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    Cylinder Head - Inspect: Shutdown SIS Previous Screen

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    bejoythomas
    This document provides instructions for inspecting and testing a cylinder head from a C7.1 generator set engine. It describes removing the cylinder head and cleaning it, inspecting for leaks, cracks, or damage, and measuring flatness. If not flat or damaged, the cylinder head can be resurfaced, ensuring the thickness and valve seat dimensions meet specifications.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Cylinder Head - Inspect: Shutdown SIS Previous Screen

    Uploaded by

    bejoythomas
    37 views3 pages
    This document provides instructions for inspecting and testing a cylinder head from a C7.1 generator set engine. It describes removing the cylinder head and cleaning it, inspecting for leaks, cracks, or damage, and measuring flatness. If not flat or damaged, the cylinder head can be resurfaced, ensuring the thickness and valve seat dimensions meet specifications.

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    head inspect

    Original Title

    Head Inspect

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    This document provides instructions for inspecting and testing a cylinder head from a C7.1 generator set engine. It describes removing the cylinder head and cleaning it, inspecting for leaks, cracks, or damage, and measuring flatness. If not flat or damaged, the cylinder head can be resurfaced, ensuring the thickness and valve seat dimensions meet specifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    37 views3 pages

    Cylinder Head - Inspect: Shutdown SIS Previous Screen

    Uploaded by

    bejoythomas
    This document provides instructions for inspecting and testing a cylinder head from a C7.1 generator set engine. It describes removing the cylinder head and cleaning it, inspecting for leaks, cracks, or damage, and measuring flatness. If not flat or damaged, the cylinder head can be resurfaced, ensuring the thickness and valve seat dimensions meet specifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    8/16/2019 C7.

    1 DE200E0/DE220E0 Generator Set GTY00001-UP(SEBP7395 - 11) - Documentation

    Shutdown SIS

    Previous Screen

    Product: GENER ATO R SET


    Mode l: C 7.1DE200E GENER ATO R SET GTY
    C onfiguration: C 7.1 DE200E0/DE220E0 Ge ne rator Se t GTY00001-UP

    Testing and Adjusting


    C7.1 Generator Set Engines
    Media Number -M0071960-00 Publication Date -01/04/2016 Date Updated -27/04/2016

    i04046732

    Cylinder Head - Inspect


    SMCS - 1100-040

    1. Remove the cylinder head from the engine.

    2. Remove the water temperature regulator housing.

    3. Inspect the cylinder head for signs of gas or coolant leakage.

    4. Remove the valve springs and valves.

    5. Clean the bottom face of the cylinder head thoroughly. Clean the coolant passages and the lubricating oil
    passages. Make sure that the contact surfaces of the cylinder head and the cylinder block are clean, smooth, and
    flat.

    6. Inspect the bottom face of the cylinder head for pitting, corrosion, and cracks. Inspect the area around the valve
    seat inserts and the holes for the fuel injection nozzles carefully.

    7. Test the cylinder head for leaks at a pressure of 200 kPa (29 psi).

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    8/16/2019 C7.1 DE200E0/DE220E0 Generator Set GTY00001-UP(SEBP7395 - 11) - Documentation

    Illustration 1 g02260053
    Flatness of the cylinder head (typical example)
    (A) Side to side
    (B) End to end
    (C) Diagonal

    8. Measure the cylinder head for flatness. Use a straight edge and a feeler gauge to check the cylinder head for
    flatness.

    Measure the cylinder head from one side to the opposite side (A).

    Measure the cylinder head from one end to the opposite end (B).

    Measure the cylinder head from one corner to the opposite corner (C).

    Refer to Specifications, "Cylinder Head" for the requirements of flatness.

    Resurfacing the Cylinder Head


    The bottom face of cylinder head can be resurfaced if any of the following conditions exist:

    The bottom face of the cylinder head is not flat within the specifications.

    The bottom face of the cylinder head is damaged by pitting, corrosion, or wear.

    Note: The thickness of the cylinder head must not be less than 118 mm (4.64566 inch) after the cylinder head has been
    machined.
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    8/16/2019 C7.1 DE200E0/DE220E0 Generator Set GTY00001-UP(SEBP7395 - 11) - Documentation

    Note: The dimension of the valve seats to the flame face must be corrected after resurfacing the cylinder head. Refer to
    Specifications, "Cylinder Head" for the correct dimensions for the valve seats.

    C opyright 1993 - 2019 C ate rpillar Inc. Fri Aug 16 2019 07:24:41 GMT+0400 (Gulf Standard Tim e )
    All R ights R e se rve d.
    Private Ne twork For SIS Lice nse e s.

    https://s1.remotelab.space:500/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage… 3/3

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