Buck Converter
Buck Converter
Buck Converter
Buck Converter: -
Basic Topology of Buck Converter
The basic buck converter consists of a controlled switch, a diode,
capacitor and controlled driving circuitry. The switch controls the flow of
input power into output by turning ON and OFF periodically. The time
for which the switch is ON during the whole period is known
as Duty cycle.
The value of duty cycle D ranges between 0 and 1. For D=0, zero
voltage appear across load while for D=1, all the input voltage appears
across the load. That’s why buck converter is operated for D greater
than 0 and less than 1. The basic circuit diagram of buck converter can
be seen below.
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Buck Converter – Circuit, Design, Operation and
Examples
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Further increasing the load resistance will reduce the load current further which will
change the operation of buck converter from CCM to DCM. The operation mode
immediately changes when load current reduces more than ripples. The condition for
DCM is I < ∆IL. The following graph shows the DCM mode. The load current now
prematurely drops to zero. By prematurely means that the current goes to zero
before the switch is turned on.
Properties of CCM
Some of the properties of CCM are given as
The converter that is stable in CCM mode will be stable in DCM mode too.
The transmitting power in CCM is approximately proportional to the duty cycle D.
whereas, the transmitting power in DCM is approximately proportional to the square of
duty cycle D. From this statement we can see that DCM has advantage over CCM.
DCM Mode (Dis-continuous Conduction Mode)
More technically speaking, the DCM occurs due to switching ripples in inductor
current. Or it occurs due to reversing the capacitor voltage polarity such that it
violates the assumptions made for realizing the switch. In simple words, the inductor
current ripples are more than the load current. So, during off time, the load current
starts decreasing till it become zero.
Mostly in PWM buck converter it happens when both voltage and current of the
circuit become zero for a short interval of time. During this interval, a new shape of
the circuit forms which is normally not possible. This is known as DCM mode which
is sometimes intentionally designed intentionally designed.
The overall DTs remain unchanged during DCM because the conduction of the signal
is controlled by the control signal D. And this is independent of circuit operation
however, DTs is divided into two new portions i.e. D 2 and D3 as shown in the above
figure. D2 and D3 are additional unknown parameters which make the calculation a
little bit complex.
Properties of DCM
Some of the properties of the converter changes when converter starts operating in
DCM. Some of those properties are given below
1. Output impedance is increased
2. Dynamics are changed after entering in DCM mode
3. M becomes lo
ad dependent
4. After removing the load, the control of output voltage may be lost
5. On the switching node it may have huge ringing. As a result, it will have huge electric field
interference for microseconds, or huge radiated EMI.
Further simplifying the above equation, the final form of the minimum inductor
current can be achieved as given below.
ILmax Calculation
ILmax= IL + |ΔIL|/2
By putting the previously discussed values in the above equation, we will get
Further simplifying the above equation, we will get the final form as given below for
maximum inductor current
The value of critical inductance can be found directly by simplifying the equation. We
get the following result after solving the above equation.
By putting the values in above equation, the result will become as given below.
By putting previously discussed values and simplifying, the result will become
<IF> = <IL> (1-D)
<IF> = <Io> (1-D)
This will lead to one of most important result that is given below
IFmax > I0max (1-Dmin)
The following wave form is the diode current wave form. It provides ease in finding
average value.
The value ΔVo is given in percent of peak to peak value of output voltage
This is the required capacitance value while the RMS current rating equation can be
found as
Summary Table
The following table shows all the important equations required for the designing of
Buck converter.
S.No Parameters Equation
4 Critical Inductance
7 Minimum capacitance
Lc=1.979 x10-4 H
The critical inductance can be chosen as
Lc=200 x10-6 H
The peak current rating can be found according to the equation
ILmax 1.099 A
The inductor rippling current ΔIL according to the equation is
ΔIL 0.198 A
Diode Values Finding
Vrrm =Vdc
Vrrm =12V
Forward diode current according to the given equation will be
IFmax = Iomax (1-Dmin)
IFmax = 0.792 A
MOSFET Values Selection
Maximum switch voltage according to the equation derived above
Vswitch-max = Vdcmax =12v
While maximum switch current
<Iswitch_max>=<Iomax>.D
<Iswitch_max>=0.208
Capacitor values selection
Minimum capacitance required for the converter according to the equation will be
C = 1.979 x 10-5 F
Near value for this required capacitance can be
C = 50 x 10-6
Voltage rating of capacitor
Vcmax= Vo+ ∆Vo/2
Vcmax = 2.513 V
According to the above discussion the overall power losses P loss is equal to the power
losses during turn-on time and turn-off time.
Mathematically
Pstatic = Pturn-on + Pturn-off
We know that losses during turning-on time is
Pturn-on= ton.Io.Vdc/6T
While losses during turn-off time is
Pturn-off= toff.Io.Vdc/6T
By putting both these values in the above equation, we will get the following result
By taking common term, the final form for the overall switching losses will become
All these calculations were for forward losses. While losses for reverse state are
Preverse = VrIr (1-D)
Switching Loss of Diode
This section will discuss the losses associated with diode connected in practical buck
converter. The same is the case with diode as it is for switch discussed previously.
This section will discuss losses associated in both turn-on time and turn-off time.
The losses associated in turn-on time are characterized by forward recovery time (t fr)
and by low value of peak forward voltage (V FP). Both tfr and VFP can be find from data
sheet where both tfr and VFP are plotted against dId(t)/dt. The factor (dId(t)/dt) is itself
available for given set of conditions in the data sheet. By knowing above two value
from the data sheet, the on-loss PON can be calculated from the given equation
PON = 0.4.(VFP-Vf ).tfr.If.f
The losses associated in turn-off time are associated with the time for which diode
voltage and current overlaps. This overlap manly contributes in reverse recovery
time.
This is really important equation for calculating turn-off losses in non-ideal case.
Some of unknown values required for the above equation can be found from the
following equations.
Switch Selection:
The switch voltage is
Vswmax = Vinom = 24V
Switch current is as
Id = D.Pomax/Vonom
Id = 5A
Conclusion: According to above results we came to know that MOSFET IRF7471
40V 10A Rdson 13mO is the better solution.
Diode selection:
For proper diode selection, we need to know the values of two parameters i.e. diode
Vrrm and diode forward current. We know that
Vrrm = Vinom
Vrrm = 24V
Diode Forward Current according to the given equation is as
IF = (1-D).Pomax/Vonom
IF = 5A
Conclusion: according to the above values, we came to know that Shotkey diode
MBR3040 is the best solution. For further detail, see the data sheet of MBR3040.
Choosing capacitor
For choosing the value of capacitor, we need to know the values of three parameters
I.e. capacitor voltage rating, Capacitance C o and RMS current Rating.
We know that the value of capacitor voltage rating according to the formula is
Vcap = Vonom+Vopp.Vonom/2
Vcap = 12.12V
The capacitance Co is
Conclusion: looking at the above results, we came to know that 25V 50uF capacitor
is the best value of the capacitor to be chosen.
(Design of non-ideal Buck converter) Example 2
This example illustrates the design of buck converter which is maintained down to
10% of the 5A which is the full load current.
Given parameters
Output voltage of the system is
Vo = 12V
Input voltage of the system is
Vdc = 24V
Switching frequency is
Fs = 100 kHz
Output Vpp-ripple percentage is
ΔVo = 10. x10-3 V
Percent minload-CCM is
CCM = 10%
Full load current
Iomax = 10A
Time period Ts is the reciprocal of the switching frequency. Therefore, T s = 1/100k
Calculations for Designing
Here we will calculate all the important parameters required for the designing of buck
converter. First of all, it is required to find ideal on time and ideal off time.
The ideal on time of the switch is the ratio of output voltage and input voltage with
the product of total periodic time.
ton = (Vo/VDC).Ts
ton = 2.5 x10-5 s
Minimum current required to maintain continuous conduction mode (CCM) is
Iomin = ccm.Iomax
Iomin = 1A
Inductor value selection:
We will find the value of critical inductance value which will decide the minimum
value for which buck converter can be operated in CCM mode. The value must be
chosen bigger than critical inductance value for operation in CCM mode. Let’s say
10% bigger value of critical inductance.
Lc = (VDC-Vo).ton/2.Iomin
Lc = 4.5×10-5 H
Conclusion: As we have discussed earlier that chosen inductor value must be
greater than 10% of the critical inductance value. So, L=1.1L c
L = 4.95 x10-5 H
The minimum output current value can be computed according to the chosen
inductor value that is
Iomin = (VDC-Vo).ton/2L
Iomin = 0.909A
The next thing to be determined is I Lmin and ILmax at minimum load. Initial guess for
ILmin and ILmax were both 1A because we need ripples to be zero.
The given two equations in terms of ILmin and ILmax are
Iomin = (ILmax1+ILmin1)/2
(VDC-Vo).ton/L = ILmax1+ILmin1
Hence, by simplifying ILmin and ILmax at minimum load are
ILmin1 = 0A
ILmax1 = 1.818A
Hence the difference between both
ΔIL1 = ILmax – ILmin
Calculating output capacitor value
The approximate value of the ESR according to its equation is
ESR = ΔVo/ΔIL
ESR = 5.5×10-3 Ω
If we assume that Electrolytic capacitor is used, then
ESR*C = 65µs
Co = (65 x10-6/ESR) s
By putting their values, the equivalent result is
Co = 0.012F
Conclusion: The nearest standard value of the capacitor to the calculated one is
15×10-3. Therefore, choosing output capacitor Co=15 x10-3
Total ripples calculation
For calculating total ripples, we need to find ripples due to two factors i.e. Ripples
due to capacitor charge discharge and Ripples due to Capacitor’s ESR. These
calculations are performed individually, and their addition gives total ripples. For
calculating all these values, we need to recalculate the value of ESR for chosen
capacitor.
ESR = (65 x10-6)/Co s
By putting values and simplifying, we get the result
ESR = 4.333×10-3
The value of ripples due to capacitor charge and discharge is
ΔVc = ( ΔIL.Ts)/8Co
The result of above equation, by putting values in it is
ΔVc = 1.515×10-3
The value of ripples due capacitor’s ESR is
ΔVESR = ΔIL.ESR
ΔVESR = 7.879 x10-4 V
Value of Total ripples is the sum of ripples due capacitor charge and Discharge and
ripples due to Capacitors ESR.
ΔVtot = ΔVc+ ΔVESR
Efficiency improvement
The efficiency can be improved by choosing the correct value of components used in
buck converter. The efficiency can be improved further by applying the discussed
strategies to the following components.
By Capacitor
As it is discussed previously in this article that equivalent series resistance (ESR) of
the capacitor directly contributes in power losses. Therefore, the losses can be
reduced by reducing ESR. In other words, reducing ESR will reduce power losses
which will increase efficiency.
Another way of reducing power losses and increasing efficiency is to use paralleling
capacitors method. Using this method, over all capacitance will be increased while it
will reduce ESR. Reducing ESR is the alternate way of saying that efficiency is
increased.
Lower Inductor Current Ripple
The efficiency can be increased by reducing rms losses occurs both in inductor and
output capacitor. These are magnificent losses and must be reduced for better
efficiency. There are a lot of strategies for reducing inductor current ripples.
The more common solution to reject ripples is to use reservoir capacitor. This
solution is for rejecting ripples from going to the output but the losses due to ripples
still occurs.
The more practical solution is to increase switching frequency or to increase
inductance. This will reduce inductor ripple, but it will increase losses due to
frequency. The reason is that frequency is also directly proportional to losses. There
is always tradeoff between both.
Now, if inductor value is increased instead of increasing frequency then the DC
resistance of the wire increases. As the resistance value is directly proportional to
the length of the wire of the winding. Therefore, choosing big value of inductor will
increase the losses due to DCR.
Lower Gate Drive Voltage
By reducing the gate drive voltage, the power losses that take place there can be
reduced. In other words, the efficiency of the system can be increased.
Use of Synchronous MOSFET
Using synchronous MOSFET instead of diode can improve efficiency. This improves
the efficiency much better for low voltage and high current. This synchronous
Rectification is done by replacing freewheeling Schotkey diodes with MOSFETs.
This procedure is especially beneficial for high current and low duty cycle
applications. The problem still didn’t overcome, even by replacing Schotkey diode
with MOSFET. The final problem can be solved by replacing the body diode with
Schotkey diode. The reason is because body diode is slow due to its dead time.
In short, the whole concept is to replace freewheeling shotkey diodes with MOSFET
and then Schottkey diode is connected across the MOSFET. The combination of
both MOSFET and Schottkey is FETKEY for example IRF7326D2.
Soft switching
Soft switching prevents hard switching which means that it prevents the overlapping
of current and voltage of the switch during turn-off and turn-on transition. This will
significantly improve the converter efficiency because we have already discussed the
relation of switching frequency and losses.
Resonant circuit is used to change shape of the signal. Using this circuit, current or
voltage waveform goes to zero at the time when switch is initiated. This will reduce
the switching losses almost near to zero.
There are a lot of Quasi-resonant buck topologies available such as Zero Current
switching and zero voltage resonant buck converters. Zero
Current switches operated with a constant on time control while with constant off
time control the zero-voltage switch can be operated. Both ZCS and ZVS techniques
are conventionally employed soft-switching methods.
These converters have the ability to shrink the power losses due to switch to zero by
shrinking voltage or current to zero during transition time. Reducing the power losses
will increase efficiency as efficiency and losses are inversely proportional to each
other.
The circuits for both ZVS and ZCS are given below.
PWM Controller
Current mode controller is preferred because it has so many advantages. Some of
the advantages are discussed here.
1. Line Rejection
A lot of input noise can be attenuated by the close current loop
The ripples attenuation is usually adequate even with moderate gain in the voltage
feedback loop with current mode control.
Far more gain is required for Voltage mode control in the main loop to achieve the
equivalent performance as it is achieved in current mode
2. CCM and DCM operation
To design a compensator with voltage mode that can perform well on both CCM and
DCM is impossible.
With current mode, there is no problem in the crossing the boundary between two
operation modes i.e. CCM and DCM.
It has a major advantage due to optimal response in both modes. It allows to operate the
power stage much more efficiently.
3. Easy compensation
With voltage mode, since the filter resonant frequency requires a type 3 compensator for
stabilizing the system. Therefore, the phase drops very sharply.
Current mode resembles a single mode system, since we have noticed that the current
loop controls the inductor.
Using this the converter can be controlled very easily because it improves the phase
margin to high extent.
Looking at above points, type 2 compensator is adequate. Using this the designing
process can be greatly simplified.
Cross over must be more than the resonant frequency for voltage resonant frequency.
Lay Out Consideration
The following needs to be considered while lay out.
1. Keep Trace inductance low
to keep the trace inductance as low as possible. It is preferred to reduce the trace
inductance by reducing length not by increasing length for the critical path. The critical
path is the path of switch and diode.
Noise spikes may appear to the controller chip, and in output and input.
A current probe will introduce additional inductance. Therefore, avoid using it for diode
and switch.
2. Provision of input decoupling
Provision of very good input decoupling because capacitor of input is in critical path.
These capacitors are also known as bypass capacitors because they bypass the source
when needed.
In this case small ceramic capacitors are used. One from switch to the ground and
another from the supply end to the ground. These capacitors are used beside the usual
bulk capacitor.
3. Provision of decoupling with ceramic capacitors
Using a small ceramic capacitor provide good decoupling between ground pins and
output.
4. Use shielded inductor
It is better to use shielded inductor and to keep its position away from the feedback trace
and from the controller.
5. Dedicating one layer for ground in multilayers
It is better to dedicate one layer for the ground in multilayer boards.
6. Keep short trace for feedback
For minimizing the noise, the feedback trace must be kept as short as possible.
Place the feedback trace away from the noise sources, as far as possible.
Multiphase Buck Converter
This technique overcame the deficiency of single-phase traditional buck converter.
Since the traditional single-phase buck converter has single switch, diode and
inductor. therefore, these components have current limitations and cannot be
operated beyond those limits.
For higher power applications, the system needed to be operated for high current,
but all these components have limitations. The best possible solution is to use
multiple single traditional buck converters. This technique is known as Multiphase
buck converter and can be used for low voltage high current applications.
Above is the circuit diagram of Multiphase buck converter. It can be seen from the
diagram that it is a simply the connection of buck converters in parallel. All their
inputs are common to each other as their outputs and then connected to filter. The
filter will filter most of ripples and will pass the DC power to the load.
This technique can be of the great use in the future since the next generation
processors and ASICs require higher currents, low voltage and faster dynamic
response.
It needs to be operated with great efficiency and power management solutions. In
short, this technique will have a higher demand due to the meet the demand of
increasing power density due to higher operating frequency and higher efficiencies.
This technology is emerging to compete against coming power requirements.
Lower power level with high density applications can be managed with 2 phase
solutions while high power levels may require up to 4 phase solutions or even more
than that. The reason is again the limitations of components and other limitations of
buck converter. So, for high density applications, higher phase solutions are
required.
Related Posts:
Difference between Inverter & UPS ( Uninterruptible Power Supply)
Difference Between Online UPS and Offline UPS & Which One is Better?
Advantages of Multiphase
Even though there are a lot more advantages of multiphase technique but there are
few them mentioned and discussed in this article. Some of the advantages are given
as
1. Better Efficiency
The best power efficiency can be achieved by the conversion in a single stage rather
than converting in double stages.
For example: 24V need to be converted in 1.2V using a two-phase forward converter
at 100W. The current will split equally in two phases in two phase conversion.
Therefore, the losses will be reduced by 50% since we know that losses in switch is
×R. Secondly, lower peak current will reduce the turn on and turn off losses. As a
result, the overall efficiency will be increased.
2. Input/output ripples reduction
The switching frequency is increased by Multiphase PWM controllers. The switching
frequency is directly proportional to the number of phases. The resulting frequency of
Multiphase is equivalent to the PWM clock frequencies of individuals inverters time
the number of phases.
For higher operating frequency the size of inductor can be reduced, and small input
output capacitor is required. This is one of the main advantages of multiphase
because a single buck converter is restricted to some limited frequency.
The frequency of individual buck converter cannot be increased more than rating
frequency due to it its components frequency. But, in multiphase technique the
number of phases can be increased as much as required. Hence, the operating
frequency can be increased to desired level. The increasing frequency will reduce
the size of inductor and capacitor size. In other words, reduced size will reduce the
price and size.
3. Better thermal management
AS discussed in the previous topic that frequency is inversely proportional to the size
of inductor. Now, the small inductor will improve the dynamic response. In other
words, the small impedance due to small inductor will allow changing the current
fast.
4. Ease of manufacturability
Automated assembly and small form factor are required for next generation designs.
Next generations designs denied the use of bulky inductors, transformer and
capacitors and hand soldering.
Related Posts:
Full Bridge Inverter – Circuit, Operation, Waveforms & Uses
Half H-Bridge Inverter – Its Modes of Operation with Waveforms
Types of Inverters and their Applications
What is Rectifier? Types of Rectifiers and their Operation
Types of AC Drives & VFD
Types of DC Drives
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