Draft National Automotive Policy February 2019

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REPUBLIC OF KENYA

Draft National Automotive Policy

February 2019

State Department for Industrialization


TABLE OF CONTENTS
1 EXECUTIVE SUMMARY ........................................................................................................

2 BACKGROUND .................................................................................................................

2.1 Introduction ............................................................................................................................. 6

2.1.1 The Historical Trend .................................................................................................................................................

2.1.2 Situation Analysis and Sector Performance .............................................................................................................

3 CHALLENGES AND CONSTRAINTS...................................................................................

4 RATIONALE AND CONTEXT ..................................................................................................

4.1 National Policy Context ..................................................................................................... 17

4.2 Global Benchmarks ............................................................................................................. 18

4.3 Regional Market Access .................................................................................................... 19

5 GUIDING PRINCIPLES .........................................................................................................

6 POLICY STATEMENT ............................................................................................................

6.1 Vision ....................................................................................................................................... 22

6.2 Mission ..................................................................................................................................... 22

6.3 Objectives .............................................................................................................................. 22

7 POLICY MEASURES .............................................................................................................

8 POLICY PRIORITY ACTIONS..................................................................................................

9 The National Automotive Sector 12 Year Roadmap (2018 -2030) ..............................................

10 GLOSSARY OF TERMS .........................................................................................................

11 ANNEX 1: LIST OF MOTOR VEHICLE PARTS ..............................................................................

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List of Tables, Figures, Graphs,
ANNEX 1: LIST OF MOTOR VEHICLE PARTS ............................................................................................... 44

Diagram 1: Automotive Development Timeline for Kenya ......................................................... 8

Table 1: New Vehicle Sales in Kenya ........................................................................................................... 9


Table 2: Vehicle Import Volumes in Kenya.................................................................................................. 9
Table 3: Value of Imported FBUs (KShs Billions) ....................................................................................... 10
Table 4: Capacity Utilization – 2017 .......................................................................................................... 11
Table 5: Motor Assembly plants capacity utilization ................................................................................. 12
Table 6: List of motorcycle assembler and respective market share ........................................................ 13
Table 7: List of local motor vehicle component manufacturers ................................................................ 15

Graph 1:Volume of locally assembled vehicles, 1978-2017 ........................................................................ 8


Graph 2: Installed vs Utilized Capacity, 1978-2017 ..................................................................................... 9

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1 EXECUTIVE SUMMARY
The Automotive industry has been identified as one of Kenya’s manufacturing
sector contributor to the Big Four Agenda, enabling the achievement of the
country’s industrialization and economic transformation.

Kenya’s motor vehicle industry growth reached its zenith in 1980s by which time,
the country boasted of three major assembly plants producing about 13,000
vehicles and a relatively vibrant parts manufacturing subsector. A memorable
milestone to date was the local production of the Nyayo Car in 1987. The
downward tumble for the industry began in early 1990s with economic
liberalization and the resulting importation of cheap used vehicles that has
persisted to date. Currently, vehicles assembly plants in Kenya are operating at
an average of 16%, producing just about 5000 vehicles against an installed
capacity of 34,000 vehicle single shift, while many local content manufacturers
have closed shops.

In order to address the challenges affecting vehicle industry including the lack
of dedicated legal, institutional regulatory framework, importation of parts by
Franchise holders instead of procuring from local parts manufacturers, influx of
used fully built units, among others, the National Automotive Policy was
developed. The overall objective of this policy is to provide the domestic
industry with opportunities to achieve competitiveness in manufacturing of
automotive products.

The National Automotive Policy takes a holistic approach to propose measures


that aim at unlocking the industry potential across the entire value chain and
related sectors of the economy. The policy therefore aims to;- provide legal,
institutional and regulatory framework for the development of the automotive
industry; support motor vehicle and motorcycle Assembling; harmonize

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standards; forge collaboration mechanisms in the industry; facilitate market
Access for sector products and services including access to preferences and
reservation in public sector procurements; promote innovation, research and
development and technology; facilitate local component/parts manufacturing;
and support development of incentive schemes for investments and
reinvestments.

To set the industry on long term growth path therefore, the above outlined
measures are expected to be implemented within a period of 12 years.

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2 BACKGROUND
2.1 Introduction
The development of the National Automotive policy is guided by the
Constitution of Kenya 2010 and especially provisions in the Fourth Schedule
(Distribution of Functions between National Government and County
Governments) that bestows the role of industrialization on the National
Government. The Policy is also premised on the Kenya Vision 2030 blue print,
which aims to transform Kenya into a newly ‘industrialized middle-income
country providing a high quality of life to all its citizens by 2030’. The Executive
Order No. 1 of 2018, the Kenya Industrial Transformation Programme framework
as well as the ‘Big 4’ development strategy have highlighted the need for local
manufacturing, technology transfer and development, employment and wealth
creation that have informed the development of the Policy.

The National Automotive Policy has been developed through a consultative


stakeholder involvement and informed by Kenya’s developmental agenda and
industry needs. Stakeholder views from the Consumers; the Assemblers; the Auto
Component Manufacturers; Government; Auto Dealers; Global Players; and
training, research and development institutions were incorporated in
developing the Policy. The policy objectives, implementation outline, the
guiding principles and measures are aligned to domestic, regional and
international obligations, including and not limited to The Paris Agreement,
enforced from November 2016 which sets the objective of limiting the global
temperature rise in this century below 2 degrees Celsius above pre-industrial
levels and to pursue efforts to limit the temperature increase even further to 1.5
degrees Celsius.

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2.1.1 The Historical Trend
Globally, the automotive industry has been a pillar of industrialization of many
economies and a key driver of macroeconomic growth and technological
advancement. As a sector, the automotive industry has been a major force in
the industrial and economic development of nations all over the world. The
industry has consistently contributed heavily directly and indirectly to the GDP,
foreign investment, employment and innovation in developed countries such as
Germany, United States, Japan, South Korea, Italy, China, Thailand, South Africa
and several other emerging economies.

Africa is the final frontier for the global automotive industry, offering regional and
global automotive manufacturers an attractive growth market, with substantial
long-term potential. Despite automotive production having been in South Africa
for nearly 100 years, there has been limited automotive production taking place
elsewhere across the continent. Nigeria achieved significant production In the
1980s and 1990s, some decades ago in Zimbabwe. Production occurs in Egypt
and more recently Morocco. Smaller production activities take place in Kenya.

2.1.2 Situation Analysis and Sector Performance


In Kenya, growth of the automotive industry was slowed by the liberalization of
the economy which allowed cheaper imported second hand vehicles. Since
then to date, the vehicle assembly industry has struggled to stay afloat; and the
components industry whose lifeline depended on a protected market saw
many manufacturing entities gradually close shop. The liberalization era
(opening of the market) of the 1990s and the revision of LN 363 to LN 489 where
local content was not mandatory for as long as a penalty of 25% was paid
equally contributed to the heavy decline of the local parts manufacturers. By
the mid-2000s, many local content manufacturers had closed shop.The

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automotive development timelines and volumes assembled in Kenya
respectively are indicated below:-

Diagram 1: Automotive Development Timeline for Kenya

The automotive development timelines above and the production volume


trends in graph 1 and 2 below give a summary of the milestones for the sector in
Kenya. It also shows some significant decline in volume since the 90’s.

Graph 1: Volume of locally assembled vehicles, 1978-2017

Volumes Assembled
13,473

16,000
14,000
10,109

9,769
9,154

12,000
10,000
6,689
6,621

6,681

5,953
6,058
5,795

5,850
5,634

5,490
5,597

5,435

5,088

8,000
3,729

6,000
4,000
2,000
-
1978 1989 1999 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

Volumes Assembled

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Graph 2: Installed vs Utilized Capacity, 1978-2017
Installed Vehicle Assembling Capacity Vs Utilization
36000 47% 50%
Production Level

%age Utilization
34000 35% 40%
32% 29%
32000 30%
23% 23% 20% 23%
30000 13% 20% 19% 18% 20% 21% 20% 18%
16% 20%
28000 10%
26000 0%
1978 1989 1999 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
Year

Installed Capacity Capacity Utilization

Table 1: New Vehicle Sales in Kenya


2014 2015 2016 2017
Locally Assembled 8,087 9,295 6,163 4,607
EAC Exports (locally assembled) 320 442 334 322
FBU Imported 9,199 10,228 7,371 6,115
Total 17,606 19,965 13,868 11,044
Source: Kenya Motor Industry Association (KMIA)

2.1.2.1 Importation of Fully Built Units in Kenya


Currently, the vehicle population in Kenya stands at over two (2) million, which
comprise of both imports and local assembly. Of the imports, it is important to
note that a very large variety comprise of second hand brands, which comprise
over 85% of imported Fully Built Units (FBUs) as shown in the Table 2 below:

Table 2: Vehicle Import Volumes in Kenya


Year Total FBUs Imported Value in KES
2012 63,759 43,735,108,433
2013 81,089 52,721,912,458
2014 89,703 68,253,096,445
2015 94,368 75,574,652,834
2016 75,198 57,509,517,554

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2017 86,626 62,509,431,788
Source: KRA Records 2018

Table 3: Value of Imported FBUs (KShs Billions)


Year Total Import Value – Unassembled Total Import Value – FBUs
2017 10.7 62.5
2016 14.3 57.7
2015 18.9 75.5
2014 18.4 68.2
2013 12.3 52.7
2012 10.5 43.3
Totals 85.2 360.3
Source: KRA Data, 2018

The challenge with respect to importing used vehicles is that, first, they are costly
to maintain. Secondly, they contribute towards the loss of local manufacturing
opportunities, including exporting jobs. It also constitutes a major drain of foreign
exchange resources and reserves to an average of 60.05 billion KES per year
between 2012 and 2017 as indicated in Tables 2 and 3 above. Were these units
to be assembled or manufactured locally, there would be accrued socio-
economic benefits that are realised through employment creation, service
provision, technology transfer, and research and development, in addition to
local content uptake.

Finally, the numbers of vehicles imported, for which used vehicles comprise on
average 85%, indicates that the country imports sufficient volumes to sustain a
viable motor industry in Kenya even without considering exports, meaning that
the local assemblers and manufacturers are unable to realise full volume
benefits, as market volume is a precondition for successful growth of the
automotive industry including parts manufacturing.

From the statistics provided above, the current capacity of approximately 9,000
units can be up scaled to single shift capacity production of 34,000 units, which

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accounts for 38% of total imported FBUs using 2017 figures. This can therefore be
up scaled to full capacity, of 3 shifts producing 102,000 units, over 85% of used
FBUs. The potential is immense under the right policy and investment conditions.
This shows that Kenya’s automotive industry has potential to significantly
contribute to the manufacturing sector, and to the government’s target to
increase its share to the GDP from the current 9.2% to 15% by 2022 as part of the
Big Four Agenda.

2.1.2.2 Local Motor Vehicle Assembling


In 2017, Kenya’s motor vehicle assembly industry had an annual turnover of USD
600 million (including regional dealerships), employed over 12,000 people of
which 3,000 people are directly employed in assembly plants, 3,690 people in
downstream spin offs, and 5, 782 in support sectors excluding dealerships outside
of Kenya. The commercial car assembly consumed locally produced materials
to a tune of USD 135 million. The industry contributed annual tax revenues to
government of Kenya to a tune of USD 80 million.

The main vehicles being assembled are commercial vehicles especially Trucks
and Buses, which are well designed to meet the tough Kenyan and African
tropical conditions. A brief synopsis is indicated in the Tables 4, 5 and 6 below.

Table 4: Capacity Utilization – 2017


Capacity Installed(Full) Capacity 34,000 on single shift (can
Utilization (Total do up to 3 shifts)
production) Operating Capacity 16% 5490 Units
Turnover Annually KES. 60B
Value of inputs Value of Imported 70% KES. 31.5B
Raw Materials
Value of local content 30% KES. 13.5B
Market Locally Consumed 94% 5180 Units
Exported 6% 310 Units
Employment at No. of Direct Jobs 3,000 People
this stage

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Total Revenue to KES
Government 8B
Source: KAM & KRA Records, 2018

In addition to local assembly lines as indicated in Table 5 below, there are body
building and construction companies for trucks and trailers, which contribute to
the motor vehicle industry. Some of the players include; Bachu Industries, HK
Motors Limited, Lalbhai Singh and Avic International Limited.

Table 5: Motor Assembly plants capacity utilization


Assembly Capacity
Brands & Franchise Holder
Plant Utilization
Isuzu East
Africa Limited  ISUZU EA–Isuzu 23%
Nairobi
 SIMBA CORP– Mitsubishi, FUSO
 TATA – Tata
Associated  Toyota East Africa – Toyota, Hino
Vehicle  Kenya Grange – Scania 35%
Assemblers  Foton – Foton, Aumark
Mombasa  Volvo – Volvo
 Daewoo
COOPER MOTORS CORPORATION -
Nissan Diesel, Eicher, MAN
 Crown Motors – Nissan
 Peugeot (PSA Group) – Peugeot
Kenya Vehicle  Volkswagen – Volkswagen
Manufacturers  Bus Body Building - 33 seater bodies 2%
(KVM) Thika for Hyundai, Eicher, Isuzu, Mitsubishi;
51 seater bodies for UD, TATA, Hino;
62 seater bodies for Scania, MAN,
Ashok Leyland
National Average for Motor Vehicle 20%

2.1.2.3 Motorcycle Assembling


Kenya’s Motorcycle assembly has a short history compared to the Motor Vehicle
assembly. However, in recent years, Kenya’s demand for Motorcycle taxis
(bodabodas), three wheelers (tuktuk), and quad bike/cycle has massively gone
up mainly because of their ability to move efficiently in urban centers and in the
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rural areas with poor road networks. This has increased the demand for new
Motorcycles and has put some vibrancy in the sector.

At present, there are several assemblers in the Motorcycle sector in Kenya,


including Auto Industries, Car & General, Honda Motorcycles, Toyota (Yamaha),
Ryce E.A, KIBO, Captain, Makindu Motors, Abson Motors and BMG Holdings,
among others. Whereas the motorcycle assembly industry is dominated by
about two players as indicated in Table 6 below, there are also several
informal/make-shift Motorcycle assemblers.

Table 6: List of motorcycle assembler and respective market share


No. Company Brands or Franchise holder % Mkt Share
1 Auto industries ltd Bajaj 39.04
2 Car & general TVs 21.29
3 Captain motorcycles Captain, Tiger, Dayun 13.39
4 Honda Honda 7.64
5 Makindu motors Skygo 7.03
6 Abson motors Haojin 4.75
7 RyceE.A. Hero 0.99
8 Toyota Yamaha 0.98
Source: MAAK

The motorcycle assembly industry is operating at about 50% capacity. However,


there are various challenges which are negatively impacting on the growth of
Motorcycle assembly industry. Among the challenges is lack of access to
incentives for CKDs, and regulations. This is compounded by the absence of a
clear automotive policy framework.

2.1.2.4 Local Automotive Component Manufacturing Sector


Component manufacturing in Kenya dates to the 1970’s. It comprises mainly of
spares for after sales market rather than local assembly lines. The businesses are
not able to compete against similar brands from Europe and Asia. The

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competition is also against used spare parts from Japan and Asia, and others
extracted locally from motor vehicles deemed to be no longer road-worthy.
There are about 25 motor vehicle component manufacturers, with a combined
average capacity utilization of 36% as listed in Table 7 below. Each
manufacturer is estimated to employ 256people and contributes over KES 40
million annually in tax revenues to government. The list of parts locally
manufactured is presented in Annex 1.

Motorcycle component production is a relatively new phenomenon in Kenya,


which has a potential to produce some components such as side stand, crash
guard, pillion handle bar, right third rider foot rest, left third rider foot rest, and
center stand. These are however, basic and low level knowledge technologies.
More investment is required to expand the range of parts, and it is targeted that
by 2021, the industry’s local content development plan will have included; Air
cleaner filter, Harness, Seat, Chain Case, Battery, Rear Fender, Front Fender, and
Tubes/Tyres.

Global Original Equipment Manufacturers (OEMs) are increasingly moving away


from component manufacturing and focusing more on their own brand,
marketing and distribution channels. This gives opportunities to the OEMs to build
capacity locally for component manufacturing.
Given the right incentives and stable predictable auto policy environment,
Kenya can position itself as a hub for auto parts manufacturing .This sector has
the capacity to employ a lot more people, create further spin-offs, and spur the
growth of iron and steel industry. Furthermore, investments through joint ventures
and regional supply chains can be established making Kenya a major regional
and continental player in auto parts manufacturing.

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Table 7: List of local motor vehicle component manufacturers
Part manufacturers Capacity Utilization
1. Pipe Manufacturers Ltd 23%
2. Megh Cushion Industries Ltd 40%
3. Mutsimoto Motor co Ltd 40%
4. Auto Springs EA PLC 35%
5. Associated battery manufacturers Ltd 60%
6. Highway UpholsteryCar Cushion 30%
7. Sai Raj Ltd 45%
8. Numerical Machine Complex 20%
9. Pinnacle systems Ltd 40%
10. Digital Bass auto 30%
11. Chui Springs 30%
12. Impala glass 30%
13. SKL springs Ltd 30%
14. Auto axillaries Ltd 30%
15. Metal Equipment Ltd 30%
16. Unifilters Ltd 30%
17. Rubber products Ltd 30%
18. Specialised fiber glass 30%
19. Robs Magic 30%
20. Pantech Ltd 30%
21. Sagoo Holdings Ltd 30%
22. Kenrub Ltd 30%
23. Patmose 30%
24. Turnometal 30%
25. Mann Manufacturers 30%
National Average 36%

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3 CHALLENGES AND CONSTRAINTS
Based on the historical background and the situation analysis presented here
before, the Policy aims at addressing the challenges facing the automotive
sector, that include:-
1. Lack of an institutional, legal and regulatory framework for the
Automotive industry;
2. Lack of review of Legal Notice 363 and 489of 1993 under the then
Customs and Excise Act (replaced by the East Africa Customs
Management Act) thus inhibiting local component manufacturing and
local content development;
3. The importation of parts by Franchise holders as opposed to procuring
from local parts manufacturers denies the later opportunities for growth
and enhancement of local content;
4. There is a mismatch on the training and industry skills requirements, given
that the curriculum is not in-tandem with the technology. This creates a
skills gap that requires manufacturers and entrepreneurs to undertake on
the job training thus increasing their cost of production;
5. Influx of imported used FBUs, parts and components, affect the market
volumes resulting in installed capacity under-utilization in addition to
environmental degradation from emissions;
6. Poor enforcement and lack of clarity of the provision in the Public
Procurement and Asset Disposal Act, 2015on preferences and
reservations for local goods;
7. Absence of CKD regulations to support local Motorcycle assembly;
8. The8-year age limit for second hand vehicles applied across the board
does not provide adequate incentive for local assembly;
9. Presence of imported products in the domestic market, some of which
are of low quality or counterfeit.

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4 RATIONALE AND CONTEXT

4.1 National Policy Context


The overall objective of the National Automotive Policy is to provide the
domestic industry with opportunities to achieve competitiveness in local
manufacturing and sale of automotive products. The policy prescribes clear
measures to promote utilization of locally manufactured products; local
content; sub-contracting; innovation, research and development; capacity and
skills development and training; and technology transfer. These measures will
enhance local value addition and contribute towards raising the manufacturing
sector share to Gross Domestic Product (GDP).

The National Automotive Policy is anchored on Kenya Vision 2030 which aims to
transform the country into a rapidly industrializing middle-income nation by 2030.
The Vision seeks to make Kenya a globally competitive and prosperous country
with a high quality of life. The foundations of the vision are macroeconomic
stability; governance reforms; infrastructure development; science, technology
and innovation; wealth creation; human resource development; enhanced
equity; security; and public sector reforms. It is envisaged that with improvement
of physical infrastructure and removal of regulatory impediments by deepening
economic and governance reforms, production costs will also fall as domestic
supplier networks evolve. This will translate to competitiveness of the automotive
sector.

Under the Kenya National Industrialization Policy Framework, 2012, Automotive


assembly and the production of basic components are considered medium-
technology industries. The industrialization policy framework (Sessional Paper
No.9 of 2012) aims to transform Kenya into a globally competitive regional
industrial hub”. It is linked to Kenya Vision 2030 and focuses on improving the
manufacturing sector’s productivity and value addition; and enhancing
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linkages with other sectors to facilitate industrialization. Its areas of intervention
include creating enabling Business Environment; high value addition; human
resource skills development; attracting Foreign Direct Investment; enhancing
Market Access; promoting innovation, Industrial Research and Development
and supporting SMEs Growth and Graduation for Industrial Expansion. The
National Automotive Policy encompasses measures that aim at addressing the
challenges hampering the industry potential and addresses the entire value
chain and inter-linkages with interrelated sectors of the economy which have a
high multiplier effect for economic growth and development as envisaged in
the National Industrialization Policy.

4.2 Global Benchmarks


There are many examples of successful automotive industries, which started
when countries were at a lower level of industrial development as Kenya
currently is. Furthermore, there are very few examples of automotive industries in
developing or developed countries which did not get off the ground with some
forms of Government policy support. Such targeted policy support includes local
content requirements which in the process also enables development of
domestic capabilities.

The automotive policy targets to gradually and systematically reduce and


eliminate the imports of used vehicles and used parts share in the domestic
market by promoting assembly and production of automotive products locally.
The rising demand for imported used vehicles in Kenya has a major impact on
the country’s trade balance. Furthermore, the huge range of used cars
imported also make it difficult for the local parts industry to develop and attain
economies of scale because of the wide range of parts required. Imports of
used cars from rich country markets is, in part, a function of stringent
environmental measures imposed in exporting countries to boost their domestic
new car sales and encourage emission-efficient vehicles. The result is that these

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older vehicles have little value inside these countries and are exported at low
cost. Kenya is a signatory to various agreements, protocols and conventions
aimed at preserving the environment. The Policy promotes production of
environmentally friendly vehicles and products, and ensures adherence to
internationally set standards of emission.

4.3 Regional Market Access


The market for vehicles in Kenya, East African Region and Sub-Saharan Africa is
growing very rapidly. This growing demand is for the most part being met by
imports, especially of used vehicles. Furthermore, with per capita incomes rising
in Kenya, across the East African and entire African region, vehicle ownership is
likely to continue to rise rapidly. The improving road infrastructure across the
region and deepening regional integration will further support vehicle use.
Kenya must lead in capitalizing on this phenomenon.

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5 GUIDING PRINCIPLES
The guiding principles espoused in this policy encompasses measures that aim
at addressing the key challenges and industry potential and opportunities to
achieve the objectives of the Policy.

i. Equity
The Policy is grounded in the mission to promote Kenya as an automotive
manufacturing hub for East Africa and the continent at large. Interventions,
incentives and investment support are geared toward creating enabling
environment for sector players, to operate competitively within the quality, cost
and delivery constraints.

ii. Product Safety and Standards Conformity


The policy encourages innovation and research and development of products
designs that ensures product safety conformance and safety for users and non-
users, and reduce cost of infrastructural maintenance. Further the policy
supports design and improvement of safe infrastructure.

iii. Environmental Sustainability


The Policy promotes production of environmentally friendly vehicles and
products, and ensures adherence to internationally set standards of emission.
Local production / assembly targets to gradually and systematically reduce and
eliminate the imports of used vehicle and used parts share of the market. In
addition the policy recognizes and promotes the circular economy concept
where value is created by recovery, re-use, recycling and remanufacturing.

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iv. Creativity and Innovation
The Policy supports intentional innovations, R&D and collaborative efforts among
academia, industry, and government, to develop products that suit specific
local conditions, and solutions that propel other sectors of the economy.

v. Local Empowerment
This Policy recognizes and compliments existing policies and strategies on local
content and local product utilization. The Policy provide opportunities for
rewarding incremental uptake, collaboration and utilization of locally
manufactured products that meet the standards and specifications of OEMs. In
addition, it encourages dynamic and continuous skills development and
improvement to meet the changing needs of the industry.

vi. Sustainable Development


The Policy recognises and encourages automotive manufacturing that
responsibly stewards the environment, encourages efficient resource utilization
and enables the nation to achieve the objectives of Kenya Vision 2030, United
Nations Agenda 2030 (Sustainable Development Goals), and Africa Agenda
2063.

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6 POLICY STATEMENT
The National Automotive Policy is a holistic framework that covers the
comprehensive revitalization and development of the automotive industry in
Kenya. It recognizes Kenya’s obligation to develop the sector in an
environment-friendly ecosystem.

The Policy addresses the entire value chain and inter-linkages with interrelated
sectors of the economy which have a high multiplier effect for economic
growth and development, such as iron and steel, transport, leather, plastics and
rubber, foam, fuel/gas, glass, electronics and software, among others. Due the
emerging disruptive technologies, the policy also projects futuristic development
trends.

6.1 Vision
“To be a competitive automotive manufacturing hub of choice.”

6.2 Mission
To develop national capacities for competitive automotive products
manufacturing, anchored on training, innovation, research and development
and; to create a Kenyan brand.

6.3 Objectives
The overall objective of this policy is to provide the domestic industry with
opportunities to achieve competitiveness in manufacturing and engineering of
automotive products.

The specific objectives of the National Automotive Policy are to:-


i. Enhance value addition
The policy promotes local manufacture of automotive products that meet
the standards and specifications of Original Equipment Manufacturers
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(OEMs). This will provide opportunities for Joint ventures with global value
chain players to produce affordable brands and models in Kenya.

ii. Increase contribution to GDP


To support the growth of the automotive industry in Kenya for both
domestic and export consumption, thereby becoming a significant
contributor of the manufacturing sector GDP by 2030, with an initial
impact realized by 2023.

iii. Enhanced market access


To scale-up local production for import substitution and increase exports
of automotive products to EAC region from current about 5% to 15% by
2022, and to take advantage of the Africa Continental Free Trade Area
(AfCFTA) by 2030.

iv. Skills development and job creation


To create a dynamic skill development eco-system and establish Kenya as
a manufacturing skills centre of excellence. This focuses on quantitative
and qualitative improvements in skills to ensure competitiveness and build
a solid foundation for direct and indirect job creation in the automotive
sector, over the next decade.

v. Enhance innovation, Research and Development


To give a supportive environment for innovation, R&D in the automotive
sector for local design and engineering; including developing and
acquisition of disruptive technologies. This will also promote clean, safe,
efficient and comfortable mobility products in the country and within the
region, with a focus on environmental protection and affordability.

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7 POLICY MEASURES
The following policy measures will be undertaken to address the challenges
facing the sector, and to develop the automotive industry in Kenya.

1) Institutional, legal and regulatory framework


The Government will create an institutional, legal and regulatory framework for
the implementation of the National Automotive Policy.

2) Support to Motor Vehicle and motorcycle Assembly


The Government will prioritize the production of commercial vehicles (buses,
trucks and minibuses). Measures will also be put in place to promote production
of passenger vehicles (saloons, station wagons, Sports Utility Vehicles (SUVs)),
and motorcycles through:-
a) Providing incentives on different levels of vehicle breakdown
(Knockdown). The level of incentivization will depend on local value-
added; degree of technology transfer; improvement in level of
expertise; level of foreign exchange earnings; strengthening of
manufacturing value chain; developing linkages within the industry;
and investment in R&D);
b) Promotion of a phased incubation approach to grow and graduate
the local entrepreneurs in motor vehicle component manufacturing in
Kenya;
c) Encouraging and facilitating sub-contracting amongst established
assemblers and the local SMEs;
d) Hastening progression and phased advancement from SKD to CKD.

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3) Harmonization of standards
For harmonization of motor vehicle, UN agreements adopted in 1958, 1997and
1998 provide a legal and regulatory framework and provision related to
performance oriented test requirements and procedures for contracting parties.

Kenya will domesticate global regulations and standards by:-


a) Harmonizing all regulations and Standards affecting the motor vehicle
industry so as to support the policy and hence the development of the
Industry. This will be achieved through:
i. Identifying the missing gaps in standards and regulations for the
industry and developing such standards and regulations to fill the
gaps;
ii. Identifying inadequacy in capacity to implement the existing
regulations and establishing mechanisms to develop such
capacity;
iii. Development of standards within the EAC region including
definitions of SKD/CKD. This will assist in rationalization of models in
the region to lower the cost of maintenance. It will also enhance
road safety through periodic testing and certification based on
harmonized regional standards. And further promote EAC
Industrialization in line with the EAC Industrialization policy.

b) Fully adopting and implementing the approved Kenyan Design Safety


Standards KS2725.

4) Collaboration Mechanisms in the Industry


The Government will facilitate development of the automotive industry through
structured collaborations as follows:-

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a. Intra government collaboration
For successful implementation of this Policy and the full support of the
manufacturing sector, all government entities that interface with the industry
(Ministries, Counties, Departments and Agencies) will continuously consult on
implementation and review of this Policy.

b. Industry and academia collaboration


The government proposes to establish the National Automotive Council (NAC)
as the institutional framework to support the implementation of the policy. NAC
in collaboration with stakeholders in the sector including research institutions,
universities and other learning institutions in the following areas:

i. Research, Design, Development and testing:


To ensure safety, product efficiency and environmental sustainability
automotive industry, programs will be put in place promote research,
design, and development for locally produced automotive products.

ii. Capacity Building:


In order to address the mismatch in the training and industry skills
requirements, given that the curriculum is not in-tandem with the
technology, skills development and training eco-systems will be improved
to provide industry demand-driven training. Industry will collaborate with
relevant technical institutions in the development of relevant curriculum.
In Government in collaboration with the industry players will facilitate the
establishment of automotive training institute for demand driven training.
In addition, capacity building will be enhanced through apprenticeship
and attachments of learners to the established assemblers and
manufacturers.

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c. Assemblers Collaboration:
The Government will undertake periodic facility inspections to verify and
accredit CKD assemblers that meet the full requirements of CKD assembly in
terms of facilities, parts assembled, CKD kits, testing facilities, local content
procured and other applicable parameters. This will be necessary for monitoring
CKD progression, moving up the value chain towards full local manufacturing.

d. Vehicle Assemblers and Component Manufacturers Collaboration:


To enhance uptake of local components, the Government will facilitate
constant and structured collaboration between vehicle assemblers and
component/parts manufacturers to progressively grow the local content to
achieve a target of 40% by 2030, in line with the international best practice. In
addition, the Government will promote the development of SMEs through
subcontracting and partnership exchange between SMEs and the big
assemblers.

5) Market Access for sector products and services


In order for the industry to achieve critical volume levels for both domestic and
external markets, and enjoy economies of scale, the Government will:-

a) Give priority to local manufactures/assemblers in public procurement of


automotive products and accessories;

b) Support mechanisms for distinguishing between locally assembled and fully


built imported units through adoption of technologies for proof-marking,
coding, including microdot technologies;

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c) Enhance negotiation towards harmonization of rules of origin and
elimination of Non-tariff barriers within the region trading blocs, as well as
bilateral and multi-lateral trade agreements to facilitate growth and
development of the automotive industry;

d) Implement a total ban on importation of used fully built units of commercial


vehicles, and a phased out plan on importation of used FBU passenger
vehicles. This will reduce the importation of used vehicles in the Kenyan
market while facilitating the local manufacturers to assemble, and
manufacture affordable vehicles for diverse domestic market segments.
Towards this, the age limit of imported passenger vehicles will be
progressively raised, to expand the market for locally assembled vehicles,
and importation of newer FBUs, for vehicles with engine capacity exceeding
1500cc. This will be implemented from 8 year to 5 years in 2019; from 5 years
to 3 years in 2021 and; from 3 years to zero in 2023. This will be reviewed from
time to time.

e) Promote model rationalization geared towards having an entry model (1) for
the local market based on acceptability and affordability and (2) for export
market where the participating OEMs already have a market for the
particular model. This strategy will trigger sufficient volumes and therefore
application of economies of scale. This will be done through a consultative
and open process to develop a criteria to determine the models of motor
vehicles to be used in the country. Additional tax will be charged on any
models outside the rationalized list.

f) Improve accessibility to new and safe motor vehicles through the following
measures:

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i. The government will support and work with the relevant
stakeholders to develop vehicle purchase schemes to enable
individuals and companies to purchase new locally assembled
vehicles;

ii. The Government will support a progressive leasing policy for the
public sector to expand access to new vehicles made in Kenya;

iii. Development of a vehicle scrapping policy that will among others,


grant scrapping rebates to individuals and companies to replace
aged vehicles, particularly PSVs with locally assembled new
vehicles. In addition, it will establish mechanisms for collection of
end of life vehicles to facilitate recycling, reuse and
remanufacturing;

iv. Encourage development of standards for after sales service for


training in after sales service, maintenance and repair, including
accreditation and licensing of garages and service providers. This
will enhance professionalism, safety and compliance to emission
standards and reduction in the costs of operations.

6) Road and Other Industry Support Infrastructure


To increase the competitiveness of the domestic automotive industry, the
Government will expedite the development of critical infrastructure to facilitate
accessibility and mobility to all areas including those with poor connectivity. This
will reduce delays, costs and inefficiencies faced in domestic and export trade.
This, in addition to other economic activities, will stimulate the demand for
automotive products and services. Further to this, the Government will review
infrastructure designs, with a view to developing safe infrastructure.

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7) Passenger Transportation Framework
The Government, in consultation with the assemblers and other stakeholders, will
develop a public transportation strategy to meet both the needs of the Nation
and benefit the local assemblers. Some of the initiatives that are currently under
consideration, include, the mass rapid transit project, development of Bus Rapid
Transport (BRT), light rail, phasing out of 14 seater public transport vehicles
“matatus.”Taxi-hailing rides and Two/three/four (Quadbike) wheelers passenger
automobiles

8) Innovation, research and development and Technology


The government will encourage uptake of frontier technologies in
manufacturing which includes cyber, big data, artificial intelligence, 3-D
printing, Nano technology, drones, physical systems, internet of things, cloud
computing, robotics and cognitive computing. In addition, the government will
promote investments in research and development of commercially viable
technologies such as electric powered cars including the batteries and
charging stations. This will be done through:-
a) Setting up a ‘Technology Acquisition Fund’ to acquire technologies.
b) Offering incentives to motivate innovation, R&D and technology
acquisition.

9) Promotion of local Component/ Parts Manufacturing


Government, assemblers and OEMs will promote growth of local component
industry through:-
a) Working with the local components manufacturers to generate a list of
products which can be manufactured locally for use in vehicle assembly
and after sales. Towards this end, the Legal Notice 363 of 1993, 489 of 1994
will be reviewed to align with the east African Customs Management Act.

30 | P a g e
In addition the Kenya motorcycle regulation will be developed and
implemented;

b) Supporting capacity building of component manufacturers to produce


local content that meet the quality standards of the OEMs. This will include
developing mechanisms which will facilitate the component
manufacturers to acquire the requisite technologies, designs and testing
facilities;

c) Facilitating OEMs to invest in or establish their plants in Kenya.

10) Preferences and reservation in Public sector procurements


The Government will undertake preferential purchase of locally assembled
motor vehicles by Ministries, Counties, Departments and Agencies (MCDAs)
under the Buy Kenya Build Kenya strategy and the Public Procurement and
Asset Disposal Act 2015. In addition, the government will develop a Local
Content policy to further enhance the growth of the local automotive industry.

11) Incentive schemes for Investments and reinvestments


The government in collaboration with automotive industry players will put in
place an incentive scheme to attract new investments and reinvestments in
motor vehicle assembly and manufacturing of parts. The incentives shall
include:-

a) Fiscal incentive on local content to enable investors to utilize more local


content in their assembly lines thus growing the local content component
in their manufactures. In so doing the capacity for component
manufacturing will be enhanced;

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b) Production incentives to encourage local value addition, local content
development and promotion of SMEs.

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8 POLICY PRIORITY ACTIONS
Table 8: Implementation Matrix Timelines
Policy measures Implementation time lines
Immediate Short term Long term
(2018/19) (2020-2023) (2024-2030)
Institutional, legal  Develop regulations to
and regulatory implement the policy
framework  Presidential decree to
establish the NAC

Support to Motor  Providing incentives on Promotion of a Promotion of a


Vehicle and different levels of phased incubation phased incubation
motorcycle vehicle breakdown
Assembly (Knockdown).
 Promotion of a phased
incubation.
 Encouraging and
facilitating sub-
contracting.
 Hastening progression
and phased
advancement from
SKD to CKD.
Harmonization of  Identifying the missing
standards gaps in standards and
regulations.
 Identifying inadequacy
in capacity to
implement the existing
regulations.
 Development of
standards within the
EAC.
 Adopt and implement
the approved Kenyan
Design Safety
Standards KS2725.
Collaboration  Intra government  Intra  Intra
Mechanisms in the collaboration and government government
Industry  Consultation on the collaboration collaboration
implementation and and and
review of the Policy. Consultation  Consultation
 Promote research, on the on the
design, and implementatio implementatio
development for locally n and review n and review
produced automotive of the Policy. of the Policy.
products.  Accredit and  Accredit and
undertake undertake
 Establish automotive periodic CKD periodic CKD
training institute for assembly assembly
demand driven facility facility

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Policy measures Implementation time lines
Immediate Short term Long term
(2018/19) (2020-2023) (2024-2030)
training. inspections to inspections to
 Enhance ensure ensure
apprenticeship and compliance. compliance.
attachments of learners
to the existing
assemblers and
manufacturers.
 Accredit and
undertake periodic
CKD assembly facility
inspections to ensure
compliance.
 Facilitate constant and
structured collaboration
between assemblers
and parts
manufacturers to grow
the local content.
 Promote development
of SMEs through
subcontracting and
partnership exchange.
Market Access for  Adopt of technologies  Develop
sector products and for distinguishing vehicle
services between locally scrapping
assembled and fully policy and
built imported units establish
 Enhance negotiation mechanisms
on rules of origin and for
elimination of Non-tariff management
barriers. of end of life
 Implement restrictions vehicles.
on importation of used
fully built units of
commercial vehicles  Develop
 Implement a phased standards for
out plan on training in
importation of used after sales
FBU passenger vehicles service,
with engine capacity maintenance
exceeding 1500cc. and repair.
 Promote model
rationalization and  Accredit and
additional taxation license
measures on models garages and
outside the service
rationalized list. providers.

 Develop vehicle

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Policy measures Implementation time lines
Immediate Short term Long term
(2018/19) (2020-2023) (2024-2030)
purchase schemes to
enable the purchase
of new locally
assembled vehicles.
 Support a progressive
leasing policy for the
public sector to
expand access to new
vehicles made in
Kenya.
Road and Other  Develop critical  Develop  Develop
Industry Support infrastructure to critical critical
Infrastructure facilitate accessibility infrastructure infrastructure
and mobility to all areas to facilitate to facilitate
across the country. accessibility accessibility
and mobility to and mobility to
 Review infrastructure all areas across all areas across
designs, with a view to the country. the country.
developing safe
infrastructure.  Review  Review
infrastructure infrastructure
designs, with a designs, with a
view to view to
developing developing
safe safe
infrastructure. infrastructure.

Passenger Implement public


Transportation transportation strategies.
Framework

Innovation, research Offer additional incentives Set up


and development to motivate innovation, ‘Technology
and Technology R&D and technology Acquisition Fund’.
acquisition.

Promotion of local  Review the Legal


Component/ Parts Notices 363 of 1993, 489
Manufacturing of 1994 to align with the
east African Customs
Management Act.
 Generate a list of
products to be
manufactured locally
for use in vehicle
assembly and after
sales.
 Develop and

35 | P a g e
Policy measures Implementation time lines
Immediate Short term Long term
(2018/19) (2020-2023) (2024-2030)
Implement motorcycle
assembly regulations.

 Support capacity
building of component
manufacturers to
enhance local content.

 Facilitating OEMs to
invest in or establish
their plants in Kenya.
Preferences and  Develop a Local
reservation in Public Content policy to
sector procurement further enhance the
growth of the local
automotive industry.

 Implement public
procurement and
Asset Disposal Act
provisions on
preferential market
access for locally
manufactured
products.

Incentive schemes  Provide fiscal incentive


for Investments and on local content to
reinvestments enable more utilization
of local content in the
assembly lines.

 Provide incentives to
encourage local value
addition, local content
development and
promotion of SMEs.

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9 The National Automotive Sector 12 Year Roadmap (2018 -2030)

All trucks, single &


Duster, and Ford
VW Polo, Toyota
Corolla, Renault

pickups, and all


buses including

Current Sector
Passenger car

Council Roles
Government
Commercial

Viable Level
double cab

Automotive
Progression
Breakdown

Incentives
Quantities
Degree of
Assembly

minibuses

National
Change
Vehicle

Players
Fiesta
Level

DKD Not Not Disassem VW N/A N/A None: To be


Permissi permissi bled fully Polo (No discontin
ble ble built unit and technolog ued and
- Peugeo y transfer; moved
Bumpers, t saloon No to SKD.
engine / employm
gearbox ent
and rear creation;
axle No
adrift revenue
gain; No
economic
value
add)
Knock Permissi Not Body None 3 years Change 10% Audit
Down ble permissi separate to level 3 Import progress;
Level 1 ble from duty and assess
(SKD) driveline 10% plant
etc. excise prepare
Paint duty for 3 dness for
and years of full CKD
trimming 1000 units assembl
allowed. whichever y
Other comes
compon first
ents in
conditio This
n should
availabl only be
e from allowed
OEM & if all
part consum
suppliers.
able
Monoco
parts
que
(mono- are
construc procure
tion) d for
body/ch after
assis sales
allowed which
for are

37 | P a g e
Passeng develop
er ed and
vehicle manufa
(SUV, ctured
Station locally.
Wagon
&
Where this
Saloon).
is no
Subject
procurem
to OEM
ent of
engage
locally
ment for
develope
the
d or
develop
manufact
ment of
ured
KD
parts, the
Regulati
import
ons.
duty
should be
25%.
Knock Permissi Permissi Painted All To be Rationaliz Periodic
Down ble ble welded current determ ation by inspecti
Level 2 cab, and ined by model Prohibitiv on for
rear new the type e CBU adheren
body local Nation import ce to
and assemb al tariffs for CKD
chassis ly Autom homolog assembl
devoid requirin otive ated y rules
of trim, g Council models
electrica internat in assemble Ensuring
l and ional consult d Local
mechani quality ation locally Content
cal certific with Zero rate Absorpti
attachm ation OEMs. primary on
ent. from and
Side OEMs intermedi Coordin
member for full ate band ate &
s export inputs for support
supplied compli local parts model
loose for ance. manufact rationaliz
riveted uring ation &
or EG: homolo
bolted Daimler Where gation
truck or , Hino, there is
bus Scania no local
chassis & Tata content
frame. Local develop
As for models ment or
Pick-ups get absorpti
(S&D) quality
on by
and SUV certific
the
- the ation

38 | P a g e
Chassis from assembl
to come KEBS & er /
welded NTSA franchis
and e holder
painted. there
Other should
compon
be
ents in
prohibiti
conditio
n ve
availabl import
e from tariffs.
OEM &
part Where
suppliers. these is
Includin local
g content
monoco absorptio
que n the duty
mono- should be
construc 0%
tion
chassis/b
odies for
mini-
buses.
Knock Permissi Permissi Cab, Isuzu To be To 0% import Periodic
Down ble ble rear determ guarante duty and inspecti
Level 3 body ined by e major 0% excise on for
and the investme duty. adheren
chassis Nation nt at this Including ce to
supplied al level 50% CKD
in sub- Autom there is a discount assembl
assembli otive requirem on y rules
es for Council ent for corporate
welding in increase tax for 10 Ensuring
and consult in unit years. accepta
painting; ation volumes Introduce ble
Untrimm with to justify local Local
ed. OEMs. investme content Content
nts. absorptio Absorpti
Therefore n benefit on
, ban of of tax
second- reduction
hand of equal
vehicles percenta
should ge on
be local parts
consider consume
ed, d.
together
with Where

39 | P a g e
model there is
Rationaliz no local
ation. content
develop
ment or
absorpti
on by
the
assembl
er /
franchis
e holder
there
should
be
prohibiti
ve
import
tariffs.

Side- EG: For


member FH215, new
s Isuzu, body
supplied and
loose for paint
riveted shops
or
bolted
truck or
bus
chassis
frame.
Pick-ups
(S&D)
and SUV
the
Chassis
to come
welded
and
painted.
Other
compon
ents in
conditio
n
availabl
e from
OEM
Full Full Full Pressed None 300,000 Long 0% import Organizi
Manufa manufa Compo panels, plus + term duty and ng part

40 | P a g e
cture cture nents forged 300M objective 0% excise produce
manufa compon USD duty. rs into
cture ents etc. (for Including reliable
in pressin 100% regional
Country g, discount / global
forging on supply
and income chains
casting tax for 10
Industry years.
)

41 | P a g e
10 GLOSSARY OF TERMS
Assembly Plant - An assembly plant is a factory where several diverse size items
that make vehicles/motorcycles are put together, usually using parts which
have been made in other factories.

Automotive Aftermarket - The automotive aftermarket is the secondary market


of the automotive industry, concerned with the manufacturing,
remanufacturing, distribution, retailing, and installation of all vehicle/motorcycle
parts, chemicals, equipment, and accessories, after the sale of the automobile
by the original equipment manufacturer (OEM) to the consumer

Automotive Industry - production relating to vehicles and motorcycles or the


business of making, selling, or repairing cars.

CBU – Completely Built Unit. Imported fully assembled.


CKD - Fully disassembled automobile that is required to be assembled by the
end user or the reseller.

Commercial vehicle - is any type of motor vehicle used for transporting goods or
paying passengers.
Component- Uniquely identifiable input, part, piece, assembly or subassembly,
system or subsystem, that (1) is required to complete or finish an activity, item, or
job, (2) performs a distinctive and necessary function in the operation of a
system, or (3) is intended to be included as a part of a finished, packaged, and
labeled item.
Disruptive Technology - A disruptive technology is one that displaces an
established technology and shakes up the industry or a ground-breaking
product that creates a completely new industry.

DKD- Direct Knocked Down vehicle. Imported whole with minimal components
(wheels and accessories) fitted locally.
Light Commercial Vehicle - a commercial carrier vehicle with a gross vehicle
weight of no more than 3.5 metric tons (tonnes).
Passenger Car - is a road motor vehicle, other than a motor cycle, intended for
the carriage of passengers and designed to seat no more than nine persons
(including the driver).
Motorcycle – a vehicle with two wheels, three wheels and four wheels that is
powered by a motor greater than 50cc or greater than 500W and less than 4KW
electric motor with a maximum weight of 450Kg.

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Quadbike – a four-wheeled motorcycle powered by a motor.
Quadri-cycle – a four-wheeled microcar defined by limitations in terms of
maximum weight of 450Kg, speed of 70Km/hr and maximum power of 15 Kw for
an electric motor.

R&D - Research and development (R&D), refers to innovative activities


undertaken by corporations or governments in developing new services or
products, or improving existing services or products.

SKD (Semi Knocked Down) “Working” finished vehicles subsequently knocked


down into a very limited number of parts.
Sub-assembly - a unit assembled separately but designed to be incorporated
with other units into a larger manufactured product.
Wananchi - (in East Africa) the ordinary people; the public.

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11 ANNEX 1: LIST OF MOTOR VEHICLE PARTS

List of motor vehicle parts currently manufactured in Kenya, and aligned to


Schedule 3 and 4 of the Customs and Excise (Unassembled Motor Vehicle)
Regulations, 1993

1. Oils 29. Hydraulic dampers /


2. Greases shock absorbers
3. Fuels 30. Windscreen, side and
4. Hydraulic fluid rear glass
5. Sealers 31. Spark plugs
6. Adhesives 32. Disc pads backing
7. Paint plates
8. Toughened flat glass 33. Battery cables
9. Canvas hoods, covers 34. Shackle pins for leaf
and screens springs
10. Soft trim upholstery 35. Speedometer cables
11. Sound deadening 36. Engine air filters
material 37. Safety belts
12. Pre mixed metal pre-
treatment chemicals
13. Radio and cassette
players
14. Hydraulic jacks
15. Scissor jacks
16. Tool kits
17. Batteries
18. Tyres
19. Tubes
20. Radiators
21. Exhaust pipe and
silencers
22. Leaf Springs
23. Spare wheel carriers
24. Seat frames
25. Wiring harness
26. Brake linings
27. U bolt nuts and U bolts
28. Disc brake pads

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