JOB SAFETY ANALYSIS REPORT

Job Title: Cable tray /panel erection Date of Job Analysis:

Projects: BSH Reference No: JSA / EVEREST / 21

Analyst/ Reviewer:

Description of Job: Cable Tray erection at Pipe rack

Sequence of job steps Risks identified Precautions advised

Daily machine checking to ensure
Requirements machine the healthiness of

Al employees should be equipped with

required PPE

Permits and guidelines should be

followed

Tool box meeting should conduct daily

RA briefing to team members must be

done.

A valid certificate should be available for

the vehicle

A only authorized operator should be

operate the vehicle

Collision Root survey should be done before

Arrived boom lift /Hydra to Vehicle/Equipment mobilizations of vehicle
working spot
To ensure should route free from
obstruction

Strict enforcement of speed limit 12km

Securely bounded load while hoisting or

moving
Segregation of pedestrian and vehicles

Trained signal man should be guide

vehicle to move

A operator should be followed the signal

man instructions

Always check overhead electrical

clearance

Ensure operator trained and experience

Vehicle sited on firm and stable ground

Sufficient clearance form obstructions

and overheads when operating

Barriers around MEWP to prevent it

being struck by vehicles or mobile plant

Barriers also act to keep people out from

underneath the cradle

Guard-rails incorporated into the cradle.

Safety harness worn as
additional backup who are working in
cradle height above 2M

All controls of the MEWP must be

operational condition

Not driven with the cradle raised

position

Must not be overloaded and display SWL

signs on cradle

Before carry people must be inspected

as an items of all lifting equipments and
Vehicle

Use restricted to trained , authorized

staff only

No body stand or worked on mid rails

All valid test certificate should be

 available with the boom lift and equip
with emergency switch
Refer the operating manual to take
safety precaution if the operational
working condition changes

Unsafe using of Hydra/boom Lift Hydra/Boom lift cannot Only use certified Hydra/ Boom
/ while lifting of working hold weight /Topple lift/Scissor lift and load must be
platform/cable tray Load fall -Injuries, death & fastening rigidly
damage
Hydra/Boom lift operator must inspect
the equipment on a daily basis
Incompetent operator Only certified operator allowed to
Drop weight, injuries, operate the Hydra/
death, damage
Lifting equipment cannot Site Supervisor/Safety to establish the
lift equipment safely weight to be lifted and make sure that all
weight – fall – injuries equipment has the capacity to lift the
death & damage weight safely
Hook load with lifting equipment Incorrect connection Hydra Site Supervisor/Safety must plan the
cannot hold weight – fall – weight, equipment to be used and the
injuries & damage method of connecting equipment
Lift weight Hydra in a wrong location Site supervisor must perform a lifting
Hydra cannot hold weight – plan
fall – injuries & damage
Ground condition Site supervisor/Safety must evaluate the
Hydra not stable – fall – ground conditions before lifting
death - damage commence
Use floating pads under the outriggers
Safety of rigging staff Wear hard hat, boots, safety spectacles
Injuries, death and gloves
Do not stand under the object that is
lifted
Safety of other workers Barricade area to ensure no
Injuries, death unauthorized entrance
Working at height by using boom Sharp edges of Cable tray Use Mandatory PPE’
lift for cable tray erection Cable tray fall on feet Use safety harness and shock absorbers
/Work at heights and attach to cradle or as reasonable
practicable provision of overhead life
cable or permanents structure
 Cut on fingers
 Foot injuries- Trained persons only in the use of safety
fractures harnesses may perform the work

Inspect the safety harness before

commencing of every shift
 Only certified riggers to do slinging work

Use hydra / boom lift to lift Cable tray

and keep in place

Use boom lift with certified operator, for

installation of first tray after that a
person sitting on the tray where the
erected first Cable Tray and to perform
the Cable Tray erection frequently, while
who has hooked with cradle anchor
point while crawling above the cable tray
which is act as a platform while they are
hooked with cradle anchor point.

Putting cable tray on Working at heights Use certified man lift basket only –
structures/pipe rack and inspected every day
fastening bolts and nuts

Trained and certified operators only to

operate man lift basket
Workers must not have a fear of heights
Workers must use safety harness and
lanyard attached to man lift
Man lift in a wrong location Lifting supervisor /Site safety
supervisor /Site safety supervisor must
perform a lifting plan
Ground condition Lifting supervisor /Site safety supervisor
must evaluate the ground conditions
before lifting commence
Falling tools Kept tools in a bag on man lift
Or Tie tools with rope to wrist
Fasten nuts on bolts Tools slipping from nuts Ensure that it is the correct tool for the
job
Inspect the tools daily
Wear gloves
Dust - metal pieces from Wear safety spectacles
structure
Bolt fixing of Cable tray  Electrical tools Barricade area of work
 Electrocution Keep all unauthorized persons out of
barricaded area
Use tools with correct colour code
Only 110V equipment is allowed
Inspect electrical cables before use
No connections in cables around
Do not use in water or wet conditions
Ensure generator is earthed
Ensure all electrical cable are properly
routed able 2m above

Ensure all electrical tripping devices are

functioning properly like
ELCB/RCCB/MCCB

Ensure all electrical cable joints are

through industrial plugs top only
Ensure ELCB/RCCB using in PDB
Ensure power cable free from cut/joints
Set-up work piece on fixture 1) Strain/sprain from heavy 1) Use mechanical hoist or get assistance
and or awkward work from co-worker to set-up or adjust work
piece. piece. -- (2) Wear recommended
2) Foot injury from footwear. Ensure work piece is securely
dropping work piece. clamped to fixture. -- (3) Clean/clear
3) Trip or fall in area where work area/surfaces of unused
arc welding. tools/materials. Remove dust/debris. --
4) Damage to work piece (4) Work piece should be clean and
from incorrect set-up. secure to fixture. -- (5) Wear
5) Hand/finger laceration recommended gloves when handling
from edge of work piece. work pieces with sharp edges. -- (6) Use
6) Hand/finger contusion correct tool and wear recommended
from tool slippage while gloves. Pay attention to job at hand,
tightening fixture. focus on task.
Install electrode rod into torch. Electric shock/burn from Ensure arc welding machine power to
electrode rod arc is electrically de-energize when
changing electrical rod.
Energize and set Arc Welding 1) Electrical shock/burn 1) Ensure welding machine is properly
Machine amperage/current from contact with grounded. Welder should be insulated
electrode rod holder. -- (2) from live electrical parts and dry.
Damage to work piece Inspect and replace cables, plugs and
from incorrect leads that show any signs of defects.
amperage/current. Wear recommended gloves and clothing.
-- (2) Refer to instructor instructions for
correct amperage/current.
Earth plate welding on Pipe Rack. 1) Eye injury from welding 1) Wear welding helmet with proper
flash and or spatter. -- (2) grade of filter plate. Ensure flash
Burns from welding spatter, curtains/barriers are used to protect
UV/infrared radiation and bystanders/observers. -- (2) Wear
or electrical contact. -- (3) recommended protective clothing.
Inhalation of welding Ensure any exposed skin is covered
fumes or asphyxiation from during the welding process. Do not wear
 displaced oxygen. -- (4) metal jewelry and clothing with cuffs
Bodily injury from and/or pockets. Stay a safe distance
condition or type of work away from arc. -- (3) Use local exhaust
piece being welded. -- (5) ventilation and a fan to maintain good
Electrical shock hazard. -- air circulation. -- (4) Do not weld work
(6) Hearing loss from piece unless it is properly cleaned. -- (5)
chronic exposure to noisy Ensure welding machine is properly
machinery. -- (7) Fire due grounded. Welder should be insulated
to combustible material in from live electrical parts and dry. Do not
welding area. -- (8) weld when wet. Inspect and replace
Hand/finger contact burn cables, plugs and leads that show any
from hot electrode rod. sign of defect. -- (6) Hearing protection
should be worn. -- (7) Remove any
combustible material from the
immediate welding site. Keep a fire
extinguisher and a fire blanket readily
available. -- (8) When electrode rod gets
too short, stop welding and restart with
a new electrode rod. Wear
recommended gloves.
Complete welding Electrical shock/burn or Ensure arc welding machine power to
electrical contact with arc is electrically de-energized. When
conducting objects, not in use electrode rod should be
flammable liquids, and/or removed from holder and holder should
compressed gas cylinders be placed so it cannot make electrical
due to energized electrode contact with conducting objects,
rod holder. flammable liquids and/or compressed
gas cylinders.
Remove work piece from fixture 1) Strain/sprain from heavy 1) Use mechanical hoist or get assistance
and transport to inspection. and or awkward work from co-workers to transport work piece.
piece. -- (2) Foot injury -- (2) Wear recommended footwear.
from dropping work piece. Ensure work piece is securely clamped to
-- (3) Trip/fall in area fixture. -- (3) Clean/clear work
around arc welding area/surfaces of unused tools/materials.
workstation. -- (4) Remove dust/debris regularly. -- (4)
Hand/finger laceration Wear recommended gloves when
from edge of work piece. -- handling work pieces with sharp edges.
(5) Hand/finger contusion -- (5) Use correct tool and wear
from tool slippage. recommended gloves.
 Oil Daily check oil / any chemical spillage
Environmental aspects of boom spillages/chemical Designated battery charging area with
lift  Hydrogen gas good ventilation
 Sulphuric acid Fire equipment no smoking and signage
and Protective cloths

Separate disposal of chemical and cotton

wastes

Kept in Secondary containment to

control of oil spillages for unexpected
failure
During Night shift work Working during bad light & Provide sufficient illumination for task
poor visibility
Working during bad light & Ensure emergency vehicle and
poor visibility preparedness and task supervisor/safety
supervisor

Ensure MEWP equipped with warning

alarm and swing alarm

Supervisor must be ensure sufficient

manpower to do the night works

Signal man must carry lights for signaling

for signaling for night works

Work will be stopped during bad

weather conditions.

Suggested safe system of work

 Check the condition of tools prior to use
 Ensure electrical and fire safety
 Ascend / descend the no one underneath
 Use properly hooked safety belt work at more than 2M of height
 Use the appropriate PPEs

Suggested Review date: (if required)

As and when required

Suggested further job safety instructions: (if required)

Take utmost care for interference from other activities in the vicinity
Suggested training programmes: (Tool Box Talks)
Working at height, hand and power tools safety, operator, Signalman
& hot work

Prepared By: Approved By :