Notice

All information contained in this manual is based on the latest

product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.

DOC. NO.: 71111758 REV. 00, OCT. 13

Copy rights : All rights reserved. No part of this publicatin may
be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘Discover 100 1. How to Read the Catalogue : Open the catalogue and from the pictorial
M’ Motorcycle. This catalogue has been specially designed to assist you in index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
selecting the correct parts for procurement to maintain 100% availability.
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
In case, if you have the part number and you need the other details, the
ensure longer life of the vehicle. It is therefore necessary that only the part index can be used. The part index (at the end of the catalogue) will
Genuine Bajaj Spares are used. give you the figure and page number of the part you wish to order.

2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle
catalogue, will be conveyed to you through our Service Circulars. You are for that group so that particular quantity should be multiplied by the
requested to make necessary corrections in the Parts Catalogue as per the number of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the
3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
In case, if you need any technical assistance contact the concerned Regional
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
Office or write to us on the following address : enable you to identify the spare parts easily.

4. Abbreviations : The following abbreviations are used in this catalogue.

Bajaj Auto Limited
Assly Assembly V Volts
Service Department
N.I. Not illustrated W Watts
Akurdi, Pune 411 035 India
C'case Crankcase Accl. Accelerator
Phone : 020-27406557 Cyl Cylinder Comp. Complete
Fax : 020-27407385 O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Revision No. & Change Details Revision No. & Change Details

A: Add A: Add
REV. NO., PART SR. PAGE Reason for change REV. NO., PART SR. PAGE
SHORT DESCRIPTION QTY. D: Delete SHORT DESCRIPTION QTY. D: Delete Reason for change
MM YY NUMBER NO. NO. MM YY NUMBER NO. NO.
C: Change C: Change
Index Index
Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 31 Front Hub (Disc Brake) 62

2 Cylinder Head 4 32 Front Master Cylinder (Disc Brake) 64
3 Valve 6 33 Front Caliper Assembly (Disc Brake) 66
4 Camshaft / Tensioner 8 34 Rear Hub 68
5 Cylinder and Piston 10 35 Rear Brake Pedal 70
6 Crankshaft 12 36 Handle Bar Assly 72-74
7 Transmission 14 37 Front Fork 76
8 Change Drum / Shift Fork 16 38 Painted Parts & Decals 78-80
9 Gear Change Mechanism 18 39 Petrol Tank, Cap Tank & Gauge Fuel 82
10 Engine Assly / Crankcase RH 20 40 Fittings - Petrol Tank, Side Cover & Cover Seat 84
11 Crankcase LH 22 41 Meter Assly. 86
12 Oil Pump 24 42 Control Cables 88
13 Kick Starter Mechanism 26 43 Chain Case 90
14 Cover Clutch 28 44 Head Lamp & Fairing 92
15 Cover Magneto 30 45 Indicator Light Assly. 94
16 Clutch Assly 32 46 Tail Lamp Assly. / Front No. Plate 96
17 Carburettor Assembly 34 47 Electrical Equipments 98
18 Air Cleaner Complete 36 48 Tool Kit 100
19 Silencer Assly 38 49 Accessories / Grab Handle 102
20 Starter Assly 40
21 Magneto, C.D.I. & H.T. Coil 42 Kits List 103-106
22 Seat Assly / Seat Lock 44
23 Engine Mountings 46 Part Index 107-120
24 Frame and Frame Fitting 48
25 Swing Arm/Rear Shock Absorber 50
26 Rider Foot Rest 52
27 Mudguard- Front & Rear 54
28 Stand Assembly 56
29 Tyre/ Tube / Rim 58
30 Front Hub (Drum brake) 60