toxic fumes
5 Housekeeping and material Personal injury Incident / Injury Site Supervisor
removal after job complete Slip and trip Property Damage.
Dust exposure Must be used dust mask
ergonomic Followed material handling technique
Proper communication
Housekeeping awareness program to all employee

Approved By-
Prepared & Analysis by :- Danish (HSE),s.mujmdar(site incharge),
P.chinnamaharaja(site eng)