High Precision Tubes For Critical Medical Applications

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www.bydtitan.

com

Medical TUBING
High precision, small diameter tubes engineered to last
a lifetime for critical medical applications.
Our high strength and lightweight specialty metal tubes are engineered
for coronary implants and orthopedics. Key advantages include:

• Excellent strength to weight ratios


• Tightest tolerances
• Highest levels of microbiological corrosion resistance
• Customizable, high-quality surface finishes
High Precision Tubes for Critical Medical Applications

tubing SolutionS
MEdicAl
For more than eight decades, design engineers have We have the technical capability to achieve an
been relying Zuudee BYD , two of the medical OD surface finish down to 16μ in (0.4μ m) Ra or
industry’s most technologically advanced better with centre-less grinding and an ID surface
manufacturers of highly engineered, small-diameter, finish down to 8μ in (0.2μ m) Ra or better with
precision alloy tubing. electropolishing.
The demand for high performance stainless steel and From advanced alloy precision tubing development
titanium alloys that can offer excellent strength-to- to every day inventory management challenges, we’re
weight ratios is constantly increasing. This, in ready to partner with you to help develop solutions
combination with high levels of microbiological for your unique requirements.
corrosion resistance and fatigue life properties,
is the challenge that has been exceeded by our
biocompatible medical materials.

critical medical applications Dental


implants
Our high performance tubes are engineered for
coronary/cardiac implants and orthopedics.
Heart
valves

Spinal
Coronary
cages
and Vascular
stents

Lag
screws

Additional Applications

Dental
handles
/ drills
Trauma
nails
Surgical
instruments

HPLC columns
for drug and
food testing
High Precision Tubes for Critical Medical Applications

MAnufActuring cApAbilitiES
AlloyS
Zuudee BYD produce a wide range of custom-sized tubing in an ever expanding range of alloys – available in
three different forms, i.e. seamless, welded or welded & redrawn (Weldrawn®) finish.

Seamless, Welded, Welded & Redrawn

Stainless Steel

304L 316L 316LVM 17-4PH® 17-7PH®

Titanium

Ti CP (Grade 1 and Grade 2) Ti 6Al-4V (Grade 5) Ti 3Al-2.5V (Grade 9) Ti 6Al-4V ELI (Grade 23)

Specialty

L605TM MP35N® Nitronic® 50

We also manufacture tubing in many other grades. Please contact us for more details.

size range
4.77 0.188

3.25 0.126 Implants


1.63 0.064

0.80 0.032

0.56 0.022
Instruments

0.38 0.016

0.23 0.009
Stents
0.15 0.006

0.05 0.002
0 0
mm ins mm 0 0.4 1.6 3.2 4.8 6.4 8.0 12.7 19.0 27.0 30.0 35.0 44.5
wall OD ins 0 1/64 1/16 1/6 3/16 1/4 5/16 1/2 3/4 11 16 1 3 16 13 8 13 4

Size range for medical products is based upon manufacture of cold drawn tubing from 0.012 in (0.30 mm)
to 1 5/8” (45 mm) OD. Tolerances: OD and ID up to 0.0005 in (0.0127 mm) are achievable.
Supercritical tubing • Grade Chart
Medical

Chemical Analysis % Density Tensile Rm (min) Yield Rp 0.2% (min)


Elong.
ALLOY Hardness
WNR Temper % Properties
UNS No. HV
C Mn Ni Cr Fe Mo Ti Nb N Al Other g/cm³ lb/in³ ksi MPa ksi MPa min

Alloy Group
304L 0.035 2.0 8.0- 18.0-
1.4306 bal 7.93 0.286 ANN 70 485 25 170 35 200 max Lower carbon of 304 with good weldability.
S30403 max max 11.0 20.0

2.0-
1.4404 Standard AOD melt austenitic stainless steel grade.
316L 0.035 2.0 10.0- 16.0- 2.5
bal 7.93 0.286 ANN 70 485 25 170 35 200 max
S31603 max max 13.0 18.0
1.4435 2.5-3 316L with minimum molybdenum content of 2.5%.

316LVM 0.030 2.0 11.0- 17.0- 2.0- Vacuum remelt or ESR to achieve highest microcleanliness
1.4441 bal 7.93 0.286 ANN 70 485 25 170 35 200 max
S31673 max max 14.0 19.0 3.0 levels and structural homogeneity.

Stainless Steel
17-4PH® 0.070 2.0 3.0- 15.0- 0.15- Cu 3.0- Capable of developing high mechanical properties by
1.4542 bal 7.9 0.286 HT 155 1070 145 1000 5 300 min
S17400 max max 5.0 17.5 0.45 5.0 solution treatment & age hardening.

17-7 PH® 6.50- 16.00- Al .75/ Precipitation hardening grade often used for surgical
1.4568 0.09 1.0 bal 7.81 0.282 ANN 140 965 35 241 20 222 max
S17700 7.75 18.00 1.5 instruments.

L-605TM .05- 1.0- 9.0- 19.0- W14.0/


2.4964 3.0 9.10 0.330 ANN 160 1104 95 655 35 266 max Cobalt chrome alloy ideal for implantable applications.
R30605 0.15 2.0 11.0 21.0 16.0

MP35N® LTi 0.03 0.2 33.0- 19.0- 1.0 9.0- Nickel cobalt alloy with very high strength, toughness and
1.0 max Co bal 8.43 0.304 HT 220 1514 200 1380 10 528 max
R30035 max max 37.0 21.0 max 10.5 outstanding corrosion resistance.

Specialty
7.880 0.285 ANN 100 690 55 380 35 285 max
Nitronic® 50 0.060 4.0- 11.5- 20.5- 1.5- 0.2- V Nitrogen strengthened austenitic grade with exceptional
1.3964 bal 0.1-0.3
S20910 max 6.0 13.5 23.5 3.0 0.4 0.1-0.3 strength in the cold-worked condition.
7.450 0.270 CW 170 1170 150 1034 20 528 max

CP Grade 1 0.08 0.20 0.03 The most ductile and softest titanium alloy. A good
3.7025 bal 4.48 0.162 ANN 80 552 70 482 15
R50250 max max max solution for cold forming and corrosive environments.

CP Grade 2 0.08 0.30 0.03 O 0.25 Very high strength-to-weight ratio combined with excellent
3.7035 bal 4.51 0.163 ANN 50 345 40-65 275-450 20
R50400 max max max max corrosion resistance.

Stronger than commercially pure titanium with the


Ti 6Al-4V
0.10 0.40 0.05 5.5- V same stiffness and thermal properties excluding
Grade 5 3.7165 bal 4.43 0.160 ANN 50 345 40 275 20
max max max 6.75 3.5-4.5 thermal conductivity. Excellent combination of corrosion
R56400
resistance, weld and fabricability.

Cold worked 75 to 85% to result in moderately high


Ti 3Al-2.5V
0.08 0.25 0.03 2.5- V strength and good ductility. Weldability on par with
Grade 9 3.7194 bal 4.48 0.162 CWSR 125 860 105 725 10

Titanium
max max max 3.50 2.0-2.5 commercially pure grades and excellent torsion and
R56320
corrosion resistance.

Ti 6Al-4V
V Improved ductility and fracture toughness with some
Grade 23 ELI 3.7165 bal 6.0 4.33 0.156 CWSR 159 1100 141 980 8
4.0 reduction in strength.
R56401
High Precision Tubes for Critical Medical Applications

tubing QuAlity

intEgrity ASSurAncE Tube Advantages


The quality control process at Zuudee BYD is critical High levels of ID and OD surface finish, tolerance
in respect of consistently achieving the highest and ovality controls yield a product which is a
level of specification requirements. cost competitive alternative to the gun drilled
Reduction control through pilgering and drawing is technology. At the same time, it can offer additional
specific to each product dimension and benefits of consistency and small inside diameters
specification requirements. This is the driver for over typical lengths of 10 ft (3 m).
tolerance control, OD and ID surface finish control, • OD surface roughness can be further refined by
inclusion levels and final grain size. centre-less grinding down to 16μ in (0.4μ m) Ra
or better.
• OD surface roughness typically better than • ID surface roughness can be further refined by
30μ in (0.75μ m) Ra. drawing down to 16μ in (0.4μ m), then electro-
• ID surface roughness typically better than polished to achieve 8μ in (0.2μ m) Ra or better
59μ in (1.5μ m) Ra. ID defect levels: UT tested to levels down to
Rigorous process control ensures that grain sizes 50 microns (0.0020 in/0.05 mm).
typically achieve levels finer than ASTM 8 per Fatigue life: Control of texture combined with
ASTM E112. extra low levels of interstitial impurities leads to
Testing capabilities include non-destructive higher fatigue performance than equivalent
ultrasonic, eddy current and hydrostatic testing. drilled bars.
Tolerances: In-house control to ISO 286-2 h8.

Outside Diameter Tolerance +/-

inches mm inches mm

0.23 - 0.39 6 - 10 0.00086 0.022

> 0.39 - 0.70 >10 - 18 0.00011 0.027

> 0.70 - 1.81 >18 - 30 0.0013 0.033

ID/OD ratio: Tube production can be controlled over full length to maintain small IDs from 0.3 to 0.15 of OD.

Tubing Quality standards Production Facilities


• ASTM F136-Ti6-4 ELI • Pilger mills • NDT ultrasonic &
• ASTM F138-316L-316LVM • Multi-roll rolling mills eddy current testing
• ASTM F1314-22Cr-13Ni-5Mn • Draw benches • Hydrostatic testing
• Tube welding mills - In-line weld mills • Radiographic examination
• BS ISO 5832-9
• Controlled atmosphere heat treatment • Electropolishing capabilities
• ISO-DIS 25832-1
• Bright annealing/hydrogen furnace • Full chemical and physical
• Vacuum annealing laboratory analysis
• Pickling & passivation plant

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