TRANSMISOR CI-45-Operating-Manual-English PDF

PMA Prozeß- und Maschinen-Automation GmbH
UNIFLEX CI 45
universal transmitter
UNIFLEX CI 45
UNIFLEX CI 45
Operating manual
English
9499-040-71711
rail line Valid from: 06/2009
û BlueControl
Ò
More efficiency in engineering,

more overview in operating:
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The projecting environment for the BluePort controllers, indicators
rail line and measuring converter, controller, temperature limiter
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Description of symbols:
g General information
a General warning
l Attention: ESD sensitive devices
Caution: read the operating instructions
Read the operating instructions
+ Hint
© 2004 PMA Prozeß- und Maschinen-Automation GmbH · Printed in Germany
All rights reserved. No part of this document may be reproduced or published in any form
or by any means without prior written permission from the copyright owner.
A publication of PMA Prozeß- und Maschinen Automation

P.O.Box 310229
D-34058 Kassel
Germany
Table of content
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. Safety hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.1 Maintenance, repair, modification . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.3 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4. Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Connecting diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Terminal connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.3 Connecting diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.4 Connection examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.5 Hints for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.5.1 cULus approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1 Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.2 Operating structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.3 Behaviour after supply voltage switch-on . . . . . . . . . . . . . . . . . . . . . . . 15
5.4 Operating level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.4.1 Display line1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.4.2 Display line 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.4.3 Switching over by means of the Enter key . . . . . . . . . . . . . . . . 16
5.4.4 Slave pointer function. . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.4.5 Selecting the units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.4.6 Extended operating level . . . . . . . . . . . . . . . . . . . . . . . . . 18
6. Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1 Linearization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 Input scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.2.1 Input fail detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.2.2 Two-wire measurement. . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.2.3 Scaling with potentiometer measurement . . . . . . . . . . . . . . . . 21
6.3 Temperature compensation, measured via INP2 (optional) . . . . . . . . . . . . . . 22
6.4 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.5 Substitue value for inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.6 Input forcing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.7 O2 measurement (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.8 Counter (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.9 Frequency input (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.10 Arithmetic functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.11 Tare function (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.12 Sample&hold amplifier (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.13 Integrator function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.14 Limit value processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.14.1 Measured value monitoring. . . . . . . . . . . . . . . . . . . . . . . . 30
6.14.2 Monitoring the number of operating hours and switching cycles . . . . 32
UNIFLEX CI 45 3
6.15 Analog output configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.15.1 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.15.2 Logic output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.15.3 Transmitter power supply. . . . . . . . . . . . . . . . . . . . . . . . . 34
6.15.4 Frequency output (optional) . . . . . . . . . . . . . . . . . . . . . . . . 35
6.15.5 Analog output forcing . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.16 Maintenance manager / error list . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.17 Reset to factory setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7. Configuration level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.1 Configuration survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.2 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8. Parameter setting level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.1 Parameter survey. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.2 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.3 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
9. Calibrating level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9.1 Offset correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.2 2-point correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Ò
10.BlueControl engineering tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

11.Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
12.Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
13.Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4 UNIFLEX CI 45
- preliminary - General
. 1 General
Thank you very much for buying a Universal Transmitter UNIFLEX CI 45.
UNIFLEX CI 45 transmitters are suitable for precise, cost-efficient signal detection and processing. Every CI 45 is
equipped with at least one universal input, one universal output and a relay. Optionally, the transmitter can be fitted
with an additional relay.
Galvanic isolation is provided between inputs and outputs as well as from the supply voltage and the communication
interfaces.
Applications
CI 45 is used for measurement, scaling and separation of electrical signals, e.g. for
w Heat treatment plants
w Drying equipment
w Furnace builders
w Metallurgy
w Kilns
w General machine building
w Research and development
w Energy measurement
w
...
Signal conversion
At-a-glance survey of advantages

Compact construction, only 22,5 mm wide
Clips onto top-hat DIN rail
Plug-in screw terminals or spring clamp connectors
Dual-line LC display with additional display elements
Process values always in view
Convenient 3-key operation
Direct communication between rail-mounted transmitters
Universal input with high signal resolution (>15 bits) reduces stock keeping
Universal output with high resolution (14 bits) as combined current / voltage output
Quick response, only 100 ms cycle time, i.e. also suitable for fast signals
One or two relay outputs
Customer-specific linearization
Measurement value correction (offset or 2-point)
Min/max indicator ('slave pointer')
Logical linking of digital outputs, e.g. for common alarms
Preset of output value
* This documentation includes already several options which will be available only with
operating version 2 instruments.
Further documentation for universal transmitter CI 45:

– Data sheet CI 45 9498 737 48313
– Operating note CI 45 9499 040 71441
– Interface description 9499 040 72011
UNIFLEX CI 45 5
Safety hints
. 2 Safety hints
This instrument was built and tested in accordance with VDE 0411-1 / EN 61010-1 and was shipped in safe condition.
The unit complies with European guideline 89/336/EEC (EMC) and is provided with the CE-marking.
The instrument was tested before delivery and has passed the tests required in the test plan. In order to maintain this
condition and to ensure safe operation, the user must follow the hints and warnings given in these operating
instructions and operate this instrument in compliance with the instructions given in this manual.
a The unit is intended exclusively for use as a measuring and control instrument in technical installations.
a Warning
If the instrument is so heavily damaged that safe operation seems impossible, the instrument must not be taken into
operation.
ELECTRICAL CONNECTIONS
The electrical connections must conform to local standards (e.g. VDE 0100). The input leads must be kept separate
from signal and mains leads.
A circuit breaker or a power switch must be provided for the instrument and marked accordingly in the installation. The
circuit breaker or power switch must be installed near the instrument and easily accessible for the operator.
COMMISSIONING
Before instrument switch-on, ensure that the rules given below were followed:
w Ensure that the supply voltage corresponds to the specification on the type label.
w All covers required for contact safety must be fitted.
w Before instrument switch-on, check, if other equipment and/or facilities connected in the same signal loop is / are
not affected. If necessary, appropriate protective measures must be taken.
w The instrument may be operated only when mounted in its enclosure.
w The temperature limits specifed for operation of the unit must be met before and during operation.
a Warning
During operation, the ventilation slots of the housing must not be covered.
a The measurement inputs are designed for measurement of circuits which are not connected directly with
the mains supply (CAT I). The measurement inputs are designed for transient voltage peaks up to 800V
against PE.
SHUT-DOWN
For permanent shut-down, disconnect the instrument from all voltage sources and protect it against accidental
operation.
Before instrument switch-off, check that other equipment and / or facilities connected in the same signal loop is / are
not affected. If necessary, appropriate measures must be taken.
2.1 Maintenance, repair, modification

The instruments need no particular maintenance.
No operable controls are mounted inside the instrument, i.e. the operator must not open the unit.
Modification, maintenance and repair may be carried out only by trained, authorized persons. For this purpose, the user
is invited to contact the PMA service.
6 Maintenance, repair, modification UNIFLEX CI 45

Safety hints
a Warning
When opening the instruments, or when removing covers and components, live parts or terminals can be exposed.
l Caution
When opening the instruments, electrostatically sensitive components can be exposed.
g The PMA service can be contacted as follows:
PMA Prozeß- und Maschinen-Automation GmbH

Miramstraße 87
D-34123 Kassel
Tel. +49 (0)561 / 505-1257

Fax +49 (0)561 / 505-1357
e-mail: [email protected]
2.2 Cleaning
g Housing and front panel of the instrument can be cleansed using a dry, lintfree cloth.
2.3 Spare parts
The following accessories are permitted as spare parts for the transmitter:
Description Order no.

Connector set with screw terminals 9407-998-07101
Connector set with spring clamp terminals 9407-998-07111
Bus connector for fitting in top-hat rail 9407-998-07121
UNIFLEX CI 45 Cleaning 7
- preliminary - Mounting
. 3 Mounting
Abmessungen / dimensions Montage / mounting
(0,20”)
5.5
4
8
in e /
rm m
3
7
al
te lem
2
6
K
1
5
2.3
(0,08”)
click
99 (3,90”)
11 al /
Demontage / dismantling
te lem 8
14
in e
K 71
rm m
13
1
16
12
15
111 (4,37”)
22.5
(0,87”) 117.5 (4,63”)
max. 55°C max.

95% rel. %
min. -10°C
1
The unit is provided for vertical mounting on 35 mm top-hat rails to EN 50022.

If possible, the place of installation should be exempt of vibration, aggressive media (e.g. acid, lye), liquid, dust or
aerosol.
The instruments of the rail line series can be mounted directly side by side. For mounting and dismounting, min. 8 cm
free space above and below the units should be provided.
For mounting, simply clip the unit onto the top-hat rail from top and click it in position.
To dismount the unit, pull the bottom catch down using a screwdriver and remove the unit upwards.
g Transmitter CI 45 does not contain any maintenance parts, i.e. the unit need not be opened by the
customer.
a The unit may be operated only in environments for which it is suitable due to its protection type.
a The housing ventilation slots must not be covered.
a In plants where transient voltage peaks are susceptible to occur, the instruments must be equipped with
additional protective filters or voltage limiters!
l Caution! The instrument contains electrostatically sensitive components .
a Please, follow the instructions given in the safety hints.
a To maintain contamination degree 2 acc. to EN 61010-1, the instrument must not be installed below
contactors or similar units from which conducting dust or particles might trickle down.
UNIFLEX CI 45 8
Mounting
3.1 Connectors
The four instrument connectors are of the plug-in type. They plug into the housing from top or bottom and click in
position. Releasing the connectors should be done by means of a screwdriver.
Two connector types are available:
2
• Screw terminals for max. 2,5 mm conductors
2
• Spring-clamp terminals for max. 2,5 mm conductors
g Before handling the connectors, the unit must be disconnected from the
supply voltage.
Tighten the screw terminals with a torque of 0,5 - 0,6 Nm.

With spring-clamp terminals, stiff and flexible wires with end crimp can be
introduced into the clamping hole directly. For releasing, actuate the (orange)
opening lever.
a Contact protection: Terminal blocks which are not connected should remain in the socket.
UNIFLEX CI 45 Connectors 9
Electrical connections - preliminary -
. 4 Electrical connections
4.1 Connecting diagram
e a (mV)
b b
c
d a
7 INP2 5 6 7 8 di1 3
1234
2 INP1 1 2 3 4
a
b top
c RGND RGND
d Data A
Data B
Data A
Data B
e mV
f V
g RS 485 6
Logic
h
k i
j V
5 OUT3 11 12 13 14
11 12 13 14
PWR 15 16 17 18
OUT1
15 16 17 18
L N 4
1 90...260V AC
24V AC/DC
OUT2
4.2 Terminal connections
a Faulty connection might cause destruction of the instrument !
1 Connecting the supply voltage

Dependend on order
w 90 … 260 V AC terminal: 15, 16
w 24 V AC / DC
For further information, see section "Technical data"
terminal: 15, 16
g Instruments with optional system interface:

Energization is via the bus connector of field bus coupler or power supply module. Terminals 15, 16 must
not be used.
10 Connecting diagram UNIFLEX CI 45

Electrical connections
2 Connecting input INP1

Input for the measurement value
a resistance thermometer (Pt100/ Pt1000/ KTY/ ...), 3-wire connection terminal: 1, 2, 3
b resistance thermometer (Pt100/ Pt1000/ KTY/ ...), 4-wire connection terminal: 2, 3, 5, 6
c potentiometer terminal: 1, 2, 3
d current (0/4...20mA) terminal: 2, 3
e voltage (-2,5...115/-25...1150/-25...90/ -500...500mV) terminal: 1, 2
f voltage (0/2...10V/ -5...5V) terminal: 2, 4
g thermocouple terminal: 1, 3
3 Connecting input di1

Digital input,
a control input (as a contact) terminal: 7, 8
b control input (as an opto-coupler)(optional) terminal: 7, 8
c counter input (optional) terminal: 7, 8
d frequency input (optional) terminal: 7, 8
4 Connecting outputs OUT1 / OUT2 (optional)

Relay outputs max. 250V/2A NO contacts with a common terminal.
w OUT1 terminal: 17, 18
w OUT2 terminal: 17, 14
5 Connecting output OUT3

Universal output
h logic (0..20mA / 0..11,5V) terminal: 11, 12
i current (0...20mA) terminal: 11, 12
j voltage (-10/0...10V)) terminal: 12, 13
k transmitter power supply terminal: 11, 12
l frequency output terminal: 12, 13
6 Connecting the bus interface (optional)

RS 485 interface with MODBUS RTU protocol
* see interface description MODBUS RTU: (9499-040-72011)
7 Connecting input INP2 (optional)

Input for the second variable INP2.
a thermocouple terminal: 5, 6
b resistance thermometer (Pt100/ Pt1000/ KTY/ ...), 3-wire connection terminal: 2, 5, 6
c potentiometer terminal: 2, 5 6
d current (0/4...20mA) terminal: 2, 6
e voltage (-2,5...115/-25...1150/-25...90/ -500...500mV) terminal: 5, 6
UNIFLEX CI 45 Terminal connections 11

4.3 Connecting diagram

Ò
The instrument terminals used for the engineering can be displayed and printed out via BlueControl ( menu File \ Print
preview - Connection diagram).
Example
Connecting diagram
Connector 1
Name Description
Process value x1
Measurement
Frequency measurement
Connector 2
Name Description
Frequency
Limit value 2 signalling, INP2 error signalling
Limit value 1 signalling, INP1 error signalling
4.4 Connection examples
Example: Signal converter with output on indicator and alarm signal

L
INP2 5 6 7 8 di1
1 2 3 4
INP1
11 12 13 14 OUT2
PWR
PWR 15 16 17 18 OUT1
12 Connecting diagram UNIFLEX CI 45

Example: RS 485 interface with RS 485-RS 232 converter

See documentation 9499-040-72011
Master z.B. / e.g.

Converter RS 232-RS 485
(ADAM-4520-D)
RGND 3
DATA+ 1
Data A
(RS-485)
LT 1 DATA-
LT 1 Data B TX+
Data A TX-
(RS-422)
RX+
2 Data B RX-
(R)+Vs
(B)GND 10
4.5 Hints for installation

w Measurement and data lines should be kept separate from control and power supply cables.
w Sensor measuring cables should be twisted and screened, with the screening connected to earth.
w External contactors, relays, motors, etc. must be fitted with RC snubber circuits to manufacturer specifications.
w The unit must not be installed near strong electric and magnetic fields.
w The temperature resistance of connecting cables should be selected in accordance with the local conditions.
a The unit is not suitable for installation in explosion-hazarded areas.
a Faulty connection can lead to the destruction of the instrument.
a The measurement inputs are designed for measurement of circuits which are not connected directly with
the mains supply (CAT I). The measurement inputs are designed for transient voltage peaks up to 800V
against PE.
a Please, follow the instructions given in the safety hints.
4.5.1 cULus approval

For compliance with cULus regulations, the following points must be taken into account:
q Use only copper (Cu) wires for 60 / 75 °C ambient temperature.

q The connecting terminals are designed for 0,5 – 2,5 mm 2 Cu conductors.
q The screw terminals must be tightened using a torque of 0,5 – 0,6 Nm.
q The instrument must be used exclusively for indoor applications.
q For max. ambient temperature: see technical data.
q Maximum operating voltage: see technical data.
UNIFLEX CI 45 Hints for installation 13

Operation
. 5 Operation
5.1 Front view
1 Line 1: process value display

2 Line 2: display of unit / extended operating level / error list /
Conf and PArA level values
3 Tare / sample & hold activated
4 Error list (2 x ô ), e.g.
· Fbf. x sensor fault INP. X
· sht. x short circuit INP. X
· Pol. x wrong polarity INP. X
· Lim. x limit value alarm
· ...
5 Increment key / slave pointer, maximum value
6 Enter key to select extended operating level or error list
7 LED indication of instrument status
· green: OK
· green blinking: no data exchange with bus coupler
(only on instruments with optional
system interface)
· red: limit value I triggered
· red blinking: instrument fault
8 Display elements, active as bars
9 Status of switching output OUT1 / INP1 active
0 Status of switching output OUT2 / INP2 active
! Decrement key / slave pointer, minimum value
Ò
§ PC connection for the BlueControl engineering tool
g The measurement value is displayed in LCD line 1. In the second line, the selected unit is displayed as
standard. When changing over to the parameter setting, configuration or calibration level and at the
extended operating level, the parameter name and value are displayed alternately.
+ § : To facilitate withdrawal of the PC connector from the instrument, please, press the cable left.
14 Front view UNIFLEX CI 45

Operation
5.2 Operating structure
The instrument operation is divided into four levels:
450.3 3s Operating level

ûC
äüüü
ô 450.3 ô
1 2 F E
PASS
PARA Parameter level
äüüü
1 2 F E
450.3
CONF
ô PASS
äüüü Configuration level
1 2 F E
450.3
CAL
äüüü
ô PASS
1 2 F E
Calibrating level
450.3
END
ô
äüüü
1 2 F E
The access to the parameter, configuration and calibrating level can be disabled using the following two methods:
w Level disabling by adjustment in the engineering tool (IPar, ICnf, ICal). Display of disabled levels is suppressed.
w The access to a level can be disabled by entry of a pass number (0 … 9999). After entry of the adjusted pass
number, all values of the level are available.
With faulty input, the unit returns to the operating level.
Adjusting the pass number is done via BlueControl Ò.
Individual parameters which must be accessible without pass number, or from a disabled
parameter level, must be copied into the extended operating level.
Factory-setting: all levels are accessible without restrictions,
pass number PASS = OFF
PASS
5.3 Behaviour after supply voltage switch-on
After switching on the supply voltage, the instrument starts with the operating level .
The operating status is as before power-off.
5.4 Operating level
5.4.1 Display line1

The display value is the value resulting from function.1, function.2, function.3 handling.
It is also called process value (see also section/page 6-19.)
UNIFLEX CI 45 Operating structure 15

Operation
5.4.2 Display line 2

Ò
The value to be displayed continuously in the second LCD line can be selected via the BlueControl engineering
tool.
As default, the adjusted engineering unit is displayed.
1 2
450.3 450.3 1
2
Engineering unit as default setting
Display of output OUT3 in % (with
ûC 55.0 corresponding scaling)
äüüü äüüü
1 2 F E 1 2 F E
g The values in display line 2 can only be displayed, but not changed.
g Reset to display of the engineering unit is possible by deleting the entry for line 2..
g With faulty input values, signals dependent on the inputs (e.g. Inp1, Inp2, display value, Out3) also
indicate FAIL.
5.4.3 Switching over by means of the Enter key

By pressing key Enter, various values can be indicated on display line 2.
w 1 Display of the defined display line 2 value

(via BlueControl®);
Limit value LC is set by default
1 278.3
°C
äüüä
1 2 F E
ô
w 2 Display of the error list, if it includes entries.
278.3 ô
With several inputs, the following value is 2 FbF. 1
displayed when pressing the Enter key.
äüüä
1 2 F E
ô
w 3 Display of the extended operating level, if
278.3
entries were made. With several inputs, the
following value is displayed when pressing the 3 ô
L.1
enter key. äüüäü
1 2 F E
ô
w 4 Return to the initial display

Unless a key is pressed during 30 s, the 4 278.3
instrument returns to the initial display. °C
äüüä
1 2 F E
16 Operating level UNIFLEX CI 45

Operation
5.4.4 Slave pointer function

The minimum and maximum input values are stored in the unit.
450.3 450.3
ûC ûC
äüüü äüüü
1 2 F E 1 2 F E
min max
450.3 450.3
26.7 502.4
äüüü äüüü
1 2 F E 1 2 F E
The minimum input value is displayed as long as key Ì is The maximum input value is displayed as long as key È
pressed. is pressed.
Deleting the minimum value

The minimum value is deleted by pressing key È whilst key Ì is kept pressed.
Whether the minimum value should be deleted also by the digital input (rES.L) can be determined during
configuration.
Deleting the maximum value
To delete the maximum value, press key Ì whilst keeping key È pressed.
Whether the maximum value should be deleted also by the digital input (rES.H) can be determined during
configuration.
Deleting the minimum and maximum values is possible also via interface.
g When de-energizing UNIFLEX CI 45, the minimum and maximum values are deleted.
g In case of error of the display value (e.g. input fail behaviour), the minimum and maximum values are also
set to FAIL. When a valid value is displayed again, the minimum and maximum value are deleted.
5.4.5 Selecting the units

The unit to be displayed is determined via configuration D.Unt.
With selection “1 = temperature unit” , the displayed unit is determined by configuration Unit with the relevant
conversions for Fahrenheit and Kelvin.
By selecting D.Unt = 22, display of any max. 5-digit unit or text can be determined.
1
4.5
kWh
äüüü 1 Unit (example): kilowatt hour
1 2 F E
2 2 Text (example): TAG no.
450.3
TI451
äüüü
1 2 F E
UNIFLEX CI 45 Operating level 17

Operation
5.4.6 Extended operating level

The operation of important or frequently used parameters and signals can be allocated to the extended operating level.
This facilitates the access, e.g. travelling through long menu trees is omitted, or only selected values are operable, the
other data of the parameter level are e.g. disabled.
Display of the max. 8 available values of the extended operating level is in the second LCD line.
Ò
The content of the extended operating level is determined by means of the BlueControl engineering tool. For this,
select entry "Operation level" in the "Mode" selection menu. Further information is given in the on-line help of the
engineering tool.
450.3
Press key ô to display the first value of the extended
operating level (after display of error list, if necessary).
The selected parameters can be changed by
ûC pressing keys Ì and È .
äüüü
1 2 F E
ô
450.3 450.3
H.I 500.0
äüüü äüüü
1 2 F E 1 2 F E
ô
ô press to display the next parameter
450.3 450.3
L.I 100.0
äüüü äüüü
1 2 F E 1 2 F E
ô ô return to normal display after the last parameter
Unless a key is pressed within a defined time (timeout = 30 s), the operating level is displayed again.
18 Operating level UNIFLEX CI 45

Functions
. 6 Functions
The signal data flow of transmitter CI 45 is shown in the following diagram:
6.1 Linearization
The input values of input INP1 or INP2 can be linearized via a table.
By means of tables, e.g. special linearizations for thermocouples or other non-linear input signals, e.g. a container
filling curve, are possible.
Table “ Lin” is always used with sensor type S.TYP= 18: "Special thermocouple" in INP1 or INP2, or if linearization
S.Lin = 1: “Special linearization” are adjusted.
w The input signals must be specified in mV, V, mA, % or Ohm dependent on input type.
w For special thermocouples (S.tYP = 18), specify the input values in mV, and the output values in the temperature
unit adjusted in U.LinT .
w For special resistance thermometer (KTY 11-6) (S.tYP = 23), specify the input values in Ohm, and the output values
in the temperature unit adjusted in U.LinT.
Non-linear signals can be linearized using up to 32 segment points. Each segment point comprises an input ( In.1
… In.32) and an output (Ou.1 … Ou.32). These segment points are interconnected automatically by straight
lines. The straight line between the first two segment points is extended downwards and the straight line between the
two highest segment points is extended upwards, i.e. a defined output value for each input value is provided.
With an In.x value switched to OFF, all further segments are switched off.
+ Condition for the input values is an ascending order.

In.1 < In.2 < ...< In.32.
g For linearization of special thermocouples, the ambient temperature range should be defined exactly,
becauseit is used to derive the internal temperature compensation.
See also page 46.
UNIFLEX CI 45 Linearization 19
Functions
Ou.32
.
.
.
.
.
.
Ou.1
In.1 In.32
g The same linearization table is used for input 1 and input 2.
6.2 Input scaling

Scaling of input values is possible. After any linearization, measurement value correction is according to the offset or
two-point method.
g When using current or voltage signals as input variables for InP.x, the input and display values should
be scaled at the parameter level. Specification of the input value of the lower and upper scaling point is in
units of the relevant physical quantity.
phys.
size
OuH.x
mA / V phys. size
OuL.x
InL.x InH.x mA/V

Example for mA/V
g Parameters InL, OuL, InH and OuH are visible only with ConF / InP / Corr = 3 selected.
Parameters InL and InH determine the input range.
Example with mA:

InL= 4 and InH = 20 means that measuring from 4 to 20 mA is required (life zero setting).
20 Input scaling UNIFLEX CI 45

Functions
a For using the pre-defined scaling with thermocouples and resistance thermometers (Pt100), the settings
for InL and OuL as well as for InH and OuH must correspond with each other.
+ correspond.
For resetting the input scaling, the settings for InL and OuL as well as InH and OuH must
6.2.1 Input fail detection

For life zero detection of connected input signals, variable adjustment of the response value for FAIL detection is
possible according to formula:
Fail response value £ In.L - 0,125 * (In.H - In.L)
Example 1: In.L = 4 mA, In.H = 20 mA Fail response value £ 2 mA
Example 2: In.L = 2 V, In.H = 6 V Fail response value £ 1,5 V
6.2.2 Two-wire measurement

Normally, resistance and resistance thermometer measurement is in three-wire connection, whereby the resistance of
all leads is equal.
Measurement in four-wire connection is also possible for input I. With this method, the lead resistance is determined
by means of reference measurement.
With two-wire measurement, the lead resistance is included directly as a falsification in the measurement result.
However, determination of the lead resistances by means of is possible.
g Besides the connection of the both leads of the RTD / R sensor the
3rd connector has to be short-circuited.
Procedure with Pt100, Pt1000 2

Connect a Pt100 simulator or a resistance decade instead of the sensor at
the test point so that the lead resistance is included and calibrate the
values by means of 2-point correction. INP2 5 6 7 8
+ By means of measurement value correction the resulting

temperature value will be corrected, but not the resistance input INP1 1 2 3 4
value. In this case the linearization error can increase.
Procedure with resistance measurement

Measure the lead resistance with an ohmmeter and subtract it from the 1
measured value via the scaling.
6.2.3 Scaling with potentiometer measurement

With potentiometer measurement (S.tYP = 50 … 53), a display value in 0% (lower stop value) to 100 % (upper stop
value) is normally expected.
For this, 2-point calibration at calibrating level (rp. 49) Is necessary.
Turn your potentiometer to the lower stop and specify value “0” for OuL.x. Now, turn the potentiometer to the upper
stop and set value OuH.x to “100”.
UNIFLEX CI 45 Input scaling 21

Functions - preliminary -
6.3 Temperature compensation, measured via INP2 (optional)
With thermocouple measurement via INP1, the required temperature compensation is possible by internal
measurement of the compensation temperature via an external reference (external TC) or by measurement via INP2.
With TC measurement via INP2, the following settings must be done:

• setting in the function for: ConF / Func / Fnc.1 = 10
• input 1 for thermocouple input : ConF / InP.1 / S.tYP = 0 … 18
• Switch on input 2 for measurement : ConF / InP.2 / I.Fnc = 1
• Select suitable sensor element for input 2: ConF / InP.2 / S.tYP
Example:
– For saving compensating cable, or unless suitable cables for special thermocouples are available, the
termperature at the thermocouple connecting terminal must be measured exactly by means of a resistance
thermometer (e.g. Pt100).
g Unless input 2 is enabled for measurement, the unit generates error E.3 (configuration error).
Please, note that there may be increased errors or even polarity errors with a thermocouple measuring range starting
only at 0°C (32°F), when the outside temperature is low.
Connection example
INP2 5 6 7 8 di1
1 2 3 4
INP1
22 Temperature compensation, measured via INP2 (optional) UNIFLEX CI 45

- preliminary - Functions
6.4 Filter
A 1st order mathematical filter with adjustable time constant and bandwidth is built in.
Output
Input
b.F
The filter bandwidth b.Fx is the adjustable tolerance around the measured value within which the filter is active.
Measurement value changes in excess of the adjusted bandwidth are not filtered.
6.5 Substitue value for inputs

If a substitute value for an input is activated, this value is used for further calculation with a sensor fault, independent
of the selected input function. The selected controller output reaction on sensor fault, configuration FAIL, is omitted.
With factory setting, the substitute value is switched off.
a Before activation of a substitute value In.F, the effect on the control loop must be considered.
6.6 Input forcing

®
Setting f.AIx = 1 (only via BlueControl ) can be used for configuring the input for value entry via the interface
(=forcing).
a Please, check the effect on the control loop in case of failure of input value / communication and
exceeded measuring range.
6.7 O2 measurement (optional)

This function is available only on instrument versions with INP2 .
Lambda probes (l probes) are used as input signals. The electromotive force (in volt) delivered by lambda probes is
dependent on the instantaneous oxygen content and on the temperature. Therefore, transmitter CI 45 can only display
accurate measurement results, if the probe temperature is known.
Distinction of heated and non-heated lambda probes is made.
Signals from both types can be handled by CI 45.
Heated lambda probes

Heated l probes are fitted with a controlled heating, which ensures a continuous temperature. This temperature must
be specified in parameter Probe temperature in transmitter CI 45.
Parameters ® Functions ® Pro be temperature tEmP ® ...°C (/°F/K - dependent on configuration)
Non-heated lambda probes

When the probe is always operated at a fixed, known temperature, the procedure is as with a heated probe.
UNIFLEX CI 45 Filter 23
A non-heated l probe is used, if the temperature is not constant. In this case, the temperature in addition to the
probe mV value must be measured. For this purpose, any temperature measurement with analog input INP2 can be
used. During function selection, input INP2 must be set for measurement (CONF/InP.2/I.Fnc=1).
Configuration:
O2 -measurement must be adjusted in function 1 :
O2-measurement with constant probe temperature

Func r Fnc.1 7
(heated probe)
O2-measurement with probe temperature measurement
8
(non-heated probe)
Connection
Connect the input for the lambda probe to INP1 . Use terminals I and 2.
If necessary, temperature measurement is connected to INP2.
Input 1 is used to adjust one of the high-impedance voltage inputs as sensor type:
41 special ( -2,5...115 mV)

42 special ( -25...1150 mV)
Inp.1r S.tYP 43 special ( -25...90 mV)
44 special ( -500...500 mV)
47 special ( -200...200 mV)
These high-impedance inputs are without break monitoring. If necessary, input signal monitoring is possible via the
limit values.
Further recommendations for adjustment:
g Input 1 must be operated without linearization:

Inp.1r S.Lin 0 no linearization
g With O2 measurement, specification if parameters related to the measured value should be output in ppm
or % is required. This is done centrally during configuration.
othrr O2 0 Unit: ppm

1 Unit: %
g Whether the temperature of the non-heated l probe is entered in °C, °F or K can be selected during
configuration.
othrr Unit 1 °C
2 °F
3 K
24 O2 measurement (optional) UNIFLEX CI 45

Functions
Displays
With configuration for O 2 measurement (see above), the oxygen content is displayed as process value with the selected
unit (see above) on line 1. Max. 4 characters can be displayed.
With display range overflow, “EEEE” is displayed .

Example: the ppm range is selected, but the value is a % value.
When exceeding the display span start, 0 is displayed.
20.95
+ Tip: the unit can be displayed on line 2.
üû/o
6.8 Counter (optional)
Digital input di1 can be configured as a counter input (dependent on ordering code).
The function operating as a pulse counter is set as

• Up counter ( ConF / Cn.Fr / I.Fnc = 1, 2 )
• Down counter ( ConF / Cn.Fr / I.Fnc = 3, 4 )
• Active edge is configurable
g The counter state is updated continuously in the background with the sample & hold function activated
(r p. ) .
a The counter state is not stored permanently. It is reset to the counter start value (Cnt.S) after supply
voltage switch-on.
Up counter function
• The counter starts with start value Cnt.S,
adjustable via ConF / Cn.Fr / Cnt.S. cnt
• With every edge at input di1, the counter is incremented by 1. Cnt.E = off
• A counter end value can be defined via ConF / Cn.Fr / Cnt.E. Cnt.E
Pulses in excess are not counted.
With the counter end value switched off, incrementing is done up to
the max. coun ter value.
g Please, note that the counter end value must be higher than the
counter start value (Cnt.E > Cnt.S).
Cnt.S
Down counter
• The counter starts at counter start value Cnt.S,
adjustable via ConF / Cn.Fr / Cnt.S. cnt
• The counter is decremented by 1 with every edge at input di1.
• The counter end value can be defined via ConF / Cn.Fr / Cnt.S
Cnt.E.
Pulses in excess are not counted.
With the counter end value switched off, decrementing is done down
Cnt.E
to 0. Cnt.E = off
UNIFLEX CI 45 Counter (optional) 25

Functions
g Note that the counter end must be set to a lower value than the counter start (Cnt.S > Cnt.E)
Resetting the counter

450
cnts
The counter can be reset to the start value by 1 2 F E
w Reset via key combination Enter + increment key
(keep the Enter key pressed and actuate the increment key)
w An activated limit value Lim1 … Lim3.
+ Tip: When resetting the counter via a limit value, cyclic counting can be realized. Thereby, a pulse divider
is created when the limit value is provided at an output.
Counter divisor
The incoming pulses can be stepped down using parameter Cnt.d . This function is used for
• Scaling the display range, e.g. to prevent display overflow, or for

• Display value dimensioning.
+ With a counter divisor of 1000.0 and integration of the least significant digits of the counter value at
extended operating level, e.g. value 9999.9999 can be displayed.
Example:
– Adjusted counter divisor Cnt.d = 100.0 (100 pulses increment the process value by
1)
– Line 1: process value display
– Line 2: display of the least significant digits of the counter value (Cnt.L) at extended
operating level
24
– Example value: 24 / 56 = 24x 100 + 56 = 2456
56
Display overflow
An overflow of the display range is shown by EEEE on the display. Hoverever, the unit continues incrementing until
reaching the maximum counter width.
Simulation
For simulation of the counter input in the BlueControl ® engineering tool, a counter pulse can be simulated using the
checkbox of digital input di1 or via input window “Freq”. The input value must be specified in kHz.
6.9 Frequency input (optional)
Digital input di1 can be configured as a frequency input (dependent on ordering code). The frequency is a function of
the number of pulses counted during the gate time.
The display value is updated at the earliest after elapse of the gate time.
Settings:
• Frequency measurement ( ConF / Cn.Fr / I.Fnc = 5 )
• Gate time ( ConF / Cn.Fr / Frq.t)
+ During frequency measurement, measurements can be realized, monitored and output via universal inputs
INP1 / INP2, if necessary.
26 Frequency input (optional) UNIFLEX CI 45

Functions
Scaling
The frequency input value can be scaled to a physical value in two points.
1st value:
– input Frq.L (value specified in kHz)
– physical value Ou.L
2nd value:
– input Frq.H (value specified in kHz)
– physical value Ou.H
Example:
5 Hz = 2 l/min
20 Hz = 30 l/min
Settings: Frq.L = 0,002; Ou.L = 5
Frq.H = 0,020; Ou.H = 30
Filter
The frequency input value can be filtered (Parameter Frq.F).
Exceeded frequency range
g When exceeding the frequency input range end, measurements are switched off during approx. 1 s.
Out-of-range signalling is possible via an output signal: ConF / Out.x / FAi.F = 1
Simulation
A special “Freq” input window is provided for simulation of the frequency input in the BlueControl ® engineering tool.
It should be specified in kHz.
6.10 Arithmetic functions

The following arithmetic functions are available in configuration setting CONF / Fnc.2 :
Square function
2
• Formula: x
The display value which is squared is output.
Square root extraction

• Formula: Öx
For output, the square root of the display value is extracted.
For values x £ 0 , value 0 is output.
UNIFLEX CI 45 Arithmetic functions 27

6.11 Tare function (optional)

Switching on the tare function sets the instantaneous input value to zero and measurement is continued with this
offset. By switching off the tare function, the actual measurement value is displayed again .
Measurement value
Effective value
450.3 75.9 617.2

ûC ûC ûC
äüüü äüäü äüüü
1 2 F E 1 2 F E 1 2 F E
The tare function is enabled during configuration (Func r Fnc.3 = 1).

Dependent on configuration, the tare function can be activated by digital input di1 or interface ( LOGI r
tArA).
An active tare function is displayed as an active bar for display element ‘F’ .
6.12 Sample&hold amplifier (optional)

With the sample & hold function activated, the measured value is held on the display. After de-activating the s ample &
hold function, the actual measurement value is displayed again.
Measurement value
Effective value
450.3 450.3 450.3 450.3 450.3

ûC ûC ûC ûC ûC
äüüü äüäü äüüü äüäü äüüü
1 2 F E 1 2 F E 1 2 F E 1 2 F E 1 2 F E
The sample&hold amplifier function can be activated during configuration (Func r Fnc.3 = 2).
Dependent on configuration, the sample&hold function can be made effective via digital input di1 or via the interface
(LOGI r HOLd).
An active sample&hold amplifier function is displayed as an active bar for display element ‘F’ .
28 Tare function (optional) UNIFLEX CI 45

Functions
6.13 Integrator function

The input signal can be totalized by means of a selectable integrator (ConF \ Func \ Fnc.3 = 3).
Function:
Integrator with adjustable time constant (PArA \ Func \ t.I) [specified in minutes] and adjustable input offset
(PArA \ Func \ P.I)
Formula:
y(t) = y(t-Tr) + Tr/t * (x +P.I)
y(t) = integrator output

y(t-Tr) = integrator output of the last cycle
Tr = cycle time (100ms INP1, 140ms INP1 + INP2)
t = time constant
x = integrator input
P.I = input offset (zero offset)
g With a constant input value, the integrator output reaches the specified value after elapse of the adjusted time
constant t.I.
Reset:
Dependent on selection (ConF\Logi\rES.I), the integrator can be reset via:
w Digital input di1

w Key combination Enter + increment key
(keep the Enter key pressed and actuate the increment key)
w Limit values Limit1 to Limit3
Example 1:
3
A flow in m /h is measured. The integrator should measure the overall flow quantity. The measured flow is related to
time unit hours, i.e. time constant t.I = 1 hour = 60 min must be used. Parameter P.I can be used for zero correction.
Example 2: pulse output

The integrator is activated. The resulting process value is monitored using a limit value (without memory) , e.g. Lim1.
Lim.1 is defined as integrator reset function. Limit value Lim.1 is output e.g. on ouput 1 (OUT.1).
When exceeding limit value Lim1, there is a signal change at OUT1 during a period (100ms INP1, 140ms INP1 + INP2).
x
H.1
P.I
t (cycle)
Lim.1
Out.1
6.14 Limit value processing

Max. three limit values can be configured for the outputs. Generally, each one of outputs Out.1... Out.3 can be
used for limit value or alarm signalling. Several signals allocated to an output are linked by a logic OR function.
UNIFLEX CI 45 Integrator function 29

Functions
6.14.1 Measured value monitoring
g The signal to be monitored can be selected separately for each alarm in the configuration. The following
signals are available:
• Process value (display value)
• Measurement value INP1
• Measurement value INP2 (option)
• Counter / frequency measurement value (optional)
Each of the 3 limit values Lim.1 … Lim.3 has 2 trigger points H.x (Max) and L.x (Min), which can be switched off
individually (parameter = “OFF”). The hysteresis HYS.x of each limit value is adjustable.
Input value monitoring

Input value monitoring is as shown below:
Operating principle with absolute alarm (ex. Lim.1)
L.1 = OFF
-1999 H.1 9999
Display range
H.1
HYS.1
Limit value 1
Outputs
LED rot / red
H.1 = OFF
-1999 L.1 9999

Display range
L.1
Limit value 1
HYS.1
Outputs
LED rot / red
-1999 L.1 H.1 9999

Display range
H.1
Limit value 1 L.1 HYS.1 HYS.1
Outputs LED LED

rot / red rot / red
Normally open: ( ConF / Out.x / O.Act = 0 ) (as shown in the example)

Normally closed: ( ConF / Out.x / O.Act = 1 ) (inverted output relay action)
30 Limit value processing UNIFLEX CI 45

Functions
Alarm delay
An alarm can become effective with a delay: the alarm output is set only after elapse of the adjusted delay time,
provided that the limit value is still exceeded. Shorter alarms than the adjusted delay are ignored.
Example: Alarm delay
Signal change monitoring

Another limit value processing function is signal change monitoring (per minute).
Behaviour with signal change (Ex. Lim1)

L.1 = Off
{x {x
{t >H.1
t [min]
{t >H.1
Lim.1
LED LED
rot / red rot / red
UNIFLEX CI 45 Limit value processing 31

Functions
x H.1 = OFF
{x
t [min]
{t <L.1
Lim.1
LED
rot / red
g With measurement value or signal change with latch selected ( ConF / Lim / Fnc.x = 2, 4),
the alarm relay remains set, until the alarm was reset in the error list, via di1 or via the
interface (Lim1 ... Lim3 = 1).
For this, reset value 0 must be specified in the error list or via the interface.
g After power on or an engineering download an used input filter has an effect on the gradient of the input
signal. Therefore a valid alarm monitoring can only be processed after a certain rise up time. This time
depends on the value of the filter time constant t.F.
For t.F = 0 the monitoring results are valid immediately.
6.14.2 Monitoring the number of operating hours and switching cycles

Operating hours
The number of operating hours can be monitored. When reaching or exceeding the adjusted value, signal InF.1 is
activated (in the error list and via an output, if configured).
The monitoring timer starts when setting limit value C.Std. Reset of signal InF.1 in the error list will start a new
monitoring timer. Monitoring can be stopped by switching off limit value C.Std.
g Adjusting the limit value for operating hours C.Std can be done only via BlueControl ® .
The current counter state can be displayed in the BlueControl ® expert version.
g The number of operating hours is saved once per hour. Intermediate values are lost when switching off.
Number of switching cycles

The output number of switching cycles can be monitored. When reaching or exceeding the adjusted limit value, signal
InF.2 is activated (in the error list and via an output, if configured).
The monitoring timer starts when setting limit value C.Sch. Reset of signal InF.2 in the error list will start a new
monitoring timer. Monitoring can be stopped by switching off limit value C.Sch.
g A switching cycle counter is allocated to each output. Limit value C.Sch acts on all switching cycle counters.
g Adjusting the limit value for the number of switching cycles C.Sch can be done only via BlueControl ®.
The current counter state can be displayed in the BlueControl ® expert version.
g The number of switching cycles is saved once per hour. When switching off, intermediate values are lost.
32 Limit value processing UNIFLEX CI 45

Functions
6.15 Analog output configuration
6.15.1 Analog output

The two output signals (current and voltage) are available simultaneously. Adjust ConF / Out.3 / O.tYP to
select the output type which should be calibrated.
ConF / Out.3: O.tYP = 1 Out.3 0...20mA continuous

= 2 Out.3 4...20mA continuous
= 3 Out.3 0...10V continuous
= 4 Out.3 2...10V continuous
phys.
size
Out.1
phys. size mA / V
Out.0
0/4mA 20mA
0/2V 10V
Parameter O.Src defines the signal source of the output value.

Example:
O.Src = 3 signal source for Out.3 is
the process value
Scaling of the output range is done via parameters Out.0 and Out.1. The values are specified in units of the
physical quantity.
Out.0 = -1999...9999 scaling Out.3
for 0/4mA or 0/2V
Out.1 = -1999...9999 scaling Out.3
for 20mA or 10V
Example: output of the full input range of thermocouple type J (-100 … 1200 °C)
Out.0 = -100
Out.1 = 1200
Example: output of a limited input range, e.g. 60.5 … 63.7 °C)
Out.0 = 60.5
Out.1 = 63.7
+ Please, note: the smaller the span, the higher the effect of input variations and resolution.
g Using current and voltage output in parallel is possible only in galvanically isolated circuits.
g Configuration O.tYP = 2 (4 … 20mA) or 4 (2...10V) means only allocation of the reference value (4 mA or 2V)
for scaling of output configuration Out.0. Therefore, output of smaller values is also possible rather than
output limiting by reference value 4mA / 2V.
g Configuration O.tYP = 0/1 (0/4...20mA) or 2/3 (0/2...10V) determines, which output should be used as a
calibrated reference output.
UNIFLEX CI 45 Analog output configuration 33

Functions
6.15.2 Logic output

The output can be used also as a logic output (O.typ = 0). In this case, e.g. alarms or limit values can be output.
6.15.3 Transmitter power supply

Two-wire transmitter power supply can be selected by adjusting O.typ = 5.
In this case, the analog output of UNIFLEX CI 45 is not available any more, but the input signal can be monitored or
read out via the interface.
Connection example:
INP2 5 6 7 8 di1
INP1 1 2 3 4
- +
13V
22mA
+ - 3
K
OUT3 11 12 13 14 1
PWR 15 16 17 18
OUT1
OUT2
34 Analog output configuration UNIFLEX CI 45

Functions
6.15.4 Frequency output (optional)

The analog output signal for voltage can be selected also as a frequency output with setting:
ConF / Out.3: O.tYP = 6 Out.3 0...10V frequency output
f [Hz]
Frq.H
Quelle (V)
source
Frq.L
Out.L Out.H phys. Größe

phys. size
Setting O.Src defines the signal source of the frequency output value.
Example: O.Src = 3 signal source for Out.3 is the process value
Output range scaling is done via parameter pairs Out.L/ FrQ.L and Out.H/ FrQ.H. Values Out.L and
Out.H are specified in physical units, FrQ.L and FrQ.H are specified in Hz.
Example:
20°C = 5 Hz
200°C = 500 Hz
Settings: Ou.L = 20; Frq.L = 5,0
Ou.H = 200; Frq.H = 500,0
The output behaviour in case of input value error can be defined via O.FAI .
g Please, note that the lower the span the higher the effect of input variations and resolution steps
g Signals exceeding the permissible frequency range cause deviations from the square shape of frequency
waves.
6.15.5 Analog output forcing

By adjusting f.Out = 1 (only via BlueControl), the output can be configured for value input via interface, or by means of
an input value at extended operating level (=Forcing).
g This setting can be used also for e.g. testing the cables and units connected in the output circuit.
g This function can also realize a setpoint potentiometer.
UNIFLEX CI 45 Analog output configuration 35

Functions
6.16 Maintenance manager / error list

In case of one or several errors, the error list is always displayed at the
450.3
beginning of the extended operating level .
A current input in the error list (alarm or error) is always indicated by display of
letter E .
ûC
For display of the error list, press key ô once. äüüä
1 2 F E
E- display element Signification Further procedure
blinks Alarm is pending, error - The error number in the error list indicates the error type
-Remove the error.
on Error was removed, alarm not - Acknowledge the error in the error list by pressing
acknowledged È or Ì - key.
- The alarm entry is deleted.
off No error, all alarm entries are deleted
Error list:
Name Description Cause Possible remedial action

E.1 Internal error, E.g. defective EEPROM Contact PMA service
cannot be corrected Return instrument to manufacturer
E.2 Internal error, resettable E.g. EMC trouble Keep measuring and supply cables
separate. Protect contactors by means of
RC snubber circuits
E.3 Configuration error, Missing or faulty configuration Check interdependencies for
resettable configurations and parameters
E.4 Hardware error Code number and hardware not Contact PMA service
identical Replace electronics/options card
FbF.1 INP1 sensor break Defective sensor Replace INP1 sensor
Wiring error Check INP1 connection
Sht.1 INP1 short circuit Defective sensor Replace INP1 sensor
POL.1 INP1 polarity error Wiring error Change INP1 polarity
FbF.2 INP2 sensor break Defective sensor Replace INP2 sensor
Sht.2 INP2 short circuit Defective sensor Replace INP2 sensor
POL.2 INP2 polarity error Wiring error Change INP2 polarity
Lim.1 Latched limit value alarm 1 Adjusted limit value 1 exceeded Check process
Lim.2 Latched limit value alarm 2 Adjusted limit value 2 exceeded Check process
Lim.3 Latched limit value 3 Adjusted limit value 3 exceeded Check process
Inf.1 Time limit value message Preset number of operating hours Application-specific
reached
Inf.2 Switching cycle message Preset number of switching Application-specific
(digital outputs) cycles reached
36 Maintenance manager / error list UNIFLEX CI 45

Functions
g Latched alarms Lim1/2/3 (E element displayed) can be acknowledged, i.e. reset via digital alarm di1.
For Configuration, see page 46: ConF / LOGI / Err.r
g When an alarm is still pending, i.e. unless the error cause was removed ( E display blinks), latched alarms
cannot be acknowledged and reset.
Error-state Signification
2 Pending error Change to error status 1after error removal
1 Stored error Change to error status 0 after acknowledgement in error list 0
0 no error/message Not visible, except during acknowledgement
g If sensor errors should not be on the error list any more after error correction without manual reset in the
error list, suppression via BlueControl is possible by means of setting ILat.
CONF / othr / ILat 1 blocked

This setting is without effect on limit values Lim.1 … 3 configured for storage.
6.17 Reset to factory setting
In case of faulty configuration, UNIFLEX CI 45 can

be reset to its factory setting.
Ü For this, the operator must keep the keys 1 + Power on

increment and decrement pressed during
power-on.
* For confirmation, press key increment to
select YES
FAC
torY
Ö Confirm factory resetting with Enter and the
copy procedure isl started (display COPY).
ä Afterwards the device restarts.
FAC
In all other cases, no reset will occur(timeout no
abortion).
g If one of the operating levels was blocked,

reset to factory setting is not possible. 2
g If a pass number was defined (via FAC
BlueControl®) but no operating level was yEs
blocked, enter the correct pass number
when prompted in 3. A wrong pass numbers
aborts the reset action.
3 ô
g The copy procedure (COPY) can take some
seconds.
FAC
COPY
Now, the transmitter is in normal operation.
8.8.8.8
#:#:#:#:#
ääää
4
UNIFLEX CI 45 Reset to factory setting 37

Configuration level
. 7 Configuration level
7.1 Configuration survey

Dependent on the device version and further adjusted configurations, configurationdata can be hidden.
Data operable via the instrument front panel are shown in the following figure.
st st st st st st st st st
Func Inp.1 Inp.2 Lim OUt.1 OUt.2 OUt.3 LOGI othr End
ô ô ô ô ô ô ô ô ô ô
Fnc.1 StYP I.Fnc Fnc.1 0.Act 0.Act O.tYP di.Fn bAud
Fnc.2 4wir StYP Src.1 Lim.1 Lim.1 0.Act L_r Addr
Fnc.3 S.Lin S.Lin Fnc.2 Lim.2 Lim.2 Lim.1 Err.r PrtY
ô Corr Corr Src.2 Lim.3 Lim.3 Lim.2 I.ChG dELY
In.F In.F Fnc.3 FAi.1 FAi.1 Lim.3 tArA d.Unt
ô ô Src.3 FAi.2 FAi.2 FAi.1 HOLd 02
ô ô ô FAi.2 rES.L Unit
Out.0 rES.H dP
Out.1 ô SEGm
O.src C.dEL
O.FAI ô
ô
Setting:
• The configurations can be adjusted by means of keys ÈÌ .

• Transition to the next configuration element is by pressing key ô .
• After the last configuration of a group, donE is displayed and an automatic change to the next group is made.
g Return to the start of a group is by pressing key ô during 3 sec.
g With configuration changes, please, check all dependent parameters for validity.
38 Configuration survey UNIFLEX CI 45

Configuration level
7.2 Configurations
Dependent on instrument version and configuration settings, display of values which are not required is suppressed.
µ The entries marked with this symbol are selectable only, if the instrument option is fitted.
Function selection Func

Name Value range Description
Fnc.1 Function 1 µ
0 Process value = INP1
2 Difference (INP1 -INP2)
3 Max (INP1, INP2)
4 Min (INP1, INP2)
5 Mean value (INP1, INP2)
6 Switch-over (INP1, INP2)
7 O2-Function with constant probe temperature
8 O2-Function with measured probe temperature
9 Counter / frequency
10 Process value = INP1 ( TC of INP2)
Fnc.2 Function 2
0 No function
1 Squarer
2 Square root
Fnc.3 Function 3 µ
0 No function
1 Tare
2 Sample & Hold
Inputs InP.1 and InP.2 (µ)

I.Fnc Input function (µ with 2nd universal input only )
0 No measurement
1 measurement
S.tYP Sensor type
0 Thermocouple type L (-100...900°C), Fe-CuNi DIN
1 Thermocouple type J (-100...1200°C), Fe-CuNi
2 Thermocouple type K (-100...1350°C), NiCr-Ni
3 Thermocouple type N (-100...1300°C), Nicrosil-Nisil
4 Thermocouple type S (0...1760°C), PtRh-Pt10%
5 Thermocouple type R (0...1760°C), PtRh-Pt13%
6 Thermocouple type T (-200...400°C), Cu-CuNi
7 Thermocouple type C (0...2315°C), W5%Re-W26%Re
8 Thermocouple type D (0...2315°C), W3%Re-W25%Re
9 Thermocouple type E (-100...1000°C), NiCr-CuNi
10 Thermocouple type B (0/100...1820°C), PtRh-Pt6%
18 Special thermocouple (linearization necessary)
20 Pt100 (-200.0 ... 100,0 °C) (150°C with reduced lead resistance)
21 Pt100 (-200.0 ... 850,0 °C)
22 Pt1000 (-200.0...850.0 °C)
23 Special 0...4500 Ohm (preset KTY11-6)
UNIFLEX CI 45 Configurations 39
Configuration level

24 Special 0...450 Ohm
30 0...20mA / 4...20 mA
40 0...10V / 2...10 V (Inp.1 only)
41 Special (-2,5...115 mV)
42 Special (-25...1150 mV)
43 Special (-25...90 mV)
44 Special (-500...500 mV)
45 Special (-5...5 V) (Inp.1 only)
46 Special (-10...10 V) (Inp.1 only)
47 Special (-200..200 mV)
50 Potentiometer 0...160 Ohm
4wir Resistance connection type (Inp.1 only)
0 3-wire connection
1 4-wire connection
S.Lin Linearization only adjustable with S.tYP:18, 23 ... 47
0 none
1 Special linearization. Producing a linearization table is possible via BlueControl
(Engineering-Tool). Preset is the characteristic for KTY 11-6 temperature sensors.
Corr Measured value correction / scaling
0 No correction
1 Offset correction (at CAL -level)
2 2-point correction (at CAL -level)
3 Scaling (at PArA -level)
In.F OFF, Substitute value in case of a fault. This value is used for calculations, if there is a
-1999...9999 fault at the input (e.g. FAIL).
fAI1 Forcing of analog input INP1, INP2 µ (only visible with BlueControl!)
(fAI2) 0 Not active
1 The value for this analog input is preset via interface
Counter / frequency input µ

I.Fnc Function selection µ
0 Control input
1 Up counter, positive edge
2 Up counter, negative edge
3 Down counter, positive edge
4 Down counter, negative edge
5 Frequency measurement
Frq.t 0,1 … 20 Frequency gate time [s] µ
40 Configurations UNIFLEX CI 45
Configuration level
Limit values Lim1 … Lim3

Fnc.1 Function of limit 1 (2, 3)
(Fnc.2) 0 Switched off
1 Measured value monitoring
(Fnc.3) 2 Measured value monitoring + alarm status latch. A stored limit value can
be reset via error list or a digital input ( -> LOGI/Err.r)
3 Signal change (in minutes).
4 Signal monitoring for rate of change (per minute) + storage of the alarm
status. A stored limit value can be reset via error list or a digital input (
->LOGI/Err.r)
Src.1 Source of limit 1 (2, 3)
(Src.2) 0 Process value= displayed value
3 Measured value of the analog input INP1
(Src.3) 4 Measured value of the analog input INP2
10 Counter/frequency measurement value
C.Std OFF; 1 … 9999999 Monitoring operating hour (only visible with BlueControl!)
C.Sch OFF; 1 … 9999999 Monitoring duty cycle (only visible with BlueControl!)
Outputs Out.1 and Out.2 µ (Relay)

O.Act Direction of operation OUT1
0 Direct / normally open
1 Inverse / normally closed
Lim.1 Signal limit 1
0 Not active
1 Active
0 Not active
1 Active
0 Not active
1 Active
FAi.1 Signal INP1 fail
0 Not active
1 Active
FAi.2 Signal INP1 fail µ
0 Not active
1 Active
FAi.F Frequency error µ message
0 Not active
1 Active
Sb.Er System bus error µ message
0 Not active
1 Active
fOut Forcing of analog output OUT 1 (only visible with BlueControl!)
0 Not active
1 The value for this output is preset via interface
Inf.1 Status message Inf.1 (operating hours) (only visible with BlueControl!)
0 Not active
1 active
Configuration level

Inf.2 Status message Inf.2 (number of switching cycles) (visible only with BlueControl!)
0 Not active
1 Active
Output Out.3 (analog)

O.tYP Type of OUT3
0 Relay / logic (only visible with current/logic/voltage)
1 0 ... 20 mA continuous (only visible with current/logic/voltage)
2 4 ... 20 mA continuous (only visible with current/logic/voltage)
3 0...10 V continuous (only visible with current/logic/voltage)
4 2...10 V continuous (only visible with current/logic/voltage)
5 Transmitter supply (only visible with current/logic/voltage)
6 Frequency µ
O.Act Direction of operation OUT3 (only visible with O.TYP=0 )
0 Direct / normally open
1 Inverse / normally closed
Lim.1 Signal limit 1 (only visible with O.TYP=0 )
0 Not active
1 Active
0 Not active
1 Active
0 Not active
1 Active
FAi.1 Signal INP1 fail (only visible with O.TYP=0 )
0 Not active
1 Active
FAi.2 Signal INP2 fail (only visible with O.TYP=0 ) µ
0 Not active
1 Active
FAi.F Frequency error µ message
0 Not active
1 Active
Sb.Er System bus error µ message
0 Not active
1 Active
Out.0 -1999 Lower scaling limit of the analog output (corresponds to 0% (0/4mA bzw. 0/2V, only
...9999 visible with O.TYP=1..4)).
Out.1 -1999 Upper scaling limit of the analog output (corresponds to 100% (20mA bzw. 10V,
...9999 only visible with O.TYP=1..4 )).
Out.L -1999 Input value for min. output frequency (visible only with O.TYP=6)µ
...9999
FrQ.L -1999 Min. output frequency in Hz (visible only with O.TYP=6)µ
...9999
Out.H -1999 Input value for max. output frequency (visible only with O.TYP=6)µ
...9999
FrQ.H 0.0...9999 Max. output frequency in Hz (visible only with O.TYP=6)µ
Configuration level

O.Src Signal source for analog output OUT3 (only visible with O.TYP=1..4 )
0 Not active
3 Process value
7 Measured value INP1
8 Measured value INP2 µ
O.FAI Fail behaviour
0 Upscale
1 Downscale
Inf.1 Status message Inf.1 (operating hours) (visible only with BlueControl!)
0 Not active
1 Active
Inf.2 Status message Inf.2 (number of switching cycles) (visible only with BlueControl!)
0 Not active
1 Active
fOut Forcing OUT3 (only visible with BlueControl!)
0 Not active
Logic LOGI
di.Fn Function of inputs (valid for all inputs)
0 Direct
1 Invers
2 toggle key function (adjustable for 2-point-operation with interface and di1)
L_r Local / remote switchover
(Remote: Adjustment of all values via the front panel is blocked)
0 No function (switch-over via interface is possible)
1 Always active.
2 Di1 switches.
7 Limit 1 switches
8 Limit 2 switches
9 Limit 3 switches
Err.r Source for resetting all stored entries in the error list
0 No function (switch-over via interface is possible)
2 Di1 switches.
7 Limit 1 switches
8 Limit 2 switches
9 Limit 3 switches
I.ChG Switching the effective process value between INP1 and INP2.
µ (input 2 must be released (CONF / Inp.2 / I.Fnc = 1))
0 No function (switch-over via interface is possible).
2 Di1 switches.
7 Limit 1 switches
8 Limit 2 switches
9 Limit 3 switches
Configuration level

tArA Tare-function µ (function must be activated (CONF /FUNC / Fnc.3 = 1))
2 Di1 switches.
7 Limit 1 switches
8 Limit 2 switches
9 Limit 3 switches
HoLd Sample & hold -function µ(function must be activated (CONF /FUNC / Fnc.3 = 2))
2 Di1 switches.
7 Limit 1 switches
8 Limit 2 switches
9 Limit 3 switches
rES.L Reset minimum value
2 Di1 switches.
7 Limit 1 switches
8 Limit 2 switches
9 Limit 3 switches
rES.H Reset maximum value
2 Di1 switches.
7 Limit 1 switches
8 Limit 2 switches
9 Limit 3 switches
rES.I Reset Integrator
2 Di1 switches
6 Reset-key switches
7 Limit 1 switches
8 Limit 2 switches
9 Limit 3 switches
rES.C Zähler-Reset
6 Reset-key switches
7 Limit 1 switches
8 Limit 2 switches
9 Limit 3 switches
fDI1 Forcing of digital input di 1 (only visible with BlueControl!)
0 Not active
Other othr
bAud Bit rate of the interface µ
0 2400 Baud
1 4800 Baud
2 9600 Baud
3 19200 Baud
4 38400 Baud
Addr 1...247 Address on the interface µ
Configuration level

PrtY Data parity on the interface µ
0 no parity (2 stop bits)
1 Even parity
2 odd parity
3 no parity (1 stop bit)
dELY 0...200 Delay of response signal [ms] µ
S.IF System interface µ
0 off
1 on
D.Unt display unit
0 without unit
1 Temperature unit (see Data Unit)
2 O2 unit (see Data O2)
3 %
4 bar
5 mbar
6 Pa
7 kPa
8 psi
9 l
10 l/s
11 l/min
12 Ohm
13 kOhm
14 m
15 A
16 mA
17 V
18 mV
19 kg
20 g
21 t
22 Text of phys. Unit (default in T.Unit / preset via BlueControl)
O2 Parameter unit for O2 µ
0 Parameter for O2 function in ppm
1 Parameter for O2 function in %
Unit Temperature-unit
0 No unit
1 °C
2 °F
3 Kelvin
dP Decimal point (max. no of decimals)
0 no digit behind the decimal point
1 1 digit behind the decimal point
2 2 digits behind the decimal point
3 3 digits behind the decimal point
SEGm Meaning of the display elements 1 and 2
0 OUT1, OUT2
1 INP1, INP2
C.dEl 0..200 Modem delay [ms]
Configuration level

FrEq Switching 50/60 Hz (only visible with BlueControl!)
0 Mains frequency 50 Hz
1 Mains frequency 60 Hz
ILat suppress error latch (only visible with BlueControl!)
0 Enabled
1 Blocked
IExo Access to extended operation level (only visible with BlueControl!)
0 Enabled
1 Blocked
Pass OFF...9999 Password (only visible with BlueControl!)
IPar Access to parameter level (only visible with BlueControl!)
0 Enabled
1 Blocked
ICnf Access to configuration level (only visible with BlueControl!)
0 Enabled
1 Blocked
ICal Access to calibration level (only visible with BlueControl!)
0 Enabled
1 Blocked
T.Dis2 Entries for the text in display 2 (max. 5 digits)
(only visible with BlueControl!)
Linearization Lin
Only visible with BlueControl!

U.LinT Temperature-unit of linearization table
0 No unit
1 °C
2 °F
3 Kelvin
In.1 … In.32 OFF (from In.3)-1999...9999 Input 1 … Input 32
Ou.1 … Ou.32 -999.0 … 9999 Output 1 … Output 32
g Value U.LinT defines the unit of input values specified for linearization of temperature values . Value entry
in Celsius despite display of the measured value in Fahrenheit is possible.
w Specify the input signals mV, V, mA, % or Ohm dependent on input type.
w For special thermocouples (S.tYP = 18), specify the input values in mV and the output values in the temperature
unit adjusted in U.LinT.
w For special resistance thermometer (KTY 11-6) (S.tYP = 23), specify the input values in Ohm and the output value
in the temperature unit adjusted in U.LinT .
g For resetting the instrument configuration to factory setting (default ),

r section 12.4, 6.17 (page 37)
Parameter setting level
. 8 Parameter setting level
8.1 Parameter survey

Dependent on instrument version, display of parameters which are not required is suppressed.
8.2 Adjustment
• The parameters can be adjusted by means of keys ÈÌ .

• Transition to the next parameter is by pressing key ô.
• After the last parameter of a group, donE is displayed and the transmitter changes to the next group
automatically.
g Press key ô during 3 s to return to the beginning of a group.
Unless a key is pressed during 30 sec., the transmitter returns to the operating level (timeout = 30 s) .
UNIFLEX CI 45 Parameter survey 47

Parameter setting level
8.3 Parameters
µ The entries marked with this symbol are selectable only with the instrument option fitted.
Function selection Func

tEmP 0...9999 Probe temperature for O 2 -measurement µ
t.I 0,1...9999 Integrator-Zeitkonstante in Minuten µ
P.I -1999...9999 Integrator-Offsetµ
Inputs InP.1 and InP.2 µ

InL.1(InL.2) -1999...9999 Input value of the lower scaling point
Oul.1 (OuL.2) -1999...9999 Display value of the lower scaling point
InH.1 (InH.2) -1999...9999 Input value of the upper scaling point
OuH.1 (OuH.2) -1999...9999 Display value of the upper scaling point
T.F1 (t.F2) 0...999,9 Filter time 1 [s]
B.F1 (b.F2) 0...9999 Filter bandwidth
E.tc1(E.tc2) OFF, 0...100 external cold junction compensation, range depends on temperature unit
Counter/frequency input µ
Cnt.d 0,1...9999 Counter divider
Cnt.S 0...9999 Counter start value
Cnt.E 0...9999 Counter end value
Frq.L 0.000...100.0 Lower input value in kHz
Ou.L -1999...9999 Lower output value in phys. units
Frq.H 0.000...100.0 Upper input value in kHz
Ou.H -1999...9999 Upper output value in phys. units
Frq.F 0...9999 Filter time constant in s
Limit values Lim1 … Lim 3

L.1 -1999...9999 Lower limit 1 (L.1< -1999 = off)
H.1 -1999...9999 Upper limit 1 (H.1< -1999 = off)
HYS.1 0...9999 Hysteresis 1
dEL.1 0...9999 Limit 1 delay
g For resetting the parameters to factory setting (default ),

r section 12.4, 6.17 (page 37)
48 Parameters UNIFLEX CI 45
Calibrating level
. 9 Calibrating level
Adaptation of the measurement value is possible in the calibrating menu ( CAL).
g Measured value correction ( CAL) is accessible only, if ConF / InP/ Corr = 1 or 2 was selected.
Two methods are possible :

• offset correction
• 2-point correction
g Values InL.x and InH.x are displayed with one digit behind the decimal point. However, the full
resolution is used as a reference for calculating the correction.
g The easiest way to delete the corrective values is by switching off the measured value correction
Corr = 0 or by setting the scaling parameters to a linear curve.
+ Values InL.x and InH.x indicate the actual measurement value. Output values OuL.x and
OuH.x start with the previously adjusted value.
UNIFLEX CI 45 49
Calibrating level
9.1 Offset correction
Offset correction shifts the input value by a pre-defined value.

Parameter setting:
( ConF/ InP/ Corr =1 ): display standard setting
offset correction
w On-line offset correction at the process is possible.
OuLnew
OuLold
450.3
450.0 r ô r PArA InL X
äüüü
r
3 sec.
ConF
r
CALr ô r InPr ô r InL r ô
InL
ô
r OuL ô
r End r ô
InL: The actual input value of the scaling point is displayed.

The correction function is activated by means of keys ÈÌ ; the display changes from Off to
the measured value.
The operator must wait, until the process is at rest.
Subsequently, the input value has to be confirmed by pressing key ô .
OuL: The scaling point display value is indicated.
The operator can correct the display value by pressing keys ÈÌ. Subsequently, he presses key
ô to confirm the display value.
50 Offset correction UNIFLEX CI 45

Calibrating level
9.2 2-point correction

display standard setting
2-point correction can change the offset and gradient 2-point correction
of
the input curve.
Parameter setting:
( ConF/ InP/ Corr = 2 ):
OuHold
w 2-point correction is possible off-line by means

of
OuHnew
an input signal simulator,

w or on-line in 2 steps: correct one value first and
the second value subsequently, e.g. after heating
up the furnace. OuLnew
OuLold
InL InH X
450.3 r ô r PArA
450.0
r
3 sec.
äüüü ConF
r
CAL rô r InPr ô r InL rô
InL
ô
OuL rô
InH rô
InH
ô
OuH rô
r End rô
InL: The input value of the lower scaling point is displayed.

The correction function is activated via keys ÈÌ ; the display changes from Off to the
measurement value.
Adjust the lower input value by means of an input signal simulator and press key ô to confirm
the input value.
OuL: The display value of the lower scaling point is indicated.
Press keys ÈÌ to correct the lower display value and press key ô to confirm the display
value.
InH: The input value of the second scaling point is displayed.
Activate the corrective function by pressing keys ÈÌ ; the display changes from Off to the
measured value.
Adjust the upper input value by means of the input signal simulator and confirm the input
value by pressing key ô .
OuH: The display value of the upper scaling point is indicated.
Correct the upper display value by pressing keys ÈÌ and press key ô to confirm the
display value.
UNIFLEX CI 45 2-point correction 51

Ò
BlueControl engineering tool
. 10
Ò
BlueControl engineering tool

Ò â
The BlueControl engineering tool is the projecting environment for the PMA BluePort instrument series and for the
rail line series. The following versions with different functionalities are available:
Functions Mini Basic Expert*

Parameter and configuration setting yes yes yes
Download: Writing an engineering to the transmitter yes yes yes
Online-Mode / visualisation SIM only yes yes
Creation of user-specific linearization SIM only yes yes
Configuration of extended operating level yes yes yes
Upload: Reading an engineering from the transmitter SIM only yes yes
Basic diagnosis function no nein yes
Storage of data, engineerings no yes yes
Printer function no yes yes
Onlinedocumentation / help yes yes yes
Measurement correction yes yes yes
Data aquisition and trend-recording SIM only yes yes
Net- / Multiuserlicence no no yes
Personal assistant function
* on request
A free-of-charge mini version is

available for download on the
PMA homepage
www.pma-online.de or on PMA
CD (on request).
At the end of installation, enter

the licence number delivered
with BlueControl or select
DEMO mode. In DEMO mode,
subsequent entry of the licence
number is also possible in Help
r Licence r Add .
52 UNIFLEX CI 45
Versions
. 11 Versions
Universal transmitter
CI 45 C I 4 5 1 0 0 00
1 universal-input, control-input
with display and BluePort®-interface
no plug-in connectors 0
with screw-terminal plug-in connectors 1
90..260V AC, mA/V/Logik +1 relay 2
18...30VAC/18..31VDC, mA/V/logic+1 relay 3
90..260V AC, mA/V/logic + 2 relay 4
18...30VAC/18..31VDC, mA/V/logic+2 relay 5
noOption 0
RS 485 / MODBUS - protocol 1
systeminterface for 24V versions only 2
noOption 0
Optionpack 1* 1
Optionpack 2** 2
Standardconfiguration 0
Configuration to specification 9
Standard (CE-certification) 0
cULus - certification U
* Optionspaket 1: zusätzlicher Universaleingang INP2,

zusätzlich: O2-Messung, Zählereingang, Funktionen Tara, Abtast-Halteverstärker, Integrator
** Optionspaket 2: zusätzlich zu Optionspaket 1:
Digitaleingang als Optokoppler, Frequenzeingang, Frequenzausgang
Accessories delivered with the transmitter:

• Operating note
• Rail-to-bus connector for the interface option
Additional equipment with ordering data.
Description Order no.

PC adaptor for the BluePort® front interface 9407-998-00001
Operating instructions for CI 45 German 9499-040-71718
Operating instructions for CI 45 English 9499-040-71711
Interface description MODBUS rail line German 9499-040-72018
Interface description MODBUS rail line English 9499-040-72011
BlueControl® Mini German/English www.pma-online.de
BlueControl® with basic licence rail line German/English 9407-999-12001
BlueControl® with expert licence rail line German/English 9407-999-12011
53 UNIFLEX CI 45
Technical Data
. 12 Technical Data Measurement span

The BlueControl® software enables the internal characteristic
INPUTS curve for the KTY 11-6 temperature sensor to be adapted.
Divided into ranges
UNIVERSAL INPUT INP1 Physical measurement range: 0...4500 W
Resolution: >15 bits Current and voltage measurement
Decimal point: 0 to 3 decimals
(Table 3)
Digital input filter: adjustable 0.0...999.9 s
Span start and span: anywhere within the
Scanning cycle: 100 ms measurement range
Linearization: 31 segments, adaptable with BlueControl® Scaling: freely selectable –1999...9999
Measurement value correction: 2-point or offset Input circuit monitoring (current): 12.5% below span start (2 mA)
Limiting frequency: 1.7 Hz
O2-measurement (optional)
Thermocouples (Table 1) EMI-measuring by means of INP1 (high-impedance mV-inputs)
Input resistance: ³ 1 MW suitable for probes with
Influence of source resistance: 1 µV/W -constant sensor temperature (heated probes), setting by means
Input circuit monitor: break, polarity of parameter
- -measured sensor temperature (non-heated probes), measuring
Cold-junction compensation by means of INP2
- Iinternal,
- additional error: typ.: ß_ 0,5 K ADDITIONAL INPUT INP2
max.: ß +1,2 K (UNIVERSAL, OPTION)
External: Resolution: > 15 bits
- value setting: 0 ...100 °C dig. input filter: adjustable 0,0...999,9 s
-measured via INP2 (option) Scanning cycle: 140 ms
Linearization: as for INP1
Break monitoring Meas. value correction: 2-point or offset correction
Sensor current: ß 1 µA Type: single ended except thermocouples
Operating sense configurable
Resistance thermometer (Table 2)

Connection technique: 3 or 4-wire
Lead resistance: max. 30 W
Input circuit monitoring: break and short circuit
Table 1: Thermocouple input

Thermocouple type Measurement range Error Typical resol.
L Fe-CuNi (DIN) -100...900°C -148...1652°F ß 2K 0.05 K
J Fe-CuNi -100...1200°C -148...2192°F ß 2K 0.05 K
K NiCr-Ni -100...1350°C -148...2462°F ß 2K 0.1 K
N Nicrosil/Nisil -100...1300°C -148...2372°F ß 2K 0.1 K
S PtRh-Pt 10% 0...1760°C 32...3200°F ß 3K 0.1 K
R PtRh-Pt 13% 0...1760°C 32...3200°F ß 3K 0.1 K
T Cu-CuNi -200...400°C -328...752°F ß 2K 0.03 K
C W5%Re-W26%Re 0...2315°C 32...4199°F ß 3K 0.2 K
D W3%Re-W25%Re 0...2315°C 32...4199°F ß 3K 0.2 K
E NiCr-CuNi -100...1000°C -148...1832°F ß 2K 0.05 K
B* PtRh-Pt6% 0(400)...1820°C 32(752)...3308°F ß 3K 0.2 K
Special -25 … 75 mV ß 0.1% 0.005%
* Values apply from 400°C upwards.
54 UNIFLEX CI 45
Technical Data
Table 2: Resistive inputs

Type Sensor current Measurement range Error Typical resol.
Pt100*** -200...100(150)°C -328...212(302)°F ß1K 0.05 K
Pt100 -200...850°C -328...1562°F ß2K 0.05 K
Pt1000 -200...850°C -328...1562°F ß2K 0.05 K
KTY 11-6* -50...150°C -58...302°F ß2K 0.05 K
Special* 0...4500 [** ß 0.1% 0.005%
ß 0,25mA
Special* 0...450 [** ß 0.1% 0.005%
Potentiom. 0...160 [** ß 0.1% 0.005%
Potentiom. 0...450 [** ß 0.1% 0.005%
Potentiom. 0...1600 [** ß 0.1% 0.005%
Potentiom. 0...4500 [** ß 0.1% 0.005%
* Default setting is the characteristic for KTY 11-6 (-50...150°C)
** Including lead resistance
*** up to 150°C at reduced lead resistance (max. 160 [)
Table 3: Current and voltage input
Measurement range Input resistance Error Typical resol.(Æ)

0...10 V ~ 110 k[ ß 0.1 % 0.3 mV
-10...10 V ~ 110 k[ ß 0.1 % 0.6 mV
-5...5 V ~ 110 k[ ß 0.1 % 0.3 mV
-2,5...115 mV* ? 1 M[ ß 0.1 % 4 úV
-25...1150 mV* ?1 M[ ß 0.1 % 40 úV
-25...90 mV* ?1 M[ ß 0.1 % 4 úV
-500...500 mV* ?1 M[ ß 0.1 % 40 úV
-200...200 mV* ?1 M[ ß 0.1 % 20 úV
0...20 mA 20 [ ß 0.1 % 0.8 úA
* For INP1: high-impedance, without break monitoring
Current and voltage measuring ranges

Thermocouples (Table 1) (Table 3)
Cold-junction compensation Remaining technical data as for INP1 except:
- Voltage input ranges –10 / 0...+10V and -5...+5V not possible.
- Internal, - Millivolt input ranges: break monitoring always active.
Additional error:
typ.: ß_ 0,5 K DIGITAL INPUT DI1
max.: ß -2,5 K
Designed as:
- external,
- constant value 0...100 °C a) Contact input
Further technical data as INP1 Connection of a potential-free contact suitable for switching “dry”
circuits.
Resistive sensors (Table 2)
Switched voltage: 5V
Connection technique: 3-wire
Current: 1 mA
Measurement span
b) Opto-coupler input (optional)
Further technical data as INP1.
For active control signals.
Rated voltage: 24 V DC external
Logic “0”: -3 V … 5 V
Logic “1”: 15 V… 30 V
Current requirement : max. 6 mA
UNIFLEX CI 45 55
- preliminary - Technical Data
Control input Number of electrical for I= 1A/2A:

Configurable as a direct or inverse switch or key! switching cycles: ? 800.000 / 500.000
(at ~ 250V (resistive load))
Functions: Locking front operating, Note:
resetting of latched alarms, slave pointers, If the relays OUT1 and OUT2 operate external contactors, these
integrator; must be fitted with RC snubber circuits to manufacturer
activating tare-, sample&hold function; specifications to prevent excessive voltage peaks at switch-off.
switchover between inputs
Counter input (optional) OUT3 AS UNIVERSAL OUTPUT

Pulse counter for up or down counting, non storing Galvanically isolated from the inputs. Parallel current/voltage
output with common ‘minus’ terminal (combined use only in
Active edge: configurable galvanically isolated circuits).
Width of counter register: 31 bits Freely scalable
Display range: Configurable via counter divisor, Resolution: 14 bits
8-digits
can be repartitioned to 2 lines Dynamic response (step change
of input signal) T90: Output follows the input
Counter divisor: adjustable 0.1...9999
ß 540 ms
Start value: adjustable
Tracking error I/U: ß 2%
End value: adjustable; reaching can be
signalled via output Residual ripple: ß_1%
Counter evaluation: At intervals of 100 ms (rel. to range end) 0...130 kHz
(140 ms with INP2 measurement) Current output
Reset: Via key combination,
0/4...20 mA, configurable.
Limit value
short circuit proof
Counter input with option contact Linear range: -0.5...23 mA
Count frequency, max.: 5 Hz with square wave 1:1 Load: ß 700 [
pulse duration, min.: 100ms Load effect: ß0,02%
Resolution: ß 1,5 µA
Counter input with option optocoupler Error: ß0.1%
Count frequency, max.: 100 kHz
with square wave 1:1 Voltage output
Pulse duration, min.: 5µs 0/2...10V, configurable
Effects to active transmitters connected to INP1, INP2 can occur. not continous short-circuit proof
Linear range: -0,15...11,5 V
Frequency input (optional) Load: ? 2 k[
Input with option optocoupler Load effect: ß0.06%
Frequency range: 0...100 kHz with square wave 1:1 Resolution: ß 0.75 mV
Gate time: adjustable, 0.1... 20s Error: ß 0.1%
Process value: scalable Additional error when using ß+0.09%
Effects to active transmitters simultaneously the current
connected to INP1, INP2 can output:
occur.
OUT3 as transmitter supply
Output: 22 mA / ? 13 V DC
OUTPUTS
OUT3 as logic signal
RELAY OUTPUTS OUT1, OUT2 Load ß 700 [ 0/ß 23 mA
Load > 500 [ 0/> 13 V
Contact type: 2 normally open contacts with
common connection
Maximum contact rating: 500 VA, max. 250 V, max. 2A at
48...62 Hz, resistive load
Minimum contact rating: 6V, 1 mA DC
UNIFLEX CI 45 56
Technical Data
Frequency output
POWER SUPPLY
Depending on ordered version
Output by means of voltage output
Frequency range: 0, 0.25 ...1000 Hz (square-wave signal) AC supply
Output value: scalable Voltage: 90...260 V AC
Level: 0 / 11,5V Frequency: 48...62 Hz
Consumption: approx. 7 VA max.
Pulse output
by means of integrator with automatic resetting
Universal supply 24 V UC
Frequency range: 0 ...5 Hz AC supply: 18...30 V AC
(max. 5 pulses/s) Frequency: 48...62 Hz
Pulse duration: 100 ms (INP1 measurement) DC supply: 18...31 V DC
140 ms (INP1 + INP2 measurement) Consumption: approx. 3 VA / W max.
Supply only from safety electrical low voltage (SELV).
Galvanic isolation
* Instruments with optional system interface:
Energization via the bus connector of field bus coupler or power
Fig. 1: Galvanic isolation supply module
Behaviour with power failure

Configuration and parameter settings:
RS 485 Permanent storage in EEPROM
input 1
front interface BLUEPORT® FRONT INTERFACE
power
Connection to the transmitter front via a PC adapter (see
di1 (contact) ‘Accessories’). The BlueControl® software enables the CI 45 to be
configured, parameters set, and operated.
relay 1
relay 2 output 3 BUS INTERFACE (OPTIONAL)
RS 485
Connection via bus connector fitted in the top-hat rail. Screened
safety isolation cables should be used.
functional isolation Galvanically isolated
Type: RS 485
Transmission speed: 2400, 4800, 9600, 19.200,
permissible voltages: 38.400 bits/sec
safety isolation ß 300 Vrmsf AC against earth Parity: even, uneven, none
functional isolation ß 30 Vrmsf AC against earth Address range: 1...247
Number of transmitters per bus segment: 32
Galvanic isolation of inputs, outputs and supply voltage
Protocol
Test voltages: Modbus RTU
Between power supply and in-/outputs: 2,3 kV AC, 1 min SYSTEM INTERFACE
Between input and output: 500 V AC; 1min For connection to field bus coupler (s. system components)
Connection via bus connector in the top-hat rail.
Max. permissible voltages:
Between inputs/outputs against earth: ß 33 V AC ENVIRONMENTAL CONDITIONS
Protection mode
Front panel: IP 20
Housing: IP 20
Terminals: IP 20
UNIFLEX CI 45 57
Technical Data
Permissible temperatures Electrical safety

For specified accuracy: -10...55°C Complies with EN 61010-1:
Warm-up time: < 20 minutes Over-voltage category II
Temperature effect: ß 0.05% / 10 K Contamination degree 2
add. influence to cold Protection class II
junction compensation: ß 0.75 K / 10 K
Operating limits: -20...60°C
Storage: -30...70°C Certifications
Humidity CE certified
Max. 95%, 75% yearly average, no condensation
cULus-certification
Shock and vibration (Type 1, indoor use)
File: E 208286
Vibration test Fc (DIN EN 60068-2-6)
Frequency: 10...150 Hz
Unit in operation: 1g or 0.075 mm Electrical connections
Plug-in connector strips with terminals for lead cross-sections
Unit not in operation: 2g or 0.15 mm
from 0,2 to 2,5 mm2. Choice of screw terminals or spring-clamp
terminals.
Shock test Ea (DIN EN 60068-2-27)
Shock: 15 g
Mounting method
Duration: 11 ms Clip-on rail mounting (35 mm top-hat rail to EN 50 022). Locked by
means of metal catch in housing base. Close-packed mounting
possible.
Electromagnetic compatibility
Mounting position: vertical
Meets EN 61326-1 for continuous, unattended operation.
Interference radiation: Weight: 0,18 kg
- Within the limits for Class B devices.
Immunity to interference:
Meets the test requirements for devices in industrial areas. Standard accessories
Operating instructions
Evaluation criteria: With ‘Interface’ option: bus connector for fitting into top-hat rail
- Surge interference partly has marked effects, which decay
after the interference stops.
- With high levels of surge interference on 24 V AC mains leads,
it is possible that the device is reset.
With HF interference, effects up to 50 µV can occur.
GENERAL
Housing front
Material: Polyamide PA 6.6
Flammability class: VO (UL 94)
Connecting terminals
Material: Polyamide PA
Flammability class: V2 (UL 94) for screw terminals
V0 (UL 94) for spring-terminal terminals,
bus connector
58 UNIFLEX CI 45
. 13 Index
L
0-9 - limit 29 - 32
- 2-point-correction 51 - linearization 19, 46
- logic - output 34
A
- accessories 53 M
- additional equipment 53 - maintenance 6
- alarm delay 30 - maintenance manager 36
- analog output 33 - maximum value 17
- applications 5 - minimum value 17
- arithmetic functions 27 - mounting 8-9
B N
- behaviour after switch on 15 - Number of switching cycles 32
- BlueControl 52 O
C - O2-measurement 23 - 24
- calibrating level 49 - 51 - offset correction 50
- calibration 49 - offset-correction 50
- cleaning 7 - Operating hours 32
- configuration 38 - 46 - operating level 15 - 18
- Connecting - operating structure 15
bus interface 11 - operation 14 - 18
di1 11 P
Inp1 11
- parameter-level 47 - 48
Inp2 11
Out1, Out2 11 R
Out3 11 - Resetting the counter 26
- connecting diagram 10
- connectors 9 S
- Counter divisor 26 - safety hints 6-7
- Sample & hold amplifier 28
D - slave pointer function 17
- dismounting 8 - Substitue value for inputs 23
- Display overflow 26
T
E - TAG - No. 17
- extended operating level 18 - tare function 28
F - technical data 54 - 58
- terminal connections 10 - 11
- filter 23
- transmitter power supply 34
- forcing 35
- two-wire measurement 21
- Forcing of the inputs 23
- Frequency filter 27 U
- Frequency scaling 27 - units 17
- front view 14
- functions 19 - 37 V
- versions 53
I
- input fail detection 21
- input scaling 20 - 21
- input value monitoring 30
- installation hints 13
59 UNIFLEX CI 45
A4, geheftet, SW-Druck, Normalpapier 80g weiß
9499- 040- 71711

Subject to alterations without notice © PMA Prozeß- und Maschinen-Automation GmbH
Änderungen vorbehalten P.O.B. 310 229, D-34058 Kassel, Germany
Sours réserve de toutes modifications Printed in Germany 9499-040-71711 (06/2009)

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PMA Prozeß- und Maschinen-Automation GmbH

More efficiency in engineering,

l Attention: ESD sensitive devices

Caution: read the operating instructions

Read the operating instructions

A publication of PMA Prozeß- und Maschinen Automation

10.BlueControl engineering tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

At-a-glance survey of advantages

Further documentation for universal transmitter CI 45:

2.1 Maintenance, repair, modification

6 Maintenance, repair, modification UNIFLEX CI 45

g The PMA service can be contacted as follows:

PMA Prozeß- und Maschinen-Automation GmbH

Tel. +49 (0)561 / 505-1257

2.3 Spare parts

Description Order no.

Abmessungen / dimensions Montage / mounting

max. 55°C max.

The unit is provided for vertical mounting on 35 mm top-hat rails to EN 50022.

a The housing ventilation slots must not be covered.

l Caution! The instrument contains electrostatically sensitive components .

a Please, follow the instructions given in the safety hints.

Tighten the screw terminals with a torque of 0,5 - 0,6 Nm.

4.2 Terminal connections

a Faulty connection might cause destruction of the instrument !

1 Connecting the supply voltage

g Instruments with optional system interface:

10 Connecting diagram UNIFLEX CI 45

2 Connecting input INP1

3 Connecting input di1

4 Connecting outputs OUT1 / OUT2 (optional)

5 Connecting output OUT3

6 Connecting the bus interface (optional)

7 Connecting input INP2 (optional)

UNIFLEX CI 45 Terminal connections 11

4.3 Connecting diagram

Limit value 2 signalling, INP2 error signalling

Limit value 1 signalling, INP1 error signalling

4.4 Connection examples

Example: Signal converter with output on indicator and alarm signal

12 Connecting diagram UNIFLEX CI 45

Example: RS 485 interface with RS 485-RS 232 converter

Master z.B. / e.g.

4.5 Hints for installation

a The unit is not suitable for installation in explosion-hazarded areas.

a Faulty connection can lead to the destruction of the instrument.

a Please, follow the instructions given in the safety hints.

4.5.1 cULus approval

q Use only copper (Cu) wires for 60 / 75 °C ambient temperature.

UNIFLEX CI 45 Hints for installation 13

1 Line 1: process value display

14 Front view UNIFLEX CI 45

5.2 Operating structure

The instrument operation is divided into four levels:

450.3 3s Operating level

5.4 Operating level

5.4.1 Display line1

UNIFLEX CI 45 Operating structure 15

5.4.2 Display line 2