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    MP Assignment-VI

    Uploaded by

    Raja Haris
    This document contains an assignment for a Manufacturing Processes course. It includes 3 questions related to spot welding, welding safety and quality, and machining operations. Question 1 asks students to calculate the heat generated during a spot welding process. Question 2 has multiple parts asking about safety in welding, preventing buckling during machining, and the relationship between component stiffness and weld quality. Question 3 provides details of a slab milling operation and asks students to calculate the machining time and metal removal rate.

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    MP Assignment-VI

    Uploaded by

    Raja Haris
    42 views1 page
    This document contains an assignment for a Manufacturing Processes course. It includes 3 questions related to spot welding, welding safety and quality, and machining operations. Question 1 asks students to calculate the heat generated during a spot welding process. Question 2 has multiple parts asking about safety in welding, preventing buckling during machining, and the relationship between component stiffness and weld quality. Question 3 provides details of a slab milling operation and asks students to calculate the machining time and metal removal rate.

    Original Description:

    Manufacturing Process Assignment.

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    This document contains an assignment for a Manufacturing Processes course. It includes 3 questions related to spot welding, welding safety and quality, and machining operations. Question 1 asks students to calculate the heat generated during a spot welding process. Question 2 has multiple parts asking about safety in welding, preventing buckling during machining, and the relationship between component stiffness and weld quality. Question 3 provides details of a slab milling operation and asks students to calculate the machining time and metal removal rate.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    42 views1 page

    MP Assignment-VI

    Uploaded by

    Raja Haris
    This document contains an assignment for a Manufacturing Processes course. It includes 3 questions related to spot welding, welding safety and quality, and machining operations. Question 1 asks students to calculate the heat generated during a spot welding process. Question 2 has multiple parts asking about safety in welding, preventing buckling during machining, and the relationship between component stiffness and weld quality. Question 3 provides details of a slab milling operation and asks students to calculate the machining time and metal removal rate.

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    © All Rights Reserved
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    Download as pdf or txt
    of 1

    COMSATS University Islamabad Wah Campus

    Department of Mechanical Engineering


    Assignment-VI (Spring 2022)

    Program/Class: BSME/B1- (A, B) Submission Date: June 22, 2022


    Subject: Manufacturing Processes Course Code: MEE-312
    Total Time Allowed: 10 Days Maximum Marks: 40

    Question 1 [CLO-2, PLO-7, C2] (10 Marks)

    Two flat copper sheets (each 1.0 mm thick) are being spot-welded by the use of a current of 7000 A and a current flow
    time of 0.3 s. The electrodes are 4 mm in diameter. Estimate the heat generated in the weld zone for sustainable
    manufacturing. Assume that the resistance is 200 𝜇𝛺.

    Question 2 [CLO-3, PLO-8, C3] (20 Marks)

    Write a brief answer to the following questions.


    a) Explain why safety considerations for the welding process are so important in the manufacturing process?
    b) If expanded honeycomb panels were to be machined in a form-milling operation, what list precautions would
    you take to keep the sheet metal from buckling due to tool forces?
    c) Explain the significance of the stiffness of the components being welded on both weld quality and part shape.
    d) Why do manufacturing processes produce parts with a wide range of tolerances? Explain, giving several
    examples.

    Question 3 [CLO-4, PLO-12, C2] (10 Marks)

    A slab-milling operation will take place on a part 300 mm long and 40 mm wide. A helical cutter 75 mm in diameter
    with 10 teeth will be used. If the feed per tooth is 0.2 mm/tooth and the cutting speed is 0.75 m/s, determine the
    machining time and metal-removal rate for removing 6 mm from the surface of the part for the innovative slab-milling
    process.

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