HEI RISK ASSESSMENT FORM

Activity Overhauling of Centrifugal Pump Site Location WTP

1. General activities
• Preparation for work Date 03/03/2023
2. Overhauling of Centrifugal Pump Single stage
pump
Description of Work • Disassembly/ Assembly
3. Lifting Operation (Machine) Review Date Rev No: 0
4. Inspection
5. Testing
6. Housekeeping

Localized Shutdown □ Required □ Not required Ref No. HEI-LEPCL-HSE-JHA-003

Contractor Supervisor
Department HEI Mechanical Team
(Name and contact No)

Contractor Supervisor
Contractor -Contractor ABC Mechanical Team
(Name and contact No)

HEI HSE Plan and safety procedures are to be followed at all times.
Minimum PPE to be worn at all times.
This JHA to be available at all point of work-operatives must be informed of this JHA and understand the risks involved in the works.
General Safety Condition
Tool box talk / pre-job brief to be given at the start of each work shift and before starting a new task or activity.
Requirements
Summer and Ramadan working hours changes are to be observed and details posted at worksite.
Paramedical or ambulance facilities to be available.
Emergency evacuation drill will be implemented and tested.

Minimum PPE Required Safety helmet, safety goggles, safety glove, safety shoes, Harness and ear plugs.

LS Likelihood / Frequency
CS Severity of consequence

E – Environmental

Consequence H – Health

S – Safety

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 Hazards 1st Risk 2nd Risk
Hazardous Assessment Assessment Action by Residual PTW
Key Stages Consequence Control Measures (Due Date) Risk Needed
Activities
(Who and How) LS CS RATING LS CS RATING

GENERAL RISK
1. General  Slips and trips  Hand injuries to 3 2 6  Prior to starting work, the 2 2 4 Mechanic Low Yes
activities that can occur the workers that person in charge shall conduct al
 Preparatio while moving can be caused by a P.J.B to share the knowledge
n of work tools to the careless acts while regarding risk factors.
site they are moving  When there are sharp objects
the on the passage toward the
equipment workplace put up proper
 Bruises to the warning signs.
workers that can  When moving the equipment,
be caused by secure them tightly to prevent
bumping against them from falling.
protruding parts of  Secure working space and set
the passages up a work zone.
 Damage to the  Housekeeping should be
equipment by ensured prior to start the job.
dropping it onto  In case of an emergency,
the ground, which contact HSE team
can occur when the
equipment is not
properly tightened
2. Overhaulin  Using  Hand injuries 3 3 9  Unauthorized personal entry 2 3 6 Mechanic Med Yes
g of inappropriate/ caused should be restricted. al
Centrifuga substitute by not using  Ensure proper isolation and
l Pump tools appropriate tools. cross check it.
 Disassemb  Equipment/ tool  Apply for LOTO, follow
ly/ damage due to LEPCL-IMS-HSE-P014.
Assembly inappropriate/  An appropriate and valid PTW
substitute tools. to be ensured.
 Appropriate PPEs should be
worn by the workers.
 Appropriate tools should be
used properly to avoid any
mishap or time delay.
 Only color coded and company
approved tools should be used.
 Be cautious of hand injuries
while using sharp tools and
wear protecting gloves.
 Proper implementation of

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 Hazards 1st Risk 2nd Risk
Hazardous Assessment Assessment Action by Residual PTW
Key Stages Consequence Control Measures (Due Date) Risk Needed
Activities
(Who and How) LS CS RATING LS CS RATING

GENERAL RISK
SOPs.
In case of an emergency,
contact HSE team

3. Lifting  Load/  Sever physical 3 3 9  Valid work permit is required. 2 2 4 Mechanic Low Yes
Operation Equipment injuries could  Visual Inspection of all the al
(Machine) Failure cause due to load/ lifting gears, only tested/
 Lifting near equipment failure inspected tools will be used.
structures/ and damage to  Ensure that inspection of
equipment equipment/ machinery is up to date and
structure around. available with it.
 Struck to  Striking of booms  Safe slinging and signaling
personnel with workers arrangements to be ensured.
 Unauthorized working/ structure/  Load should not exceed SWL
personal entry equipment nearby of machine/ rigging gears.
could occur due to  Lifting area should be
which personal barricaded and unauthorized
injuries/ damage to personal entry should be
equipment could restricted.
result.  There should only one signal
 Personal accident/ man at the time, and he should
near miss could be visible to the operator.
occur by entering  Double tag lines should be
into working installed with the load.
space.  No worker should be allowed
near/ beneath when load is in
the air.
 Follow the procedure; LEPCL-
HEI-IMS-P023
 In case of an emergency, contact
emergency hotline

4. Inspection  Burrs and  Hand injury, 2 3 6  Authorized personal should be

other sharp bruises caused by allowed to perform inspection.
edges sharp edges.  Valid work permit is required.
 Chemical  Injury/skin burn  Maintain safe distance.
exposure from chemical  Appropriate PPEs should be
exposure worn.

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 Hazards 1st Risk 2nd Risk
Hazardous Assessment Assessment Action by Residual PTW
Key Stages Consequence Control Measures (Due Date) Risk Needed
Activities
(Who and How) LS CS RATING LS CS RATING

GENERAL RISK
 Only use color coded
appropriate tools.
 Beware of sharp objects/ edges.
 In case of an emergency,
contact emergency hotline
5. Testing  High pressure  Injury from high 3 4 12  Authorized personal should be 2 3 6 Mechanic Med Yes
leakage pressure jetting allowed to perform inspection. al
 Unauthorized  Equipment damage  Valid work permit is required.
personal  Maintain safe distance.
movement  Appropriate PPEs should be
worn.
 Only use color coded
appropriate tools.
 Beware of sharp objects/ edges.
 While testing observe from a
said distance.
 Double check the connection/
valve flanges etc.
 Restrict unauthorized entry.
 Everyone should be well
versed with HEI emergency
response/ report, for reference
follow LEPCL-IMS-HSE-
ER00
6. Housekeep  Slip, Trip  Physical Injuries 3 2 6  Authorized personal should be 2 1 2 Mechanic Low Yes
ing could occur while allowed to work. al
stepping on objects  Valid work permit is required.
and tripping,  Appropriate PPEs should be
slippery areas, and worn.
fall.  Maintain safe distance from
electrical hazards.
 Ensure that after work, site is
clean and tidy.
 Ensure appropriate SOPs
Implementation.
 In case of an emergency,
contact HSE team

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 Hazards 1st Risk 2nd Risk
Hazardous Assessment Assessment Action by Residual PTW
Key Stages Consequence Control Measures (Due Date) Risk Needed
Activities
(Who and How) LS CS RATING LS CS RATING

GENERAL RISK

Prepared by: Name Signature/ Review by: Name Signature / Date Approved by: Name Signature / Date
Date

HEI HEI M.Waqas HEI

Saad Hafeez Sarang Ali
Engineer DGM Ansari Health & Safety

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