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    Dor 06.06.2019

    Uploaded by

    priyajit sahoo
    - The document reports daily operational data from 3 boilers and 3 steam turbines at a power plant. Boiler 1 was not operational on the report date, while Boilers 2 and 3 were operating at 80% coal and 20% petcoke. - Key performance indicators are reported for each boiler and turbine such as run hours, availability, generation levels, fuel consumption and efficiencies. Temperatures throughout the boilers are also presented. - Highlights include Boiler 1 undergoing energization, Boiler 2 & 3 operating on a coal/petcoke mix, and Turbine 1 being shut down for the day. The utility boiler was also shut down since June 3rd.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Dor 06.06.2019

    Uploaded by

    priyajit sahoo
    28 views4 pages
    - The document reports daily operational data from 3 boilers and 3 steam turbines at a power plant. Boiler 1 was not operational on the report date, while Boilers 2 and 3 were operating at 80% coal and 20% petcoke. - Key performance indicators are reported for each boiler and turbine such as run hours, availability, generation levels, fuel consumption and efficiencies. Temperatures throughout the boilers are also presented. - Highlights include Boiler 1 undergoing energization, Boiler 2 & 3 operating on a coal/petcoke mix, and Turbine 1 being shut down for the day. The utility boiler was also shut down since June 3rd.

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    DOR 06.06.2019

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    - The document reports daily operational data from 3 boilers and 3 steam turbines at a power plant. Boiler 1 was not operational on the report date, while Boilers 2 and 3 were operating at 80% coal and 20% petcoke. - Key performance indicators are reported for each boiler and turbine such as run hours, availability, generation levels, fuel consumption and efficiencies. Temperatures throughout the boilers are also presented. - Highlights include Boiler 1 undergoing energization, Boiler 2 & 3 operating on a coal/petcoke mix, and Turbine 1 being shut down for the day. The utility boiler was also shut down since June 3rd.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    28 views4 pages

    Dor 06.06.2019

    Uploaded by

    priyajit sahoo
    - The document reports daily operational data from 3 boilers and 3 steam turbines at a power plant. Boiler 1 was not operational on the report date, while Boilers 2 and 3 were operating at 80% coal and 20% petcoke. - Key performance indicators are reported for each boiler and turbine such as run hours, availability, generation levels, fuel consumption and efficiencies. Temperatures throughout the boilers are also presented. - Highlights include Boiler 1 undergoing energization, Boiler 2 & 3 operating on a coal/petcoke mix, and Turbine 1 being shut down for the day. The utility boiler was also shut down since June 3rd.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 4

    BORL CPP (3x33 MW)

    Daily Operation Report


    TPCL/BINA/DOR-001; Rev:07

    Design/
    Boiler Parameters UOM Rated Value Boiler#1 Boiler#2 Boiler#3

    Cum. Run Hrs (Present/Previous Best) Hrs NA 0 / 2991 2038 / 2380 227 / 2504
    Avg. Steam Generation TPH 275 0 132 163
    Coal Bunker Level (A/B) @ 00:00Hrs Mtrs↓ 15 0 3/0.5,0.5/0.5 3/0.5,0.5/0.5
    Max./Avg. Main Steam Pressure Kg/cm 2
    110 0/0 103/89 103/89
    Avg. Combustor DP mbar 160 0 176 171
    Hot PA Temperature °C 180 0 227 223
    Hot SA Temperature °C 230 0 210 193
    FW Temp at Eco inlet °C 110 0 108 106
    FW Temp at Eco outlet °C 220 0 202 183
    SPM mg/NM³ 50 0 31 26
    SOX mg/NM³ <600 0 346 357
    Boiler#1
    Boiler Performance Data UOM
    Daily MTD YTD
    Running Hours Hrs NA 0.0 0.0 361.5
    Availability % 100 100.0 100.0 100.0
    Steam Generation MT 4416 0 0 45075
    HSD Consumption KL NA 0.0 0.0 90.6
    Feed Water Consumption M3 4581 0 0 47727
    Pet Coke Consumption MT NA 0 0 3935
    Coal Consumption MT NA 0 0 1718
    Efficiency (Direct) % NA 0.0 78.5 80.2
    STG#1
    STG Performance Data UOM
    Daily MTD YTD
    Running Hours Hrs NA 0.0 0 0
    Average Load MW 27 0.0 0.0 0.0
    Availability % 100 100.0 100.0 100.0
    Power Generation MWH 648 0 0 0
    Plant Load Factor % 81.8 0.0 0.0 0.0
    Heat Rate KCal/KWH 2376 0 0 0
    LP Extraction Flow TPH 36 0.0 0.0 0.0
    Condensing Flow TPH NA 0.0 0.0 0.0
    Steam Quality UOM Range Boiler-1 Boiler-2 Boiler-3
    Conductivity at 25°C µs/cm 5-8 0.0 4.4 4.45
    Silica as SiO2 ppm <0.02 0.000 0.005 0.005
    pH >8.3 0.00 9.01 9.02
    Boiler water Quality UOM Range Boiler-1 Boiler-2 Boiler-3
    Conductivity µs/cm <100 0.0 27.8 36.1
    Silica ppm <2.0 0.00 0.36 0.45
    pH - 9.1-9.7 0.00 9.35 9.56
    Phosphate ppm <10 0.00 5.64 6.80
    Plant Cumulative Data UOM Daily MTD YTD
    Plant Availability % NA 100.00 100.00 100.00
    Power Generation (CPP) MWH 1194.00 7169 64068
    Power Import from Grid MWH 1050.0 6339 80037
    Auxiliary Power Consumption MWH 385.30 2176 20254
    Total Coal Consumption MT 149.00 1151 6818
    HSD Consumption KL 2.42 11 230
    Total Pet Coke Consumption MT 661.00 3733 35214
    Total Lime Stone Consumption MT 223.50 2528 25864
    DM Water Consumption M3/Day 2970.00 16260 98193
    Refinery Return Condensate M3/Day 3529.00 10864 6309933
    Cooling Water Make up M3/MWh 3.5 2.956 3.789 3.26
    Utility Boiler UOM Daily MTD YTD
    Running Hours Hours 0.00 72 1536
    Steam Generation TPH 160 0.00 24.63 48.11
    HSD/ RFO Consumption MT 0.00 23 2521
    Fuel Gas Consumption MT 0.00 123 3003
    Non-availability of Critical Equipment's
    Equipment Reason for Non Availability

    SL.NO. High Lights / Major Concerns


    1 Boiler-1: Drives energisation is under progress.
    2 Boiler-2: Operating with mixed fuel firing petcock:coal::80%:20%.
    3 Boiler-3: Operating with mixed fuel firing petcock:coal::80%:20%.
    4 STG-1: Under shut down.
    5 STG-2: Running in condensing cum LP,MP &HP extraction mode.
    6 STG-3: Running in condensing cum LP extraction mode.
    7 Utility boiler is under shut down from 03.06.2019.
    8 Availability Status of lifts: Boiler#1- Not Available , Boiler#2- Available , Boiler#3-Available , STG- Available
    3x33 MW)
    tion Report
    Report For
    Reported By: K.V.Padindala
    6-Jun-19
    Average Temperatures in °C
    Type Zone Rated Value Boiler#1 Boiler#2 Boiler#3
    LTSH 489 0 475 460
    Metal
    FSH 550 0 499 518
    FSH I/L 925 0 880 860
    FSH O/L 725 0 588 593
    Flue Gas LTSH O/L 615 0 464 435
    ECO O/L 285 0 386 392
    APH 0/L 155 0 160 177
    LTSH I/L 400 0 367 351
    LTSH O/L 450 0 487 453
    Steam
    FSH I/L 430 0 411 422
    FSH 0/L 510 0 496 497
    Boiler#2 Boiler#3
    Daily MTD YTD Daily MTD YTD
    24.0 144.0 1600.6 24.0 144.0 704.6
    100.0 100.0 100.0 100.0 100.0 100.0
    3177 18278 217778 3911 22593 101890
    0.15 0.90 10.10 0.25 1.50 41.31
    3519 20258 238068 4083 23577 112577
    298 1606 21254 363 2127 10025
    76 656 3599.5 73 495 1500
    80.7 80.5 80.8 80.70 80.8 80.6
    STG#2 STG#3
    Daily MTD YTD Daily MTD YTD
    24.0 144 1607 24.0 144 1540
    28.0 27.9 22.1 21.8 21.9 18.5
    100.0 100.0 99.9 100.0 100.0 100.0
    672 4020 35576 522 3149 28492
    84.8 84.6 67.1 65.9 66.3 56.1
    2246 2292 2508 2612 2845 2913
    70.5 62.5 30.8 22.6 3.8 0.4
    71.0 73.7 67.8 70.4 80.6 70.3
    Condensate-TG UOM Range STG-1 STG-2 STG-3
    Conductivity µs/cm <5 0.0 5.3 5.36
    Silica ppm <0.02 0.00 0.006 0.007
    pH 8.8-9.2 0.0 9.1 9.07
    Feed water UOM Range After Deaerator
    Conductivity µs/cm <5.00 4.38
    Silica ppm <0.02 0.008
    pH - 8.8-9.2 9.02
    Hydrazine ppm 0.01-0.02 0.019
    Material Handling Plant
    Coal Handling Plant UOM Daily MTD YTD
    Run Hrs Hrs 9.5 53 524
    Coal Feeding (4A+4B) MT 217.0 1270 10024
    Pet Coke Feeding (4A+4B) MT 568.0 3886 36392
    Coal Stock MT 1693
    Lime Handling Plant UOM Daily MTD YTD
    Mill #1 Run Hrs Hrs 4.3 33 242
    Mill #2 Run Hrs Hrs 10.1 19 253
    Lime Feeding (W.F.# 1&2) MT 567.0 2402 24308
    Lime Conveying R/H 20.6 119 867
    HSD Consumption KL 2.02 8.72 87.93
    Bed Mtrl & Ash Handling Plant UOM Daily MTD YTD
    Bed Material Consumption MT 10.0 10.0 609.5
    Bed Material Stock MT 239.28
    Fly Ash Silo Lvl. @ 0:0 Hrs Meters 5.50
    Bed Ash Silo Lvl. @0:0 Hrs Meters 4.50

    y Action

    hts / Major Concerns

    Available , STG- Available

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