AMBUJA CEMENT LIMITED - Bhatapara Unit.

IMS:TPP/DGR/01

DAILY POWER GENERATION REPORT 8-Nov-21

Description Unit STG - 1 STG - 2 STG - 3 Solar Generation STATION TOTAL

Today MTD YTD Today MTD YTD Today MTD YTD Today MTD YTD Today MTD YTD
Power Generation KWH 306570 2495400 71655670 180380 1555840 84577100 694330 2357580 185086710 255 1784 91636 1181280 6408820 341319480
Net Generation KWH 279290 2221875 64398306 163835 1375950 76040786 632693 2117089 166348070 Plant Run Hrs 1075818 5714914 306787162
Auxillary Power Consumption KWH 27280 273525 7257364 16545 179890 8536314 61637 240491 18738640 24 192 7488 105462 693906 34532318
STG Loading - % 25.95 15.27 58.78
Auxillary Power Consumption % 8.90 10.96 10.13 9.17 11.56 10.09 8.88 10.20 10.12 PLF 8.93 10.83 10.12
PLF % 85.16 86.65 63.80 50.11 54.02 75.30 87.67 37.21 74.90 3.54 3.10 4.08 78.13 52.98 72.35
Avg. Load MW 12.77 13.00 13.86 7.52 8.10 11.69 28.93 19.65 26.11 Grid Import-(KWH) 49.22 33.38 45.58
Forced Outage Hrs. 0.00 0.00 7.21 0.00 0.00 19.90 0.00 0.00 8.28 17880 116880 5699400 0.00 0.00 35.39
Force Majeure Hrs. 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.49 1.79 1.64 0.00 0.00 0.00
Stand by/Deemed Run Hrs Hrs. 0.00 0.00 361.15 0.00 0.00 222.34 0.00 0.00 2.50 Solar Generation 0.00 0.00 585.99
Scheduled Maintenance Hrs Hrs. 0.00 0.00 0.00 0.00 0.00 0.00 0.00 72.00 362.00 Unit-1 Unit-2 Unit-3 0.00 72.00 362.00
Plant Run Hrs Hrs. 24.00 192.00 5168.66 24.00 192.00 7236.90 24.00 120.00 7087.88 0.00 0.00 255.00 72.00 504.00 19493.44
(Actual+Deem) Run Hrs Hrs. 24.00 192.00 5529.81 24.00 192.00 7459.24 24.00 120.00 7090.38 TSR 72.00 504.00 20079.43
Unit Availability % 100.00 100.00 99.87 100.00 100.00 99.73 100.00 62.50 95.04 Today MTD YTD 100.00 87.50 98.06
Unit Relability % 100.00 100.00 99.87 100.00 100.00 99.73 100.00 62.50 95.04 0.00 2.53 2.93 100.00 87.50 98.06
Steam to Turbine MT 1302 10615 304615 772 6704 365089 2857 9873 784760 Fuel Stock MT 4931 27192 1454464
Specific Steam Consumption Kg/kwh 4.25 4.25 4.25 4.28 4.31 4.32 4.11 4.19 4.24 Coal 25802 4.17 4.24 4.26
Coal Cons (AFB) MT 296.00 2194 67346 177.00 1494 81050 612.00 2132 159869 Reject Coal 0 1085.00 5820 308265
Reject Coal MT 0 0 914 0 0 760 0 0 4638 Dolochar 0 0.00 0.00 6311.81
Rice Husk MT 0 162 1189 0 0 22 0 0 0 Rice Husk 0 0.00 162.00 1210.97
Dolachar MT 0.00 0.00 0.00 0.00 0.00 1267 0.00 0.00 1200 Fuel Received TD MTD 0.00 0.00 2467.00
Specific Fuel Consumption Kg/kwh 0.97 0.94 0.97 0.98 0.96 0.98 0.88 0.90 0.90 Coal 0 0 0.92 0.93 0.93
Raw Water Consumption M³ 940 8918 173637 194 4543 96121 2101 7438 454802 Reject Coal 0 0 3235 20899 724560
SHR (AFB) KCAL/KWH 3384 3377 3322 3439 3439 3387 3089 3201 3087 Dolochar 0 0 3219 3327 3211
Specific Raw Water Cons. M³/MWH 3.06 3.57 2.42 1.08 2.92 1.14 3.03 3.16 2.46 Rice Husk 0 277 2.74 3.26 2.12
Boiler Parameter Boiler no-1 Boiler no-2 Boiler no-3 Boiler no-4 Today MTD YTD
Forced Outage Hrs. 0.00 0.00 0.38 0.00 0.00 18.57 0.00 0.00 9.17 0.00 0.00 39.39 0.00 0.00 67.51
Force Majeure Hrs. 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Stand by/Deemed Run Hrs Hrs. 24.00 192.00 4212.42 0.00 0.00 3092.86 0.00 0.00 1211.68 0.00 0.00 90.77 24.00 192.00 8607.73
Scheduled Maintenance Hrs Hrs. 0.00 0.00 63.42 0.00 0.00 2.83 0.00 0.00 0.00 0.00 60.25 498.45 0.00 60.25 564.70
Boiler Running Hours Hrs. 0.00 0.00 3211.78 24.00 192.00 4373.64 24.00 192.00 6267.20 24.00 131.75 6859.39 72.00 515.75 20712.01
(Actual+Deem) Run Hrs Hrs. 24.00 192.00 7424.20 24.00 192.00 7466.50 24.00 192.00 7478.88 24.00 131.75 6950.16 96.00 707.75 29319.74
Gross Steam Generation MT 0 0 154147 771 7011 224560 1471 11461 332737 2893 10404 777787 5135 28876 1489231
Feed Water Eco Inlet Temp. C 0 165 162 209 Today MTD YTD
DM Water Consumption MT 0 0 2978 29 269 6753 34 305 6239 62 1284 14895 125 1858 30865
Fly Ash Disposal MT 0 0 14120 146 1143 21287 87 724 30226 302 1050 66452 535 2917 132085
Coarse Ash Disposal MT 0 0 2634 8 57 6126 5 38 5715 16 55 12710 28 151 27185
Sp. DM Water Consumption % 0.00 3.76 2.31 2.14 0.11 0.29 0.09
ECO APH ESP ECO APH ESP ECO APH ESP ECO APH ESP SILO-1 SILO-2
L.O.I
% 0.00 0.00 0.00 3.6 3.52 6.71 3.68 3.64 6.77 0.85 0.92 1.84 6.07 1.46
PH Cond. Silica PH Cond. Silica PH Cond. Silica PH Cond. Silica
Boiler Drum Parameter AFB- As Fired Basis (TPP Lab)
0.00 0.00 0.00 9.50 48.60 2.00 9.23 34.10 2.22 9.28 54.60 2.85
GCV OF COAL Kcal / Kg Coal Coal Coal Coal STG - 1 STG - 2 STG - 3
GCV(AFB) Kcal / Kg 0 3505 3505 3505 3505 3505 3505

STG-1 STG-2 STG-3 AFR %

AFR % Today MTD YTD Today MTD YTD Today MTD YTD Today MTD YTD
0.00 6.88 3.03 0.00 0.00 2.47 0.00 0.00 3.52 0.00 2.71 3.14
Remarks -
SHR and Auxi.power are high due to PLF low and High Ash coal used ,STG-2 is running with ACC.Uninformed tripping of plant equipment-CM-3-tripped-01 time,Due to High Ash coal Bed Drain quantity in trolley,Boiler-2-10 trolley,Boiler-3-
15 trolley,4 Hywa Bed ash drain from stipper.DM Water consumption is high due to CBD open for maintaining of all Boiler water parameters.
Blr-2,3,4 and STG -1,2,3 are running normal,DPS running for Old silo- 11 hrs New-silo-11 hrs , Power consumption-4153 kWh.
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30
0 0
50 106
0 0
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51.23 51.23 51.23
Running nounder hotb No interruption in Power Generation from CPP.SHR is high due to Low PLF and High Ash Low GCV coal (> 51.23 % & 3378 KCal/Kg,Moisture-12.78 %) because of which the pow
se of which the power consumption in PA,SA & ID fans power have gone up and Ambient/Humidity is higher(Ambient-37.00°C & Humidity-72.20 %) so STG-1/2/3 vacuum is not maintained more than -.84kg/cm2.Uninformed tripping of plant equipment-NIL ,Due to High
ent-NIL ,Due to High Ash coal Bed Drain quantity in Boiler-1-15, trolley,Boiler-2-30 trolley,Boiler-4-22 trolley EBD &-4 Hywa.Due to high moisture coal Boiler -1/2 PA line frequently jammed.