STILL ECV10C - Ic - 10 - EN - Manual

Original instructions
Electric Pallet Stacker
ECV 10 C
ECV 10i C
ECV 10
0342 0343 0344
50028011505 EN - 11/2018
Preface
g
Address of manufacturer and

contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. +49 (0) 40 7339-0
Fax: +49 (0) 40 7339-1622
Email: [email protected]
Website: http://www.still.de
Made in China
Rules for the operating

company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for the safe operation of
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commis-
sioning and storage of industrial trucks
50028011505 EN - 11/2018 I
Preface
g
Internet address and QR code

The information can be accessed at any time
by pasting the address https://m.still.de/vdma
in a web browser or by scanning the QR code.
II 50028011505 EN - 11/2018
Table of contents
g
1 Introduction
Your industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 2
CE labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 3
EC declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 4
Information about documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 4
Documentation scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 4
Copyright and property rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 5
Explanation of symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 6
Date of edition and latest update of this manual . . . . . . . . . . . . . . . . . . . . . . . ..... ... 7
List of abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 7
Drive directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 9
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 9
Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Disposal of components and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Use of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. 12
Intended use of the trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. 12
Unauthorised use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. 13
Place of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. 13
Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 14
Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 14
Special risks associated with using the truck and attachments . . ............... .. 14
Overview of hazards and countermeasures . . . . . . . . . . . . . . . . ............... .. 16
Danger to employees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 19
2 Safety
Definition of terms used for responsible persons . . . . . . . . . . . . . . . . . . . . . . . .... . . 22
Operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... . . 22
Specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... . . 22
Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... . . 22
Basic principles for safe operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 24
Insurance cover on company premises . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 24
Modifications and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 24
Warning regarding non-original parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 24
Damage, faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 25
Medical devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 25
50028011505 EN - 11/2018 III

Table of contents
g
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Safety tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Carrying out regular inspections on the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Insulation testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Safety regulations for handling consumables . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . 29
Permissible consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . 29
Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . 29
Hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . 30
Battery acid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . 30
Disposal of consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . 31
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Damage, faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Battery connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
EMC – Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3 Views
Drive directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Main Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Dataplate and safety labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Load label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4 Operation
Intended use of the trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
First use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Daily checks before use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Checking the working environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Cleaning the Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
General information on batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Charging and discharging batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Drive operations . . . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... 47
Description . . . . . . . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... 47
Starting . . . . . . . . . . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... 48
Forward travel/reverse travel ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... 49
Brake . . . . . . . . . . . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... 50
Safety reverser . . . . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... 51
IV 50028011505 EN - 11/2018
Table of contents
g
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Horn operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Using the truck on a slope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Hydraulic operations .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... .. 54
Use of the mast . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... .. 54
Working with loads . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... .. 55
Emergency lowering .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... .. 59
Before leaving the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Putting the equipment back into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Slinging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Transporting the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5 Maintenance
General maintenance information . . . . . . . . . . . . . . . . . . . . . . . ............... .. 66
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 66
Servicing and maintenance personnel training and qualification . ............... .. 66
Battery maintenance staff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 67
Maintenance operations that do not require special training . . . . ............... .. 67
Technical inspection and maintenance data . . . . . . . . . . . . . . . ............... .. 67
Maintenance - 1000 hours / every 12 months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Maintenance - 2000 hours / every 2 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 69
Changing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 69
Lubrication point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 72
Check the hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 73
Topping up the gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 74
Checking the fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 75
Tyre operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 76
Drive Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 76
Load Wheels - Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 77
Caster - Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 78
Malfunction analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6 Technical data
ECV 10 Technical Datasheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
ECV 10i C / ECV 10 C Technical Datasheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
50028011505 EN - 11/2018 V
1
Introduction
1 Introduction
Your industrial truck

General
The truck described in these operating instruc-
tions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regula-
tions for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
The truck has been fitted with state-of-the-
art technology. Following these operating
instructions will allow the truck to be handled
safely. By complying with the specifications in
these operating instructions, the functionality
and the approved features of the truck will be
retained.
Get to know the technology, understand it
and use it safely - these operating instructions
provide the necessary information and help to
avoid accidents and to keep the truck ready for
operation beyond the warranty period.
Therefore:
– Before commissioning the truck, read
the operating instructions and follow the
instructions.
– Always follow all of the safety information
contained in the operating instructions and
on the truck.
2 50028011505 EN - 11/2018
Introduction 1
CE labelling
The manufacturer uses CE labelling to indi-
cate that the truck complies with the standards
and regulations valid at the time of marketing.
This is confirmed by the issued EC declaration
of conformity. The CE labelling is attached to
the nameplate.
An independent structural change or addition
to the truck can compromise safety, thus
invalidating the EC declaration of conformity.
The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities.
CE-Symbol
50028011505 EN - 11/2018 3
1 Introduction
Information about documentation
EC declaration of conformity
Declaration
STILL GmbH
Berzeliusstraße 10
22113 Hamburg Germany
We declare that the machine
Industrial truck according to these operating instructions

Model according to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL GmbH
EC declaration of conformity shown explains the conformity with the re-

quirements of the EC machinery directive.
The manufacturer declares that the truck com-
plies with the requirements of the EC machin- An independent structural change or addition
ery directive and any other EC directives, if to the truck can compromise safety, thus
applicable, that are valid at the time of plac- invalidating the EC declaration of conformity.
ing on the market. This is confirmed by the
The EC declaration of conformity must be
EC declaration of conformity and by the CE
carefully stored and made available to the
labelling on the nameplate.
responsible authorities if applicable. It must
The EC declaration of conformity document also be handed over to the new owner if the
is delivered with the truck. The declaration truck is sold on.

Documentation scope
• Operating instructions • Spare parts list
• Operating instructions for attachment parts • VDMA rules for the proper use of industrial
(special equipment) trucks (EU countries only)
These operating instructions describe all mea-
sures necessary for the safe operation and
4 50028011505 EN - 11/2018
Introduction 1
proper maintenance of the truck in all possible If the operating instructions are lost, the oper-
variants at the time of printing. Special de- ator must immediately request a replacement
signs to meet customer requirements are doc- from the manufacturer.
umented in separate operating instructions. If
The operating instructions are included in the
you have any questions, please contact your
spare parts list and can be reordered there as
service centre.
a spare part.
Enter the production number and the year of
Personnel responsible for operating and
production located on the nameplate in the
maintaining the equipment must be familiar
field provided:
with these operating instructions.
Production no. ...........................................
The operating company (see ⇒ Chapter "Def-
Year of production .......................................... inition of terms used for responsible per-
......... sons", P. 22) must ensure that all operators
have received, read and understood these
Please quote these numbers for all technical
instructions.
enquiries.
Thank you for reading and complying with
Operating instructions are provided with each
these operating instructions. If you have any
truck. These instructions must be stored
questions or suggestions for improvements,
carefully and must be available to the driver
or if you have found any faults, please contact
and operator at all times.
your service centre.
Copyright and property rights

This manual - and any excerpts thereof - may
not be reproduced, translated or transmitted
in any form to third parties without the express
written permission of the manufacturer.
50028011505 EN - 11/2018 5
1 Introduction
Explanation of symbols used
DANGER
Compulsory procedure that must be followed to
avoid danger to life or physical harm.
WARNING
Compulsory procedure that must followed to avoid
injury.
CAUTION
Compulsory procedure that must be followed to
avoid material damage and/or destruction.
NOTE
For technical requirements that require
special attention.
ENVIRONMENT NOTE
To prevent environmental damage.
6 50028011505 EN - 11/2018
Introduction 1
Date of edition and latest update of

this manual
The publication date of these operating
instructions is printed on the cover sheet.
The manufacturer makes continuous efforts
to improve its industrial trucks, and therefore
reserves the right to implement changes and
to accept no claims concerning the information
provided in this manual.
To receive technical assistance, please
contact the service centre authorised by your
closest manufacturer.
List of abbreviations
NOTE
This list of abbreviations applies to all types
of operating instructions. Not all of the abbre-
viations that are listed here will necessarily
appear in these operating instructions.
Abbrevi- Meaning
Explanation
ation
ABE Display operating unit
German implementation of EU occupa-
ArbSchG Arbeitsschutzgesetz
tional health and safety directives
Betr- German implementation of the EU working
Betriebssicherheitsverordnung
SichV equipment directive
German insurance company for the com-
BG Berufsgenossenschaft
pany and employees
German principles and test specifications
BGG Berufsgenossenschaftlicher Grundsatz
for occupational health and safety
German rules and recommendations for
BGR Berufsgenossenschaftliche Regel
occupational health and safety
DGUV Berufsgenossenschaftliche Vorschrift German accident prevention regulations
Confirms conformity with product-specific
CE Communauté Européenne
European directives (CE mark)
Commission on the Rules for the Approval International commission on the rules for
CEE
of the Electrical Equipment the approval of electrical equipment
DC Direct Current Direct current
DFÜ Datenfernübertragung Remote data transmission
DIN Deutsches Institut für Normung German standardisation organisation
EG European Community
50028011505 EN - 11/2018 7
1 Introduction
Abbrevi-
Meaning Explanation
ation
EN European standard
European Federation of Materials Han-
FEM Fédération Européene de la Manutention
dling and Storage Equipment
Fmax maximum Force Maximum power
German authority for monitoring/issuing
regulations for worker protection, environ-
GAA Gewerbeaufsichtsamt
mental protection, and consumer protec-
tion
Transfer of data packets in wireless
GPRS General Packet Radio Service
networks
ID no. ID number
International Organization for Standard-
ISO International standardisation organisation
ization
LAN Local Area Network Local area network
Uncertainty of measurement of sound
KpA
pressure levels
LED Light Emitting Diode Light emitting diode
Lp Sound pressure level at the workplace
Average continuous sound pressure level

LpAZ
in the driver's compartment
Load centre of gravity Distance of the centre of gravity of the load
LSP
from the front face of the fork backs
Maximum permissible air concentrations
MAK Maximum workplace concentration
of a substance at the workplace
Max. Maximum Highest value of an amount
Min. Minimum Lowest value of an amount
PIN Personal Identification Number Personal identification number
PPE Personal protective equipment
SE Super-Elastic Superelastic tyres (solid rubber tyres)
Tyres for simplified assembly, without
SIT Snap-In Tyre
loose rim parts
German regulations for approval of vehi-
StVZO Straßenverkehrs-Zulassungs-Ordnung
cles on public roads
Ordinance on hazardous materials appli-
TRGS Technische Regel für Gefahrstoffe
cable in the Federal Republic of Germany
Verband der Elektrotechnik Elektronik
VDE German technical/scientific association
Informationstechnik
8 50028011505 EN - 11/2018
Introduction 1
Abbrevi-
Meaning Explanation
ation
VDI Verein Deutscher Ingenieure German technical/scientific association
Verband Deutscher Maschinen- und German Mechanical Engineering Industry
VDMA
Anlagenbau e.V. Association
WLAN Wireless LAN Wireless local area network
.
Drive directions
The drive directions of the vehicle are forward
(1), reverse (4), left (2) and right (3).
Illustrations
At many points in this documentation the
(mostly sequential) operation of certain functi-
ons or operating procedures is explained. To
illustrate these operations, schematic repre-
sentations of an truck are used.
NOTE
These schematic representations do not
represent the design state of the documented
truck. They only serve to illustrate operating
procedures.
50028011505 EN - 11/2018 9
1 Introduction
Environmental considerations
Environmental considerations
Packaging
During delivery of the truck, certain parts
are packaged to provide protection during
transport. This packaging must be removed
completely prior to initial start-up.
ENVIRONMENT NOTE
The packaging material must be disposed of
properly after delivery of the truck.
Disposal of components and

batteries
The truck is composed of different materials. If
components or batteries need to be replaced
and disposed of, they must be:
• disposed of,
• treated or
• recycled in accordance with regional and
national regulations.
NOTE
The documentation provided by the battery
manufacturer must be observed when dispo-
sing of batteries.
ENVIRONMENT NOTE
We recommend working with a waste mana-
gement company for disposal purposes.
Series
The electric Pallet Stacker is suitable for • 0342_ECV 10 C: simplex narrow electric
stacking operations in narrow aisles and pallet truck with rated load of 1000 kg.
confined spaces. • 0343_ECV 10i C: simplex narrow electric
This series of electric pallet stacker includes pallet truck with initial lift and rated load of
the following models: 1000 kg.
• 0344_ECV 10 duplex narrow electric pallet
truck with rated load of 1000 kg.
10 50028011505 EN - 11/2018
Introduction 1
Technical description
Technical description
This product has a compact chassis, 4-point The anti-crush button integrated into the
ground contact, balanced tiller and a micropro- tiller head protects the operator if the vehicle
cessor electronic control system.The machine recoils.
is lightweight, highly efficient and easy to han-
dle. Driving
The MOSFET electronic control unit ensures
Design
comfortable use and lower costs.
The latest ergonomic and practical design,
Precise control of driving speed.
adaptable to all operators and working condi-
tions. Jolt-free starting and smooth acceleration to
maximum speed.
The polyurethane cowling provides superior
stability and shock resistance, and has a Simply release or turn the drive direction
variety of storage spaces. switch to brake.
The frame is made of thick steel plate and is Booster circuit prevents the truck rolling back
suitable for the harshest working conditions. when starting on a gradient.
Steering system Hydraulics

Extremely smooth steering makes the vehicle Gear pump driven by fully enclosed air-cooled
easier to manoeuvre in tight spaces. motor.
A gas spring enables the tiller to quickly return Safety valve and lowering brake protect the
to the vertical position after it is released. hydraulic system.
Tiller Brake system

The composite construction tiller head pro- The electromagnetic brake with dust protec-
vides excellent impact resistance. tion function can be used as a safety brake
and parking brake.Braking is controlled by the
The ergonomic control layout is suitable for
drive controller, the brake's electromagnet
left-handed and right-handed operators.
acts on the motor shaft and automatic braking
The horn, lifting and lowering devices can be is activated when the tiller is in the horizontal
operated using one hand without changing or vertical position (end stop brake).
grip.
The walking, lifting and lowering devices, Battery
harnesses and components are IP65 dust- 2 x 12 V/85 Ah batteries. The display instru-
and water-resistant. ment indicates the battery’s remaining charge.
50028011505 EN - 11/2018 11
1 Introduction
Use of the truck
Use of the truck

Intended use of the trucks
CAUTION
This machine was designed for the transport and
storage on racks (pallet stackers only) of loads
packed on pallets or in industrial containers de-
signed for this purpose.
The dimensions and capacity of the pallet or contai-
ner must be adapted to the load being transported
and must ensure stability.
The table of characteristics and performance atta-
ched to this user manual gives you the information
you need to check that the equipment is suitable for
the work being carried out.
Any specific usage must be authorised by the
site manager; an analysis of the potential risks
associated with this usage will enable him to put in
place any necessary additional safety measures.
12 50028011505 EN - 11/2018
Introduction 1
Use of the truck
Unauthorised use
Any danger caused as a result of unauthorised The forklift truck should not be used in areas
use becomes the responsibility of the operator where there is a risk of fire, explosion or
or driver and not that of the manufacturer. corrosion, or in areas that are particularly
dusty.
Use for purposes other than those described
in these operating instructions is prohibited. Stacking or unstacking is not permissible on
inclined surfaces or ramps.
Transporting people is prohibited.
Place of use
The truck only can be used in indoors. The operator (see chapter entitled "Definition
of terms used for responsible persons") must
The sites on which the truck is used must com-
ensure that appropriate fire protection is
ply with the applicable regulations (condition
available in the vicinity of the truck during
of the ground, lighting etc.).
operation.
The ground must have sufficient load capacity
Depending on the application, additional fire
(concrete, asphalt).
protection must be provided on the industrial
The truck is suitable for indoor use (tempera- truck. If in doubt, please contact the relevant
tures ranging from 5°C to +40°C). The maxi- authorities.
mum operation altitude is up to 2000 m.
50028011505 EN - 11/2018 13
1 Introduction
Residual risks
Residual risks
Residual risks
Despite careful operation and compliance with – Escape of consumables due to leakages or
all applicable standards and regulations, the the rupture of lines, hoses or containers.
possibility of other dangers when using the
– Risk of accident when driving over difficult
truck cannot be entirely excluded.
ground such as gradients, smooth or
The truck and additional equipment comply irregular surfaces, or with poor visibility
with applicable safety regulations. However, etc.
residual risks cannot be excluded even if the
– Risk of falling, tripping or slipping during
truck is used correctly and instructions are
movement of the truck, especially on wet or
carefully followed.
icy surfaces or in the event of consumable
Even beyond the danger areas of the truck leaks.
itself, residual risks remain. Persons in the
– Risk of fire and explosion due to the battery
area around the truck must exercise particular
and electrical voltages.
caution. They must react immediately in the
event of malfunction, incident, breakdown etc. – Human error.
They must be informed of the risks associated – Disregarding the safety regulations.
with the use of the forklift.
– Risk caused by unrepaired damage.
These operating instructions also contain
– Risk caused by insufficient maintenance
additional safety instructions.
and testing.
Residual risks can include:
– Risk caused by using unsuitable consum-
ables.
Special risks associated with using the truck and attachments

The manufacturer's approval is required as
soon as:
• The truck is used differently from its normal
use
• The driver is not sure if he can use the truck
correctly and without risk of accident
14 50028011505 EN - 11/2018
Introduction 1
Residual risks
50028011505 EN - 11/2018 15
1 Introduction
Residual risks
Overview of hazards and counter-

measures
NOTE
This table is intended to help evaluate the
hazards in your facility and applies to all drive
types. It does not claim to be complete.
– Observe the national regulations for the
country in which the truck is being used.
Hazard Measure Check note Notes
√ Complete
- Not applicable
Truck equipment does Test O If in doubt, consult
not comply with local competent factory
regulations inspectorate or
employers' liability
insurance association
Lack of skills and Driver training (sit-on O BGG 925
qualification of driver and stand-on) VDI 3313 driver permit
Usage by unauthorised Access with key only O
persons for authorised persons
Truck not in a safe Recurrent testing and O German Ordinance on
condition rectification of defects Industrial Safety and
Health (BetrSichV)
Risk of falling when Compliance with O German Ordinance
using working national regulations on Industrial Safety
platforms (different national laws) and Health (BetrSichV)
and employer's liability
insurance associations
Impaired visibility due Resource planning O German Ordinance on
to load Industrial Safety and
Health (BetrSichV)
Contamination of Assessment of diesel O Technical Regulations
respiratory air exhaust gases for Hazardous
Substances (TRGS)
554 and the German
Ordinance on Industrial
Safety and Health
(BetrSichV)
Assessment of LPG O German threshold limit
exhaust gases values list (MAK-Liste)
and the German
Ordinance on Industrial
Safety and Health
(BetrSichV)
16 50028011505 EN - 11/2018
Introduction 1
Residual risks

√ Complete
- Not applicable
Impermissible usage Issuing of operating O German Ordinance on
(improper usage) instructions Industrial Safety and
Health (BetrSichV) and
German Health and
labour protection law
(ArbSchG)
Written notice of O German Ordinance on
instruction to driver Industrial Safety and
Health (BetrSichV) and
German Health and
labour protection law
(ArbSchG)
Note the German O
Ordinance on
Industrial Safety and
Health (BetrSichV),
the operating
instructions and the
German Engineering
Federation (VDMA)
rules
When fuelling
a) Diesel Note the German O
Ordinance on
Industrial Safety and
Health (BetrSichV),
the operating
German Engineering
Federation (VDMA)
rules
b) LPG Note German Social O
Accident Insurance
(DGUV) regulation
D34, the operating
German Engineering
Federation (VDMA)
rules
50028011505 EN - 11/2018 17
1 Introduction
Residual risks

√ Complete
- Not applicable
When charging the Note the German O Association for
traction battery Ordinance on Electrical, Electronic
Industrial Safety and and Information
Health (BetrSichV), Technologies (VDE)
the operating regulation 0510: In
instructions and the particular
German Engineering - Ensure adequate
Federation (VDMA) ventilation
rules - Insulation value within
the permissible range
When using battery Note the German O German Ordinance
chargers Ordinance on on Industrial Safety
Industrial Safety and and Health (BetrSichV)
Health (BetrSichV), and employers' liability
employers' liability insurance association
insurance association regulation 104
regulation 104 and the
operating instructions
When parking LPG Note the German O German Ordinance
trucks Ordinance on on Industrial Safety
Industrial Safety and and Health (BetrSichV)
Health (BetrSichV), and employers' liability
employers' liability insurance association
insurance association regulation 104
regulation 104 and the
operating instructions
With driverless transport systems
Roadway quality Clean/clear driveways O German Ordinance on
inadequate Industrial Safety and
Health (BetrSichV)
Load carrier Reattach load to pallet O German Ordinance on
incorrect/slipped Industrial Safety and
Health (BetrSichV)
Drive behaviour Employee training O German Ordinance on
unpredictable Industrial Safety and
Health (BetrSichV)
Driveways blocked Mark driveways O German Ordinance on
Keep driveways clear Industrial Safety and
Health (BetrSichV)
Driveways intersect Announce right-of-way O German Ordinance on
rule Industrial Safety and
Health (BetrSichV)
No person detection Employee training O German Ordinance on
during depositing and Industrial Safety and
retrieval Health (BetrSichV)
.
18 50028011505 EN - 11/2018
Introduction 1
Residual risks
Danger to employees
The operating company must identify and The results must be published. In the case
evaluate the dangers involved in using the of truck deployment involving similar hazard
truck. It must also establish which occupa- situations it is permitted to summarise the
tional health and safety measures are required results. This overview (see chapter entitled
to protect employees. Appropriate operating "Overview of hazards and countermeasures")
instructions must be drafted and provided for is intended to facilitate compliance with the
the driver accordingly. A person responsible conditions of these regulations. The overview
for health and safety must be appointed. indicates the main causes of accidents in
the event of non-compliance. If other major
Construction and equipment of the truck corre-
operational hazards are involved, they must
spond to the Machinery Directive 2006/42/EC
also be taken into consideration.
and they are therefore identified with the CE
symbol. As a result, these factors are not The working conditions for the trucks are
included in the hazard assessment; nor are largely similar for many sites. The dangers
the attachments, which have their own CE can therefore be summarised in a single
labelling. The operating company must, how- overview. It is recommended that the infor-
ever, select the type and equipment of the mation provided by the relevant employers'
truck so as to comply with the local provisions liability insurance association be observed in
for deployment. this respect.
50028011505 EN - 11/2018 19
1 Introduction
Residual risks
20 50028011505 EN - 11/2018
2
Safety
2 Safety
Definition of terms used for responsible persons

Operating company
The operating company is the natural or legal The operating company must ensure that
person or group who operates the truck or on all users read and understand the safety
whose authority the truck is used. information in these instructions.
The operating company must ensure that the The operating company is responsible for the
truck is only used for its intended purpose and scheduling and correct performance of regular
in compliance with the safety guidelines set safety checks.
out in these operating instructions.
It is recommended that these checks comply
with national performance specifications.
Specialist
A specialist is deemed to be: conventions (standards, VDE regulations,
technical regulations of other European
• A person whose experience and technical
Union member states or countries that are
training has allowed him to develop relevant
signatories to the treaty that established the
knowledge of industrial trucks
European Economic Area). This expertise
• A person who is also familiar with national allows him to assess the condition of indus-
health and safety regulations and gener- trial trucks in terms of health and safety
ally recognised technical directives and
Drivers
This truck may only be driven by suitable per-
sons who are at least 18 years of age, have
been trained in driving, have demonstrated
their skills in driving and handling loads to
the operating company or an authorised rep-
resentative, and have been specifically in-
structed to drive the truck. Specific knowledge
of the truck to be operated is also required.
The training requirements under §3 of the
Health and Safety at Work Act and §9 of the
plant safety regulations are deemed to have
been satisfied if the driver has been trained in
accordance with BGG (General Employers'
Liability Insurance Association Act) 925.
Observe the national regulations for your
country.
Driver rights, duties and rules of be-

haviour
The driver must be trained in his rights and
duties.
22 50028011505 EN - 11/2018
Safety 2
The driver must be granted the required rights.

The driver must wear protective equipment
(protection suit, safety footwear, safety
helmet, industrial goggles and gloves) that
is appropriate for the conditions, the job and
the load to be lifted. Solid footwear should be
worn to ensure safe driving and braking.
The driver must be familiar with the operating
instructions and have access to them at all
times.
The driver must:
• have read and understood the operating
manual
• have familiarised himself with safe opera-
tion of the truck
• be physically and mentally able to drive the
truck safely
DANGER
The use of drugs, alcohol or medications that affect
reactions impair the ability to drive the truck!
Individuals under the influence of the aforementio-
ned substances are not permitted to perform work
of any kind on or with the truck.
Prohibition of use by unauthorised

persons
The driver is responsible for the truck during
working hours. He must not allow unautho-
rised persons to operate the truck.
When leaving the truck, the driver must secure
it against unauthorised use, e.g. by pulling out
the key.
50028011505 EN - 11/2018 23
2 Safety
Basic principles for safe operation

Insurance cover on company
premises
The company premises are very often re-
stricted public traffic areas.
NOTE
It is advisable to review the operational liability
insurance so that insurance covers the truck
with respect to third parties in the event of
damage caused in restricted public traffic
areas.
Modifications and refitting

If your truck is to be used in specific conditions SPECIAL CASE: if the manufacturer of the
(e.g. refrigerated warehouse or flameproof truck is no longer in business and its activity is
protection), it must be specially equipped and unlikely to be taken over by a successor
approved for this purpose, if applicable.
In this specific case, you may plan a modifica-
If your truck is used for work that is not spec- tion or alteration to your truck provided that:
ified in the guidelines or in these instructions, • The modification or alteration is designed,
and it must be modified or refitted for this pur- tested and implemented by one or more
pose, it is important to remember that any engineers who are experts in the field of
structural modification could affect truck han- industrial trucks and their safety
dling while driving as well as the stability of the
• A record is kept of the design, the different
truck, and could lead to accidents. You should
tests and the implementation of the modifi-
therefore contact the manufacturer before car-
cation or alteration
rying out any modification. Permission from
the manufacturer is required for any modifica- • Appropriate changes are approved and
tion that may affect the truck's stability. made to the capacity plate, decals, labels
and operating instructions
Any constructional modification or transfor-
• a permanent and clearly visible label is
mation of your truck is forbidden without prior
attached to the truck indicating the nature of
written permission from the manufacturer.
the modification or alteration as well as the
Authorisation from the relevant authority may
date of the modification or alteration, and
also be required.
the name and address of the company that
carried out the work.
Warning regarding non-original parts

Original parts, attachments and accessories attachment parts and accessories supplied
are specially designed for this truck. We by other companies have not been tested or
draw your attention to the fact that parts, approved by STILL.
24 50028011505 EN - 11/2018
Safety 2
CAUTION
The installation or use of such products may have a
negative impact on the design of the truck and thus
impair active or passive driving safety.
We recommend that you obtain approval from the
manufacturer and, if applicable, from the relevant
regulatory authorities before installing such parts.
The manufacturer accepts no liability for any da-
mage caused by the use of non-original parts and
non-original accessories.
Damage, faults
Any damage or faults observed on the truck or The safety mechanisms and switches must
the accessories must be reported immediately never be removed or disabled. The predefined
to the responsible personnel. The truck and setpoint values must not be modified.
accessories must never be used before they
Work on the electric installation (e.g. connect-
are correctly reconditioned as they cannot be
ing a radio, additional lights or other acces-
guaranteed to be safe for operating or driving.
sories) is permitted only with the approval of
the manufacturer.
Medical devices
The operation of medical devices, for example
pacemakers or hearing aids, can be impaired.
Check with your doctor or manufacturer if the
medical devices are sufficiently protected
against electromagnetic interference.
50028011505 EN - 11/2018 25
2 Safety
Vibrations
Vibrations to which the hands and arms CAUTION
are exposed The value expressed above can be used to com-
pare forklift trucks of the same category. It cannot
The following value is valid for all truck models: be used to determine the operator's daily expo-
• āw< 2.5 m/s2 sure to vibrations during real operation of the truck;
these vibrations depend on the conditions of use
(floor conditions, method of use etc.) and therefore
NOTE daily exposure must be calculated using data from
the place of use.
It is mandatory to specify the hand-arm
vibrations, even where the values do not
indicate any danger, as in this case.
26 50028011505 EN - 11/2018
Safety 2
Safety tests
Safety tests
Carrying out regular inspections on
the truck
The operating company must ensure that the
truck is checked by a specialist at least once a
year or after particular incidents.
As part of this inspection, the technical con-
dition of the truck must be completely tested
with regard to accident safety. In addition, the
truck must be thoroughly checked for damage
that may have been caused by improper use.
A test log must be created. The results of the
inspection must be retained at least until a fur-
ther two inspections have been carried out.
The inspection date is indicated by an adhe-
sive label on the truck.
– Arrange for the authorised service centre to
perform regular testing on the truck.
– Observe the guidelines for tests carried out
on the truck in accordance with FEM 4.004.
The operating company is responsible for
ensuring that any defects are remedied
without delay.
– Notify your authorised service centre.
NOTE
In addition, observe the national regulations
for the country of use.
Insulation testing
The insulation of the truck must have sufficient
insulation resistance. For this reason, insula-
tion testing in accordance with DIN EN 1175
and DIN 43539, VDE 0117 and VDE 0510
must be conducted at least once yearly as part
of the FEM testing.
The insulation testing results must be at least
the test values given in the following two
tables.
– For insulation testing, contact the autho-
rised service centre.
50028011505 EN - 11/2018 27
2 Safety
Safety tests
The exact procedure for this insulation testing

is described in the workshop manual for this
truck.
NOTE
The truck's electrical system and drive batte-
ries must be checked separately.
Test values for the drive battery

Recommended Nominal voltage
Component Measurements Test values
test voltage UBatt
50 VDC 24 volts > 1200 Ω
Battery Batt+ Battery tray
100 VDC 48 volts > 2400 Ω
Batt-
100 VDC 80 volts > 4000 Ω
.
Test values for the entire truck

Minimum values over the
Nominal voltage Test voltage Test values for new trucks
duration of the service life
24 volts 50 VDC Min. 50 kΩ > 24 kΩ
.
28 50028011505 EN - 11/2018
Safety 2
Safety regulations for handling consumables

Permissible consumables
WARNING Refer to the maintenance data table for

Consumables can be dangerous.
the permissible substances necessary for
operation.
It is necessary to follow the safety regulations when
handling these substances.
Oils
DANGER WARNING
Oils are flammable! There is a risk of slipping on spilled oil, particularly
– Follow the statutory regulations when combined with water!
– Do not allow oils to come into – Collect spilled oil immediately using an oil-
contact with hot motor parts. binding agent and dispose of it in accordance
with regulations.
– No smoking, fires or flames!
DANGER ENVIRONMENT NOTE
Oils are toxic! Oils are water pollutants!

– Avoid contact and consumption Always store oil in containers that comply with
– In case of inhalation of steam or fu- the applicable regulations.
mes, breathe fresh air immediately.
– After contact with the eyes, rinse Avoid spilling oils.
thoroughly with water (for at least Collect spilt oil immediately using an oil
10 minutes) and then consult an
eye specialist. binding agent and dispose of it in accordance
with regulations.
– If swallowed, do not induce
vomiting. Seek immediate medical Dispose of old oils according to the applicable
attention.
regulations.
WARNING
Prolonged intensive contact with the
skin can result in loss of skin oils and
cause irritation.
– Avoid contact and consumption.
– Wear protective gloves!
– After any contact, wash the skin
with soap and water and then apply
a skin care product.
– Immediately change soaked
clothing and shoes.
50028011505 EN - 11/2018 29
2 Safety
Hydraulic fluid
WARNING Hydraulic fluid is a water-polluting substance!

During operation of the forklift truck, Always store hydraulic fluid in containers
hydraulic fluids are pressurised and
complying with the regulations.
are hazardous to your health.
– Do not spill these fluids! Avoid spilling.
– Follow the statutory regulations Spilt hydraulic fluid should be removed with
– Do not allow the fluids to come into oil-binding agents at once and disposed of
contact with hot motor parts.
according to the regulations.
– Do not allow to come into contact
with the skin. Dispose of old hydraulic fluid according to
– Avoid inhaling the spray regulations.
– Penetration of pressurised fluids
into the skin is particularly danger-
ous if these fluids escape at high
pressure due to leaks in the hydrau-
lic system. In case of such injury,
seek medical advice immediately.
– To avoid injury, use appropriate
personal protective equipment
(e.g. protective gloves, industrial
goggles, skin protection and skin
care products).
ENVIRONMENT NOTE
Battery acid
WARNING WARNING
Battery acid contains dissolved Battery acid contains dissolved
sulphuric acid. This is toxic. sulphuric acid. This is corrosive.
– Avoid contact and consumption. – When working with battery acid,
– In case of injury, seek medical always wear protective clothing
advice immediately. and eye protection.
– Do not allow any acid to get onto
the clothing or skin or into the
eyes; if this does happen, rinse
immediately with plenty of clean
water.
– In case of injury, seek medical
advice immediately.
– Immediately rinse away spilt
battery acid with plenty of water.
– Follow the statutory regulations
ENVIRONMENT NOTE
30 50028011505 EN - 11/2018
Safety 2
Safety devices
– Dispose of used battery acid in line with the

applicable regulations.
Disposal of consumables
ENVIRONMENT NOTE • Any spillage of fluids such as hydraulic oil,
brake fluid or gear lubricant oil must be
Materials that have to be disposed of following immediately soaked up with an oil-binding
maintenance, repair and cleaning must be agent.
systematically collected and disposed of in
• The regulations for disposal of used oil are
accordance with regulations. Observe the
applicable.
national regulations for your country. Work
may only be carried out in areas designated • Any spillage of battery acid must be neu-
for this purpose. Take care to minimise, as far tralised immediately.
as possible, any impact on the environment.
Safety devices
Damage, faults
Any damage or faults observed on the truck or Work on the electric installation (e.g. connect-
the accessories must be reported immediately ing a radio, additional lights or other acces-
to the responsible personnel. The truck and sories) is permitted only with the approval of
accessories must never be used before they the manufacturer.
are correctly reconditioned as they cannot be
guaranteed to be safe for operating or driving.
The safety mechanisms and switches must
never be removed or disabled. The predefined
setpoint values must not be modified.
Battery connection cables

CAUTION
Using sockets with NON-ORIGINAL battery con-
nection cables can be dangerous (see purchase
references in the parts catalogue)
50028011505 EN - 11/2018 31
2 Safety
EMC – Electromagnetic compatibility
EMC – Electromagnetic compatibility

Electromagnetic compatibility (EMC) is a key An EMC test thus firstly measures the electro-
quality feature of the truck. magnetic interference emitted by the truck and
secondly checks it for sufficient resistance to
EMC involves electromagnetic interference with reference
• limiting the emission of electromagnetic to the planned usage location . A number of
interference to a level that ensures the electrical measures are taken to ensure the
troublefree operation of other equipment electromagnetic compatibility of the truck .
in the environment.
• ensuring sufficient resistance to external CAUTION
electromagnetic interference so as to The EMC regulations for the truck must be obser-
guarantee proper operation at the planned ved.
usage location under the electromagnetic When replacing truck components the protective
interference conditions to be expected there EMC components must be installed and connected
again.
.
32 50028011505 EN - 11/2018
3
Views
3 Views
Drive directions
Drive directions
The drive directions of the vehicle are forward
(1), reverse (4), left (2) and right (3).
34 50028011505 EN - 11/2018
Views 3
Main Components
Main Components
Truck Assemblies
1 Tiller 10 Battery
2 Key switch 11 Chassis
3 LED Lamp 12 Balance wheel
4 Mast cover 13 Cover (nether)
5 Lift Cylinder 14 Driving wheel
6 Battery discharge indicator 15 Cover(upper)
7 Battery charge connector 16 Tank
8 Emergency brake switch 17 Hydraulic Pump
9 Lift mechanism
50028011505 EN - 11/2018 35
3 Views
Main Components
Tiller
18 “Lower” button
19 “Lift” button
20 Travel switch
21 Warning signal button
22 Collision safety switch
36 50028011505 EN - 11/2018
Views 3
Dataplate and safety labels
Dataplate and safety labels
1 Truck identification plate 7 Driving safety label（Adjust position for

2 Prohibition label initial lift version only）
3 Mast safety label 8 Company logo
4 Warning label（For initial lift version only） 9 LOGO sticker
5 Indicator label 10 Load curve
6 Truck slinging label 11 Vehicle body number
12 Warning label（For initial lift version only）
50028011505 EN - 11/2018 37
3 Views
Load label
Load label
This label shows the relationship between the
position of the load centre and the maximum
load.
Before loading, check that the load and load
centre distance are within the range permitted
by the bearing capacity icons.
Identification plate
1 Type 2 Serial number
38 50028011505 EN - 11/2018
Views 3
3 Year of manufacture 8 Manufacturer

4 Unladen mass in kg 9 Refer to technical data listed in this operating
5 Max. permissible battery weight in kg (for instructions for more detailed information
electric trucks only) 10 CE label
6 Min. permissible battery weight in kg (for 11 Rated drive power in kW
electric trucks only) 12 Battery voltage in V
7 Own mass (self weight) in kg without battery 13 Rated capacity
50028011505 EN - 11/2018 39
3 Views
40 50028011505 EN - 11/2018
4
Operation
4 Operation

CAUTION
This machine was designed for the transport and
storage on racks (pallet stackers only) of loads
packed on pallets or in industrial containers de-
signed for this purpose.
The dimensions and capacity of the pallet or contai-
ner must be adapted to the load being transported
and must ensure stability.
The table of characteristics and performance atta-
ched to this user manual gives you the information
you need to check that the equipment is suitable for
the work being carried out.
Any specific usage must be authorised by the
site manager; an analysis of the potential risks
associated with this usage will enable him to put in
place any necessary additional safety measures.
First use
Carried out
 
Check forward and reverse driving control functions.
Check lifting and lowering control functions.
Check meter status.
Check brake system function.
Check the emergency off switch.
Check horn.
Check safety reverser function.
Check battery status.
Check steering function.
Check for oil leakage.
Check whether wheels are tightened.
42 50028011505 EN - 11/2018
Operation 4
Daily checks before use
Daily checks before use

Carried out
 
Check operation switch, display equipment and component functions.
Check alarm system function.
Check the function of the interlock switch.
Check emergency power off function of emergency stop switch.
Check the function of the steering system.
Check travel switch setting function.
Check the battery charging connector.
Check that the battery cable connections are tight and grease the battery poles if
necessary.
Check the drive wheels and rollers for wear and damage.
Check the hydraulic functions.
Check brake function of electromagnetic brakes.
Check whether optional functions are operating normally.
Checking the working environment

Remember to check the working environment • The driver must not use a media player or
carefully before use. any other electronic device that may affect
their peripheral awareness
There must not be any trace of leakage of
consumables under the equipment. • There must be no trace of grease on the
floor
The work area must be kept clear.There must
not be any obstacles or people on the driving The driver must be particularly careful when
route. transporting goods.The size of the goods
may affect vehicle handling and obstruct
The driver must be vigilant about anything that visibility.The driver must slow down when
could hinder safe operation: braking or turning, because the truck may tip
• There must not be any people in the vicinity over.
of the vehicle The driver must slow down when passing
• There must not be any people under the obstacles, to prevent the truck from losing
forks after they have been lifted balance and driver hand-arm vibration.
50028011505 EN - 11/2018 43
4 Operation
Cleaning the Forklift
Cleaning the Forklift

Cleaning depends on the type of use and the Use water-dampened rags to clean the parts
workplace. Should the truck come into contact of the body.
with highly aggressive elements such as salt
water, fertilizers, chemical products, cement, CAUTION
etc., it should be cleaned as carefully as Do not clean the truck with direct jets of water; DO
possible after every work cycle. It is preferable NOT use solvents and petrols that could damage
to use cold compressed air and detergents. parts of the truck.
General information on batteries

You can choose different types of batteries. • Non-flammable materials or liquids may
These must strictly comply with manufacturer be stored in locations where batteries
instructions. are charged.Smoking is prohibited in
these locations, which must also be kept
Please comply with the details and properties
ventilated.
indicated on the battery type label.
• Please stop the vehicle before starting to
charge or install/replace batteries.
NOTE
• Before completing maintenance work,
• Battery maintenance or charging can only please ensure that all cables are connected
be performed by qualified personnel in correctly and do not interfere with other
accordance with these instructions and the parts of the vehicle.
battery manufacturer’s instructions. • Fire-fighting equipment must be prepared.
• Refilling batteries with an electrolyte solu-
tion is prohibited if they are a type that does NOTE
not require maintenance.
• Batteries are recycled in accordance with The truck must be parked in a suitable and
national regulations; please comply with the safe place when batteries are being handled.
relevant regulations. CAUTION
• Open flames are prohibited when handling
Metal or conductive objects must not be placed on
batteries, as the gas may cause an explo- top of the battery in order to prevent the battery from
sion. short circuiting.
Charging and discharging

batteries
NOTE
Charging precautions
• The vehicle must be parked in a well-
ventilated room.
• There must be no metal parts on the surface
of the battery.
44 50028011505 EN - 11/2018
Operation 4
Charging and discharging batteries
• Before starting to charge, check all cable

connections and plug connectors for
obvious damage.
• The related safety regulations of the battery
and charging device manufacturer must be
strictly observed.
Introduction to battery indicators (with

hour meter)
The battery meter displays the remaining
charge and number of hours.
After turning on the device with the key switch,
the remaining charge and total run time will be
displayed.
The remaining charge indicator will change
colour based on charge changes.
Remaining charge
Indicator colour
(reference value)
Green 70 — 100%
Orange 30 — 60%
Red flashing 0 — 20%
1 Remaining charge indicator
2 Hour meter (displays total run time)
NOTE
When 70% of the battery has been dischar-
ged, the indicator will start flashing red and
give a "Battery Low" warning.
NOTE
When 80% of the battery has been dischar-
ged, the last two indicator lights will flash red
and give a "Battery Depleted" warning.The
battery must be charged.
NOTE
This vehicle has a low-voltage protection
function.When the vehicle slows down but the
fork is still able to lift, the vehicle will indicate
that the battery voltage is insufficient and
the controller will activate the low-voltage
protection function.The battery now needs to
be charged.
The hour meter (2)displays the total run time.
Its display range is from 0.0 to 9999.0 hours
50028011505 EN - 11/2018 45
4 Operation
Charging and discharging batteries
and it records the total time spent on driving

and lifting operations.This is displayed in the
background.
Charging procedure
– Control precautions Check for compliance
with charging requirements.
– Park the truck as specified.
– Unplug the mains plug(1), then plug it into a
suitable power supply.
CAUTION
There is a risk of damage to the equipment.
The charging voltage range is 100-240V. Please do
not exceed this voltage range.
Charging indicator(2)
Charging indicator(2) Description Malfunction analysis
Red light remains lit Charger is charging Normal status
Green light remains lit Battery charging is complete Normal status
Battery voltage is less than13V
Yellow light remains lit Battery fault
or greater than 32.5V
Output overcurrent;
output overvoltage;
Flashing yellow light Charging equipment fault
charging equipment tempera-
ture is too high.
No output current from charging Charging equipment damaged;
Flashing red light
equipment remove battery.
The input power cable is
Indicator lights fail to light up Charging equipment fault disconnected or the charging
equipment is damaged.
.
46 50028011505 EN - 11/2018
Operation 4
Drive operations
Drive operations
Description
This device is designed for non-hazardous CAUTION
indoor environments.Its working temperature – To prevent the bottom of the lifting system from
should be within the specified range. scraping the ground, always raise the forks
halfway up before setting off.
These models comply with the EN 12895 stan-
dard on electromagnetic compatibility.Correct – Remember to turn off the power supply before
leaving the equipment.
operation can no longer be guaranteed in ar-
– For effective protection, wearing safety footwear
eas where the electromagnetic fields could
is compulsory.
exceed the thresholds specified by the stan-
– When travelling, the mast must be tilted back-
dard. ward and the load must be in the lowered posi-
The trucks must be used on dry, clean, flat tion.
ground.
Low-lift stackers without initial lift can go over CAUTION
ramps and gentle slopes.Low-lift stackers with Driving safety instructions
initial lift can go over larger obstacles. – The driver must drive slowly around corners and
Loads must be homogenous, with a maximum when entering narrow passageways.
recommended height of 2 m. – The driver must always maintain a safe braking
distance from vehicles or persons in front of him.
CAUTION – The driver must avoid braking suddenly, making
U-turns too quickly and overtaking in areas with
Always adapt your driving to the ground conditions
poor visibility.
(uneven surfaces, etc.), particularly hazardous
working areas and the load.
CAUTION
The working area of the truck must be adequately
lit.
If the working area is not sufficiently illuminated,
working spotlights must be installed to ensure that
the driver can see properly.
50028011505 EN - 11/2018 47
4 Operation
Drive operations
Starting
– Pull the emergency off switch (2) to the
raised position.
– Turn the key switch (1) to the ON position;

the battery indicator light will come on.
48 50028011505 EN - 11/2018
Operation 4
Drive operations
– Put the tiller in the drive position(M) and

use the drive switch to control direction and
speed.
NOTE
• F is forwards.
• R is reverse.
• B is brake.
• M is drive.
NOTE
When the tiller is in the brake position(M),
the electromagnetic brake is locked and the
vehicle cannot be driven.
Forward travel/reverse travel

Forward travel
– Use your thumb to press the drive switch,
gently and gradually increasing the force in
the (F) direction.
The vehicle will accelerate and move forwards
according to the pressure applied to the drive
switch.
Reverse drive
– Use your thumb to press the drive switch,
gently and gradually increasing the force in
the (R) direction.
The vehicle will accelerate and move back-
wards according to the pressure applied to the
drive switch.
50028011505 EN - 11/2018 49
4 Operation
Drive operations
Brake
NOTE
The braking performance of the equipment
depends very much on the condition of
the floor surface.This should be taken into
consideration when driving.
NOTE
The driver must drive carefully and cau-
tiously.When there is no danger, the driver
must use moderate braking to avoid the load
moving or the trailer becoming detached.
Braking can be done in the following ways:
• Emergency stop brake
• Automatic braking
• Regenerative braking
• Reverse braking
Emergency stop brake

– Press the emergency off switch (2); the
equipment power supply will be cut off.
Automatic braking
– Releasing the tiller (1) will initiate forced
braking.
Slackening the tiller (1) will cause it to move
to the braking area (B). Alternatively, lowering
the tiller to the brake area (B) at the bottom will
also initiate forced braking.
CAUTION
If the tiller moves slowly into the brake position,
identify the cause and rectify the fault.
If necessary, replace the gas spring!
Regenerative braking
– Release the drive switch. The drive switch
will automatically return to the initial position
and the vehicle will begin to enter the regen-
erative braking state. When it decelerates
to <1 km/h, the electromagnetic brake will
bring the motor to a stop.
50 50028011505 EN - 11/2018
Operation 4
Drive operations
CAUTION
Open the drive switch; if the drive switch cannot
quickly return to the initial position or resets very
slowly, identify the cause and rectify the fault.
Reverse braking
– Switching the drive switch to the opposite
direction while travelling brakes the vehicle
by reverse current until it starts moving in
the opposite direction.
Safety reverser
To protect the driver from any risk of being
trapped between an obstacle and the ma-
chine, the end of the tiller is fitted with a safety
reverser.
Once the safety reverser is triggered(1), the
equipment will stop immediately, then slowly
move back in the direction of the fork.
50028011505 EN - 11/2018 51
4 Operation
Drive operations
Steering
– Turn the tiller (1) left or right according to the
desired direction.
Horn operation
The horn must be used on routes with poor
visibility and at junctions.
– Press the horn button (1) located on the
tiller arm.
Using the truck on a slope

NOTE
Incorrect use of the truck on slopes is not
recommended.It places particular stress on
the traction motor, brakes and battery.
52 50028011505 EN - 11/2018
Operation 4
Drive operations
Ramps must always be approached with great

caution:
• Never attempt a slope with a gradient
greater than that specified in the truck's
datasheet
• Make sure that the ground is clean and has
a non-slip surface, and that the route is clear
Ascending slopes
Travel up slopes must always be in reverse,
with the load uphill.
Without a load, we recommend that you
ascend slopes forwards.
Descending slopes
Travel down slopes must always be forwards,
with the load uphill.
Without a load, it is recommended that slopes
are descended forwards.
In all cases, you must travel at a very low
speed and brake very gradually.
DANGER
Risk to life and/or risk of serious damage to equip-
ment.
Never park the truck on a slope.Never make a
U-turn or take shortcuts on a slope.The driver must
drive very slowly on slopes.
CAUTION
Risk of serious injury and/or serious damage to
equipment.
Driving on a slope that exceeds the specified gra-
dient is prohibited due to limited braking capacity.
50028011505 EN - 11/2018 53
4 Operation
Hydraulic operations
Starting on a slope
– Activate the direction control button in the
required direction.
– Put the tiller in drive.
– Release the control button in order to brake.
Use of the mast
CAUTION
Only the specified lifting device can be used. The
driver must receive guidance related to the opera-
tional aspects of the lifting device.
CAUTION
Never put your hands near the lifting mechanism.
CAUTION
The mast protective screen must always be in
place, correctly fixed and clean to provide good
visibility.
DANGER
Loads that are not positioned and secured in
accordance with the regulations pose an accident
risk.
– Instruct all personnel to vacate the hazard area.If
any person is located in the hazard area, stop the
equipment immediately.
– Only transport loads that have been positioned
and secured in accordance with regulations.Ad-
opt appropriate protective measures if the load is
at risk of tipping over or falling during transport.
– Do not use damaged handling tools to handle a
load.
– Never stay under raised load components.
– Personnel are prohibited from entering load
components.
– This equipment must not be used to lift people.
– Try to move the forks until they are under the
goods.
54 50028011505 EN - 11/2018
Operation 4
CAUTION
Before picking up the goods, the driver must ensure
that the goods have been coded correctly and
stacked up well.
The weight must not exceed the rated load of this
equipment.
Do not place long loads sideways across the forks.
Mast lifting and lowering

– Press the lift button(2) until the goods reach
the required height, then release the button.
– Press the lower button(18) until the goods
are lowered to the required height, then
release the button.
CAUTION
To avoid shortening the service life of the cylinder,
try to avoid raising the forks to maximum height
when lifting.
Working with loads

– Before picking up a load
Ensure that its weight does not exceed the
equipment's lift capacity.
– Refer to the nominal capacity specified on
the equipment's capacity rating plate.
– Also make sure that the load is stable,
well-balanced and centred between the
forks to avoid dropping any part of the load.
– Check that the width of the load is compati-
ble with the width of the forks.
CAUTION
Safety footwear must be worn.
CAUTION
Transporting people is strictly prohibited.
50028011505 EN - 11/2018 55
4 Operation
DANGER
It is essential to slow down when approaching a
corner or on wet floors.
CAUTION
Do not touch nearby loads or loads positioned at
the side or in front of the load being handled.
Arrange the loads with a small space between
them to prevent them coming into contact with one
another.
Picking up a load from the ground

– Approach goods carefully when driving the
vehicle.
– Lower the forks so that they can easily be
inserted into the pallet.
– Insert the forks below the pallet.
– If the goods are shorter than the forks, move
the goods a few centimetres from the end of
the forks so as not to scratch the goods in
front.
– Lift the goods a few centimetres.
Carrying a load
DANGER
Personnel must not stand under or near the truck
when the load is in the raised position.
DANGER
Never transport a load with the forks in the raised
position as the equipment may become unstable.
– Always drive forwards for optimum visibility.

– When carrying a load on a slope, always
climb and descend with the load up-
hill.Never travel diagonally across the slope
or make a U-turn.
– Reverse gear must only be used for deposit-
ing a load.Since visibility in this direction is
restricted, you should only travel at very low
speed.
56 50028011505 EN - 11/2018
Operation 4
– Never drive with an unstable load.

– If visibility is poor, let someone guide you.
– Be careful of low passageways, low door-
ways, scaffolding, pipes etc.
– To facilitate movement over obstacles,
increase the ground clearance.
– Check that the width of the load is compati-
ble with the width of the aisle.
Setting a load down on the ground

– Carefully move the load into the deposit
area.
– Lower the load until the fork arms are free.
– Move the forks straight back.
– Lift the forks a few centimetres again.
CAUTION
Be careful not to touch nearby loads or those behind
the equipment.
CAUTION
Do not touch nearby loads or loads positioned
behind the equipment.
CAUTION
Before you remove the load, ensure that there are
no people in the vicinity.
50028011505 EN - 11/2018 57
4 Operation
Stacking a load
– Carefully drive the machine to the required
location.
– Raise the forks clearly above the level
where the load is to be placed.
– Drive the truck forward into the racking.
– Lower the load until the fork arms are free.
– Move the forks straight back.
– Lower the forks again until they are a few
centimetres away from the ground.
DANGER
Personnel must not stand under or near the truck
when the load is in the raised position.
Picking up a load at height

– Carefully drive the machine to the required
location.
– Raise the forks to the height of the pallet.
– Carefully move the forks forward under the
pallet.
– Lift the forks until the pallet moves away
from the racking.
– Reverse the truck to free the pallet.
– Lower the goods again until they are a few
centimetres away from the ground.
CAUTION
If the equipment has an initial lift control, separate
the goods from the racking. To maintain maximum
stability, never use the initial lift control, to avoid
overloading the equipment.
58 50028011505 EN - 11/2018
Operation 4
Emergency lowering
The solenoid valve is equipped with an emer-
gency lowering screw for manual emergency
lowering.This operation can be executed if the
hydraulic system develops a fault.The sole-
noid valve with the emergency lowering screw
is located on the valve body of the hydraulic
pump.
CAUTION
Do not stand in the vicinity of the forks when the fork
arms are being lowered.
Always keep your hands on the screw during
lowering, so you can stop the lowering operation
at any time.
– Unscrew the two large flat-head screws(1)

and pull out the cover(2).
50028011505 EN - 11/2018 59
4 Operation
Before leaving the equipment
The emergency lowering screw is located on

the solenoid valve(2).
Before leaving the equipment

CAUTION
Always stop the machine on level ground away from
traffic routes.
– Lower the fork arms to the lowest position.

– Turn off the key switch (1).
– Press the emergency off switch (2).
– If the machine is to be taken out of service
for an extended period, disconnect the
battery connections.
NOTE
If the truck is to be decommissioned for more
than two months, it must be parked in a dry,
frost-free location.
NOTE
On decommissioning, the truck must be
jacked up so that all the wheels are clear of
the ground.This is the only way of ensuring
that the wheels and wheel bearings are not
damaged.
60 50028011505 EN - 11/2018
Operation 4
Putting the equipment back into operation
NOTE
Precautions prior to decommissioning
• Thoroughly clean the truck.
• Check the brakes.
• Check the hydraulic oil level.Top up if
required.
• Apply a thin layer of oil or grease to all
unpainted mechanical components.
• Lubricate the truck in accordance with the
lubrication schedule.
• Disconnect the battery plugs, clean the
battery and apply specialised grease to the
terminals.
• Spay all exposed electrical contacts with a
suitable contact spray.
NOTE
The battery must be charged every month
to avoid depletion of the battery through
self-discharge, as the sulfation would destroy
the battery.
Putting the equipment back into operation

– Thoroughly clean the truck. – Put the equipment back into use.
– Lubricate the equipment according to the If there are difficulties with operating electrical
lubrication and servicing requirements. system switches, you should apply contact
spray to the exposed contact surfaces and
– Clean the battery, apply special grease to
remove the oxide layers on the surfaces of the
the electrode studs, and install and fix the
operating component contacts by performing
terminals on the battery.
repeated switch operations.After putting
– Charge the battery. the equipment into operation, the driver
should immediately perform repeated brake
– Check whether the hydraulic oil contains
performance tests.
condensation water.Change the hydraulic
oil according to requirements.
50028011505 EN - 11/2018 61
4 Operation
Slinging
Slinging
CAUTION
Only use slings (1) and a hoist of sufficient ca-
pacity.Protect all parts in contact with the lifting
device.Correctly install the hook according to the
lifting label shown in the figure.
Machine weight (with battery):See Technical Da-
tasheet.
DANGER
Personnel must not stand under or next to the truck
when it is being lifted.
Do not sling the truck by the tiller.
62 50028011505 EN - 11/2018
Operation 4
Transporting the truck

CAUTION
When transporting the truck, check that it is properly
supported on wooden blocks and correctly tied with
rope.
Single-column mast tie points and

position
– Use wooden chocks (1) to secure the front
and rear of the vehicle.
Standard mast tie points and position

– Use wooden chocks (1) to secure the front
and rear of the vehicle.
– Pass the tensioner through the inner
and outer masts and secure the masts
to the upper fixing points of the vehicle,
as indicated by position (2) in the figure.
Tighten by pulling in the direction of the
arrow.
50028011505 EN - 11/2018 63
4 Operation
64 50028011505 EN - 11/2018
5
Maintenance
5 Maintenance
General maintenance information
General maintenance information

General
The following instructions contain all the The forklift must undergo functional testing
information required for servicing your truck. and a trial run after each inspection.
Carry out the various maintenance work in
compliance with the maintenance plan. This Service plan
will ensure that your truck is reliable and in
good working order and that the warranty Maintenance work must be carried out accord-
remains valid. ing to the maintenance checklist.
Maintenance should only be carried out by The service plan is followed by advice to
authorised technicians, or by authorised deal- facilitate work.
ers in accordance with a signed maintenance
Maintenance intervals must be reduced if the
contract.
truck is used under harsh conditions (extreme
Modifying or installing additional equipment heat or extreme cold, large quantities of dust).
on the forklift truck is prohibited without the
agreement of the manufacturer. Grade and quantity of lubricants and
other consumables
NOTE
Only lubricants and other consumables
If the data plates or affixed labels are incom- specified in these operating instructions are
plete or damaged, they should be replaced authorised for use during maintenance work.
with new ones. For locations and reference
numbers, please see the spare parts catalo- Lubricants and other consumables required
gue. for truck maintenance are listed in the mainte-
nance specifications table.
CAUTION
Never mix different qualities of grease or oil.
If the forklift truck is used in an extreme environment If it is absolutely necessary to change brands,
(such as excessive heat, excessive cold or areas make sure to flush thoroughly beforehand.
with high dust concentrations), the time intervals
given in the maintenance tables should be reduced Before changing any filters or working on
accordingly. the hydraulic system, thoroughly clean the
surface and the areas around the part.
ENVIRONMENT NOTE All containers used to pour oil must be clean.
Please comply with regulations regarding

the use, handling and disposal of fuel and
lubricating oil.
Servicing and maintenance personnel training and qualification

Truck maintenance must only be carried out economic factors or company internal issues.
by qualified and authorised personnel. Safety is the only critical deciding factor.
The annual inspection for prevention of The person responsible for carrying out the
accidents at work must be carried out by a inspection must have sufficient knowledge
person qualified to do so. The person carrying and experience to be able to assess the
out this inspection must provide their expertise condition of the truck and the efficiency of
and opinion without being influenced by the protective installations in accordance
66 50028011505 EN - 11/2018
Maintenance 5
Maintenance - 1000 hours / every 12 months
with the technical regulations and principles

established for checking industrial trucks.
Battery maintenance staff

Batteries must only be recharged, maintained It is essential to follow the battery maintenance
and changed by specially trained personnel. instructions and the battery charger operating
instructions.
Personnel must follow the manufacturer’s
instructions of the battery, the battery charger
and the truck.
Maintenance operations that do not require special training

Simple maintenance operations such as Complicated maintenance operations such
checking the hydraulic fluid level or checking as replacing the battery, replacing the wheels
the battery electrolyte level can be carried out and so on should be carried out by the autho-
by persons with no special training. rised service centre.
A specific qualification is not necessary. Refer to the maintenance section of this
manual for further information.
Technical inspection and maintenance data
Assembly Item/oil Capacity/standard value

Hydraulic oil 3.8L to 4.8L
Main hydraulic circuit
Pressure max. 150 bar
Brake system Electromagnetic brake air gap 0.2 mm to 0.4 mm
FU01 150 A
Fuses
FU02 10 A
.

At operating hours
1000 3000 5000 7000 9000 Carried out

11000 13000  
Functions and controls
Check fault information record and run time.
Check that cables are free from damage and that terminals are firmly attached.
50028011505 EN - 11/2018 67
5 Maintenance
At operating hours
1000 3000 5000 7000 9000 Carried out
11000 13000  
Check and fasten the controller and contactor.
Power and drive system
Check driving speeds.
Check and lubricate the bearings between the drive motor and gearbox.
Check the wheel bearings and their mounting.
Check whether battery cables are damaged and replace if necessary.
Clean or add gearbox grease.
Check the gearbox for abnormal sound and leakage.
Check drive axle for damage or breakage.
Check bearing positions for noise.
Brake system
Check that electromagnetic brakes are installed and connected.
Check braking distance of electromagnetic brakes.
Check the electromagnetic brake air gap.
Hydraulic system
Check cylinders for damage and leakage and ensure that they are properly secured.
Check that the oil tank is fixed and check it for leaks.
Check the hydraulic oil level.
Check hoses, pipes and interfaces for damage and ensure their tightness and sea-
ling.
Check overflow pressure.
Lifting system
Check whether mast is damaged.
Check lifting and lowering speeds.
Clean and lubricate the rolling surface on the lift mast.
Check and lubricate the rollers on the mast and fork carriage.
Check whether the hose connections are intact and whether there is oil leakage.
Check and lubricate chains.
Check that the lift mast is properly secured.
Check the lifting chain and chain guide piece for wear. Adjust and apply grease.
68 50028011505 EN - 11/2018
Maintenance 5
Maintenance - 2000 hours / every 2 years
At operating hours
1000 3000 5000 7000 9000 Carried out
11000 13000  
Check the load backrest for damage and ensure that it is properly secured.
Check fork arms for wear and damage.
Visually inspect the rollers, wear strips and stoppers.
Other
Check chassis for cracks or damage.
Check cover for cracks.
Check connections between nuts and bolts.
Check that all support components are intact.
Check that labels are clear and complete.
Check caster for wear and tear.
Maintenance - 2000 hours / every 2 years

At operating hours
2000 4000 6000 8000 10000 Carried out
12000 14000  
Note
Perform all 1000-hour maintenance work.
Hydraulic system
Change the hydraulic oil.
Replace oil tank air filter and filter.
Maintenance work
Changing the battery
NOTE
Always park the vehicle according to regula-
tions and turn off the power before removing
and installing batteries.
50028011505 EN - 11/2018 69
5 Maintenance
Maintenance work
Removing batteries
– Unscrew the 2 screws (1) and remove the
cover(2).
– Unscrew the 2 screws(3) and remove the

battery cover(4).
70 50028011505 EN - 11/2018
Maintenance 5
Maintenance work
– Remove the three battery cables shown in

the image(5).
– Remove the battery(6).
NOTE
Pay attention to the operation of the battery to
avoid short circuits.
Installing the battery

– Install the batteries in reverse order, paying
attention to the location where the batteries
are installed and whether the wiring is
correct.
NOTE
Route the battery cable so that it is not trapped
when the battery is inserted.
50028011505 EN - 11/2018 71
5 Maintenance
Maintenance work
Lubrication point
72 50028011505 EN - 11/2018
Maintenance 5
Maintenance work
Lubricant
Location
Oil name Model no. Amount added Comment
code
Antifriction hydraulic Lift height 1600 mm: 3.8 L
L-HM46
oil Lift height 2000 mm:3.8L
Lift height 2300 mm:4.0L
Lift height 2500 mm:4.2L Hydraulic
A
Antifriction hydraulic Lift height 2700 mm:4.2L system
L-HV32 Lift height 3000 mm:4.5L
oil (cold stores)
Polylub Sliding
B Multi-purpose grease As appropriate
GA352P surfaces
Moly lithium grease Transmis-
C - 100 g
no. 3 sion
Table for lubrication of sliding surfaces

Code Position used
L1 Caster
L2 Rollers
L3 Channel and rollers
L4 Chains
L5 Steering bearing
L6 Drive wheel
.
Check the hydraulic oil level

NOTE
If there are popping noises coming from the
tubing when lifting, this indicates that the
hydraulic oil is insufficient and should be
promptly replenished.
CAUTION
Do not add hydraulic oil that contains impurities.
– Fully lower the mast.

– Press the emergency off switch.
– Remove the front hood.
50028011505 EN - 11/2018 73
5 Maintenance
Maintenance work
– Unscrew the oil cap(1).This oil cap has a

dipstick.
– Use a clean cloth to dry the dipstick.

– Reinstall the oil cap, then remove it again
and check whether the traces of oil on the
dipstick are between the maximum and
minimum marks.
NOTE
You can lift again after you have finished
adding the oil. You must continue checking
the hydraulic oil level if there is still a banging
noise.
– Reinstall the disassembled parts in reverse
order.
NOTE
Only use hydraulic oil that meets the specifi-
cations.Refer to "Lubricants".
Topping up the gear oil
CAUTION
Do not add gear oil that contains impurities.
74 50028011505 EN - 11/2018
Maintenance 5
Maintenance work
– Pour gear oil into the grease fitting (1)cor-

rectly to replenish it according to specifica-
tions.
NOTE
Top up every 1,000 operating hours or an-
nually, whichever occurs first.
Checking the fuses

– Fully lower the mast.
– Press the emergency off switch.
– Remove the front hood.
– Check that all fuses are in working order.
If necessary, replace them with fuses that
match the parameters specified in the table
below.
Checking fuses for the
No. following functions or Value
components
1 Traction/lift motor fuse 150A
2 Control system fuses 10A
.
50028011505 EN - 11/2018 75
5 Maintenance
Tyre operation
Tyre operation
Drive Wheel
Removal
– Remove the drive assembly.
– Dismantle the motor cable mounting
base(1), and remove the motor cables(2);
– Loosen the eight screws(3) with a wrench,
and remove the gearbox cover(4) and gear
set(5);
– Unscrew the five screws(6) and knock out
the assembly from the gearbox(7);
– Knock out the drive motor(13), and remove

the oil seal(8);
– Loosen the six screws(9) with a wrench,
and dismantle the large ring gear(10),
bearing(11) and drive wheel(12) by order.
Installation
– Install according to the reverse order of
removal.
CAUTION
Tyre wear can affect the stability of the truck, adjust
the caster with minor wear on a regular basis, or
replace the caster with heavy wear.
Quality of tyres directly affects the stability and
driving performance of the device. If you need to
replace the factory-fitted tyres, please use original
spare parts provided by the equipment manufactu-
rer to reach the original design performance of the
truck.
Faults and Causes

Drive wheel
Fault slipping or
1 jumping
Cause Wear
76 50028011505 EN - 11/2018
Maintenance 5
Tyre operation
Drive wheel
Fault cracking or
2 degumming
Cause Improper use
.
Load Wheels - Removal and

Installation
Removal
– Lift the vehicle carefully with lifting equip-
ment through the lifting holes at back;
CAUTION
Make sure the lifting equipment is solid and secure,
and the load capacity should be greater than the
total weight of the vehicle.
– Place a wooden wedge under the chassis

near load wheel, make the load wheel off
the ground;
CAUTION
When replacing wheels, be sure that the truck won't
tilt.
– Remove the coiled elastic cylindrical pin(2)

within the wheel bridge(1) with an ejector
pin of 4mm in diameter;
– Turn the wheel bridge to vertical direction,
knock out the wheel pin shaft(3) from side,
and remove the load wheel and bearing
assembly;
– Remove the bearing(5) of load wheel(4)
with hammer and jacking equipment.
Installation and Commissioning

removal;
– Run the truck to see if the load wheel is
functioning properly. If there is blocking or
noise, please install again.
50028011505 EN - 11/2018 77
5 Maintenance
Tyre operation
CAUTION
When installing, please apply appropriate amount
of grease on the axle fi rst.
CAUTION
Quality of tyres directly affects the stability and
driving performance of the device. If you need to
replace the factory-fitted tyres, please use original
spare parts provided by the equipment manufactu-
rer to reach the original design performance of the
truck.
Caster - Removal and Installation

Removal
– Remove the cover;
– Lift the vehicle carefully with lifting equip-
ment through the lifting holes at front and
back;
WARNING
Make sure the lifting equipment is solid and secure,
and the load capacity should be greater than the
total weight of the vehicle. Lifting height of not
more than 300mm, to prevent the hazards to the
maintenance personnel working under the vehicle
for caster removal and installation.
78 50028011505 EN - 11/2018
Maintenance 5
Tyre operation
– Unscrew four screws(1), then remove the

caster(3) and adjustment shim(2).
Installation
removal.
Adjustment
– Park the truck with replacement completed
on level ground to see if the casters and
drive wheel can both be in contact with the
ground;
– When the truck is running, check if the three
wheels are functioning properly.
CAUTION
After long time of use, the drive wheel will wear and
tear to certain level, at this time, adjust the height
of caster(3) through increasing or decreasing the
number of adjustment shims(2) to make the two
casters and drive wheel to be in close contact with
the ground.
CAUTION
Tyre wear can affect the stability of the truck, adjust
the caster with minor wear on a regular basis,
or replace the caster with heavy wear. Quality
of tyres directly affects the stability and driving
performance of the device. If you need to replace
the factory-fitted tyres, please use original spare
parts provided by the equipment manufacturer to
reach the original design performance of the truck.
50028011505 EN - 11/2018 79
5 Maintenance
Malfunction analysis
Upon maintenance or replacement for parts of

the caster, please refer to Figure 116702_04-
006.
Malfunction analysis
Symptoms Possible reason Solution
The key switch lock is in the Put the key switch in the ON
OFF position position
Check the battery charge
Battery power is too low status and charge the battery
Unable to drive
according to requirements
Blown fuse Check the fuse device
Equipment is in charge mode Stop charge mode
The hydraulic oil level is too low Check the hydraulic oil level
Unable to lift Pay attention to the rated load

The load is overweight (refer to the model identification
plate)
NOTE
Please contact an authorised dealer if you
have performed all of the steps listed in the
table above but are still unable to eliminate the
fault.Further fault identification and elimination
operations must be performed by after-sales
service personnel who have undergone
special training.
80 50028011505 EN - 11/2018
6
Technical data
6 Technical data
ECV 10 Technical Datasheet
82 50028011505 EN - 11/2018
Technical data 6
Characteristics ECV 10
1.1 Manufacturer Still
1.2 Model no. ECV 10
1.3 Drive: electric, diesel, petrol, LPG, mains electric Electric
1.4 Operation Pedestrian
1.5 Nominal loading capacity Q (kg) 1000
1.6 Load centre of gravity distance c (mm) 600

Front overhang, distance from the vertical surface of
1.8 x (mm) 795
the forks to the centre of the front axle
1.9 Wheelbase y (mm) 1240
Weight ECV 10
2.1 Service weight (with battery) kg 598
2.2 Axel load when fully loaded, drive side, load side kg 596 / 1002
2.3 Axel load when unloaded, drive side, load side kg 446 / 152
Wheels ECV 10
Tyres, drive side/load side:C=solid rubber,
3.1 PU/PU
P=polyurethane
3.2 Tyre size, drive side (mm) Ø210 X 70
3.3 Tyre size, load side (mm) Ø80 X 60
3.5 Number of wheels, front/rear (X = drive) 1x + 1/4
Dimensions ECV 10
4.2 Lowered mast height h1 (mm) 2097
4.3 Free lift height h2 (mm) 150
4.4 Lift height h3 (mm) 2927
4.5 Maximum mast height when in operation h4 (mm) 3487
h14 (
4.9 Tiller height when driving (minimum/maximum) 800 / 1250
mm)
h13 (
4.15 Lowered fork height 88
mm)
4.19 Overall length l1 (mm) 1740
4.20 Head length (without forks) l2 (mm) 590
50028011505 EN - 11/2018 83
6 Technical data
Dimensions ECV 10
b1/b2
4.21 Body width 800
(mm)
s/e/l
4.22 Dimensions of forks 55 / 160 / 1150
(mm)
4.24 Width of the fork carriage b3 (mm) 600
4.25 Width across forks b5 (mm) 560
m2 (
4.32 Ground clearance, centre of wheelbase, min./max. 30
mm)
Ast
4.34 Aisle width, 800 x 1200 pallet, lengthwise 2219
(mm)
Wa
4.35 Turning radius 1450
(mm)
Performance ECV 10
5.1 Travel speed, with/without load km/h 4.5 / 4.8
5.2 Lifting speed, with/without load m/s 0.12 / 0.22
5.3 Lowering speed, with/without load m/s 0.2 / 0.13
5.8 Climbing ability, with/without load % 5 / 15

5.10 Brake type Electromagnetic brake
Drive ECV 10
6.1 Drive motor (60 minutes) kW 0.65
6.2 Lift motor 10% power kW 2.2
6.3 Battery to DIN 43 531/35/36 A, B, C, no -
6.4 Battery voltage/capacity (5-hour discharge) V/Ah 2 x 12 / 125
6.5 Battery weight kg 2 x 33
Other ECV 10
8.1 Control method DC
8.4 Noise level at driver's ear dB(A) 74
.
84 50028011505 EN - 11/2018
Technical data 6
ECV 10i C / ECV 10 C Technical Datasheet
Characteristics ECV 10 C ECV 10i C
1.1 Manufacturer Still Still
1.2 Model no. ECV 10C ECV 10 iC
50028011505 EN - 11/2018 85
6 Technical data
Characteristics ECV 10 C ECV 10i C

Drive: electric, diesel, petrol, LPG, mains
1.3 Electric Electric
electric
1.4 Operation Pedestrian Pedestrian
Q
1.5 Nominal loading capacity 1000 1000
(kg)
c
1.6 Load centre of gravity distance (mm) 600 600
Front overhang, distance from the vertical x
1.8 surface of the forks to the centre of the (mm) 805 805
front axle
y
1.9 Wheelbase (mm) 1126 1260
Weight ECV 10 C ECV 10i C

2.1 Service weight (with battery) kg 462 520
Axel load when fully loaded, drive side,
2.2 kg 530 / 950 580 / 1140
load side
Axel load when unloaded, drive side, load
2.3 kg 350 /120 350 / 170
side
Wheels ECV 10 C ECV 10i C

Tyres, drive side/load side:C=solid
3.1 PU/PU PU/PU
rubber, P=polyurethane
3.2 Tyre size, drive side (mm) Ø210 X 70 Ø210 X 70
3.3 Tyre size, load side (mm) Ø80 X 60 Ø80 X 60
3.5 Number of wheels, front/rear (X = drive) 1x + 1/4 1x + 1/4
Dimensions ECV 10 C ECV 10i C

h1 (
4.2 Lowered mast height 1940 1940
mm)
h2 (
4.3 Free lift height 1505 1480
mm)
h3 (
4.4 Lift height 1517 1513
mm)
Tiller height when driving (mini- h14 (
4.9 800 / 1250 800 / 1250
mum/maximum) mm)
4.1 h13 (
Lowered fork height 88 88
5 mm)
4.1 l1 (
Overall length 1615 1750
9 mm)
4.2 l2 (
Head length (without forks) 465 600
0 mm)
4.2 b1/b2
Body width 800 796
1 (mm)
86 50028011505 EN - 11/2018
Technical data 6
Dimensions ECV 10 C ECV 10i C

4.2 s/e/l
Dimensions of forks 60 / 170 / 1150 60 / 190 / 1150
2 (mm)
4.2 b3
Width of the fork carriage 680 680
4 (mm)
4.2 b5 (
Width across forks 550 560
5 mm)
4.3 Ground clearance, centre of wheelbase, m2 (
28 26
2 min./max. mm)
4.3 Ast
Aisle width, 800 x 1200 pallet, lengthwise 2100 2260
4 (mm)
4.3 Wa
Turning radius 1337 1500
5 (mm)
Performance ECV 10 C ECV 10i C

5.1 Travel speed, with/without load km/h 4 / 4.5 4 / 4.5
5.2 Lifting speed, with/without load m/s 0.10 / 0.17 0.10 / 0.14
5.3 Lowering speed, with/without load m/s 0.2 / 0.13 0.2 / 0.13
5.8 Climbing ability, with/without load % 5 / 15 5 / 15

5.1 Brake type Electromagnetic Electromagnetic
0 brake brake
Drive ECV 10 C ECV 10i C

6.1 Drive motor (60 minutes) kW 0.65 0.65
6.2 Lift motor 10% power kW 2.2 2.2
6.3 Battery to DIN 43 531/35/36 A, B, C, no - -
Battery voltage/capacity (5-hour
6.4 V/Ah 2 x 12 / 85 2 x 12 / 85
discharge)
6.5 Battery weight kg 2 x 25 2 x 25
Other ECV 10 C ECV 10i C

8.1 Control method DC DC
8.4 Noise level at driver's ear dB(A) 74 74
.
50028011505 EN - 11/2018 87
6 Technical data
88 50028011505 EN - 11/2018
Index
g
A Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Address of manufacturer . . . . . . . . . . . . . I E
Attachments
EC declaration of conformity . . . . . . . . . . . 4
Special risks . . . . . . . . . . . . . . . . . . . 14
EMC – Electromagnetic compatibility . . . 32
B Emergency lowering . . . . . . . . . . . . . . . 59
Battery F
Disposal . . . . . . . . . . . . . . . . . . . . . . 10
First use . . . . . . . . . . . . . . . . . . . . . . . . 42
Battery acid . . . . . . . . . . . . . . . . . . . . . . 30
Forward travel/reverse travel . . . . . . . . . 49
Battery maintenance staff . . . . . . . . . . . . 67
Fuse checking . . . . . . . . . . . . . . . . . . . . 75
Before leaving the equipment . . . . . . . . . 60
Brake . . . . . . . . . . . . . . . . . . . . . . . . . . 50 G
C Gear oil checking . . . . . . . . . . . . . . . . . . 74
General . . . . . . . . . . . . . . . . . . . . . . . 2, 66
Caster - Removal and Installation . . . . . . 78
CE labelling . . . . . . . . . . . . . . . . . . . . . . . 3 H
Changing the battery . . . . . . . . . . . . . . . 69
Hazards and countermeasures . . . . . . . . 16
Charging and discharging batteries . . . . . 44
Horn operation . . . . . . . . . . . . . . . . . . . . 52
Check the hydraulic oil level . . . . . . . . . . 73
Hydraulic fluid . . . . . . . . . . . . . . . . . . . . 30
Consumables . . . . . . . . . . . . . . . . . . . . 29
Battery acid safety instructions . . . . . 30 I
Disposal . . . . . . . . . . . . . . . . . . . . . . 31
Identification plate . . . . . . . . . . . . . . . . . 38
Oil Safety Information . . . . . . . . . . . . 29
Illustrations . . . . . . . . . . . . . . . . . . . . . . . 9
Safety information for handling
hydraulic fluid . . . . . . . . . . . . . . . . 30 Insulation testing . . . . . . . . . . . . . . . . . . 27
Contact details . . . . . . . . . . . . . . . ...... I Drive battery test values . . . . . . . . . . 28
Copyright and property rights . . . . ...... 5 Test values for the truck . . . . . . . . . . . 28
Insurance cover on company premises . . 24
D
L
Daily checks before use . . . . . . . . . . . . . 43
Damage, faults . . . . . . . . . . . . . . . . 25, 31 List of abbreviations . . . . . . . . . . . . . . . . . 7
Danger to employees . . . . . . . . . . . . . . . 19 Load label . . . . . . . . . . . . . . . . . . . . . . . 38
Dataplate and safety labels . . . . . . . . . . . 37 Load Wheels - Removal and Installation . 77
Date of edition of this manual . . . . . . .... 7 Lubrication point . . . . . . . . . . . . . . . . . . 72
Disposal
M
Battery . . . . . . . . . . . . . . . . . . . . . . . 10
Components . . . . . . . . . . . . . . . . . . . 10 Main Components . . . . . . . . . . . . . . . . . 35
Documentation scope . . . . . . . . . . . . ... 4 Maintenance operations that do not
require special training . . . . . . . . . 67
Drive directions . . . . . . . . . . . . . . . . . 9, 34
Medical devices . . . . . . . . . . . . . . . . . . . 25
Drive Wheel . . . . . . . . . . . . . . . . . . . . . . 76
Modifications and refitting . . . . . . . . . . . . 24
Driver rights, duties and rules of
behaviour . . . . . . . . . . . . . . . . . . 22
50028011505 EN - 11/2018 89
Index
g
O Specialist . . . . . . . . . . . . . . . . . . . . . . . . 22
Starting . . . . . . . . . . . . . . . . . . . . . . . . . 48
Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Steering . . . . . . . . . . . . . . . . . . . . . . . . . 52
Operating company . . . . . . . . . . . . . . . . 22
P T
Technical datasheet . . . . . . . . . . . . . 82, 85
Packaging . . . . . . . . . . . . . . . . . . . . . . . 10
Place of use . . . . . . . . . . . . . . . . . . . . . . 13 Technical description . . . . . . . . . . . . . . . 11
Technical inspection and maintenance
Prohibition of use by unauthorised
data . . . . . . . . . . . . . . . . . . . . . . . 67
persons . . . . . . . . . . . . . . . . . . . . 23
Transporting the truck . . . . . . . . . . . . . . 63
Putting the equipment back into
operation . . . . . . . . . . . . . . . . . . . 61
U
R Unauthorised use . . . . . . . . . . . . . . . . . . 13
Regular inspections . . . . . . . . . . . . . . . . 27 Update of this manual . . . . . . . . . . . . . . . . 7
Use of the mast . . . . . . . . . . . . . . . . . . . 54
S Use on a slope . . . . . . . . . . . . . . . . . . . . 52
Safety inspection . . . . . . . . . . . . . . . . . . 27
W
Servicing and maintenance personnel
training and qualification . . . . . . . . 66 Warning regarding non-original parts . . . 24
Signals . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Working environment check . . . . . . . . . . 43
Slinging . . . . . . . . . . . . . . . . . . . . . . . . . 62 Working with loads . . . . . . . . . . . . . . . . . 55
Special risks . . . . . . . . . . . . . . . . . . . . . 14
90 50028011505 EN - 11/2018
STILL GmbH
50028011505 EN – 11/2018

STILL ECV10C - Ic - 10 - EN - Manual

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Original instructions

Electric Pallet Stacker

0342 0343 0344

Address of manufacturer and

Rules for the operating

Internet address and QR code

50028011505 EN - 11/2018 III

Your industrial truck

We declare that the machine

Industrial truck according to these operating instructions

conforms to the latest version of the Machinery Directive 2006/42/EC

Personnel authorised to compile the technical documents:

See EC compliance declaration

EC declaration of conformity shown explains the conformity with the re-

Information about documentation

Copyright and property rights

Explanation of symbols used

Date of edition and latest update of

Lp Sound pressure level at the workplace

Average continuous sound pressure level

Disposal of components and

Steering system Hydraulics

Tiller Brake system

Use of the truck

Special risks associated with using the truck and attachments

Overview of hazards and counter-

Hazard Measure Check note Notes

Hazard Measure Check note Notes

Deﬁnition of terms used for responsible persons

Driver rights, duties and rules of be-

The driver must be granted the required rights.

Prohibition of use by unauthorised

Basic principles for safe operation

Modiﬁcations and reﬁtting

Warning regarding non-original parts

The exact procedure for this insulation testing

Test values for the drive battery

Test values for the entire truck

Safety regulations for handling consumables

WARNING Refer to the maintenance data table for

DANGER ENVIRONMENT NOTE

Oils are toxic! Oils are water pollutants!

WARNING Hydraulic ﬂuid is a water-polluting substance!

– Dispose of used battery acid in line with the

Battery connection cables

EMC – Electromagnetic compatibility

Dataplate and safety labels

1 Truck identiﬁcation plate 7 Driving safety label（Adjust position for

1 Type 2 Serial number

3 Year of manufacture 8 Manufacturer

Intended use of the trucks

Daily checks before use

Checking the working environment

Cleaning the Forklift

General information on batteries

Charging and discharging

• Before starting to charge, check all cable

Introduction to battery indicators (with

and it records the total time spent on driving