4452 Ga en

Operating Instructions
Frequency inverter type EWL 4452
ST
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OP
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GB 05.00
●
03/01
●
WHD Ge/Fk
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1.000.3172
KaVo Elektrotechnisches Werk GmbH

Wangener Straße 78
D-88299 Leutkirch
Tel.: 0 7561 / 86-0 • Fax: 0 7561 / 86-371
Table of contents
A 1 User information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
A 1.1 Meaning of the pictograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
A 1.2 Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
A 1.3 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
A 1.4 Purpose and potential applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
A 1.5 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
A 2 Scope of delivery - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

A 2.1 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
A 2.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
A 3 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
A 3.1 Rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
A 4 Description of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
A 4.1 Three-phase asynchronous motor (ASM) . . . . . . . . . . . . . . . . . . . . . . . . . 10
A 4.2 Brushless DC motor without sensor (BLDC) . . . . . . . . . . . . . . . . . . . . . . . 10
A 4.3 Brushless DC motor with position sensors (BLDCS) . . . . . . . . . . . . . . . . . 10
A 4.4 Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
A 4.5 Motor code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
A 4.6 Setpoint value selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
A 4.7 Motor emergency stop at mains failure . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
A 4.8 Speed sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
A 4.9 Counterclockwise operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
A 4.10 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
B 1 Assembly and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

B 1.1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
B 1.2 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
B 1.3 Wiring guidelines for compliance with the EMC standard . . . . . . . . . . . . . 17
B 1.4 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
B 2 Fast commissioning, the most important aspects in brief . . . . . . . . . . . . . . 21

B 2.1 Connecting the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
B 2.2 Establishing factory default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
B 2.3 Setting motor parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
B 2.4 Setting remote control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
B 2.5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
B 2.6 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
B 3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
B 3.1 Commissioning parameters, examples . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
B 3.2 Examples of configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
B 3.3 Special functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
B 3.4 SP1 - Store and recall motor parameters . . . . . . . . . . . . . . . . . . . . . . . . . 29
B 3.5 SP2 - Test remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
B 3.6 SP3 - Reset parameter to factory default. . . . . . . . . . . . . . . . . . . . . . . . . . 30
B 3.7 SP4 - TKD test programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
B 3.8 Parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
B 3.9 Description of the individual parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 33
B 3.10 Default parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
B 3.11 Display values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
B 3.12 Motor operating values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
B 3.13 Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
B 3.14 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
B 3.15 Nominal motor values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
B 3.16 Device parameters, remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
B 4 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
B 4.1 Hold function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
B 4.2 Error on motor control, can be influenced by operator . . . . . . . . . . . . . . . 52
B 4.3 Error on control, can be influenced by operator . . . . . . . . . . . . . . . . . . . . 52
B 4.4 Electronics error on motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
B 4.5 Electronics error on control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
B 4.6 Description of all errors and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Customer settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1
User information
A 1 User information
A 1.1 Meaning of the pictograms
Situation which may lead to danger, damage to material or operating faults in the event of failure to
follow the instructions.
Important information for

operator and engineer.
Automatic mode
Automatic sequence
Close, screw in,

fasten, etc.
Open, slacken, loosen
+ more, higher
- less, lower
∞ Continuous operation
Time, time sequence
Disconnect mains plug
A 1.2 Important information
The User Manual must be read by the user/operator prior to commissioning, in order to avoid incorrect
operation and other damage. If further language versions are required, please request them from your
responsible KaVo agent. Duplication and distribution of the User Manual (UM) require prior consent from KaVo.
All technical data, information and properties of the product described in this UM correspond to the state on
going to press.
Modications and improvements to the product on the basis of new technical developments are possible.
This does not imply any right to retrofitting of existing devices.
KaVo assumes no responsibility for damage arising through:
• external influences (poor quality of the media or poor installation)

• use of incorrect information
• improper use
• improperly performed repairs.
Repair and maintenance work - except for the activities described in this User Manual - may be performed only
by qualified specialists.
In the event of modifications by third parties, the approvals shall become null and void. KaVo recommends using
only original spare parts for operation and for repair.
For safety reasons, the inverter supplied has not been configured.
Since it is not known which motor will be connected, an incorrect configuration could damage or destroy the
motor or the inverter.
In order to configure the inverter, please read Section B2 Fast commissioning.
2
User information
A 1.3 Precautions
Safe operation and protection of the device is ensured only by proper use, in accordance with the User Manual,
with the tools approved for this purpose. The following should also be observed:
• the work safety regulations,

• the accident prevention regulations.
Before installation and commissioning of this device, please read this safety and warning information carefully
and observe all warning signs mounted on the device.
■ The frequency inverter type 4452 controls dangerously rotating mechanical parts and generates dangerous
electrical voltages. If these operating instructions are not followed, severe damage to property, injuries and even
death may result.
■ Safe operation of this device depends on the proper installation, handling and operation of the device.
■ Only appropriately qualified personnel may put this device into operation, maintain it and work on it.
Connection, commissioning and rectification of faults may be performed only by specialists.
■ The device has no mains switch. When working on the open device, it must be completely disconnected from
the mains beforehand. The device has no mains input fuses.
■ The capacitor of the DC voltage intermediate circuit remains charged with dangerously high voltage for some
time even after the mains voltage has been switched off. It is essential to wait for two minutes after switching off
the mains voltage before opening the device.
■ This device may start up automatically with certain settings after a mains failure.
■ This device may not be used as an “emergency stop mechanism” (see EN 60204).
■ The device may be used only for the purpose intended by the manufacturer. Unauthorized modifications and
the use of additional equipment not recommended by the manufacturer can cause fires, electric shocks and
injuries.
Definitions
ASM motor 3-phase asynchronous motor
BLDC- 3-phase brushless DC motor without position sensors

Motor The inverter performs the position synthesis by measuring the motor voltage (e.m.f.).
BLDCS- 3-phase brushless DC motor with position sensors

Motor
EEPROM Electrically Erasable Program Memory. In the EEPROM, all important alterable data (parame-
ters, calibration values) of the frequency inverter type 4452 are stored, and the data remain
stored even during a voltage failure.
Danger In the context of this User Manual and of the warnings mounted on the device, this means
that death, serious injury or considerable damage to property may occur if the corresponding
precautions are not taken.
Note In the context of this User Manual, a note constitutes important information which is of particu-
lar importance for the understanding and the operation of the device.
Combi display Combination display consisting of motor parameter memory, motor frequency or speed, motor
voltage and motor current. The motor parameter memory is displayed only with active motor
code or after recall or storing of the motor parameters. With parameter P8, it is possible to
switch between frequency display and speed display.
Microstep With microstep startup, the BLDC motor is operated as a synchronous motor with constant
startup current. The output frequency is slowly increased from 0 Hz to the startup frequency, after
which the system switches to regulated motor running. The microstep startup permits startup
of sensor-free BLDC motor with large centrifugal masses (e.g. vacuum pumps) for which the
normal startup fails owing to the large mass moment of inertia.
3
User information
Normal If no error occurs after switching on, the standard display appears on the LCD display
state H1 and the LED H3 “Operation” (green) lights up. This machine state is called the normal
state. By repeatedly pressing the key !(cancel, transfer), it is possible to exit the state and
return to it.
Configuration Configuration is the operating procedure for setting up the inverter for use, motor settings and
device-specific settings being implemented via the control panel. It is also possible to display
different measured values.
Qualified are in the context of this User Manual persons who are familiar with the installation, assembly,
personnel commissioning and operation of the product and with the possible dangers.
Standard With parameter P4-display, the value or the value combination (combi display) which
display is displayed in the normal state can be selected. This is the standard display.
Caution In the context of the User Manual and of the warning signs mounted on the device, this
means that slight injury or damage to property may occur if the corresponding precautions are
not taken.
Warning In the context of the User Manual and of the warning signs mounted on the device, this
means that death, serious injury and considerable damage to property may occur if the corre-
sponding precautions are not taken.
A 1.4 Purpose and potential applications
KaVo EWL frequency inverters, type 4452, have been specially constructed for the operation of three-phase
asynchronous motors (ASM) and brushless DC motors (BLDC), as used in spindles, e.g. for grinding, cutting
and drilling units on machine tools.
They can also be used for operating motors which are constructed from motor elements and serve, for example,
as a drive for test stands or other physical equipment (e.g. vacuum pumps, centrifuges, optical systems etc.).
Gentle operation of the motors is achieved by the pulse amplitude modulation (PAM) used.
Specifically, the following motor types can be operated:

- Asynchronous motors (ASM)
- Brushless DC motors without sensors (BLDC)
- Brushless DC motors with sensors (BLDCS)
Switching to the various motor types is performed without hardware or software replacement but only by chang-
ing the operating parameters.
An integrated load compensation offers high speed constancy and - through low idling currents - avoids unnec-
essary heating up of the connected motors.
At the stop command, the connected motor is braked until it stops.
The control and monitoring of the inverter are performed by several microprocessors. This ensures high reliabili-
ty and flexibility.
A firmware update can be performed on a PC via a serial interface (RS232); contact KaVo-EWL in this context.
The inverter can be completely remote-controlled. Various inputs and outputs are freely programmable.
The inverter is cooled by an integrated fan.
4
User information
A 1.5 Technical data
Operation Menu-controlled with plain text display with two lines of 16 characters each, four keys for
menu control, one start key, one stop key, indicator lamps for operation (green), overload (yel-
low), fault (red) and start (green). All inverter parameters can be input and changed on the
control panel.
Display all parameter settings and operating procedures can be displayed in plain text in various
languages on the LCD display
Dimensions approx. 134 mm wide, 350 mm high, 238 mm deep, as built-in switch cabinet housing
(incl. mounting bracket)
Operating
temperature 0 ... 40°C
Humidity of the air: lower than 90 % relative humidity, non-condensating
Weight approx. 7.2 kg
Tests
and standards TÜV tested according to EN 50178
EMC according to EN 61800-3
Ingress protection IP20 according to DIN 40050
Power unit
Electrical
connection single-phase 200...240V~, 50/60 Hz
Current
consumption 16A~
Output power max. 2500 VA continuous operation
Output voltage 3 * 220 V~ at 8 A
Output current max. 8A~ per phase, continuous operation (< 1 minute: max. 12A~)
Output frequency 30 ... 3000 Hz for ASM motors (180.000 min-1)
30 ... 2000 Hz for BLDC motors (120.000 min-1)
Braking
resistance internal 80 W
external (option): rated resistance 27 ... 100 Ω; power 150 ... 1000 W
Efficiency 93 % (at 2500 VA, cos phi motor 86 %)
Motor sensors
Motor temperature sensor
PTC
(cold conductor) according to DIN 44081
Initial resistance Rk < 550 Ω
Tripping resistance
(warm): Ra >= 1350 Ω
Tripping
temperature: depending on PTC, 90...130°C
Operating voltage: 12V, via 2200 Ω pullup resistance
Recommended
Type PTC: Siemens+Matsushita M1100 B59100-M90-A70
Recommended
Type KTY: Semiconductor sensor KTY84, cut-out threshold configurable
Hall sensor connection, motor code and speed sensor (option):

Ouptut
voltage: 12V -10%
Output current: max. 100mA
Signal level: active low
Switching current: Is = 15mA
Pullup resistance: internal 3 time R = 2200 Ω
All connections at the 6-pin terminal X7 are based on the negative potential of the intermediate circuit volt-
age, i.e. not isolated from the mains potential.
5
User information
Remote control
The function of the programmable inputs and outputs is described under Description of function A 4.4.
Digital control inputs

FB_IN1 ... 6 opto-decoupled, Re = 10 kΩ, unwired=low
U_low = 0...+5 V, U_high = +13...+35V, Ie = 2.4 mA at 24 V
Input protected up to max. ± 35V, minimum pulse width 60 ms.
FB_C_IN Reference point of digital inputs
Relay switching outputs

FB-REL1 ... 3 Contact type: normally open contact, max. 25V~, 1A, max. 30V-, 1A
min. switching current 1 mA at 24V (10 mA at 10 V))
The contact is open in the currentless state
FB_REL4 Contact type: change-over contact, max. 25V~, 1A, max. 30V-, 1A
min. switching current 1 mA at 24V (10 mA at 10 V)
FB-C-REL common connection of relays REL1 to REL4
Analogue inputs
FB-AIN1 ... 2 Ue = 0...10V, Re ≥ 100kΩ, Ie = 0.1mA at 10 V,
unwired 0V, input protected up to max. ± 40V
Analogue outputs
FB-AOUT1 ... 2 Ua = 0...10V, Iout = max. 10mA
Output short-circuit-proof
Frequency output
FB-OUT-FREQ 3 times output frequency of the inverter, pulse duty factor 50%
open collector, U_max = 24V, I_max = 30 mA
Supply and auxiliary voltages

FB+10V Uout = 10V +-3%, Iout = max.15mA,
short-circuit-proof I_k = max. 40mA
FB+24V (X4-18) +24V -15...+5%, I_a = 0...80mA,
short-circuit-proof I_k = max. 300mA
FB-GND Earth reference point for FB+10V, FB+24V
analogue inputs and outputs and frequency output
Earth Flange of X4 earth connection for screening the control lines,

connected internally to PE (protective conductor)
All connections to the 25-pole jack X4 are potentially isolated from the control and relative to the protective
conductor up to max. 60 V DC or 25V AC. The analogue connections and the reference voltage output are
based on the operating voltage output FB-GND, and the digital inputs are independently electrically isolated, as
are the relay outputs.
6
Scope of delivery - Accessories
A 2 Scope of delivery - Accessories
A 2.1 Scope of delivery
• Frequency inverter type 4452 Mat. No. 0.641.7700

• Mounting plate for mounting switch cabinet (mounted on the inverter)
• Instructions for use and assembly
• 25-pin Sub-D plug with solder connection, Mat. No. 0.223.1634, and metallized housing, incl. screw union, Mat.
No. 1.000.2790. (Omitted in the case of delivery of the connection adapter accessory, Mat. No. 1.000.2811).
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A 2.2 Accessories
• Connection adapter for 25-pin Sub-D plug with screw connection, incl. metallized housing and screw union,
Mat. No. 1.000.2811.
• Mains cable with safety plug for Germany, length 2 m, Mat. No. 1.000.3263
7
Controls
A 3 Controls
LED Betrieb/ LED Warnung/ LED Störung/

Operation Warning Fault
grün/green gelb/yellow rot/red
H3 H2 H5
H1
LCD-Anzeige/
LCD-display S6
16 Zeichen x 2 Zeilen LED Start
16 characters x 2 lines grün/green
START
Start
STOP
S12 S11 S10 S9 S8
Abbruch, unten/ oben/ Enter, Eingabe Stop

Weiterschaltung/ down up Abspeichern/
Cancel, transfer Enter, input,
save
8
Controls
A 3.1 Rating plate
Hersteller/
Gerätetyp/ manufacturer
Device type
Seriennummer/
KaVo ELEKTROTECHNISCHES WERK GMBH Serial number
D-88299 Leutkirch im Allgäu
Max. mögl. Gerät-Ver-
sorgungsspannung (diese Warnhinweis:
S-No. Begleitpapiere
Angabe ist länder-
spezifisch und kann von Type EWL 4452 beachten/
No. 0.641.7700 Warning:
der Abbildung abweichen)
230 V~ 50/60 Hz see accompanying
Max. possible device
16 A Made in Germany documents
supply voltage (this is
country-specific and may
differ from the Figure)
Stromaufnahme/ CE-Kennzeichnung/
Current consumption CE mark
TÜV-Zeichen/
TÜV symbol
The device has been tested for conformity with

the requirements of the European standards by
the TÜV product service.
EN 50178 : 1997
Report No.: 014 100 56 208
9
Description of functions
A 4 Description of functions
The max. output frequency is 3000 Hz (180 000 min-1) for ASM motors and 2000 Hz for DC motors.
The max. output power is 2.5 kVA.
The frequency inverter type 4452 is suitable for the variable-frequency control of various motors, especially with
high frequencies of up to 3 kHz, corresponding to 180,000 min-1. The output voltage is set via a pulse amplitude
modulation (PAM) with 120° blocks.
A 4.1 Three-phase asynchronous motor (ASM)
Three-phase asynchronous motors (ASM) are controlled by means of pulse amplitude modulation (PAM). The
voltage/frequency table serves as a basis for determining the motor voltage. Various control procedures are
available for compensating speed changes under load. Specifically, these are IR and load compensation, slip
compensation and speed regulation.
A 4.2 Brushless DC motor without sensors (BLDC)
Brushless DC motors have a pemanent magnet rotor and a fixed three-phase winding. The winding is preferably
designed as an air-gap winding with yoke, but a grooved version similar to an ASM motor is also possible.
The motor is controlled as a function of the rotor position. The rotor position is simulated by the inverter by
measuring the e.m.f. voltage from the three part-windings. No position sensors are required. In order to permit
measurement of the e.m.f. voltage, the motor inductance may not be too large.
A 4.3 Brushless DC motor with position sensors (BLDCS)
The design of this motor is identical to that of the BLDC motor described above. For position detection, however,
3 additional Hall sensors are installed in the motor.
This motor design is not supported in the basic version of the frequency inverter type 4452, and a firmware
update is required for this purpose.
A 4.4 Remote control
The voltages at the remote control plug may be max. 60 V DC or 25V AC according to SELV (EN50178).
All connections are potentially isolated from the control and with respect to the protective conductor.
The remote control provides a large number of programmable inputs and outputs:
6 digital inputs
opto-decoupled, PLC-compatible (24 V). The inputs IN1 ... IN4 are programmable with the parameters
P110-input IN1 ... P113-input IN4. The inputs IN5 and IN6 are reserved for the selection of the
fixed frequencies (see Section A4.6)
4 relay outputs
(potential-free max. 25 V~, 30 V- / 1 A) for outputting various status signals
(see parameter P120-relay REL1 ... P123-relay REL4)
2 analogue inputs
(0 ... 10V) for the functions of speed setpoint default and torque default. The programming is performed with the
parameters P130-analogue-AIN1 and P131-analogue-AIN2.(see Section A4.6)
2 analogue outputs
(0 ... 10V) for outputting various analogue signals. The programming is performed with the parameters
P132-analogue-AOU1 and P133-analogue -AOU2.
1 frequency output
(open collector, max 24V) with 3 times the inverter output frequency.
10
2 auxiliary voltages
+24 V (max. 80 mA) for wiring of the digital inputs IN1...IN6 and of the relay outputs REL1...REL4
+10 V (max. 15 mA) as auxiliary supply from external potentiometers to the analogue inputs AIN1 and AIN2
The function of the outputs (4 relay and 2 analogue outputs) is predetermined directly by the corresponding
parameters. In order that the inputs perform the function prescribed in the parameters, parameter
P7-select func. should be set to remote con. or parallel.
Umrichter 4452 / Inverter 4452 Fernbedienung / remote control

X4
D-Sub 25
FB+10V
FB-AIN1
FB-AIN2
FB-AOUT1
FB-AOUT2
FB-AGND
FB-IN1
FB-IN2
FB-IN3
FB-IN4
FB-IN5
FB-IN6
FB-C-IN
FB-GND
FB+24V
FB-C-REL
FB-REL1 2k
R1
LED1
FB-REL2 2k
R2
LED2
FB-REL3 2k
R3
FB-REL4-OE 2k LED3
R4
FB-REL4-S 2k LED4
R5
LED5
2k
_
FB-OUT-FREQ
Ansteuerung ohne Fremdspannung

Control without external voltage
11
Umrichter 4452 / Inverter 4452 Fernbedienung / remote control

X4
D-Sub 25
FB+10V
FB-AIN1
FB-AIN2
FB-AOUT1
FB-AOUT2
FB-AGND
FB-IN1
FB-IN2
FB-IN3
FB-IN4
FB-IN5
FB-IN6
FB-C-IN
FB-GND
FB+24V
FB-C-REL
FB-REL1
FB-REL2
FB-REL3
FB-REL4-OE
FB-REL4-S
2k
_
FB-OUT-FREQ
Ansteuerung mit Fremdspannung

Control with external voltage
12
A 4.5 Motor code
The frequency inverter type 4452 can adapt automatically to up to 8 different motors via three code inputs at X7.
The code inputs can be predetermined directly via the motor plug or by a superior control.
externer Anschluß/ Umrichter Typ EWL 4452/

external connection Inverter type EWL 4452
X7.3
H1
X7.4
H2
X7.5
H3
X7.6
PGND (Masse Leistungsteil/
Power unit Ground)
Achtung: Anschlüsse sind nicht potentialgetrennt vom Leistungsteil
Note: Connections are not potentially isolated from the power unit
The code inputs at X7 are based on motor potential, i.e. not isolated from the mains potential. In the case
of a PLC control, a relay should be connected between PLC and inverter for the potential isolation.
By means of parameter P102-motor coding, the coding is switched on and the number of motors used is
input. In parameter P20-motor code, the current state of the coding inputs and of the assigned motor
memory is displayed. If the state of the coding inputs changes, the corresponding motor parameters are loaded
from memories M1...M8 (see Section B 3.4 SP1 - store and recall motor parameters).
The motor coding can be changed only when the motor is stationary. Only the coding inputs H1...H3 actually
required are evaluated, and inputs not required are ignored.
A motor coding of up to 4 motors can be used in the case of motors with speed sensor; motor coding of up to
8 motors cannot be used simultaneously with a speed sensor since the two functions share the input H1, see
P20-motor code.
Coding Coding Coding Code value Assigned

input input input in motor
H1 (X7.3) H2 (X7.4) H3 (X7.5) P20-motor code parameter memory
H H H C1 M1
H L H C2 M2
H H L C3 M3
H L L C4 M4
L H H C5 M5
L L H C6 M6
L H L C7 M7
L L L C8 M8
L = low voltage 0..4V (contact closed),

H = high voltage, 8...12V (contact open)
13
A 4.6 Setpoint value selection
The frequency setpoint value (speed setpoint value) can be predetermined by various sources, and the mode of
operation is shown in the following figure.
P7-Betriebsart
Sollwert von Bedienpanel/ P7-select func.
Setpoint value of control panel
Panel
P1-f_soll(rated)
Umrechnung/ P10-f_soll_akt
Analog-Eingang/ Conversion P10-f_rated-act
Analogue input U_e in f_soll/ Fernbed. Sollwert an
AIN1 0 ... 10 V V_e into f_rated remote Motorsteuerung/
P130-Analog AIN1 Setpoint value
P135-f_fern(rem)_min on motor cont.
P136-f_fern(rem)_max
P104-Fest(fix)freq.FF1 00
11 P111 ... P113
P107-Fest(fix)freq.FF4 Festfreq. ein UND
Eingang INx high/
Auswahl Festfrequenz IN5,6/ Fixed frequency on AND
Selection of fixed frequency IN5,6 input INx high
If parameter P7-select func. is set to Panel, the speed setpoint value of P1-f-rated is used, and
the analogue setpoint value at AIN1 and the fixed frequencies have no function.
If P7-select func. is set to remote control, the setpoint value is used in the following sequence: fixed
frequency, then analogue input. If one of the parameters P111 ... P113 is set to fixfreq.on, the corre-
sponding input IN2 ... IN4 must be actuated in order that the fixed frequency FF1 ... FF4 selected by IN5 and
IN6 is active. Otherwise, the analogue input AIN1 is used, and parameter P130-analogue AIN1 must be
set to rated frequency.
If P7-select func. is set to parallel, the setpoint value selection is performed in the following
sequence: fixed frequency, analogue input and control panel.
A 4.7 Emergency motor stop at mains failure
With parameter P58-emerg.stop, the inverter can be set so that a running motor is automatically braked in
the event of failure or if the mains voltage falls below the threshold value of approx. 150 V. The inverter supplies
itself from the motor voltage still present, and braking is performed with maximum power of the brake resistance.
The motor generally cannot be braked to a stop since the motor voltage is no longer sufficient for supplying the
inverter.
If an emergency stop occurs as a result of a brief drop in mains voltage, the motor is braked to a stop. In order
to start the motor again, the operator must first input a stop command followed by a start command.
A 4.8 Speed sensor
For the ASM motor, an external speed sensor can be connected and the number of pulses per revolution can be
configured in the range 1...10 with parameter P59-speedsensor. The measured actual speed is displayed in
P14-f_motor. The speed sensor is used for detecting motor stoppage (f < 1Hz, see status signals
P120-RELx... ), for the catch circuit (see P50-motor start) and for the speed regulation (see
P70-control).
The speed sensor and the motor coding for up to 4 motors can be used simultaneously. Motor coding for up
to 8 motors cannot be used simultaneously with a speed sensor since both functions share the input H1
(see P20-motor code).
A 4.9 Counterclockwise operation
In standard operation, the inverter operates electrically clockwise. With one of the parameters P111-input IN2
to P113-input IN4, a digital input can be configured for counterclockwise operation. If the corresponding
input is supplied with voltage, the direction of rotation changes to counterclockwise. If the direction of
rotation is switched while the motor is running, the motor is first braked before it is powered up again in the
altered direction of rotation.
14
A 4.10 Block diagram
X5
RS232
9 pol. / 9 pin
+7V-F
TXD-F
RXD-F
X4
FB+10V
FB-AIN1
FB-AIN2
FB-AOUT1
FB-AOUT2
FB-AGND
Bedieneinheit
FB-GND
control panel
FB+24V
FB-OUT-FREQ
FB-IN1
FB-IN2
FB-IN3
FB-IN4
Bediensteuerung FB-IN5
panel control unit FB-IN6
FB-C-IN
FB-REL1
FB-REL2
FB-REL3
FB-REL4-OE
FB-REL4-S
FB-C-REL
X7
PTC
P+12V
H1
H2
H3
Motorsteuerung und Regelung PGND
motor control
X6
X2
~ W
V
Motor
U
3
= X3PE
Leistungsteil PE
power PCB PE
~ EMV-Filter X1
N
~ EMC filter
L1
15
Assembly/Installation
B 1 Assembly and Installation
Before the installation and commissioning of this device, please read the safety and warning information
under Section A1 carefully.
B 1.1 Assembly
The frequency inverter type 4452 should be mounted as follows in the switch cabinet:
Fasten the mounting plate to the back panel of the switch cabinet by means of four screws.
Ensure good electrical contact with the protective conductor!
Information on cooling
The inverter is cooled by an integral fan. To ensure effective cooling, at least the following clearances must
be maintained around the inverter:
End surfaces: 30 mm
Longitudinal surfaces:10 mm
13
10 3m
mm m
11
3 mm 10
mm
mm
m
8m
100mm
23
30
325,2 mm
STA
RT
ST
OP
350 mm
STA
RT
ST
OP
Ty
p 44
52
Ty
p 44
52
30 mm
16
B 1.2 Electrical Installation
When installing the inverter, the applicable safety regulations must be observed. Cut-out devices for
preventing unexpected start-up must be provided. A device for the electrical isolation of the inverter must
be provided unless a mains cable with a plug is used. The inverter must be provided with 16 A power cut-outs
with tripping characteristic B.
For connection of the mains and motor connections, unscrew the small sheet metal cover of the connection
compartment (2 screws). Disconnect the protective conductor cable.
The connection is performed as described below.
After connection is complete, reconnect the protective conductor cable and screw back the sheet metal cover.
B 1.3 Wiring guidelines for compliance with the EMC standards
The inverter was tested according to EMC product standard EN 61800-3 (variable-speed electrical drives).
■ The above-mentioned EMC product standard can be complied with only by means of shielded motor and
control cables. It should be ensured that the cable shields rest over a large area of the inverter housing and are
surrounded by the cable clips. A shielded mains cable is not required.
■ The control cables must be laid separately from (not parallel with) mains and motor cables. Shielded cables
and metallized plug housings should be used.
■ All devices in the mounting cabinet should be connected over a large area to a common earthing point via
short earthing cables.
■ On installation of the inverter, valid safety provisions may on no account be infringed.
B 1.4 Electrical connections
X1, X2, X3: Mains and motor connections
X2
X3
W
V
X1
U
P
E
P
E
P
E
N
L
Montage der
geschirmten Leitung:
Mounting of the screened cable:
Motor
ext. Bremswiderstand (opt.)
ext. brake resistance (opt.)
Motorsensoren (opt.)
Motor sensors (opt.)
Netz Fernbedienung
Mains Remote control
Mains voltage 200...240V~, 50/60 Hz

2
Plug type: Spring terminal (max 2.5 mm / AWG 12)
17
Connection of a KaVo spindle
A KaVo spindle is connected according to the following table; on operation for the first time, check the direction
of rotation specified on the spindle (arrow).
Compliance with EMC guidelines is ensured only with the use of spindle types EMC 4060 – 4063 with shielded
connecting cable.
Signal Inverter connection Shielded cable Unshielded cable

Type EMV 4060 – 4063 Type 4060 – 4063
Connection colour Connection colour
Phase U X2.1 (U) 1 – blue 1 – blue
Phase V X2.2 (V) 3 –yellow 3 – violet
Phase W X2.3 (W) 4 – black 5 – black
PTC (cold
conductor) X7.1 B – brown 4 – brown
PTC (cold
conductor) X7.6 C – white/natural 2 – white
Protective
conductor X3 (PE) 2 – yellow/green 7 – yellow/green
Shield Pull-relief terminal Housing - braided not present
--- Not connected A – green 6 – natural
X4: Remote control connection
FB-OUT-FREQ
FB-REL4-OE
FB-REL4-S
FB-C-REL
FB-AGND
FB-REL3
FB-REL2
FB-REL1
FB-GND
FB+10V
FB+24V
TXD-F
+7V-F
13 12 11 10 9 8 7 6 5 4 3 2 1
25 24 23 22 21 20 19 18 17 16 15 14
FB-IN6
FB-IN5
FB-IN4
FB-IN3
FB-IN2
FB-IN1
RXD-F
FB-C-IN
FB-AIN2
FB-AIN1
FB-AOUT2
FB-AOUT1
Plug type: 25-pole D-Sub jack

Note: All connections of the 25-pole jack X4 are potentially isolated from the control and with respect to the
conductive earth up to max. 60 V DC or 25V AC.
18
X5: Connection of external control panel and PC (option)
GND-B
RXD-B
TXD-B
5 4 3 2 1
9 8 7 6
CTS-B
CTS-B
+7V-B
Plug type: 9-pole D-Sub jack
X6: Connection of external brake resistance
X6
X6
R-Brems/R-brake (20...650 Ohm, 150...1000W)
X6
Interner Bremswiderstand : Brücke zwischen Pin 2 und Pin 3

Internal brake resistance: bridge between pin 2 and pin 3!
Externer Bremswiderstand : Brücke entfernen und R-Brems anschliessen
External brake resistance: remove bridge and connect R-brake!
3
3
2
2
1
Brückenstecker zur Anschluß

Verwendung des internen externer Bremswiderstand/
Bremswiderstandes/ Connection of external
Bridge plug for use of the brake resistance
internal brake resistance
Plug type: 3-pole pluggable spring terminal (max. 1.5 mm2 / AWG 14); from Phoenix, Combicon grid 5.08 mm
19
X7: Connection of the motor sensors
This connection is used for the motor temperature sensor, motor coding, speed sensor in the case of the ASM
motor and position sensors in the case of the BLDSC motor.
X7 PTC/KTY Motortemperatur/motor temperature

X7 +12V / max. 50mA - Zur Versorgung der externen Sensoren
" - For supplying the external sensors!
X7 ASM-Motor: Drehsensor an H1, Motor-Codierung an H2, H3
H1
" Speed sensor at H1, motor coding at H2, H3!
X7
H2 BLDC-Motor: Motor-Codierung an (Motor coding at) H2, H3
X7
H3 BLDCS-Motor: 3 Positionssensoren (position sensors) H1...3
X7 PGND (Masse Leistungsteil) PTC/KTY und Hallsensoren
PGND (Power unit ground) PTC/KTY and Hall sensors!
Achtung: Anschlüsse sind nicht potentialgetrennt vom Leistungsteil
Note: Connections are not potentially isolated from the power unit!
6
5
4
3
2
1
Plug type: 6-pole pluggable spring terminal (max. 1.5 mm2 / AWG 16); from Phoenix, Mini-Combicon grid 3.81 mm
All connections to the 6-pole terminal X7 are based on the negative potential of the intermediate circuit
voltage, i.e. are not isolated from the mains potential.
20
Fast commissioning
B 2 Fast commissioning, the most important aspects in brief
B 2.1 Connecting the inverter
First check whether the mains voltage corresponds to the rated voltage of the device.
Connect the inverter to the mains voltage and to the motor, see Section B 1 Assembly and installation.
The LCD display shows the standard display (frequency, voltage and current) and one of the upper three light
emitting diodes lights up.
B 2.2 Establishing factory default
The standard state of the inverter is the factory default state.

The display shows Warning W 15 undefined motor. See Section B 2.3.
If the inverter is to be controlled via remote control, see Section B 2.4 Remote control parameters.
If the inverter was already in operation and is to be configured for another application,
first establish the factory default:
Menu: Special functions / SP3- reset parameter / all parameters
Keys Display
2x! Special functions
Enter " SP1 -
2x# SP3 - reset parameter
Enter " Reset parameter - motor parameter
top # (1) Reset parameter - remote control
top # Reset parameter - all parameters
Enter " P1 - P150 init. YES?
Enter " Function: All parameters to factory setting
! and $ Stop
simultaneously Function: reset inverter
(1) If you wish to bring only the parameters of the motor or the remote control to the factory default, select the
corresponding menu option with the keys # and %.
For special applications, the inverter can be preconfigured by KaVo before delivery. This is evident from the fact
that the parameter sheet (last sheet of these instructions) has been completed and the inverter shows the stan-
dard display (0 Hz 0V 0,0 A) in the normal state.
21
Fast commissioning
B 2.3 Setting motor parameters
If you wish to set up the inverter for a KaVo spindle, call up the default parameters for the corresponding spindle:
Menu: Special functions / SP1- motor parameter / factory setting / KAVO Type xxxx
Keys Display
2x! Special functions
Enter " SP1 -
Enter " Motor parameter - recall
3x# Motor parameter - factory setting
Enter " Factory setting - factory default
Select
# and % spindle Factory setting - KAVO Type xxxx (e.g. type 4060 for spindles type 4060 – 4063)
Enter " Function: Motor parameters are being recalled
! and $ Stop
simultaneously Function: Reset inverter
If you wish to set up the inverter for another motor, or the spindle is not present in the list under factory setting,
see Section B 3.1 Commissioning parameters, examples.
Start the motor with the Start key & and check the motor running. If necessary, individual parameters
should be changed slightly; the individual parameters are described from Section B 3.9. Stop the motor
with the Stop key $ .
B 2.4 Setting remote control parameters
If you wish to control the inverter via the remote control interface X4, additionally set the parameters
P104 - P136 and P7-select func. See Section B 3.1 Commissioning parameters, examples and from
Section B 3.9 Description of the individual parameters.
B 2.5 Operation
Operation concept for frequency inverter 4452
Netz-Ein oder RESET

Mains on or RESET
*im Fehlerfall Fehleranzeige
Sonderfunktionen Parametrierung Normalzustand* sonst Standardanzeige
Special functions Configuration Normal state*
*In case of error,
siehe unter A 7.3 oder wenn Fehler: error display, other-
see under A 7.3 or if error: wise standard display
Parameternummer ändern
Change parameter number oder
or
zur Normalanzeige
to normal display
Normalzustand Standardanzeige Sollwert-Direkteingabe

Normal state Standard display Direct setpoint input
speichern
Save
oder oder
or or Abbruch,
Werteingabe ohne speichern
Value input Cancel without saving
Wert ändern
Change value zur Fehleranzeige
to error display
speichern und zurück
Save and back
Abbruch, ohne speichern
Cancel without saving
22
Fast commissioning
After the inverter has been switched on (mains on), the device tests various hardware components.
The standard display appears on the LCD display H1, and LED Operation H3 (green) lights up. If an error
occurs, LED H5 (red) lights up, see Section B 4 Error messages.
Meaning of the status displays:

H3 H2 H5 H3 - LED Operation (green) - The inverter is ready for operation, the
motor can be started or is running, no fault is present.
H2 - LED Warning (yellow) - The inverter has detected that a limit has
H1 been exceeded (e.g. motor current limit, temperature too high),
the motor can be started or is running.
H5 - LED Fault (red) - The inverter has detected an error and is not
START
ready for operation, the motor cannot be started. A fault can be
reset only by switching off or reset (see Section B 4 Error mes-
STOP sages).
Only the following functions are available:

With the ! key (cancel, transfer), you can select between
1. Normal state
(Standard display or error display)
2. Configuration
(Display of parameter P1)
3. Special functions
B 2.6 Reset
If a serious error occurs (LED H5 Fault lights up red), a reset must be triggered in order to fetch the device from
this state.
There are three possibilities for triggering a reset:
1. Key combination ! (cancel, transfer), Stop $

First press the ! key and keep depressed, then press the Stop key $ and keep both keys depressed for about
one second.
2. Reset via remote control

Configure digital input with one of the parameters P111-input IN2 to P113-input IN4 to reset and
then trigger a reset via an external voltage pulse (see configuration).
3. Switch off device

Wait until the error display (LED H5 red) goes out and then switch on the device again.
With a reset a total initialization is triggered and the inverter is in the normal state and is ready for operation. If
the error occurs again, the error display does of course reappear.
23
Configuration
B 3 Configuration
All inverter-relevant data are accessible in the form of parameters P1 ... P150.
The configuration in turn is divided into
Default parameters
Superior parameters on which further settings are dependent (P1 .. P9) (speed setpoint value, display settings,
operating language, mode...)
Display values
Pure display values which cannot be changed (P10 ... P39) (voltage, current and frequency values)
Motor operating parameters

Motor-specific parameters for adapting the motor to the inverters (P41 ... P99)
Device parameters
Inverter-specific parameters which can be changed (P100 ... P150) (braking resistance, remote control)
The parameter number can be selected with the keys % and #. If a parameter is to be changed, the Enter key
" is pressed. The value can now be changed within the permissible range. After the Enter key " has been
pressed, the value is adopted by the control and is stored. If the old value is to be retained, the ! key (cancel,
transfer) is pressed.
If a parameter cannot be changed (e.g. pure display values), an eye symbol (oo) appears in the first position of
the second line in the LCD display H1. This also applies to parameters which can be changed only when the
motor is stationary.
If a parameter is displayed from the hold memory in the error state, a fault symbol . appears in the first
position of the second line in the LCD display H1. This applies to the standard display (see P4-display) and
the parameters P10 to P19 (see under Error messages, hold function).
If a parameter is not used, depending on the mode or other parameters, it is faded out. It is thus not displayed
and also cannot be changed.
24
Configuration
Speicher für Werkseinstellung

Memory for factory setting
P1 siehe/see
. Kap./Sec. B3.4
. Kap./Sec.B3.6
P38
P41
.
.
Parameterspeicher .
Parameter memory .
.
Parameter reset P96
P1
(SP31...SP33,) P100
P3 SP141 .
. .
. P137
. P150
Diese Parameter .
können über das P38
Bedienpanel an-
gezeigt und ver- P40
ändert werden, Speicher für Motorparameter
. Memory for motor parameters
außerdem werden
.
sie für die Motor- siehe/see
steuerung und . SP11 M1 Kap./Sec. B3.4
Regelung benutzt . .
. Motorparameter laden .
Recall motor parameter
These parameters . .
can be displayed . M8
and changed by SP12
.
the control panel;
they are also used
. Motorparameter speichern
P96 Store motor parameter
for motor control
and regulation
P100
.
.
.
.
P136 Motorparameter Werkseinstellung
motor parameter factory setting
P150 KaVo Typ(e) xxxx
(SP 142)
Motorparameter für vordefinierte Spindeln
Motor parameters for predefined spindles
KaVo siehe/see
automatische Speicherung autom. Laden bei Netz ein Kap./Sec. B3.4
Automatic storage Automatic recall at mains on Typ(e)4060
EEPROM
nichtflüchtiger
Speicher
Nonvolatile
memory
Overview of the various parameter memories

Explanation: SPxx -Special functions, see Section B 3.3
25
Configuration
B 3.1 Commissioning parameters, examples
In order to start from a defined initial state, the factory setting must first be restored, which can be achieved with
the following menu option: Special functions / SP3 - Reset parameter / Motor parameter.
The safety inquiry should be confirmed with the Enter key ".
For fast commissioning of the inverter, at least the following parameters must be set; for optimization, further
parameters can be adapted. [Factory settings in square brackets]
To ensure that the parameters marked with * are displayed, parameter P3-para level should be set
to parameter.
Operating language and display preselection

P5-language Selection of the operating language [English]
P4-display Selection of the standard display
-1
*P8-speed displ Selection of the speed display in Hz or min
Motor operating parameters

Three-phase asynchronous motors (ASM):
Parameters which must be input:
*P90-motortype Motor type ASM
*P91-f_mot_nom Rated motor frequency according to rating plate
*P92-V_mot_nom Rated motor voltage according to rating plate
*P93-I_mot_nom Rated motor current according to rating plate
*P94-cos phi Cosine phi under nominal load [85%]
*P96-no. of poles Number of motor poles [2]
*P85-motor prot. Protection of the motor from excess temperature
Brushless DC motors without position sensors (BLDC):

Parameters which must be input:
*P90-motortype Motor type BLDC
*P91-f_mot_nom Rated motor frequency according to rating plate
*P92-V_mot_nom Rated motor voltage according to rating plate
*P93-I_mot_nom Rated motor current according to rating plate
*P94-cos phi Cosine phi under nominal load [85%]
*P96-no. of poles Number of motor poles [2]
*P85-motor prot. Protection of the motor from excess temperature
Brushless DC motors with position sensors (BLDCS):

This motor is not supported in the standard version of the inverter.
For optimization, it may be necessary to set further parameters P41 ... P84. (See Section B3.12)
Device parameters
*P100 - P101 If an external braking resistance is used, P100 and P101 should be set
*P104 - P136 If the remote control interface (X4) is used, the corresponding parameters should be
set here
Basic parameters
P1-f_rated desired speed setpoint value (operating speed)
*P7-select func. Selection of the control on the control panel or remote control [Panel].
26
Configuration
B 3.2 Examples of parameters
ASM motor
Speed range up to 60 000 min-1, 230V~, 5A~, cos phi 80 %, motor protection with PTC
P90-motortype ASM
P91-f_mot_nom 1000 Hz
P92-V_mot_nom 230 V
P93-I_mot_nom 5A
P94-cos phi 80%
P96-no. of poles 2
P85-motor prot. PTC
BLDC motor
Speed range up to 60 000 min-1, 220V~ 5 A~ (max 8A~), no centrifugal mass, normal startup
P90-motortype BLDC
P92-v_mot_nom 220 V
P93-I_mot_nom 5A
P96-no. of poles 2
P44-I_limit 8A
P85-motor prot. no sensor
BLDC motor
Speed range up to 60 000 min-1, 220V~, 5A~, large centrifugal mass (0.004 kgm2), microstep startup with start
ramp
P90-motortype BLDC
P92-V_mot_nom 220 V
P93-I_mot_nom 5A
P96-no. of poles 2
P51-t_start 4.0 sec
P52-I_start 5A
P53-f_start 5 Hz
P85-motor prot. no sensor
Normal state
In the normal state, the standard display is output to H1 (LCD panel).
During configuration, the standard display can be selected under P4-display if the inverter is in an error
state, at this point the error number is displayed in the 1st line and a short text relating to the cause of the error
is displayed in the 2nd line. In the event of an error, it is possible to switch back and forth between the error dis-
play and the standard display by means of the Enter key ".
B 3.3 Special functions
Under special functions, it is possible to establish the default state and to select various utility and test programs
which serve as troubleshooting programs and repair aids for the customer and the Technical Customer Service
(TKD).
Contrast setting for LCD display

The contrast of the LCD display H1 can be set as follows:
Menu: Special functions / % and #
Keys Display Function

1x! P 1-x..
1 x ! keep depressed Special functions
additionally # Special functions Increase contrast
additionally % Special functions Reduce contrast
27
Configuration
Operation of the special functions:
First select the menu option “Special functions” with key ! and call up with Enter key ". With the keys %
and #, select the desired menu entry and call up with the Enter key ". Select further submenus with the
keys % and # and call up with Enter key ". Each special program can be exited with the Cancel key ! or
you can jump back one level.
Normal state Configuration

Standard display Parameters P1...P150 Parameter value
SP0
Special functions
SP4
TKD-test progr.
SP33 SP300
all parameters P1 - P150 init. | Yes?
SP32 SP300
remote control P104-P137 init. | Yes?
SP3 SP31 SP300
Reset Parameter motor Parameter P40 - P96 init. | Yes?
Aout: 2 0...10V
SP24
analog output Aout: 1 0...10V
SP23
analog input AIN1: x.xxx V | AIN2: x.xxx V
SP22
relay output REL: R1 R2 R3 R4
Display 0=off, 1=on
SP2 SP21
Test remote ctrl digital input D.IN 1 2 3 4 5 6
Display L=low, H=high
SP143 Further spindles, if present

SP142 !
Kavo type 4060
SP14 SP141 factory default
factory setting
SP13 SP100
delete memory M1 ... M8
(occupied memories only!)
SP12 SP100 SP121
store memory M1 ... M8 overwrite ?
SP1 SP11 SP100
motor parameter recall memory M1 ... M8
(occupied memories only!)
Control keys!
ENTER, selection, exit with saving!
Cancel, exit without saving
Up, increase value, exit memory entry
Down, decrease value, previous memory entry!
28
Configuration
B 3.4 SP1 - Storing and recalling motor parameters
All motor-dependent parameters (P41 ... P96) can be stored in separate memories or recalled therefrom, 8
memory locations M1...M8 being available. The corresponding functions are accessible via the menus Special
functions - motor parameters. See diagram in Section B 3.
First select the menu option “Special functions” with key ! and call up with Enter key ". Select the menu entry
“Motor parameters” with the keys % and # and call up with Enter key ". Each special program can be exited
with the Cancel key !, the system jumping back in each case to the next highest menu level.
SP11 - Special functions - motor parameter - recall - memory M1...M8

The selected memory is loaded into the parameters P41 ... P96; these parameters are used for motor control.
Only occupied memories can be recalled. If no memory is occupied, the recall function is not available.
SP12 - Special functions - motor parameter - store - memory M1...M8

The parameters P41 ... P96 are stored. If a memory is already occupied, you will be asked whether the memory
is to be overwritten (SP121); the memory is overwritten using the Enter key " and the function is aborted with-
out storing when the Cancel key ! is used.
SP13 - Special functions - motor parameter - delete - memory M1...M8

The memory is deleted. Only occupied memories can be deleted. If no memory is occupied, the delete function
is not available.
SP14 - Special functions - motor parameter - factory setting

With this menu option, all motor-dependent parameters P41 ... P96 can be set to the factory setting or to various
predefined motors.
SP141 - Special functions - motor parameter - factory setting - factory default

With this function, motor parameters P41 ... P96 are set to the factory setting. The configuration of the inverter
P1 ... P8 and the configuration of the braking resistance and of the remote control P100 ... P150 remain
unchanged.
SP142 - Special functions - motor parameter - factory setting- KaVo type xxxx
With this function, the motor parameters P41 ... P96 are preset to values for specific KaVo spnidles. Depending
on use and operating point, the corresponding parameters must be adapted.
B 3.5 SP2 - Test remote control
These functions serve for checking the function of the remote control at X4.
SP21 - Special functions - test remote ctrl - digital input

The state of the 6 inputs read in by the inverter is displayed, L representing low input voltage (0 V) and H high
input voltage (24 V).
SP22 - Special functions - test remote ctrl - relay output

With this menu, the switching function of the relays can be checked. First, all 4 relays are switched on. The relay
can be selected (Rx flashes) with the keys % and #, and the corresponding relay can be switched with the
Enter key ". The switching state is displayed as 0 (contact open) and 1 (contact closed).
SP23 - Special functions - test remote ctrl - analogue input

The voltages read in by the inverter at the inputs AIN1 and AIN2 are displayed.
SP24 - Special functions - test remote ctrl - analogue output

With this menu, the functioning of the outputs AOUT1 and AOUT2 can be checked.
First, the desired output is selected with the keys % and # and confirmed with the Enter key ". Now, the out-
put voltage can be set with the keys % and #, confirmation with the Enter key " being unnecessary.
29
Configuration
B 3.6 SP3 - Reset parameter to factory default
SP31 - Special functions - reset paramter - motor parameter

With this function, the motor parameters P41 ... P96 are set to the factory setting. After confirmation of the safety
inquiry (SP300) with the Enter key ", the function is performed. The other parameters remain unchanged.
SP32 - Special functions - reset parameter - remote control

With this function, the parameters for the remote control P104 ... P137 are set to the factory setting, rendering
the remote control inactive. After confirmation of the safety inquiry (SP300) with the Enter key ", the function is
performed. The other parameters remain unchanged.
SP33 - Special functions - reset parameter - all parameters

With this function, all parameters P1 ... P150 are set to the factory setting. After confirmation of the safety inquiry
(SP300) with the Enter key ", the function is performed. Stored motor parameters in the memories M1 ... M6
are retained.
B 3.7 SP4 - TKD test programs
Various test programs for the KaVo Technical Customer Service are included under this menu option.
30
Configuration
B 3.8 Parameter list
This list includes all displayable and alterable parameters.
In the column Change display, the following abbreviations are used:

N = not alterable,
S = alterable only when motor stationary,
I = always alterable, even when motor running
M = display and alterability dependent on P90-motortype,
P = display only if P3-param level is set to parameter
* = display dependent on other parameters
Par. Indication Description Value range, Unit Factory Change

No. in display physical value setting display
Basic parameters:
P1 f_rated Frequency setpoint value control panel 30... 3000 Hz 50 I
P3 Para level Parameter level Operation, configuration - Operation I
P4 Display Standard display Combi display, various values - Combidisp. I
P5 Language Language of the menu texts numerical, German, English - German I
P6 F_norm Standardization factor for P24 0.01... 500.00 - 1.00 IP
P7 Select func. Operation local, remote control panel,remote control,parallel- Panel IP
P8 Speed displ Selection Speed display in Hz, in min-1 - in Hz IP
Display values
P10 f_rated_act Current frequency setpoint value 0...3000 Hz - N
P11 I_limit_act Current current limit 0.5....12 A~ - N
P12 f_rated_int Frequency setpoint value after integrator 0...3000 Hz - N
P13 f_out_act Actual inverter frequency 0..3000 Hz - N
P14 f_motor Actual motor frequency 0...3000 Hz - N
P15 V_motor Output voltage 0..250 V~ - N
P16 V_DC circ Intermediate circuit voltage 0..350 V- - N
P17 I_mot_app Apparent motor current 0..12 A~ - N
P18 I_mot_real Real motor power 0..12 A~ - N
P19 P_real Real power 0..2000 W - N
P20 motor code Motor coding and motor memory 1..8 - - N
P24 Norm value Standardized display value 0...1500000 - - N
P25 t_action Operating hours counter 0... 65000 h 0 N
P26 t_reset Switch-on time from reset 0... 65000 min 0 N
P30 1st error Last error - - 0 N
P31 2nd error Penultimate error - - 0 N
P32 3rd error Third-last error - - 0 N
P33 4th error Fourth-last error - - 0 N
P34 5th error Fifth-last error - - 0 N
P36 Inverter Inverter type - - Type 4452 N
P37 SW panel Firmware version of panel - - - N
P38 SW mot cont Firmware version of motor control - - - N
Motor parameters:
Motor operating values
P41 f_mot_min Min. motor frequency 30... 100 Hz 50 SPM
P42 f_mot_max Max. motor frequency f_mot_nom, 101 ... 3000 Hz f_nom SP
P43 V_mot_max Max. motor voltage phase-phase V_mot_nom, 1 ...250 V~ V_nom SP
P44 I_limit Current limitation (phase current) 1.5 * I_mot_nom, 0,5...12 A~ 1,5*I_nom IP
P46 t_rise Ramp time for run-up 0.5... 400 s 5 IP
P47 t_fall Ramp time for fall-down 0.5... 400 s 5 IP
P48 t_stop Ramp time for stop DC brake, t_fall,0.,5..400 s t_fall IP
P50 Motor start Start option, catch circuit Normal, catch circuit - Normal IPM
P51 t_start Start time for microstep operation without ramp, 0.5 ... 100 s without ramp I P M
P52 I_start Startup current microstep oper. BLDC 0.4 ... 12 A~ 0.4 IPM*
P53 f_start Startup frequency microstep operation 1 ... 30 Hz 5 SPM
P54 t_off Inverter switch-off time, startup 200 ... 1000 µs 600 SPM
P55 t_DC_brake DC brake time DC brake off, 0.1... 120 s 2 IPM
P56 I_DC_brake DC brake current DC brake 0.1 ... 12 A- 1 IPM*
P57 I_DC_stop DC stop current (at stop) off, 0.1 ... 3 A- off IP
P58 emerg. stop Select emergency stop at mains failure inactive, on at mains failure - inactive IP
P59 speedsensor Number of pulses at speed senor no speed sensor, 1...10 I/U no sensor S P M
31
Configuration
Par. Indication Description Value range, Unit Factory Change
No. in display physical value setting display
U/f characteristic (ASM motor)
P60 V_boost Startup voltage at f=0 3%V_nom, 1...50 V~ 3%V_nom IPM
P61 f1 1st characteristic point frequency f_nom, 30... 3000 Hz f_nom IPM
P62 V1 1st characteristic point voltage V_nom , 1... 250 V~ V_nom IPM
P63 f2 2nd characteristic point frequency f_nom, 30... 3000 Hz f_nom IPM
P64 V2 2nd characteristic point voltage V_nom, 1... 250 V~ V_nom IPM
P65 f3 3rd characteristic point frequency f_nom, 30... 3000 Hz f_nom IPM
P66 V3 3rd characteristic point voltage V_nom, 1... 250 V~ V_nom IPM
Control
P70 control Control principle speed control U/f,I*R,slip, speed - U/f-Tab. IPM
P71 I*R factor I*R compensation gain factor off, 0.1 ... 30 V/A off IPM*
P72 loadcomp Load compensation gain factor off, 0.1 ... 40 %/A~ off IPM*
P73 komp-t_filt I*R and load compensation. Filter time 1 ... 1000 ms 20 IPM*
P75 slipkomp Slip compensation gain factor off, 0.1 ... 10.0 %/A~ off IPM*
P76 slip-t_filt Slip compensation filter time 1... 1000 ms 20 IPM*
P77 I-limtr-KP Current limitation P-component 2 ... 200 % 40 IP
P78 I-limtr-t_n Current limitation I-component reset time 1 ... 999, without I-part ms 10 IP
P79 V-contr-KP Voltage control V_WR P-component 5...100 % 20 IP
P80 V-contr-t_n Voltage control I-component reset time 5 ... 999, without I-part ms 10 IP
P81 N-contr-KP Speed control P-component 5 ... 500 % 50 IPM*
P82 N-contr-t_n Speed control I-component reset time 5 ... 999, without I-part ms 250 IPM*
P83 N-contr-t_v Speed control D-component derivative time without D-part, 1...300 ms 30 IPM*
P84 N-contr-t_filSpeed control T1-element for D-component 1 ... 300 ms 200 IPM*
Monitoring
P85 motor prot. Monitoring motor temperature off, PTC, KTY - PTC IP
P86 R_protect Resistance value for sensor KTY 500...4000 W 1200 IP*
Rated motor data (according to rating plate)
P90 motortype Motor design ASM, BLDC, BLDCS - no motor SP
P91 f_mot_nom Rated motor frequency 30 ... 3000 Hz 50 SP
P92 V_mot_nom Rated motor voltage 0 ... 250 V~ 30 SP
P93 I_mot_nom Rated motor current 0.5 ... 8.0 A~ 1.0 SP
P94 cos phi Cosine phi at nominal load 20 ... 100 % 85 SP
P96 no.of poles Number of poles 2, 4, 6, 8 - 2 SP
Device parameters:
ext. brake resistance
P100 R_ext_brake Resistance of external brake resistor internal, 27 ... 100 ohm internal SP
P101 P_ext_brake Power of external brake resistor 150 ... 1000 W 150 SP*
Motor coding
P102 motorcoding Motor coding, number of motors off, 2...4 motors off SP
Fixed frequencies
P104 fixfreq.FF1 Fixed frequency FF1 (select with IN5,IN6) 30 ... 3000 Hz 100 IP
P105 fixfreq.FF2 Fixed frequency FF2 30 ... 3000 Hz 100 IP
Remote control:
P110 input IN1 Function digital input IN1 off, start/stop, start pulse - off SP
P111 input IN2 Function digital input IN2 off, stop, reset, FF, left - off SP
P112 input IN3 Function digital input IN3 see input DE2 - off SP
P113 input IN4 Function digital input IN4 see input DE2 - off SP
P120 relay REL1 Function relay output REL1 off, various status signals - f_rated. IP
P121 relay REL2 Function relay output REL2 see relay REL1 - overload IP
P122 relay REL3 Function relay output REL3 see relay REL1 - standstill IP
P123 relay REL4 Function relay output REL4 see relay REL1 - failure IP
P125 I_warning var. current limit for relay output 0.4...12 A~ 0.4 IP
P130 analog AIN1 Function analogue input AIN1 off, rated frequency - off SP
P131 analog AIN2 Function analogue input AIN2 off, torque - off SP
P132 analog Aou1 Function analogue output AOUT1 off, various values - I_mot_real SP
P133 analog Aou2 Function analogue output AOUT2 off, various values - f_mot SP
P135 f_rem_min min. rated freq. of analogue input 0.. 3000 Hz 0 IP
P136 f_rem_max max. rated freq. of analogue input 0.. 3000 Hz 3000 IP
P137 f_stop_ana Stop via analogue signal off,1... 3000 Hz off IP
P150 End End mark - - -
32
Configuration
B 3.9 Description of the individual parameters
The square brackets [ ] behind the entries indicate the numerical value; this is displayed numerically in the oper-
ating language (see P5-Language). If a natural language (German, English ...) is chosen, the corresponding
text appears instead.
B 3.10 Basic parameters
P1-f_rated
Rated frequency value (speed preselection) for the motor (input on control panel).
By means of parameter P8-speed displ, this parameter can be changed from frequency display to speed
display. The number of motor poles P96-no. of poles is taken into account. Here, only values between
the min. frequency P41-f-mot-min and the max. frequency P42-f-mot-max can be set.
Minimum value: 30 Hz
Maximum value: 3000 Hz
Factory setting: 50 Hz
P3-para level
Indicates the operating state
Values: [0] Operation - only basic and display values (P1...P39) are accessible.
[1] Parameter - all parameters P1 to P150 are accessible
Factory setting: [0] Operation
P4-display
Selection of the standard display in the normal state
Values: [0] Combi display - Combination display consisting of actual motor values
P14-f_motor, P15-V_motor and P17-i_mot app
[1] f_out_act - Inverter output frequency (P13-f_out_act)
[2] V_motor - Voltage at motor (P15-V_motor)
[3] I_mot_app - Apparent current through motor (P17-I_mot_app)
[4] I_mot_real - Real current through motor (P18-I_mot_real)
[5] V circ - Voltage at intermediate circuit (P16-V_circ)
[6] P_real - Real power (P19-P_real)
[7] Norm_value - Standard factor * output frequency (P6-F_norm * P13-f_off_act)
Factory setting: [0] Combi display
P5-language
Selection of the language which is to be used for operation
Values: [0] numerical - only numerical display without text information
[1] German
[2] English
Factory setting: [1] German
P6-F_norm
Determination of the factor for the standard value display (norm_value = P6-F_norm * P13-f_off_act).
This factor is evaluated only if P4-display is set to norm_value. With the standard value display, the out-
put frequency can be converted into a process variable via the standard factor and can be displayed. A display
in, e.g. m/s can thus be shown.
Minimum value: 0.01
Maximum value: 500.00
Factory setting: 1.00
33
Configuration
P7-Select func
Selection of the source from which the inverter is to be operated with start/stop, setpoint speed value and torque
limitation. The digital and analogue output values are always output independently of the setting.
Values: [0] Panel

-Operation is via the control panel. The digital and analogue levels at the remote control X4
are not taken into account.
[1] Remote control.
Start&, Stop $ and P1-f_rated of the control panel are disabled. The parameters
P104 ... P136 for remote control should be set accordingly.
[2] Parallel
-Start/Stop can be operated in parallel by the remote control and via the control panel. If
Start/Stop is configured via the remote control, the keys Start & and Stop $ on the control
panel are active only as long as they are kept depressed. Alternatively, the parameter
P1-f_rated, the analogue input AIN1 or a fixed frequency is used as the setpoint speed
value, depending on figuration. The parameters P104 ... P136 should be set accordingly.
(See Section A4.6)
Factory setting: [0] Panel
P8-Speed displ
Selection of the display for rated and actual motor speeds, in Hz or in min-1, the conversion of the frequency into
the speed is performed by the following formula:
Speed = frequency * 60 / number of poles/2 of the motor (P96-no. of poles).
The parameters of the rated values P1-f_rated, P10-f_rated_act, P12-f_rated_int, the actual
motor speed P14-f_motor and the fixed frequencies P104-fixfreq.FF1 ... P107- fixfreq.FF4
of the remote control and the frequency limits for the analogue setpoint value input P135-f_rem_min,
P136-f_rem_max are effected.
Values: [1] in Hz - the display is in Hz

[2] in min-1 - the display is in min-1 (revolutions per minute)
Factory setting: [1] in Hz
B 3.11 Display values
P10-f_rated_act (display value)

The valid rated speed value can originate from various sources depending on configuration (panel, remote con-
trol analogue input, remote control fixed frequency input). The currently valid value, i.e. the value transmitted to
the motor control, is displayed for the user via parameter P10.
display, the number of motor poles P96-no. of poles being taken into account.
P11-I_limit_act (display value)

The valid torque limitation may originate from two sources depending on configuration (panel P48-I_limit or
remote control AIN2). The currently valid value, i.e. the value transmitted to the motor control, is displayed for
the user via the parameter P11.
P12-f_rated_int (display value)

f_rated_int is the setpoint speed value present after the ramp integrator, and this value may be limited to
the maximum output frequency P42-f_mot_max (see error description No.13)
By means of parameter P8-speed displ, this parameter can be changed from frequency to speed display,
the number of motor poles P96-no. of poles being taken into account.
The value is updated every 500 ms.
P13-f_out_act (display value)

f_out_ist is the current output frequency of the inverter (inverter frequency).
34
Configuration
P14-f_motor (display value)
f_motor is the current motor frequency and differs from the inverter frequency (P13) only in the case of an
ASM motor if the control (P70-control) is set to slip or speed control. In all other cases and for BLDC and
BLDCS motors this parameter is the same as the output frequency (P13-f_out_act).
P15-V_motor (display value)

V_motor is the current motor voltage between two phases and is measured using a real-time converter.
P16-V_DC_circ (display value)

V_DC_circ is the current intermediate circuit voltage.
P17-I_mot_app (display value)

I_mot_app is the current apparent motor voltage in phase U and is measured using a real-time converter. The
value is updated every 500 ms.
P18-I_mot_real (display value)

I_mot_real is the current real motor current in a phase.
P19-P_real (display value)

P_real is the current inverter output power, corresponding to the real power consumed by the motor.
P20-motor code (display value)

Motor code is the current motor coding which is present at X7.4 and X7.5. In addition, the currently used
motor parameter memory M1...M6 is displayed. If the parameters from the memory have been changed, the dis-
play of the memory is not present.
Example: “C2 - memory M2“ motor coding value 2, memory M2 used.
P24-norm value (display value)

Standard value is P13-f_out_act * P6-F_norm.
P25-t_action (display value)

t_action shows the total operating hours of the device in hours.
The value is read in from the EEPROM.
P26-t_reset (display value)

t_reset shows the time since the last reset after an error in minutes.
P30-1st error (display value)

1st error shows the error number of the last error which occurred.
P31-2nd error (display value)

2nd error shows the error number of the penultimate error which occurred.
P32-3rd error (display value)

3rd error shows the error number of the third-last error which occurred.
35
Configuration
P33-4th error (display value)
4th error shows the error number of the fourth-last error which occurred.
P34-5th error (display value)

5th error shows the error number of the fifth-last error which occurred.
P36-Inverter (display value)

Inverter shows the inverter type (KaVo type 4452).
P37-SW panel (display value)

SW panel shows the software version and the date of the operating software.
P38-SW mot.cont (display value)

SW mot.cont shows the software version and the date of the motor control software.
B 3.12 Motor operating values
These parameter values are displayed depending on the chosen motor type. The assignment to the individual
motor types is shown in square brackets.
P41-f_mot_min [ASM, -, -]
Absolutely minimum inverter frequency, set internally to 0 in the case of BLDC and BLDCS motors. In ASM
motor, serves for establishing the lower limit of the inverter frequency.
P42-f_mot_max [ASM, BLDC, BLDCS]

Absolutely maximum inverter frequency. The output frequency of the inverter is limited to this value to protect the
motor.
This value is set to the maximum rated frequency in the case of ASM motors; in the case of BLDC and BLDCS
motors, this value should be set about 10% higher than the maximum rated frequency. In addition, this parame-
ter must be set larger than P41_f_mot_min
Specific values: [100] f_mot_nom
-f_mot_max is taken from the nominal motor frequency P91-f_mot_nom
Factory setting: [100] f_mot_nom (see P91)
P43-V_mot_max [ASM, BLDC, BLDCS]

Maximum motor voltage between two phases, serves for protecting the motor from excessively high voltages.
The inverter output voltage is limited to this value.
Specific values: [0] V_mot_nom
- V_mot_max is taken from the nominal motor voltage P92-V_mot_nom
Minimum value: 1 V
Maximum value: 250 V
Factory setting: [0] V_mot_nom (see P92)
36
Configuration
P44-I_limit [ASM, BLDC, BLDCS]
Limitation of phase current for normal motor running. The inverter limits the output current to I_limit.
The stop current (P57-I_DC_stop) and, in the case of the BLDC motor, the startup current (P52-I_start)
are unaffected by this.
Specific values: [0.4] 1.5*I_nom - I_limit is set to 1.5 times the nominal motor current from P93-I_mot_nom.
Minimum value: 0.5 A
Maximum value: 12 A
Factory setting: [0.4] 1.5*I_nom (see P93-I_mot_nom)
P46-t_rise [ASM, BLDC, BLDCS]

Rise time of frequency 0 to P42-f_mot_max
The rise time is effective at motor start and in the case of changes of nominal frequency. If the rise time is set
too small, the motor current increases up to the current limit P44-I_limit, thus automatically increasing the
rise time.
Minimum value: 0.5 sec
Maximum value: 400 sec
Factory setting: 5 sec
P47-t_fall [ASM, BLDC, BLDCS]

Delay from P42-f_mot_max to frequency 0.
The delay is effective in the case of changes of nominal frequency and in the case of a motor stop only if
P48-t_stop is set to t_fall.
P48-t_stop [ASM, BLDC, BLDCS]

Stop delay time from P42-f_mot_max to frequency 0. The inverter reduces its frequency after the specified
ramp, and the motor operates as a generator. The rotational energy is converted into heat in the brake resist-
ance. The stop time is effective only at a motor stop, after which DC braking is also performed (see
P55-t_DC_brake and P56-I_DC_brake).
If t_stop is set too short, the inverter limits the generator current to the value of P44-I_limit and the
actual stop time of the motor automatically increases but vibrations may occur during the braking process.
Specific values: [0,3] DC-brake
- At stop, the system switches directly to DC brake, there is no generator braking and the total
rotational energy is converted into heat in the rotor.
[0.4] t_fall
- t_stop is set internally as the delay (P47-t_fall).
Factory settting: [0.4] t_fall (see P47-t_fall)
P50-motor start [ASM]

Motor start influences the start behaviour of the ASM motors. The catch circuit prevents an overcurrent if the
inverter is switched to the running motor. The inverter starts at the maximum motor frequency
P42-f_mot_max and reduces its frequency until the inverter frequency has adapted to the motor frequency.
This process takes not more than 1 second.
Values: [0] Normal
-Normal motor start from the frequency P41-f_mot_min, no catch circuit.
[1] Catch power on
- The catch circuit is active only when the inverter knows nothing about the actual motor
speed, for example after power on and reset, unless a speed sensor is used. If the motor was
braked via the generator brake, the next motor start takes place without a catch circuit. If the
motor is braked only via the DC brake (P48-t_stop = DC-brake), the catch circuit is
active at every motor start.
[2] Catch always
- Catch circuit active at every motor start
Factory setting: [0] Normal
37
Configuration
P51-t_start [-, BLDC, -]
Startup time for microstep startup in BLDC motor from 0 Hz to P53-f_start.
With t_start > 0.5 sec sind, P52-I_start and P53-f_start must also be input.
In the case of the microstep startup, the BLDC motor is operated as a synchronous motor with constant current
(P52-I_start) . The output frequency is slowly increased from 0 to the start frequency (P53-f_start),
after which the system switches to controlled motor running with e.m.f. measurement. In the case of small cen-
trifugal masses, the start ramp can be switched off or shorter times set. In the case of larger centrifugal mass-
es, longer times should be set.
Specific values: [0.4] without ramp - microstep startup ramp switched off
Minimum value: 0.5 sec - start up with microstep startup ramp

Factory setting: [0.4] without ramp
f_soll
f_rated
P48=Stopzeit
P48=Stop time
P48=DC-Bremsen
P48=DC braking
P53-f_anlauf
P53-f_start
I
P51-t_anlauf P46-t_hoch
P51-t_start P46-t_rise P48-t_stop
I_motor = I_motor =
P52-I_anlauf I_motor_max = P44-I_limit
P52-I_start P57-I_DC_halt
P57-I_DC_stop
Synchron, gesteuerter Synchron, geregelter
Anlauf (open loop) Hochlauf (closed loop)
Synchronous, controlled Synchronous, regulated
start (open loop) run up (closed loop)
P52-I_start [-, BLDC, -]

Startup current for microstep startup, can be selected only if P51-t_start > 0. Low currents should be set
for a soft and quiet start and higher currents for fast start and larger centrifugal masses.
Maximum value: 12 A
Factory setting: 0.4 A
P53-f_start [-, BLDC, -]

Startup frequency for microstep startup. If P51-t_start is set to [0.4] without ramp, the motor start begins
at the frequency f_start; if a ramp time is set in P51-t_start, the startup begins at frequency 0 and is slowly
increased up to f_start. On reaching the start frequency, the microstep startup is terminated. If the motor does
not start up reliably, f_start should be increased.
Minimum value: 1 Hz
38
Configuration
P54-t_off [-, BLDC, -]
Switch-off time of the inverter.
In the microstep startup, the inverter is repeatedly switched off briefly in a cyclic manner in order to measure the
e.m.f. voltage of the BLDC motor; this is used for detecting the position of the rotor at low speeds. In the case of
larger inductances of the motor winding, longer times should be set.
Setting rule: If the BLDC motor starts up poorly or synchronizes poorly with the motor, longer times should be
set; it may also be necessary to increase the startup frequency in P53-f_start.
Minimum value: 200 µs
Maximum value: 1000 µs
Factory setting: 600 µs
P55-t_DC_brake [ASM, -, -]
Time for DC brake in ASM motor,
0 = no DC brake. If this parameter is set to values > 0, P56-I_DC_brake should also be set.
Specific values: [0] DC-brake off - There is no DC braking
Drehzahl/speed
Strom/current
N_soll
N_rated Motordrehzahl
Motor speed
Motorstrom
Motor current P56-I_DC_brems
P56-I_DC_brake
I_motor
P57-I_DC_halt
P41-f_mot_min P57-I_DC_stop
0
P48-t_stop P55-t_DC_brems Zeit
P55-t_DC_brake Stop- Time
Motor Stop
Generatorbremse Gleichstrombremse Halten
Normallauf
Normal operation Generator brake DC brake
Bremsvorgang ASM-Motor
Braking process for ASM motor!
P56-I_DC_brake [ASM, -, -]
Current for DC brake in ASM motor, displayed only if P55-t_DC_brake is not set to off.
Maximum value: 12 A
Factory setting: 1 A
P57-I_DC_stop [ASM, BLDC, BLDCS]

Stop current, this current flows in the stopped motor through 2 phases; the 3rd motor phase is currentless and
the motor is thus braked (ASM motor) or is kept in a defined position (BLDC or BLDCS motor).
Specific values: [0] Off - With stopped motor, no stop current is output
Maximum value: 3 A
Factory setting: [0] Off
39
Configuration
P58-emerg. stop [ASM, BLDC, BLDCS]
Parameter influences the behaviour on mains failure.
Values: [0] off
- At mains failure, the motor runs out freely and there is no braking.
[1] On
- The motor is braked with maximum power of the brake resistance as long as the inverter
can still supply itself from the motor voltage.
Factory setting: [0] off
P59-speedsensor [ASM, - , -]
Number of pulses of the speed sensor for the ASM motor.
Specific values: [0] No sensor
- The speed sensor input at X7.3 is inactive. If P70-control is set to speed control, the
speed sensor cannot be switched off since it is required for speed control. If P102-motorcoding is set to
more than 4 motors, no speed sensor can be used since both functions share the input H1 (X7.3) and setting of
P102 is then not possible. Motor coding for up to 4 motors and speed sensors can be used simultaneously.
Minimum value: 1 pulse / revolution
Maximum value: 10 pulses / revolution
Factory setting: [0] No sensor
Motor U/f-characteristic [ASM, -, -]

The voltage/frequency table describes the key points of the motor voltage at specific frequencies for the ASM
motor.
With the factory setting, characteristic points KP1... KP3 are set to the nominal frequency and the nominal volt-
age of the motor.
With input from the table, the following must be noted:

■ The frequencies must be equal or must increase in the sequence f1, f2 and f3.
(P61-f1 <= P63-f2 <= P65-f3)
■ For identical frequencies, the voltage too must be identical (if e.g. P61-f1 = P63-f2, P62-U1 must also
be equal to P64-U2)
■ If one of the above-mentioned conditions is infringed, a brief warning message is obtained and the value input
continues and can be terminated with the ! key.
■ In the case of nominal frequencies which are higher than the highest frequency in the table, P66-U3 is
assumed as the voltage.
■ In the event of input difficulties, make the input in the sequence P66...P60.
U_motor
V_motor
KP3
P66-U3/V3
P64-U2/V2
KP2
P62-U1/V1 KP1
P60-U_Anlauf/
P60-V_boost
0
f
0 P61-f1 P63-f2 P65-f3
P41-f_mot_min
40
Configuration
P60-V_start [ASM, - -]
U/F-characteristic: Startup voltage at frequency zero.
The minimum frequency to be output by the inverter is specified in P41-f_mot_min, and the output voltage at
this frequency is calculated using the U/F characteristics.
Specific values [0] 3%_V_nom
- the startup voltage at f=0 is set internally to the value of 3% of the rated motor voltage from
P92-V_mot_nom.
Minimum value: 1 V
Maximum value: 50 V
Factory setting: [0] 3%_V_nom
P61-f1 [ASM, - -]
U/f-characteristic: Frequency of characteristic point KP1
Specific values: [29] f_nom
- the value of the nominal motor frequency from P91-f_mot_nom is used
Factory setting: [29] f_nom
P62-U1 [ASM, - -]
U/f-characteristic: Voltage of characteristic point 1
Specific values: [0] V_nom
- the value fo the rated motor voltage from P92-V_mot_nom is used
Minimum value: 1 V
Factory setting: [0] V_nom
P63-f2 [ASM, - -]
- the value of the nominal motor frequency from P91-f_mot_nom is used
P64-V2 [ASM, - -]
- the value of the rated motor voltage from P92-V_mot_nom is used
Minimum value: 1 V
P65-f3 [ASM, - -]
- the value of the rated motor frequency from P91-f_mot_nom is used
P66-V3 [ASM, - -]
U/f-characterstic: Voltage of characteristic point KP3
- the value of the rated motor voltage from P92-V_mot_nom is used
Minimum value: 1 V
41
Configuration
B 3.13 Control
P70-control [ASM, -, -]
Selection of the speed control for ASM motors
Values: [0] U/f table
- Voltage control via U/f table, no rise
[1] -I*R-load-comp.
- I*R and load compensation, the motor voltage is adapted as a function of the load. The
parameters P71-I*R-factor, P72-loadcomp and P73-comp-t_filt should be set.
[2] -Slip + I*R
- Slip compensation with I*R and load compensation, the output frequency of the inverter is
increased with increasing load and the motor voltage is also adapted as a function of the load.
The parameters P71-I*R-factor, P72-Loadkomp, P73-Komp-t_filt,
P75-slipkomp and P76-slip-t_filt should be set.
[3] N-control + I*R
- The ASM motor is controlled via a speed control; a speed sensor must be connected at X7
for this purpose and the parameter P59-speedsensor must be set appropriately
beforehand. An I*R and load compensation is applied to the speed control. The parameters
P71-I*R-factor, P72-Loadkomp, P73-Komp-t_filt, P81-N-contr-KP ,
P82-N-contr-t_n , P83-N-contr-t_v and P84-N-con-t_fil should be set.
Factory setting: [0] U/f table
P71-I*R-factor [ASM, -, -]
Factor of the I*R compensation, the inverter output voltage is adapted as a function of the motor load.
The aim of the I*R compensation is to keep the magnetic flux in the motor constant. The I*R compensation is
effective in particular at low speeds or low voltages, and the speeds decrease less sharply under load. The I*R
factor corresponds to the ohmic resistance of the motor, measured between two motor cables.
∆U = P71-I*R-factor * (P18-I_mot_real - (P93-I_mot_nom * P94-cos phi)
V_mot = U_table + ∆U
U_table corresponds to the U/f table voltage, calculated from the values P60...P66
Specific values: [0] off - I*R compensation switched off
Minimum value: 0.1 V/A (slight rise)
Maximum value: 30 V/A
P72-Loadkomp [ASM, -, -]
Factor of the load compensation, the inverter output voltage is adapted as a function of the motor load.
With the load compensation, it is possible to ensure that the motor consumes only little current during idling
(little heating up) but that the magnetization current is appropriately increased under load. This makes it possible
to reduce the heating up of the motor, and the speed decrease in the load is smaller. The load compensation is
applied in particular at medium and high speeds or voltages and supplements the I*R compensation.
∆U = U_table * P72-Loadkomp * (P18-I_mot real - (P93-I_mot_nom * P94-cos phi)
V_mot = U table + ∆U
U_table corresponds to the U/f table voltage, calculated from the values P60...P66
Specific values: [0] off - Load compensation switched off
Minimum value: 0.1 %/A (slight rise)
Maximum value: 40 %/A (very sharp rise)
P73-komp-t_filt [ASM, -, -]
Filter time of the I*R and load compensation
This makes it possible to influence the rapidity of the I*R and load compensation. If the motor tends to vibrate
under load, higher values should be set.
Minimum value: 1 ms
Maximum value: 1000 ms
Factory setting: 20 ms
42
Configuration
P75-slipkomp [ASM, -, -]
In the case of asynchronous motors, the fact that the actual speed deviates from the nominal speed under load
is disadvantageous and is caused by the motor slip. Depending on the dimensioning of the motor, the slip is up
to 10% at nominal load.
As a result of the slip compensation, the inverter increases the output frequency as a function of real motor
current according to the following formula:
∆f = P75-slipkomp * (P18-I_mot_real - (P93-I_mot_nom * P94-cos phi)
f_off = P10-f_nom_int + ∆f
Specific values: [0] off - slip compensation switched off
Minimum value: 0.1 %/A
Maximum value: 10.0 %/A
P76-slip-t_filter [ASM, -, -]
Filter time of the slip compensation.
This makes it possible to influence the rapidity of the slip compensation.
If the motor tends to vibrate, higher values should be set.
Minimum value: 1 ms
P77-I-limtr-KP [ASM, BLDC, BLDCS]

Only in special cases should this parameter be changed from the factory setting.
P77-I-limtr-KP influences the control (PI) for the motor current limitation, it being possible to set the gain
(proportional part) here.
Minimum value: 2 %
Maximum value: 200 %
Factory setting: 40 %
P78-I-limtr-t_n [ASM, BLDC, BLDCS]

P78-I-limtr-t_n influences the control (PI) for the motor current limitation, it being possible to set the
reset time (I-part) here. Longer times make the control slower. If the times are too short, the current control
tends to oscillate.
Specific values: [1000] without I-part - I-part is switched off
Minimum value: 1 ms
P79-V-contr-KP [ASM, BLDC, BLDCS]

P79-V-contr-KP influences the control (PI) for the internal intermediate circuit voltage, it being possible to
set the gain (proportional part) here. The motor voltage is generated from the intermediate circuit voltage by the
inverter.
Minimum value: 5 %
P80-V-contr-t_n [ASM, BLDC, BLDCS]

P80-V-contr-t_n influences the control (PI) for the internal intermediate circuit voltage, it being possible to
set the reset time (integral part) here. Longer times make the control slower.
Minimum value: 5 ms
43
Configuration
P81-N-contr-KP [ASM, BLDC, BLDCS]
This parameter influences the control (PID) for the motor speed, it being possible to set the gain
(proportional part) here.
Minimum value: 5 %
P82-N-contr-t_n [ASM, BLDC, BLDCS]

This parameter influences the control (PID) for the motor speed, it being possible to set the reset time
(integral part) here. Shorter times make the control faster and longer times make it slower.
Minimum value: 5 ms
P83-N-contr-t_v [ASM, BLDC, BLDCS]

This parameter influences the control (PID) for the motor speed, it being possible to set the derivative time
(D-part) here. Longer times make the control faster and shorter times make it slower.
Specific values: [0] without D-part - D-part switched off
Minimum value: 1 ms
P84-N-contr-t_fil [ASM, BLDC, BLDCS]

This parameter influences the control (PID) for the motor speed, it being possible to set the filter before the
D-part here. The filter makes the D-part smoother and slightly slower. In the case of longer times, the tendency
of the D-part to oscillate is damped.
Minimum value: 1 ms
B 3.14 Monitoring
P85- motor prot. [ASM, BLDC, BLDCS]

The temperature of the motor can be monitored with various sensors, and the sensor type should be set here.
Values: [0] no sensor
- there is no temperature monitoring of the motors
[1] PTC
- Positive temperature coefficient sensor (according to DIN 44081) with fixed switching thresh-
olds, the cut-out temperature is determined by the sensor itself.
[2] KTY
- Analogue semiconductor sensor, the swiching threshold can be set with P86-R_protect
Factory setting: [0] no sensor
P86-R_protect [ASM, BLDC, BLDCS]

Resistance value of the KTY sensor at the cut-out point, selectable only if P85-motor prot. is set to KTY.
Minimum value: 500 Ω
Maximum value: 4000 Ω
Factory setting: 1200 Ω
44
Configuration
B 3.15 Nominal motor values
In this section, the nominal data of the connected motor should be input.
The nominal data are shown on the rating plate or the data sheet.
P90-motortype [ASM, BLDC, BLDCS]

Input of motor design.
Values: [0] no motor - no motor defined
[1] ASM - three-phase asynchronous motor
[2] BLDC - brushless DC motor without sensors
[3] BLDCS - brushless DC motor with sensors (not in series version)
Factory setting: [0] no motor
P91-f_mot_nom [ASM, BLDC, BLDCS]

Nominal motor frequency according to rating plate in Hertz.
P92-V_mot_nom [ASM, BLDC, BLDCS]

Rated motor voltage according to rating plate.
Minimum value: 0 V
Factory setting: 30 V
P93-I_mot_nom [ASM, BLDC, BLDCS]

Rated motor current (apparent current in one phase) according to rating plate.
Maximum value: 8.0 A
P94-cos phi [ASM, BLDC, BLDCS]

Motor power factor cosine phi according to rating plate.
Minimum value: 20 %
P96-no. of poles [ASM, BLDC, BLDCS]

Number of poles in the motor. This parameter is used for speed display in min-1.
Note that the number of poles and not the number of pole pairs should be input here.
Minimum value: [2] 2 poles

Maximum value: [8] 8 poles
Factory setting: [2] 2 poles
45
Configuration
B 3.16 Device parameters, remote control
P100-R_ext_brake
Resistance value of the external brake resistance at X6.
The value of the external brake resistance must be in the range from 27 to 100 W, and P101-P_ext_brake
should also be set for this purpose. The resistor should be connected to terminal X6.1-3 and the bridge at
X6.2-3 should be removed.
If P100 is set to internal, the internal brake resistance (80W) is active, and a bridge should be connected at
X6.2-3.
Parallel operation of internal and external brake resistances is not possible.
Specific values: [26] internal - the internal brake resistance is used
Minimum value: 27 Ω
Maximum value: 100 Ω
Factory setting: [26] internal
P101-P_ext_brake
Power of the external brake resistance at X6,
can be selected only if P100-R_ext_brake is not set to internal.
Minimum value: 150 W
Maximum value: 1000 W
Factory setting: 150 W
P102-motorcoding
By means of this parameter, the motor coding is switched on and the number of motors used is input (see
Section A4.5 Motor coding). A setting to 5...8 motors is possible only if no speed sensor is used, since both
functions share the input H1 (X7.3) (see P59-speedsensor).
Only the coding inputs H1...H3 actually required are evaluated.
Value Display Function Coding inputs used
H1(X7.3) H2(X7.4) H3(X7.5)
[1] Motorcode OFF - Motor code switched off - - -
[2] 2 motors M1-M2 - Coding with 2 motors - x -
[3] 3 motors M1-M3 - Coding with 3 motors - x x
[4] 4 Motors M1-M4 - Coding with 4 motors - x x
[5] 5 Motors M1-M5 - Coding with 5 motors x x x
P104-fixfreq.FF1
Value of the fixed frequency FF1 which can be selected via the remote control.
By means of parameter P8-speed disp, this parameter can be changed from frequency display to speed
P105-fixfreq.FF2
Value of fixed frequency FF 2
P106-fixfreq.FF3
Value of fixed frequency FF3
P107-fixfreq.FF4
Value of fixed frequency FF4
46
Configuration
P110-input IN1
Function of the digital input IN1
Values: [0] off
- Input has no function
[1] run/stop
- U_high = run, U_low = stop
[2] run
- Pulse at U_high = run, after which the input can return to U_low, the inverter remaining
in the started state. The pulse must be at least 60 ms long. For stopping, an input
(P111-input IN2 ... P113-input IN4) should be configured for stop.
P111- input IN2

Values: [0] off
[1] stop
- Motor stop (V_high = stop, V_low = run enable)
[2] Reset
- Reset (pulse at V_high = trigger reset)
[3] fixfreq. on
- Current nominal speed value is a fixed frequency, and the input must be high for this purpose.
This selection of the fixed frequency FF1...FF4 is performed by inputs IN5 and IN6. The fixed
frequencies themselves should be set with P104...P107.
[4] CCW rotation
- CCW motor operation (U_high = CCW)
P112- input IN3

Values: - see under parameters P111-input IN2
P113- input IN4

Values: - see under parameter P111-input IN2
47
Configuration
P120-relay REL1
Output value of relay REL1
Values: [0] off :
- no function, relay is in opened state.
[1] operation:
- The inverter is ready for operation, the motor can be started.
[2] failure:
- The inverter is in the error state, the motor cannot be started and a reset is required.
[3] overload:
- The motor current has reached the current limit.
(P17-I_mot_app >= P44-I_limit, -10% hysteresis)
[4] N_rated reached:
- The actual speed of the motor has reached the rated speed
(P14-f_motor = P10-f_rated_act, ±10% hysteresis).
[5] current limit
- The real motor current is higher than the current warning threshold
(P18-I_mot_real >= P125-I_warning, 10% hysteresis).
[6] motortemp:
- The temperature sensor in the motor indicates that the temperature is too high
(see P85-motor prot. and P86-R_protect).
[7] motor stands:
- The motor is stationary, depending on motor type. The ASM motor: if a speed sensor is
present, this signal becomes active after the end of the braking process, consisting of generator
brake and DC brake (see P48-t_stop and P55-t_DC_brake). After the inverter has
been switched on or after a reset, the motor stands signal is inactive. If a speed sensor is
configured with P59-speedsensor, this signal becomes active at an actual motor
stoppage (f<1Hz). BLDC motor: The signal becomes active if the actual motor stoppage is
detected from the e.m.f. voltage.
[8] motor runs:
- This is the inverted motor stands signal.
Factory setting: [4] n_rated reached
P121- relay REL2

Output value of relay REL2.
Values: - see under parameter P120-relay REL1
Factory setting: [3] overload
P122- relay REL3

Output value of relay REL3.
Factory setting: [7] motor stands
P123- relay REL4

Output value of relay .
Factory setting: [2] failure
P125-I_warning
Value of the variable current limit for the relay output, this can be used for detecting a specific motor load, a
relay output (P120- relay REL1 ... P123- relay REL4) must be configured with the current limit
function for this purpose. The value has no effect on the current limitation.
Maximum value: 12 A
48
Configuration
P130-analogue AIN1
Function of the analogue input 1 (AIN1)
Werte: [0] off
[1] f_rated
- The voltage present at AIN1 is used as the rated speed value. The frequency limit should be set
for the input voltage V_e = 0V in P135-f_rem_min and for V_e = 10V in P136-f_rem_max.
P131- analogue AIN2

Function of the analogue input 2 (AIN2)
Values: [0] off
[1] torque
- The voltage present at AIN2 is used as a value for the current limitation (torque limitation).
An input voltage of V_e = 0V corresponds to a current value of 0 A, V_e = 10V corresponds to
the full current limit as specified in P44-I_limit.
P132-analogue AOU1
Function of the programmable analogue output 1 (AOUT1).
Werte: [0] off
- The output has no function, output voltage 0V
[1] I_mot_real
- Real motor current (P18-i_mot_real), 10V = P44-I_limit
[2] f_motor 3000Hz
- Motor frequency (P14-f_motor), 0V=0Hz, 10V = 3000Hz
[3] f_motor 1000Hz
- Motor frequency (P14-f_motor), 10V = 1000Hz
[4] f_out 3000Hz
- Inverter output frequency (P13-f_out_act), 10V=3000Hz
[5] f_out 1000Hz
- Inverter output frequency (P13-f_out_act), 10V=1000Hz
[6] P_out 3000W
- Inverter output power (P19-P_real), 10V = 3000W
[7] P_out 1000W
- Inverter output power (P19-P_real), 10V = 1000W
[8] V_link circ
- Intermediate circuit voltage (P16V_link_circ) 10V = 400V
[9] f_rated_act
- Current rated frequency (P10-f_rated_act) 10V = 1000Hz
Factory setting: [1] I_mot_real
P133-analogue AOU2
Function of the programmable analogue output 2 (AOUT2).
Values: - see P132-analogue AOU1
Factory setting: [3] f_motor 1000Hz
49
Configuration
P135-f_rem_min
Minimum rated frequency for analogue rated frequency default AIN1 at V_e = 0V. This parameter is evaluated
only if P130-analogue AIN1 is configured for rated frequency.
display, the number of poles of the motor P96-no. of poles being taken into account.
Minimum value: 0 Hz
P136-f_rem_max
Maximum rated frequency for analogue rated frequency default AIN1 at V_e = 10V. This parameter is evaluated
only if P130-analogue AIN1 is configured for rated frequency.
display, the number of poles of the motor P96-no. of poles being taken into account.
Minimum value: 0 Hz
P137-f_stop_ana
Stop frequency from analogue rated frequency signal; this makes it possible to achieve an automatic motor stop
with counterclockwise rotation of the nominal value potentiometer or analogue voltage 0 V.
The motor is automatically stopped if the rated frequency default at analogue input AIN1 falls below the value of
this parameter. By means of parameter P8-speed displ, this parameter can be changed from frequency
display to speed display, the number of poles of the motor P8-no. of poles being taken into account.
In this context, also see the parameter P135-f_rem_min and P136-f_rem_max.
Values: [0] off - no automatic stop
[1] f_mot_min - the value from P41-f_mot_min is used
Minimum value: 2 Hz
Factory setting: off
P150-end (display value)

Last parameter number; serves as end mark.
50
Error messages
B 4 Error messages
If a warning occurs, the warning LED H2 (yellow) lights up and the motor can continue running. If an error is
detected, the fault LED H5 (red) lights up and the motor is stopped.
The following is applicable for both types of error:
If the configuration mode or the special functions mode is active, the error number is shown in the LCD display
only on entry into the normal state. In the normal state, it is possible to change between the standard display
and the error display using the Enter key ".
If the reason for a warning disappears, the message too is deleted from the display.
In order to be able to exit an error state, a reset must be triggered (either through the key combination !/$ or
through a remote control reset). With a reset, a total initialization of the device is triggered. If the error persists,
the error display immediately appears again.
The last 5 error messages are stored in the parameter P30-1st error to P34-5th error, warning
messages not being taken into account here. This makes it possible to trace the error history.
B 4.1 Hold function
At the time the error occurs, all display values are stored.
As long as the error state is present, the values are displayed from the hold memory.
The LCD display H1 shows an error symbol . The standard display (see P4-display) and the parameters
P10 to P19 are effected.
With the Hold function, it is possible to determine retrospectively the operating point which triggered the error
state.
If a reset is triggered, the hold display and the values in the hold memory are deleted.
51
Error messages
B 4.2 Errors on motor control, can be influenced by operator
1 Current limitation active - warning

2 Motor temperature too high
3 Inverter cooler temperature too high
4 Motor current too high, inverter limit exceeded
5 Motor current in generator mode too high, inverter limit exceeded
6 Inverter intermediate circuit voltage V_WR too high
7 Mains input voltage too low
8 Mains input voltage too high
9 Overcurrent error in inverter
10 Overcurrent error in direct current chopper
11 Bridge at X6.2-3 for internal brake resistance missing
12 Bridge at X2 for internal brake resistance connected but external brake resistance configured
13 Nominal speed limitation active
14 Motor emergency stop active because mains voltage too low
15 No motor in parameter P90-motortype
16 Earth fault in motor or supply cable
17 Motor connection broken
B 4.3 Errors on control panel, can be influenced by operator
20 Remote control analogue input AIN1, voltage greater than 11V

21 Remote control analogue input AIN2, voltage greater than 11V
22 Remote control voltage output FB-+24V short-circuit (voltage less than 18V)
23 Remote control voltage output FB-+7V short-circuit (voltage less than 5.5V)
24 Inadmissible code for motor coding
25 Motor coding changed with running motor
26 Unused motor parameter memory for motor coding
27 Motor coding, more than 4 motors and speed sensor used (conflict at input H1)
B 4.4 Electronics errors on motor control
40 Communication of motor control to control panel broken

41 EEPROM on power circuit board faulty during self-test (data memory)
42 Flash program memory on motor control circuit board faulty
43 EEPROM on motor control circuit board faulty in self-test (data memory)
44 ID in memory incorrect
45 Watchdog reset on motor control
47 Motor type from P90-motortype (still) not supported - (prototype)
49 Error in real-time converter V_motor in self-test
50 Error in real-time converter I_motor in self-test
51 Error in converter (WR) in self-test
52 Error in DC chopper (GS) in self-test
53 Short-circuit or earth fault in DC chopper (GS)
54 Brake chopper faulty or brake resistance broken in self-test
55 Offset in current measuring circuit (I_wr) too large in self-test
56 Offset in current measuring circuit (I_wr_neg) too large in self-test
57 Actual motor speed too high
58 BLDC motor does not start
B 4.5 Electronics errors on control panel
60 Communication of control panel to motor control broken

61 Flash program memory on control circuit board faulty
62 EEPROM on control circuit board faulty in self-test (data memory)
63 Error while loading a parameter from the EEPROM data memory
64 Error while loading a calibration value from EEPROM data memory
65 Flash program memory on motor control empty
66 Software of control panel and motor control do not correspond.
67 Watchdog reset on control panel
52
Error messages
B 4.6 Description of all errors and warnings
W = Warning message, inverter still ready for operation

E= Error message, serious fault, inverter not ready for operation, a reset must be triggered
No. Description Cause Rectification
1 W Warning. Motor current has Motor too highly loaded, rise time Reduce load, adapt parameter
reached the current limit P46-t_rise too short, startup
(P44-I_limit) current P52-I_start too large
2 E Temperature monitoring Motor too hot, possibly sensor cable Cool motor reduce load, test sensor
Motor break and check P85-motor prot.
and P86-R_protect.
3 E Temperature monitoring Inverter overloaded, cooler too hot Reduce load, check output currents
Inverter cooler
4E Inverter output current Motor current too high, overload Reduce load, check parameter
too large (15A) P44-I_limit
5E Inverter overcurrent protection Generator current too high Increase ramp times P47-t_fall
Generator operation (15A) or P48-t_stop, if necessary
activate catch circuit
(P50-motor start)
6E Voltage monitoring Interme- ASM motor fall time too short Adapt parameter P47-t_fall
diate circuit voltage (380V)
7E Monitoring Mains undervoltage Mains voltage too low Test mains voltage, test mains
connection
8E Monitoring Mains overvoltage Mains voltage too high Test mains voltage, test mains
connection
9E Overcurrent protection in Inverter overloaded, motor short-cir- Reduce load, check motor and sup-
inverter (peak current) cuit or earth fault ply cable for short-circuit and earth
fault
10 E Overcurrent protection Device error in inverter Inverter reset, if fault occurs repea-
DC chopper tedly send inverter for repair.
11 W Monitoring Brake resistance Bridge at X6.2-3 for internal brake resi- Connect bridge or set
stance missing P100-R_ext_brake for
external resistance.
12 E Monitoring brake resistance Bridge at X6.2-3 for internal brake resi- Remove bridge or set
stance connected but external brake P100-R_ext_brake for internal
resistance configured brake resistance.
13 W Nominal speed limit active. P1-f_rated or rated value of Check rated parameter value
The internal nominal speed analogue input too high P1-f_rated, frequency limits for
of the motor control rated value for remote control
(P12-f_rated_int) is P135-f_rem_min and
limited to the maximum P136-f_rem_max and fixed
inverter frequency frequencies P104 ... P107, for
P42-f_mot_max. checking the current rated value
P10-f_rated_act.
14 W Motor emergency stop is ac- Mains voltage interruption or mains Stop motor and start again on control
tivated. input voltage too low. panel, check parameter
P58-emerg. stop,
check mains voltage.
53
Error messages
15 W No motor defined. Parameter P90-motortype set to Set parameter P90-motortype,

“no motor”. presumably the inverter is still not
configured, see Section B 2 Fast
commissioning.
16 E Motor earth fault detected Earth fault in motor or in supply cable Check motor and supply cable.
17 W Motor connection broken No KL motor connected or a motor Check motor connection, adapt
phase is interrupted parameter P90-motortype
20 W Input voltage at AIN1 (X4.20) is Input voltage too high Reduce voltage, check wiring
higher than 11 volt.
21 W Input voltage at AIN2 (X4.21) is Input voltage too high Reduce voltage, check wiring
higher than 11 volt.
22 W Remote control voltage out- Voltage too highly loaded or short- Check wiring to X4
put FB-+24V (voltage less circuit
than 18V)
23 W Remote control voltage output Voltage too highly loaded or short- Check wiring to X4
FB-+7V (voltage less than circuit
5.5V)
24 W Inadmissible code for motor Motor coding input set to a higher Check signal values at X7 (also see
coding code number than motors configured P20-motor code) or parameter
in P102-motorcoding, e.g. coding P102-Motorcoding.
input is C4 and only 3 motors con-
figured in P102
25 W Motor coding changed while Motor coding input at X7 changed Check signal values at X7, they may
motor running. while motor running. not change while the motor is running
(also see P20-motor code).
26 W Unused motor parameter me- The value at motor coding input X7 Check signal values at X7 (also see
mory for motor coding. indicates an empty parameter me- P20-motor code) or store parameter
mory M1...M8. for corresponding motor (see Sec-
tion B3.4 SP1 Storing and recalling
motor parameters).
27 W Motor coding for more than P102-motorcoding contains more Check signal values at X7, adapt
4 motors and speed sensor than 4 motors and a speed sensor parameter P59-speedsensor or
used (conflict at input H1) is configured in P59-speedsensor. P102-motorcoding, also see
Both functions share the input H1 P20-motor code.
(X7.3). Loading of the motor para-
meter memory M1...M8 is not possible.
40 E Communication of motor Hardware or software interruption of If the error persists in spite of re-
control to control panel broken communication peatedly switching on and off or
resetting, a hardware error is present
and the inverter should be sent for
repair.
41 W Automatic test on switching on, EEPROM on power circuit board If the error persists in spite of
data memory of power circuit faulty repeatedly switching on and off or
board resetting, a hardware error is present
repair.
42 E Automatic test on switching on, Flash memory on motor control If the error persists in spite of
program memory circuit board faulty repeatedly switching on and off or
repair.
54
Error messages
43 W Automatic test on switching on, EEPROM on motor control circuit bo- If the error persists in spite of re-
data memory of motor circuit ard faulty peatedly switching on and off, a
board hardware error is present and the
inverter should be sent for repair.
44 E Automatic test on switching on, Motor control circuit board faulty If the error persists in spite of re-
circuit ID peatedly switching on and off or
resetting, a hardware error is
present and the inverter should be
sent for repair.
45 W Watchdog reset on motor Strong EMC interference on motor Warning indication is automatically
control control circuit board reset after 10 seconds and motor
continues to run.
47 E Motor type not supported Motor control does not support the Check parameter P90-motortype,
(prototype) configured motor. bring firmware in motor control to
new status (TKD).
49 W Error in real-time converter Electronics for measuring the effective If the error persists in spite of re-
V_motor in self-test motor voltage are faulty peated resetting, a hardware error
is present and the inverter should
be sent for repair.
50 W Error in real-time converter Electronics for measuring the effective If the error persists in spite of re-
I_motor in self-test motor current are faulty peated resetting, a hardware error
be sent for repair.
51 E Error in inverter (WR) in self- Inverter electronics faulty If the error persists in spite of re-
test peated resetting, a hardware error
be sent for repair.
52 E Error in DC chopper (GS) in DC chopper electronics faulty If the error persists in spite of re-
self-test peated resetting, a hardware error
be sent for repair.
53 E Short-circuit in DC chopper DC chopper electronics faulty, possibly Check motor for short-circuit or
(GS) earth fault in motor fault. If the error persists in spite of
repeated resetting, a hardware error
be sent for repair.
54 W Brake chopper faulty or brake Brake chopper electronics faulty or If the error persists in spite of re-
resistance interrupted in self- brake resistance interrupted peated resetting, a hardware error
test is present and the inverter should
be sent for repair.
55
Error messages
55 W Offset in current measuring Electronics for measuring the inter- If the error persists in spite of re-
circuit (I_wr) too large in self- mediate circuit voltage are faulty peated resetting, a hardware error
test is present and the inverter should
be sent for repair.
56 W Offset in current measuring Electronics for measuring the inter- If the error persists in spite of re-
circuit (I_wr_neg) too large in mediate circuit voltage are faulty peated resetting, a hardware error
self-test is present and the inverter should
be sent for repair.
57 W Actual speed of motor too Actual motor speed is 10% above Decrease nominal speed more
high the nominal speed. Motor cannot slowly or increase power of brake
follow the nominal speed, motor resistance.
driven externally.
58 E BLDC motor does not start. Motor blocked or incorrect start Check motor, check parameters
The inverter attempts to start parameters. P51 ... P54.
the motor depending on P51-
t_start; after 3 unsuccessful
start attempts or after 15 se-
conds, the start procedure is
terminated.
60 E Communication of the control Hardware or software interruption of If the error persists in spite of re-
panel to the motor control bro- communication peatedly switching on and off or
ken resetting, a hardware error is present
repair.
61 E Automatic test on switching Flash memory on control circuit If the error persists in spite of re-
on, program memory board faulty peatedly switching on and off or
repair
62 E Automatic test on switching EEPROM on control circuit board If the error persists in spite of re-
on, data memory of control faulty peatedly switching on and off or re-
circuit board setting, a hardware error is present
repair
63 W Error while loading a parame- Loss of data, EEPROM on control Input the corresponding parameters
ter from the EEPROM data circuit board faulty again; if the error occurs repeatedly,
memory the inverter should be sent for re-
pair.
64 W Error while loading a calibration Loss of data, EEPROM on control The inverter is still ready for operation
value from the EEPROM data circuit board faulty in the uncalibrated state; if the error
memory persists in spite of repeated resetting,
the inverter should be sent for repair.
65 E No program in flash memory Loss of data, flash on motor control Send inverter for repair or request
of motor control circuit board circuit board faulty the flash programming software
from KaVo.
66 E Software versions of control Internal communication of control Send inverter for repair or request
circuit board and of motor circuit board to motor control circuit the flash programming software
control circuit board do not board broken since protocols do not from KaVo
correspond match one another.
67 W Watchdog reset on control cir- Strong EMC interference on control Warning display is automatically
cuit board circuit board reset after 10 seconds, motor
continues to run.
56
Conformity Statement
We,
KaVo ELEKTROTECHNISCHES WERK

Vertriebsgesellschaft m.b.H.
Wangener Str. 78
D-88299 Leutkirch im Allgäu
declare that the product
frequency inverter type 4452
-to which this declaration relates complies with the essential safety requirements in accordance with the
provisions of the Directive(s)
89/336/EEC (EMC Directive)

73/23/EEC (low-voltage directive).
The following standards or normative documents were used for assessing the product:
EN 50178 Equipping of power current installations with electronic operating materials

EN 61800-3 Variable-speed electric drives
Leutkirch, 11.09.2000 M.Mohr

Managing Director
57
Index
Accessories ...................................7 I*R compensation ......................42 Rated current ..............................45
AIN1...AIN2...............................49 IN1...IN6.....................................47 Rated frequency value................33
Analogue input ...........................49 Installation .............................16,17 Rated frequency..........................45
Analogue output .........................49 Intermediate circuit voltage...35,43 Rated voltage..............................45
AOU1...AOU2............................49 Inverter frequency .................34,36 Rating plate...................................9
Apparent motor current ..............35 maximum................................36 Real motor current......................35
ASM motor.........................3,26,27 minimum ................................36 REL1...REL4 ..............................48
Assembly ....................................16 Relay...........................................48
KaVo spindle ..............................22 Remote control parameters.........22
Basic parameters.....22,24,26,31,33 KTY............................................44 Remote control .........6,10,18,28,46
Basic state....................21,26,27,30 Reset ............................23,35,51,52
BLDC motor.......................3,26,27 Language ....................................33 Rise time.....................................37
BLDCS motor ....................3,26,27 LCD contrast ..............................27
Brake resistance ...............5; 19; 46 Load compensation.....................42 Safety information.....................2,3
Scope of delivery..........................7
Catch circuit ...............................37 M1...M8.......................13,29,35,46 Sensor type .................................44
Characteristic point.....................41 Mains failure ........................14; 40 Slip compensation .................42,43
Cold conductor ...........................44 Mains voltage drop.....................14 Slip..............................................43
Commissioning.................16,21,26 Memory ..............................3,25,29 Software version.........................36
Configuration examples .............27 Microstep startup....................3; 38 Special functions .........21,22,27,28
Configuration......................4,22,24 Mode.....................................11; 34 Speed control.........................42,44
Connection adapter.......................7 Motor cables ...............................17 Speed display..............................34
Connection..................................17 Motor coding .........................13,46 Speed sensor ..........................14,40
Control cables.............................17 Motor coding..................20; 35; 46 Speed sensor ..............5; 14; 20; 40
Control elements...........................8 Motor connection .......................16 Standard display .........................23
Cooling .......................................16 Motor design ..............................36 Standard display ...........................4
Cosine phi...................................45 Motor frequency .........................35 Standard factor ...........................33
Counterclockwise operation .......14 Motor load .............................42,48 Standard value display ...............33
Current limit .........................48; 49 Motor parameters ........13,22,29,30 Standard value ............................35
Current limitation .............37,43,48 Motor sensors .............................20 Start pulse ...................................47
Motor stand detection.................14 Start/Stop ....................................47
DC brake.....................................39 Motor stands ...............................48 Startup current ............................38
DC brake.....................................39 Motor start ..................................37 Startup frequency .......................38
DC braking ...........................37, 39 Motor temperature sensor...........20 Startup time ................................38
DC motors ..................................10 Motor temperature......................48 Startup voltage............................41
Definitions ....................................3 Motor type ..................................36 Status ..........................................48
Delay time ..................................37 Motor voltage .......................35; 40 Current limit ...........................48
Description of device ...................4 maximum................................36 Failure.....................................48
Device parameters .......24,26,32,46 f_rated reached .......................48
Digital input...........................14,47 Nominal data ..............................45 Motor runs ..............................48
Direction of rotation ...................14 Nominal frequency default.........50 Motor stands ...........................48
Display values ............................34 Nominal motor data....................45 Motor temperature..................48
Nominal speed............10,14,34; 49 Operation ................................48
e.m.f. voltage........................10; 39 Nominal value selection .............14 Stop current ................................39
EEPROM......................................3 Normal state .....................4; 22; 27 Stop current ................................39
EMC ...........................................17 Number of poles .........................45 Stop delay time...........................37
Emergency stop .....................14,40 Switch cabinet ............................16
Error display ...............................52 Operating hours..........................35 Switch-off time...........................39
Error list......................................52 Operating language................24,26
Error message.......................51; 53 Operating state............................33 Technical data ..............................5
Error number ...................35,36; 52 Operation ....................................48 Temperature monitoring .............44
Error state ..............................24,51 Operation .................................5,22 Temperature................................44
Error............................................52 Output current.............................37 Test programs ........................27,30
Output frequency........................34 Three-phase asynchronous
Factory default ......................22,29 Output power..............................35 Torque limitation ..................34; 49
Factory setting ........21,22,26,29,30 Overload .....................................48
Fault........................23,24,35,51,53 U/f characterstics........................40
FF1...FF4 ....................................46 Parallel........................................34
Fixed frequency..........................46 Parameter list..............................31 Voltage control ...........................46
PC ...............................................18 Voltage regulation.......................42
Generator current .......................37 Phase current ..............................37 Voltage/frequency table ..............40
Position detection ..................10,39
Hall sensor....................................5 Position sensors ................10,20,26 Warning message .......................53
Hold function..............................51 PTC........................................27,44 Warnings.......................................3
Pulse amplitude modulation .........4
58
59
Customer setting
Inverter 4452 motor parameters
Customer: Date:
Motor/spindle: Official responsible:
Remark :
Sett.- Description Display Use Unit Factory Customer

Prio. P ASM BLDC BLDCS setting setting
Special settings
O 41 Min. motor frequency f_mot_min x x x Hz 50
B 42 Max. motor frequency f_mot_max x x x Hz f_mot_nom
O 43 Max. motor voltage V_mot_max x x x V U_mot_nom
B 44 Current limit I_limit x x x A~ 1.5 * I_nom
O2 46 Rise time t_rise x x x s 5.0
O2 47 Delay time t_fall x x x s 5.0
O2 48 Delay time at stop t_stop x x x s t_fall
O2 50 Start option (catch) Motorstart x - - - Normal
O2 51 Start time t_start - x - s without ramp
O2 52 Start current I_start - x - A~ 0.4
O2 53 Start frequency f_start - x - Hz 5
O2 54 Switch-off time WR t_off - x - µs 600
O2 55 DC brake time t_DC_brake x - - s 2
O2 56 DC brake current I_DC_brake x - - A- 1.0
O2 57 Stop current I_DC_stop x x x A- OFF
O2 58 Flag emergency stop at
mains failure emerg.stop x x x - off
B 59 Speed sensor pulse count emerg.stop x x x - no sensor
U/f Table
O 60 Startup voltage V_start x - - V~ 3% U_nom
O 61 Frequency 1 f1 x - - Hz f_mot_nom
O 62 Voltage 1 V1 x - - V~ U_mot_nom
Control
O 70 Control (U/f. I*R, slip, N) Control x - - - U/f table
O2 71 I*R comp. rise factor I*R-factor x - - V/A off
O2 72 Load comp. rise factor Loadkomp. x - - % off
O2 73 I*R and load comp. filter time comp-T-filt x - - ms 20
O2 75 Slip comp. P-factor Slipkomp x - - Hz/A off
O2 76 Slip comp filter time slip-T_filt x - - Hz/A 20
W 77 Current limitation I-limtr-KP x x x % 40
W 78 Current limitation I-limtr-Tn x x x ms 10
W 79 Voltage control V-contr-KP x x x % 20
W 80 Voltage control V_contr-Tn x x x ms 10
O3 81 Speed control N-contr-KP x x x % 50
O3 82 Speed control N-contr-Tn x x x ms 250
O3 83 Speed control N-contr-Tv x x x ms 30
O3 84 Speed control N-con-T_fil x x x ms 200
Monitoring:
B 85 Sensor type Motor prot x x x - off
O 86 Resistance R_protect x x x ohm 1200
Nominal motor data: (according to rating plate)
E 90 Motor design motortype x x x - no motor
E 91 Nominal frequency f_mot_nom x x x Hz 50
E 92 Nominal voltage V_mot_nom x x x V 30
E 93 Nominal current I_mot_nom x x x A 1.0
E 94 cos. phi cos phi x x x % 85
E 96 Number of poles no.of poles x x x - 2
Setting priority:
E = Necessary, minimum input,
B = required according to mode,
O =set for optimization (opt level)
W = best left at factory setting
60

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Operating Instructions

Frequency inverter type EWL 4452

KaVo Elektrotechnisches Werk GmbH

A 2 Scope of delivery - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

B 1 Assembly and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

B 2 Fast commissioning, the most important aspects in brief . . . . . . . . . . . . . . 21

A 1.1 Meaning of the pictograms

Important information for

Close, screw in,

Open, slacken, loosen

Time, time sequence

Disconnect mains plug

A 1.2 Important information

This does not imply any right to retrofitting of existing devices.

KaVo assumes no responsibility for damage arising through:

• external influences (poor quality of the media or poor installation)

• the work safety regulations,

ASM motor 3-phase asynchronous motor

BLDC- 3-phase brushless DC motor without position sensors

BLDCS- 3-phase brushless DC motor with position sensors

A 1.4 Purpose and potential applications

Specifically, the following motor types can be operated:

At the stop command, the connected motor is braked until it stops.

The inverter is cooled by an integrated fan.

Hall sensor connection, motor code and speed sensor (option):

Digital control inputs

FB_C_IN Reference point of digital inputs

Relay switching outputs

Supply and auxiliary voltages

Earth Flange of X4 earth connection for screening the control lines,

A 2.1 Scope of delivery

• Frequency inverter type 4452 Mat. No. 0.641.7700

LED Betrieb/ LED Warnung/ LED Störung/

S12 S11 S10 S9 S8

Abbruch, unten/ oben/ Enter, Eingabe Stop

The device has been tested for conformity with

A 4.1 Three-phase asynchronous motor (ASM)

A 4.2 Brushless DC motor without sensors (BLDC)

A 4.3 Brushless DC motor with position sensors (BLDCS)

A 4.4 Remote control

Umrichter 4452 / Inverter 4452 Fernbedienung / remote control

Ansteuerung ohne Fremdspannung

Umrichter 4452 / Inverter 4452 Fernbedienung / remote control

Ansteuerung mit Fremdspannung

externer Anschluß/ Umrichter Typ EWL 4452/

Coding Coding Coding Code value Assigned

L = low voltage 0..4V (contact closed),

A 4.7 Emergency motor stop at mains failure

A 4.8 Speed sensor

A 4.9 Counterclockwise operation

B 1.3 Wiring guidelines for compliance with the EMC standards

B 1.4 Electrical connections

X1, X2, X3: Mains and motor connections

Mains voltage 200...240V~, 50/60 Hz

Signal Inverter connection Shielded cable Unshielded cable

X4: Remote control connection

Plug type: 25-pole D-Sub jack

Plug type: 9-pole D-Sub jack