18/5/2021 SIS 2.

2018/02/19 Culata - Instalar (KENR6948)

SMCS - 1100 i07323565

DARSE CUENTA
Se puede instalar uno de los dos tipos de pernos de culata de
cilindros. Los pernos tipo uno se pueden reutilizar si se pueden
reparar. Consulte la Ilustración 1. Los pernos de tipo dos deben
desecharse e instalarse pernos nuevos. Consulte la Ilustración
2.

Ilustración 1 g06221869
Pernos de culata tipo uno

Ilustración 2 g06220283
Tipo Pernos de culata de dos cilindros

Procedimiento de instalación para pernos de culata tipo uno

https://sis2.cat.com/#/print-preview/service/%7B"title"%3A"Cylinder Head - Install (KENR6948)"%2C"formattedPublicationDate"%3A"2018%2F02%2F19"%2C"htmlContentKey"%3A"ca13b451-7ef8-4461-b8bb-f09c6e… 1/8
18/5/2021 SIS 2.0

DARSE CUENTA
Mantenga todas las piezas limpias de contaminantes.

Los contaminantes pueden causar un desgaste rápido y acortar

la vida útil de los componentes.

Herramientas necesarias
Herramienta Número de pieza Parte Descripción Cant.
A - Perno de guía (M11 por 100 mm) 2
B - Borde recto 1

tabla 1

1. Thoroughly clean the gasket surfaces of the cylinder head and the cylinder block. Do not damage the gasket surfaces of the cylinder head or
the cylinder block. Ensure that no debris enters the cylinder bores, the coolant passages, or the lubricant passages.

2. Inspect the gasket surface of the cylinder head for distortion. Refer to Specifications, "Cylinder Head" for more information. If the mating
surface of the cylinder head is distorted beyond maximum permitted limits, replace the cylinder head.

Illustration 3 g01317467
Typical example

Illustration 4 g01317471
Typical example

https://sis2.cat.com/#/print-preview/service/%7B"title"%3A"Cylinder Head - Install (KENR6948)"%2C"formattedPublicationDate"%3A"2018%2F02%2F19"%2C"htmlContentKey"%3A"ca13b451-7ef8-4461-b8bb-f09c6e… 2/8

18/5/2021 SIS 2.0

Illustration 5 g06221686
Typical example

3. Inspect dowels (3) for damage. If necessary, replace the dowels in the cylinder block.

4. Install Tooling (A) to the cylinder block. Refer to Illustration 3.

5. Ensure that the new cylinder head gasket (4) is the same thickness as the cylinder head gasket that was previously removed. The thickness
of the cylinder head gasket is indicated by the number that is shown at Position (X). Refer to Specifications, "Cylinder Head" for more
information.

6. Align cylinder head gasket (4) with Tooling (A) and with dowels (3). Install the cylinder head gasket onto the cylinder block.

7. Use a suitable lifting device to lift the cylinder head. The weight of the cylinder head is approximately 30 kg (66 lb).

8. Use Tooling (A) to align cylinder head (2) with the cylinder block. Install the cylinder head to the cylinder block.
Note: Ensure that the cylinder head is correctly positioned onto dowels (3).

9. Remove Tooling (A).

Illustration 6 g06221780
Inspection of Type One cylinder head bolts

10. Clean Type One bolts (1). Follow Step 10a through 10b to inspect the Type One bolts.

a. Check the length of Type One bolts (1).

https://sis2.cat.com/#/print-preview/service/%7B"title"%3A"Cylinder Head - Install (KENR6948)"%2C"formattedPublicationDate"%3A"2018%2F02%2F19"%2C"htmlContentKey"%3A"ca13b451-7ef8-4461-b8bb-f09c6e… 3/8
18/5/2021 SIS 2.0

b. Use Tooling (B) to check the threads of bolts (1). Refer to Illustration 6. If any Type One bolts show visual reduction in the diameter
of the thread over Length (Y), replace the bolts with a new set of Type Two bolts. If Type One bolts are replaced with a new set
of Type Two bolts, refer to the installation procedure for Type Two bolts.

11. Install bolts (1) to cylinder head (2).

Illustration 7 g01317351
The tightening sequence for a three cylinder engine

Illustration 8 g01309552
The tightening sequence for a four cylinder engine

12. For three cylinder engines, tighten the bolts to a torque of 101 N·m (75 lb ft). Use the numerical sequence that is shown in Illustration 7.

13. For four cylinder engines, tighten the bolts to a torque of 101 N·m (75 lb ft). Use the numerical sequence that is shown in Illustration 8.

14. If necessary, install the water temperature regulator to the cylinder head. Refer to Disassembly and Assembly, "Water Temperature
Regulator- Remove and Install".

End By:

a. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".

b. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Install".

c. Install the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and Install".

d. Install the fuel injectors. Refer to Disassembly and Assembly, "Fuel Injector - Install".

e. Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel filter Base - Remove and Install".

f. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install".

Installation Procedure for Type Two Cylinder Head Bolts

NOTICE

https://sis2.cat.com/#/print-preview/service/%7B"title"%3A"Cylinder Head - Install (KENR6948)"%2C"formattedPublicationDate"%3A"2018%2F02%2F19"%2C"htmlContentKey"%3A"ca13b451-7ef8-4461-b8bb-f09c6e… 4/8

18/5/2021 SIS 2.0

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component

life.

Required Tools
Tool Part Number Part Description Qty
A - Guide Bolt (M11 by 100 mm) 2
B 8T-3052 Degree Wheel 1

Table 2

1. Thoroughly clean the gasket surfaces of the cylinder head and the cylinder block. Do not damage the gasket surfaces of the cylinder head or
the cylinder block. Ensure that no debris enters the cylinder bores, the coolant passages, or the lubricant passages.

2. Inspect the gasket surface of the cylinder head for distortion. Refer to Specifications, "Cylinder Head" for more information. If the mating
surface of the cylinder head is distorted beyond maximum permitted limits, replace the cylinder head.

Illustration 9 g01317467
Typical example

Illustration 10 g01317471
Typical example

https://sis2.cat.com/#/print-preview/service/%7B"title"%3A"Cylinder Head - Install (KENR6948)"%2C"formattedPublicationDate"%3A"2018%2F02%2F19"%2C"htmlContentKey"%3A"ca13b451-7ef8-4461-b8bb-f09c6e… 5/8

18/5/2021 SIS 2.0

Illustration 11 g06221686
Typical example

3. Inspect dowels (3) for damage. If necessary, replace the dowels in the cylinder block.

4. Install Tooling (A) to the cylinder block. Refer to Illustration 9.

5. Ensure that the new cylinder head gasket (4) is the same thickness as the cylinder head gasket that was previously removed. The thickness
of the cylinder head gasket is indicated by the number that is shown at Position (X). Refer to Specifications, "Cylinder Head" for more
information.

6. Align cylinder head gasket (4) with Tooling (A) and with dowels (3). Install the cylinder head gasket onto the cylinder block.

7. Use a suitable lifting device to lift the cylinder head. The weight of the cylinder head is approximately 30 kg (66 lb).

8. Use Tooling (A) to align cylinder head (2) with the cylinder block. Install the cylinder head to the cylinder block.
Note: Ensure that the cylinder head is correctly positioned onto dowels (3).

9. Remove Tooling (A).

10. Install new bolts (1) to cylinder head (2).

https://sis2.cat.com/#/print-preview/service/%7B"title"%3A"Cylinder Head - Install (KENR6948)"%2C"formattedPublicationDate"%3A"2018%2F02%2F19"%2C"htmlContentKey"%3A"ca13b451-7ef8-4461-b8bb-f09c6e… 6/8

18/5/2021 SIS 2.0

Illustration 12 g06221839
The tightening sequence for a three cylinder engine

11. For three cylinder engines, tighten the bolts to a torque of 50 N·m (37 lb ft). Use the numerical sequence that is shown in Illustration 12. Use
Tooling (B) to turn the bolts a further 150 degrees in the numerical sequence as shown in Illustration 12.

Illustration 13 g06221890
The tightening sequence for a four cylinder engine

12. For four cylinder engines, tighten the bolts to a torque of 50 N·m (37 lb ft). Use the numerical sequence that is shown in Illustration 13. Use
Tooling (B) to turn the bolts a further 150 degrees in the numerical sequence as shown in Illustration 13.

13. If necessary, install the water temperature regulator to the cylinder head. Refer to Disassembly and Assembly, "Water Temperature
Regulator- Remove and Install".

End By:
https://sis2.cat.com/#/print-preview/service/%7B"title"%3A"Cylinder Head - Install (KENR6948)"%2C"formattedPublicationDate"%3A"2018%2F02%2F19"%2C"htmlContentKey"%3A"ca13b451-7ef8-4461-b8bb-f09c6e… 7/8
18/5/2021 SIS 2.0

a. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".

b. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Install".

c. Install the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and Install".

d. Install the fuel injectors. Refer to Disassembly and Assembly, "Fuel Injector - Install".

e. Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel filter Base - Remove and Install".

f. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install".

CMY1-UP, CYP1-UP, CYS1-UP, CZ21-UP

PPT-0100237E
2021/05/19
01: 50: 49-05: 00
i02873590
© 2021 Caterpillar Inc.
Caterpillar:
Confidential Green

https://sis2.cat.com/#/print-preview/service/%7B"title"%3A"Cylinder Head - Install (KENR6948)"%2C"formattedPublicationDate"%3A"2018%2F02%2F19"%2C"htmlContentKey"%3A"ca13b451-7ef8-4461-b8bb-f09c6e… 8/8