Carrier XP 80AW-Installation Manual
Carrier XP 80AW-Installation Manual
Carrier XP 80AW-Installation Manual
80AWX
80AWH
Installation Manual
3
4 1
6 7
5
M
T3 T2 T1
C3 C2 C1
2 2 5
1 3 4 5
2 80AWX- 80AWH
15
4
14
7
12 13
6
11 16
10
9
17 3
1
2
3
10
2
4 5
80AWX- 80AWH 3
65
6
60
5
55
4
50
3
45
A 2 D
40
35 1
30
25
C
20
15
-1 5 -1 0 -5 0 5 10 15 20 25
B
20
2
18
16
14
12
A 1 D
10
4
C
0
15 20 25 30 35 40 45
B
4 80AWX- 80AWH
C - code 113
40 D - code 114
E - code 115
F - code 116
Code 5.0
{
35
F
30
25
E
20
C D
15
-1 5 -1 0 -5 0 5 10 15 20 25
B
C - code 120
D - code 121
2 0 E - code 122
F F - code 123
1 8
1 6
1 4
1 2
A
{
1 0
E
8 Code 5.2
4 D C
2
15 20 25 30 35 40 45
B
8
80AWX- 80AWH 5
D - code 134
A E - code 135
F - code 136
0.5 c
b
a
0
{
{
B
D C
F E
E - code 137
A F - code 138
0.5
a
0
{
{
C B
F E
10
6 80AWX- 80AWH
70
65
60
55
50
45
B
40
35
30
25
20
15
10
-25 -20 -15 -10 -5 0 5 10 15 20 25 30 35
A
11
20
18
16
14
B 12
10
8
6
4
2
0
-5 0 5 10 15 20 25 30 35 40 45 50
A
12
80AWX- 80AWH 7
70
60
50
P [kPa]
40
HI
ME
LO
30
20
10
0
0 500 1 00 0 15 0 0
Q [lt/h]
13
70
60
50
P [kPa]
40
HI
ME
LO
30
20
10
0
0 500 1000 1500 2000
Q [lt/h]
14
8 80AWX- 80AWH
A ~
D C
B
5 3
2
6
15
W C G Y 15 21 Rc Rh 31 13 4 1 2 3
10 11 12 14 20 22 G2 Y2 5 6 7 8 N
10 11 12 14 20 22 G2 Y2 5 6 7 8 N
W C G Y 15 21 Rc Rh 31 13 4 1 2 3
16
80AWX- 80AWH 9
For connection 80AWH or X -- M3/M6
17
W C G Y 15 21 Rc Rh 31 13 4 1 2 3 R1 R3 N1 N3
L1 L2 L3 N
10 11 12 14 20 22 G2 Y2 5 6 7 8 N R2 N2
N2
10 11 12 14 20 22 G2 Y2 5 6 7 8 N R2 N2
N2
L1 L2 L3 N
W C G Y 15 21 Rc Rh 31 13 4 1 2 3 R1 R3 N1 N3
2
18
10 80AWX- 80AWH
50 10 50
10
10 40 10 40
a b
10 50
10 40
c
19
80AWX- 80AWH 11
J5
J1
J8
B
A
White
Black
Blue
Red
Rc Rh G2 Y2
Rc Rh G2 Y2
20
12 80AWX- 80AWH
English
++Hydronic Module
Contents Page
Introduction .................................................................. 13 Silent Mode ................................................................ 25
General Information.................................................. 13 Zone Control Settings ............................................... 25
Model Identification .................................................. 13 Input Related Functions ........................................... 26
Codes and Combinations........................................... 14 Miscellaneous ............................................................ 26
Accessories ................................................................. 14 Installation ............................................................... 26-31
Application Scheme ..................................................... 15 Unit Dimensions and Weights ................................... 26
Unit Description ........................................................... 15 Installation Recommendations ................................. 27
Box Content ............................................................... 15 Features ...................................................................... 27
Operation Controls.................................................. 16-24 Water Connections .................................................... 28
Heating/Cooling Mode ............................................. 23 Refrigerant Connection ............................................. 28
Domestic Hot Water Mode ....................................... 23 Pump Speed Selection ............................................... 28
OFF Mode .................................................................. 23 Power Wiring Diagram .............................................. 29
Domestic Hot Water Function .................................. 23 Wiring Connection Diagram ..................................... 30
Frost Protection ......................................................... 24 Commissioning........................................................... 31
Home Antifreeze Protection .................................... 24 Maintenance ............................................................ 31-35
Water Pump Management ........................................ 25 Filter Cleaning ............................................................ 31
Pump Unblocking Procedure ................................... 25 Adding Water to Circuit............................................. 32
Output Configuration................................................ 25 Diagnostics ................................................................. 32
Pump Down ............................................................... 25 Safety Recommendations ............................................ 35
Introduction
General Information
The hydronic module is the indoor unit of the 38AW heat The hydronic module controls the CDU and the other
pump range. heat/cool sources, to achieve the desired temperature in
It is used in combination with floor circuit, fan coil units, the heating/cooling zones and in the domestic hot water
radiators, domestic hot water tank (with or without solar tank.
integration).
80AW X 065 M 6
Power supply
M: Monophase
T : Triphase
Heating capacity (kW)
X: Heating and cooling
H: Heating only
Product range
80AWX- 80AWH 13
English
Introduction
80AWX065M0 80AWX150M0
80AWX065M3 80AWX150T6
80AWH065M3 80AWH150T9
80AWH065M6
80AWH065T6
80AWX115M0
80AWX115M3
80AWX115M6
80AWX115T6
38AW090H7 80AWX115T9
38AW115H7 80AWH115M0
80AWH115M3
80AWH115M6
80AWH115T6
80AWH115T9
Accessories
Accessory Code
!!!" #$%&'$
+.
4
;;%&.<$"=>
=
!
14 80AWX- 80AWH
English
Application Scheme
See fig. 1
Room temperature control
1. Outdoor unit Different terminals (T1, T2,…Tn) can be placed in a
2. Hydronic module single room or in multiple rooms.
3. Domestic hot water tank (optional) Each of them can have a thermostat, to stop the terminal
4. Ball valves (field supplied) when a certain temperature is reached.
5. Water filter (field supplied)
6. Collectors (field supplied) It is possible to control one room with a user interface or
7. 3-way valve (optional) a thermostat connected to the unit. This room should be
the one with the highest heating/cooling requirements.
T1, T2, T3: Terminals In this room it is not required to place a thermostat on
C1, C2, C3: Thermostats connected to terminals the terminal/s.
C: User interface (additional or shifted from the unit) or
thermostat connected to the hydronic module It is suggested to place a thermostat on terminals
placed in rooms with significantly different thermal
requirements.
Terminals
Terminals can be of the following types: It is recommended to control the room temperature with
r Floor circuit the user interface; this way the control adjusts water
r Fan coils temperature to meet the setpoint, and comfort and energy
r Radiators efficiency are optimised.
r Low temperature radiators.
If no user interface is used:
Different terminals have different water temperature r If thermostats are used, set climatic curves slightly
requirements. higher in heat mode and slightly lower in cool mode.
To ensure comfort, do NOT use terminals with different r If no thermostats are used (temperature requirements
water temperature requirements at the same time. should be similar for all rooms), climatic curves must
Example: It is possible to use floor circuit for heating, and be set exactly right for both heating and cooling
fan coil for cooling, but using both at the same time (in operation.
heating or cooling) will cause discomfort.
Floor circuit is the recommended terminal, as it ensures
the best energy efficiency.
Unit Description
See fig. 2 6. Terminal block
1. Outlet water pipe 7. Water temperature sensor - LWT
2. Boiler pipes (only models 80AW----M0) 8. Expansion vessel
3. Inlet water pipe 9. Flow switch
4. Filling valve 10. Pressure relief valve
5. Refrigerant pipes 11. Electric heater (not for models 80AW----M0)
12. Buffer tank (10 lt)
See fig. 3 13. Brazed plate heat exchanger
1. User interface (mounted on unit) 14. Water temperature sensor - TWB
2. Manometer 15. Air purge valve
3. Water pump 16. Refrigerant sensor - TC
4. Control box 17. Drain valve
5. Main board
Box Content
See fig. 4
1. Hydronic module
2. Wall bracket
3. Replacement cap for shifted user interface
4. Hydronic module manual
5. User interface manual
80AWX- 80AWH 15
English
Operation Controls
System operation can be set and monitored through the The user interface allows to navigate through the settings
control settings. and modify them.
VALUE
Code
Level Variable Name DESCRIPTION RANGE DEFAULT
Nr.
Min Max
USER PARAMETERS
Use Days button to select below mentioned functions:
$!I%
JK
1
0: Disable
1: Enable
!L
0
0: Not Active
1: Active
!NO?
I
0
0: Operating as normal
1: Electric heater disable
;!L
=J=
O
=
=
= = 0
diagnostics or disinfection cycle failure
The code is automatically reset to 0 when the above problem is
solved
$Y
1: Yes
!L
=J
=\=
=O
\O
^
4_^=
0
heaters when the outdoor unit is in diagnostics
USER
1 User $! 0 1
.?@F?G
!`=
j!q=
O
<??L@FY%O=
=
0
water electric heater regardless the heater schedule
The code is automatically reset to 0 once the domestic hot water
setpoint is reached
$!q=
O
=
J
to the schedule
!q=
O
=
J ==
the schedule
!&
N
K 0
$!&
JK =
=
O =
=
reached
!&
JK =
=O =
=
{!&
N
K 0
$!&
JK =
=
O =
=
reached
!&
JK =
=O =
=
HOME
2 User I%
JK
=@}~ }. }. }.
%@F|@}
3 User FREQ REDUCT Value of the Outdoor unit frequency reduction in % 50% 100% 100%
User Room Hystersis Hysteresis on Room Temperature (see thermostat function) $! 2 $!j
16 80AWX- 80AWH
English
Operation Controls
10 User %G@IL@?F` L
=
J
= =! - - -
INSTALLER PARAMETERS
System setup
This parameter is used by the Installer to determine the System type:
100 =
! SYSTEM TYPE 1 2 1
L
J
= K 4
O==
!
101 =
! ?@Lq
102 =
! ?@Lq
This parameter is used to identify if the board is acting as hydronic
^=
"K 4
^=~"!
@J\
=
=
J
=
103 =
! GMC ADDRESS ^
j
=
J
O =
^= 1 2 1
per the connection to W-C-G-Y terminal blocks (see user interface
"!
!=
!L~
L
=
=
J
!J
=
=
=
\
=
J
=
O4!
!=
J
&.`==
interface manual
$ =
! %qqFLL
;!=
J
F
F`==
interface manual) and placed in zone 1
!=
J
F
F`==
interface manual) and placed in zone 2
@=
=
= K =!=q\=^
select:
$!| .@FG
$!
!=
J
=
J
Rc-Rh-G2-Y2)
!L =
;!@=
!
=
J
~J
=
105 =
! |?L.@FG K
&.` 0 0
!| .@FG
$!
!=
J
=
J
Rc-Rh-G2-Y2)
!L =
;!@=
!
=
J
~J
=
K
&.`
80AWX- 80AWH 17
English
Operation Controls
VALUE
Code
Level Variable Name DESCRIPTION RANGE DEFAULT
Nr.
Min Max
Use Days button to select below mentioned functions:
$!q=
O
0
0: Contact close: Input is active/contact open: Input is not
active
1: Contact close: Input is not active/contact open: Input
is active
!L
_
?_?
1
Domestic Hot Water production)
0: Contact close: Unit produces space htg/clg/contact open:
Unit does not produce space htg/lg
1: Contact close: Unit does not produce space htg/clg/contact
open: Unit produces space htg/clg
!I
_.=
1
0: Contact close: Unit performs space heating/contact open:
Unit performs space cooling
1: Contact close: Unit performs space cooling/contact open:
Unit performs space heating
;!I \
0
106 =
! @F%..? 0 1
$Y.
=YI \
_.
Y
energy rate
Y.
=Y \
_.
YI
energy rate
!
I@_.G 1
0: Mode (Heat/Cool) is determined by dry contact
1: Mode (Heat/Cool/OFF/Domestic Hot Water) is determined
^\=
J
$!= "
j!.| 0
$Y. | J^
Y. |
!.| 0
$Y. | J^
Y. |
{!L\=
?_?
0
0: Contact close: System OFF/Contact open: System running
1: Contact close: System running/Contact open: System OFF
Use Days button to select below mentioned functions:
1
$!=J=~
== \"
$Y? O _L
Y
O
G?&L&@.I YL
O _? Y
O
107 =
! 0 1 0
.?F%@? !
$Yq
OO
OO
=?
external pump used)
Y%OO
OO
=?
used)
Use UP/Down buttons to select between 1 to 10:
! .
=
O4O q=
O
valve is activated
! .
=O\=O4
;!
=
O4O q=
O
~~=
activated, unless the mode is Cool
!q
j!%=
MASTER OUTPUT !%==
108 =
! 1 16
.?F%@? {!%==
=\=
'!qJ=
$!%= qJ=
!%==
qJ=
!%==
=\=
qJ=
;!
=
!
=
j!
=
!
=
18 80AWX- 80AWH
English
Operation Controls
VALUE
Code
Level Variable Name DESCRIPTION RANGE DEFAULT
Nr.
Min Max
Use Days button to select below mentioned functions:
0 1
$!;O\~~
!?
=
1 3
$!| Y
=
O4O q=
O
~~
is activated
!| Y
=O\=O4
!| Y
=
O4O q=
O
~~
LG%?@N@
109 =
! is activated, unless the mode is Cool 0 3
.?F%@? ;!| Yq
2 3
$!| Y
=
O4O q=
O
~~
is activated
!| Y
=O\=O4
!| Y
=
O4O q=
O
~~
is activated, unless the mode is Cool
;!| Yq
@=
=
I
\
=
^
J
110 =
! Iq@`G@ 20 100 100
!
@=
=
@
^OO
O
J=
111 =
! %@F?L@@} }. 10 }.
O^
~
!
Climatic Curve
Use Days button to select Heat climatic curve:
$!K
$!
~ =
=
=
curve)
I%@.G%@. !L J
~
=
112 =
! 0 6 0
<F !K
$!
~ =
=
=
curve)
!L J
~
=
@}
\O
=\=
=
113 =
! F?@}? $}. $}. {}.
=
I
.
.~| "
J
@}=>
~J
=
=
! L@?NI@}? O
=
=I
.
.~| j}. j$}. $}.
1 and 2)
I
O
@}
K I
115 =
! ?I%@@& $}. $}. $}.
.
.~| "
I
O
@}
K I
.
116 =
! %&@}& $}. #$}. ;j}.
.~| "
I
O
@}
K I
117 =
! ?I%@@& $}. $}. $}.
.
.~| "
I
O
@}
K I
.
118 =
! %&@}& $}. #$}. jj}.
.~| "
Use Days button to select Cool climatic curve:
$!K
$!
~ =
=
O
curve)
.??G.G%@. !L J
~
=
119 =
! 0 2 0
<F !K
$!
~ =
=
O
curve)
!L J
~
=
@}
.
\O
=\=
=
120 =
! %F?@} ;$}. j$}. $}.
installed (Cool climatic curve zone 1 and 2)
J
@}=>
==
~J
=
121 =
! .??GL@?N@} $}. j}. }.
water tempreature is considered (Cool climatic curve zone 1 and 2)
. O
@}
K .
122 =
! .??G&@} }. $}. }.
climatic curve zone 1)
.O
@}
K .
123 =
! %.??G&@} }. $}. #}.
climatic curve zone 1)
. O
@}
K .
=
! .??G&@} }. $}. }.
climatic curve zone 2)
.O
@}
K .
125 =
! %.??G&@} }. $}. }.
climatic curve zone 2)
80AWX- 80AWH 19
English
Operation Controls
VALUE
Code
Level Variable Name DESCRIPTION RANGE DEFAULT
Nr.
Min Max
Backup heaters
^J^
4
=
$!^
4
=
126 =
! %<F !^
4
^=
=J^^
4" 0 2 0
!^
4
=
nd backup heater output activated
after the 1st backup heater output)
q =
^
4 \=
Y 80AW--
BACKUP
127 =
! 1: Electrical heater 1 2 -M0: 2
G.<?G
2: Gas boiler Others: 1
@=
=
\^
O ^
4
==
" ^=
=
O
"!
=
only active if code 127 = 1
$!%
=
^
~
=
if required
!
=
^
~
^=
heater has the lowest priority
!
^
~
^
4
128 =
! EH PRIORITY 0 0
heater output 1 has the highest priority (backup heater output 2
= ~?"
;!
=
^
~
^=
heater has the lowest priority (backup heater output 2 is never
?"
!
^
~
^=
heater has the highest priority (backup heater output 2 is never
?"
@
@}=
^^O
=~
O
^
4
=
$
129 =
! %@}?
^? ==
=J
=
;$}.
}.
}.
!"
J
^
O O
=
O
=
130 =
! AUX HYST $}. $}. ;}.
than this value, backup heaters are allowed to turn on
131 =
! %qG%` @\
="^J=O
^
4
=? 0 60 10
If in Heat mode, the outdoor temperature is less than the value of this
$
132 =
! ?%@<?GF code, the outdoor unit is turned OFF and the Boiler is used as heat ;$}. j}.
}.
=
!L
~J
=J
=
>!
Domestic Hot Water
q =Jq=
O
= ^\
=\=
^\
!
! ^\=\=
133 =
! SHW CARREXT ! ^\=\=
O
L 1 3 3
;! ^\
If domestic hot water tank is not installed set code to 3 and set code
$!$$
If domestic hot water temperature is equal to or higher than this value,
; =
! LI&%IN@} $}. #$}. jj}.
domestic hot water priority is 0
LI&qG@% J=
O
=>
;
=
135 =
! }. j}. j}.
q@} =
O
\=$!j
LI&qG@% J=
O
=>O
;
136 =
! }. j}. j}.
%G%F@} 135 - this code, domestic hot water priority is 1
In heat mode: If room temperature is Room Setpoint - this code,
F??qG@%
\=$!j
137 =
! $!j}. j}. }.
q@} In cool mode: If room temperature is Room Setpoint + this code, room
\=$!j
In heat mode: If room temperature is Room Setpoint - code 137 - this
F??qG@% code, room priority is 1
138 =
! $!j}. j}. }.
@} In cool mode: If room temperature is Room Setpoint + code 137 + this
code, room priority is 1
Time delay after which the boiler will be activated if domestic hot water
<?GF&%@
\=
=
!
139 =
! 0 180 15
TIME
If 0 is selected, boiler does not turn on to support the domestic hot
O
!
20 80AWX- 80AWH
English
Operation Controls
VALUE
Code
Level Variable Name DESCRIPTION RANGE DEFAULT
Nr.
Min Max
G?GG% q OJ
\="
= J
\
=
=!
$ =
! 0 7 0
FREQ J$==
q= J
=
J!
G?GG%
=
! Start time of the Disinfection cycle (hours) 0 3
START TIME
G?GG%
=
! @}
^
q= J
\
60 90 {j}.
TEMP
G?GG% q= J
O
="!@}=
^>
; =
! 5 180 30
qF%@?
J
=
!
G?GG% If Disinfection cycle is not completed within this time (hours), the
=
! 2 12
TIME OVER
\
=
=J!
Service/Reading
%O=
J
^
?
$!@=
!{N
!{N
j =
! OUTPUT TEST 0 6 0
;!{N ;
!{N
j!N ;
!N j
Displays the Flow Switch status:
G?&L&@.I
=
! !&
O - - -
STATUS
$!&
O
%O=
J
=\=
=
Y
$!J
=
!<=
I
YI
J>
\
{ =
! FORCED MODE j!<=
.Y.
J>
\ - - 0
!F
I
Y
^=^\ =
{!F
.Y
^=^\ =
$!NO Y%
~
=
Jj
minutes to perform pump down of the refrigerant
Operating mode requested by the System Control:
$!?
!L
^\
!.
;!I
# =
! SYSTEM MODE !<=
I
- - -
j!<=
.
!F
I
{!F
.
!@
!
Actual CDU operating mode:
!?
!.
' =
! CDU MODE ;!I
- - -
!
j!qJ=
read below values:
$!@ 4@
!G&@
!FJ
@
152 =
! TEMP DISP ;!@
JL
\I
&
- - -
!&
@J|
j!&
@J|
!@ 4@
{!F= =
=~^
80AWX- 80AWH 21
English
Operation Controls
VALUE
Code
Level Variable Name DESCRIPTION RANGE DEFAULT
Nr.
Min Max
.
O
=
^\
=\=
J
zones
Use Days button for reading the below:
.FF@&LN?F
153 =
! - - -
|?L $!&
=
J|
!&
=
J|
!.
O
=
=q\=^
=\
^O~=!F~=
=\~=
^\$!
$!.==
="
j =
! F@ !&
F
=" - - -
!<
4
="
;!<
4
="
Use Days button to select the below mentioned functions:
$!.==
F=
$YF=
1: Reset
!&
=
$YF=
155 =
! RESET 1: Reset 0 1 0
!<
4
$YF=
1: Reset
;!<
4
$YF=
1: Reset
LJ
O
156 =
! CDU CAPACITY Outdoor unit capacity - - -
L&FL?
157 =
! User interface software version
%qFG%L
.L&FL?
158 =
! L\=
=J
O~= =
%qFG%L
Y
- Cycle power after modifying Installer parameters
- Take special care in setting System setup parameters
N
=J
=O
K 4
=O \!
22 80AWX- 80AWH
English
Operation Controls
Heating/Cooling Mode
Select Heating/cooling: If custom curves are used, the codes involved are shown
r By pressing the mode (M) button on the user interface in fig. 5 for heating and fig. 6 for cooling.
r Through external contacts if code 106.4 is set to 0 (see In fig. 5, 6, 7, 8:
paragraph Input Related Functions). A: Water Temperature
B: Outdoor temperature
The water temperature is determined according to the If code 105.0 is set to 1 or 4 (see paragraph Zone Control
outside air temperature, through a climatic curve that the Settings), the water setpoint calculated through the
installer is free to set. climatic curves is adjusted so that the room temperature
The room temperature setpoint is set by the user (see matches the room setpoint.
user interface manual).
In heating/cooling modes, the system will also take care Backup Heaters (heating mode only)
of domestic hot water production (if combined with If the outdoor temperature is lower than code 129 and if
domestic hot water tank). the difference between the water setpoint and the water
Water frost protection is active. temperature is higher than code 130 for more than code
131 minutes, backup heater 1 is turned on.
Climatic curves If electric heater activation conditions are still valid
In heating/cooling modes, the water setpoint is after code 131 minutes since backup heater 1 activation,
determined through climatic curves. backup heater 2 and 3 (if available) and backup heater 1
Code 112 for heating and code 119 for cooling allow are turned off. If electric heater activation conditions are
selecting between pre-set climatic curves or custom still valid after code 131 minutes since backup heater 2
climatic curves. and 3 activation, backup heater 1 is turned on.
Pre-set climatic curves are shown in fig. 2 for heating and If the outdoor unit is not running because of failure, it
fig. 3 for cooling. is possible to perform the heating operation through
backup heaters. See code 1.4 in the variable table.
OFF Mode
When OFF mode is selected, space heating/cooling and Home antifreeze protection is active if enabled (code 1.0).
domestic hot water heating are not performed.
Water frost protection is active.
Frost Protection
This function is active in all the operative modes,
including OFF.
It prevents water freezing in the circuit and in the
domestic water tank.
The activation temperature is determined by code 111.
24 80AWX- 80AWH
English
Operation Controls
Multi-purpose output (see paragraph Terminal Block Dehumidifier is turned on in Cool mode, when humidity
Description) can be configured to perform different is higher than the value of code 110.
functions (code 108). It works only if room control is done by user interface
(code 105.0 = 1 or 4).
Fan coil
The output can be used to turn ON/OFF fan coil units. Alarms/Defrosting
The available options are shown in the variable table. The output is activated to signal some specific conditions.
See variable table for details.
The output is used to turn ON/OFF a dehumidifier.
Pump Down
Silent Mode
It is possible to reduce the maximum compressor When Silent mode is activated, the outdoor unit will be
frequency in defined time periods. less noisy, but also less powerful, therefore backup and
See user interface manual. booster heaters can be used more often.
Frequency reduction is expressed as % of maximum
frequency and is set by code 3.
80AWX- 80AWH 25
English
Operation Controls
Miscellaneous
Whenever the compressor turns off, it stays off for at
least 3 minutes.
Additionally the compressor is prevented to start if
previous start happened less than 10 minutes before.
This time period is referred to as “timeguard”.
Installation
26 80AWX- 80AWH
English
Installation
Installation Recommendations
Refer to Safety Information Manual. r When possible, allow a space of minimum 70 cm
r Install this device only in sheltered buildings, if below and 30 cm on each side of the module for piping
possible insulated. connections and ease of maintenance.
The unit should NOT be installed in very humid rooms r See paragraphs Water Connections and Refrigerant
(for example laundry rooms) or where it may be Connections.
subjected to water projections or spray. r In case of installation with fan coils, a minimum water
r Fix the module to the wall and ensure that the support quantity of 3 liters/kW is required; install a buffer tank
is sufficiently strong. if required.
r Fix the module using screws/wall plug fixings suitable r Install a water filter (see fig.1). Water pump and heat
to the wall structure and the module weight. exchanger warranties are void if no filter is installed.
Features
80AW-065 80AW-115 80AW-150
Hydronic module
M0 M3 M6 T6 M0 M3 M6 T6 T9 M0 T6 T9
Outdoor units 38AW120H9 /
38AW050H7 / 38AW065H7 38AW090H7 / 38AW115H7
38AW150H9
Dimensions Unit mm =! =! =!
Packing H (mm) mm 880 880 880
W (mm) mm 530 530 530
D (mm) mm $$ $$ $$
Weight Unit kg
Gross kg 50 52 52
Hydraulic Hydraulic connections inch 1'' M 1'' M 1" M
data Hydraulic connections - boiler
inch ;_ ;_ ;_
backup
Operating water pressure kPa /
100 / 1 100 / 1 100 / 1
bar
Maximum pressure kPa /
300 / 3 300 / 3 300 / 3
bar
Hydraulic Pump Type water cooled water cooled water cooled
components J= 3 3 variable
Static pressure kPa 70 70 70
Heat exchanger Type brazed plates brazed plates brazed plates
!
= # 72 '
Water volume lt $! $!'# !{
Expansion vessel Volume lt 8 8 8
Pre charge kPa /
100 / 1 100 / 1 100 / 1
pressure bar
Bleed valve - gas separator
Manometer
Draining valve
Safety valve kPa /
;$$_;!$ ;$$_;!$ ;$$_;!$
bar
Refrigerant Connection, liquid side inch 3/8'' 3/8'' 3/8''
circuit
Connection, gas side inch 5/8'' 5/8'' 5/8''
Operating Outdoor Heating }. ! ! !
Range temperature Cooling }. ! ! !
Water temperature Heating }. ! ! !
(with outdoor unit) Cooling }. ! ! !
Max water
temperature
Heating }. #$}. #$}. #$}.
(with backup
heater)
Indoor temperature Min }. 5 5 5
Max }. 30 30 30
Electrical Power supply Voltage V 230 $$ 230 $$ 230 $$
data Frequency Hz 50 50 50
Phases 1 3 1 3 1 3
Operating voltage limits 376 - 376 - 207-
V 207-253 207-253 ;{
253
Power consumption kW - 3 6 6 - 3 6 6 9 - 6 9
Water Connections
Refer to the Safety Information Manual. r Wrap the connections with the anti-condensate
insulation and tighten with tape, without exerting
r No need to use a counter spanner when tightening excessive pressure on the insulation.
hydronic connections to the module. r Start the water filling when all the installation
r Use only water mixed with any water treatment connections are complete.
product to avoid bacteria and dirt proliferation in the
circuit. Maximum distance between 3-way valve and hydronic
r Place valves (not included) at the inlet and outlet of module: 3 m
the hydronic module. Maximum distance between domestic hot water tank and
r Use pipe of 1" or bigger for connections between the hydronic module: 10 m
hydronic module and terminal.
Refrigerant Connections
28 80AWX- 80AWH
English
Installation
Electrical heater
2 poles 2 poles = 2 poles 2 poles = = = =
B ^4 - - -
20 A 32 A 16 A 20 A 32 A 16 A 20 A 16 A 20 A
supplied)
Outdoor unit
C ^4 2 poles, 16 A 2 poles, 25 A =j%
supplied)
Booster heater
D ^4 2 poles, 16 A 2 poles, 16 A 2 poles, 16 A
supplied)*
Booster heater
5 power supply H05VV-F ;!j2 ;!j2 ;!j2
cable*
Booster heater
6 FROH2R 2 x 1 mm2 2 x 1 mm2 2 x 1 mm2
activation cable*
Sanitary hot
7 water sensor FROH2R $!j2 $!j2 $!j2
cable
Remote outdoor
8 sensor cable FROH2R $!j2 $!j2 $!j2
If the user interface is installed in zone, install it in a place See electrical scheme for more information.
which represents ambient room temperature. Avoid direct
contact or proximity with heat or cool sources.
Appropriate installation height is 1.5 m from the ground.
80AWX- 80AWH 29
English
Installation
30 80AWX- 80AWH
English
Installation
Commissioning
Preliminary Checks Startup
Make sure that: Do NOT switch on the electric heater circuit breakers
r The hydronic system connections are correctly until the installation is completely purged; poor purging
tightened. can cause deterioration of pumps and electric heaters.
r There are no leaks.
r The installation is purged completely; poor purging can r Switch the main isolating switch and the circuit
cause deterioration of pumps and electric heaters. breakers ON.
r The pumps are empty and purged completely before r Select OFF mode on the user interface.
power is switched on. r Start the outdoor unit by setting code 147 = 4 (booster
r The circuit valves are open and the pumps are set to heat).
the speed determined in the study. r After the outdoor unit has run for ten minutes, set the
r The filling and drain valves are closed. code147 = 0, and check if the unit has stopped.
r The water circuit pressure is 1 bar. r Close the valves, switch the main switch OFF and clean
r The filter is installed. the filter.
r The electrical connections are correctly tightened; r Repeat this operation several times if necessary, until
poor tightening can cause running problems and the filter stops retaining impurities.
overheating which may result in major damage. r Do NOT forget to exit Forced mode (set code 147 = 0)
r Earth connections are made for all the installed after the test.
components.
r No tools or other foreign objects are left inside the
unit.
r The unit is stable.
Maintenance
Refer to the Safety Information Manual. Carry out the following operations at least once a year:
The equipment should be serviced periodically to
maintain performances and reliability. r Check the expansion vessel.
r Check all the parts for wear.
The product warranty may be invalidated due to wrong or r Check setpoints and operating points.
incomplete maintenance. r Check safety devices.
r Check electrical connections for tightness.
The user is not authorized to open the unit or remove any r Check the earth connections.
of its parts. r Check for water and refrigerant leaks.
r Check operation and parameters.
Any maintenance activity requiring opening of the unit r Clean the water filter.
must be carried out by qualified service personnel. r Check the rotation of pumps.
r Check the system pressure.
r Clean the outdoor unit heat exchanger.
r Clean the condensate tray.
Filter Cleaning
r This operation must be performed only by an r Open the valves at the bottom of the hydronic module.
authorized service personnel. r Add some water if needed.
r Clean the filter frequently if low water flow is detected. r Switch the main switch ON.
r Select OFF mode on the user interface. r Select the desired mode on the user interface.
r Switch the main switch OFF.
r Close the valves at the bottom of the hydronic module.
r Open the filter and clean it.
r Close the filter tight, to avoid water leakage.
80AWX- 80AWH 31
English
Maintenance
Diagnostics
Error
Item Failure when Consequences Diagnostics and solutions
code
Hydronic module fault codes
Temperature/humidity Value out of range Room temperature/humidity is not
Check user interface wiring and electrical
2 sensor of user + ~^!
=!
interface in zone 1 .$j!$ F
J
=
~^!
Check sensor, wiring and electrical
3 TWB Value out of range Backup heaters are OFF
=!
Outdoor unit stops
Check sensor, wiring and electrical
TC Value out of range Domestic water valve OFF if code
=!
127=1
Value out of range
Domestic hot water Booster heater OFF Check sensor, wiring and electrical
5 +
temperature sensor Disinfection function not performed
=!
Code 133 = 1 or 2
^
O
J
!
Communication
Room temperature and humidity are
with user interface
6 Communication lost
~^J
$j!$ .
4O
=!
(conneted to W-C-
$j!!
G-Y terminal blocks)
Unit runs with values stored in
\!
Communication
^
O
with additional user
J
!
Communication lost
interface (connected Room temperature and humidity are
7 + .
4O
=!
to Rc-Rh-G2-Y2
~^ K !
.$j!$
terminal blocks) in Unit runs with values stored in
zone 1 \!
Outdoor unit, backup heaters,
&
=?! .
4=
J
${!
8 Flowswitch domestic water valve, water pump:
O=O
=O .
4O=O
!
OFF
. 4=
J
${!$!
.
4O=O
O
=!
&
=?! Outdoor unit, backup heaters,
.
4
J
9 Flowswitch Flowswitch detects domestic water valve, water pump:
!
O! OFF
If reset is needed, press the red button
and check climatic curve settings (codes
#"!
=
=~
!
32 80AWX- 80AWH
English
Maintenance
Error
Item Failure when Consequences Diagnostics and solutions
code
Communication Communication lost +
11 Entire system stops .
4O
=!
Master - Slave Code 100 = 2
Communication
^
O
with additional user
J
!
Communication lost
interface (connected Room temperature and humidity are Check user interface wiring and electrical
12 +
to Rc-Rh-G2-Y2
~^ K !
=!
.$j!
terminal blocks) in Unit runs with values stored in
zone 2 \!
Code 100 = 1
+1 K 4
= =
!
13 L\=
Entire system stops
Communication with Set code 100 = 2
=~^=
!
J
$j!
= 2 or Code 100 = 2 +
.$j!$
.
$j!
!j
\
OFF +
activation) or by enabling it in the
!j$
=
!
.
4
$
!
Code 133 = 1 or 2 + .
4^=
!
Disinfection cycle not Domestic hot water is not produced Check booster heater wiring and electrical
Disinfection not completed within time ==
!;
=!
35
succesful ^\
; diagnostics is removed cycling If code 127 = 2 check backup heater
Disinfection cycle not O"!
!
J
j! Check domestic hot water temperature
= =O
=!
J
$!j!
36 Entire system stops
Mismatch .$!j$ J\>=
!
Unit is heat only
(80AWH)
80AWX- 80AWH 33
English
Maintenance
Error
Item Failure when Consequences Diagnostics and solutions
code
Temperature/
Value out of range Room temperature/humidity is not
humidity sensor of Check user interface wiring and
37 + ~^!
user interface in
=!
.$j! F
J
=
~^!
zone 2
17 Outdoor air sensor Value out of range Outdoor temperature not available
Inverter over-current
protective circuit
G-Tr short circuit
=! Outdoor unit stops Check Outdoor unit board for cabling
18
protection Short circuit voltage Domestic water valve OFF if code 127 = 1 !
protection of main
=!
Position detection
circuit operates when
Position Detection the compressor is Outdoor unit stops
20 F
?
^!
Circuit Error operating despite Domestic water valve OFF if code 127 = 1
removal of 3P
!
Outdoor Heat
Outdoor unit stops Check sensor, wiring and electrical
22 Exchange Sensor Value out of range
Domestic water valve OFF if code 127 = 1
=!
(TE)/(TS)
Discharge
Temperature Outdoor unit stops Check sensor, wiring and electrical
23 Value out of range
Sensor Domestic water valve OFF if code 127 = 1
=!
(TD)
Defective detection of
position
Operation of outdoor Outdoor unit stops .
4
J !
Outdoor Fan Error
fan over-current Domestic water valve OFF if code 127 = 1 .
4
^!
protection circuit
Outdoor fan locked
.
4O=\Y%.$
_$!
Overload operation of refrigerating
Compressor Abnormal compressor Outdoor unit stops
29
\
!
Breakdown operation Domestic water valve OFF if code 127 = 1
Check current detection circuit at AC
=!
34 80AWX- 80AWH
English
Maintenance
Error
Item Failure when Consequences Diagnostics and solutions
code
Check outdoor temperature sensor TE
High Temperature Outdoor unit stops
31
?
!
Release Domestic water valve OFF if code 127 = 1
.
4?
^!
User interface fault codes
.$
>
70 .
Communication is disabled . =
J
$!
;
Communication
J
of user interface
20 seconds
71 (connected to
=
J
.
4O
=!
+
W-C-G-Y terminal
.$
blocks)
Temperature error
73 Value out of range
=
J
.
4O
=!
message
Humidity error
{ Value out of range
=
J
.
4O
=!
message
Cycle power
EEprom error Values in eeprom
75 Communication is disabled Reset all parameters (see user interface
message corrupted
"!
+%=
===
O
=
%
"=
=\ ^===
!
Y
- In case of diagnostic 35, in addition to the Alarm icon ( ), Domestic Water warning icon ( ) will light up and Disinfection cycle icon (
"O=!
q =
=J
=\=
O
K 4
O
\!
Safety Recommendations
80AWX- 80AWH 35
L010129H20-0314
The manufacturer reserves the right to change any product specifications without notice.