Expansion modules

Up to PL e of EN ISO 13849-1
PZE X4P

Unit features Safety features

` Positive-guided relay outputs: The unit meets the following safety re-
Gertemerkmale Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ

– 4 safety contacts (N/O), instanta- quirements:

neous ` The contact expansion module ex-
` LED indicator for: pands an existing circuit. As the
– Switch status channel 1/2 output relays are monitored via the
` Plug-in connection terminals (either base unit's feedback loop, the safe-
spring-loaded terminal or screw ty functions on the existing circuit
terminal) are transferred to the contact ex-
` See order reference for unit types pansion module.
` The safety function remains effec-
Gertebild

Unit description tive in the case of a component fail-

Contact expansion module for in- ure.
][Bildunterschrift Kontakterweiterungen

creasing the number of available con- The unit meets the requirements of ` Earth fault in the feedback loop:
Bestimmung/Gertebeschreibung Kontakterweiterungen Schalt_PNOZ

tacts EN 60947-5-1, EN 60204-1 and Detected, depending on the base

VDE 0113-1. The contact expansion unit that is used.
Approvals module is used to increase the number ` Earth fault in the input circuit:
of instantaneous safety contacts avail- The output relays de-energise and
able on a base unit. Base units are all the safety contacts open.
PZE X4P safety relays with feedback loop mon-
itoring.
The category that can be achieved in
‹ accordance with EN 954-1 and
EN ISO 13849-1 depends on the cate-
gory of the base unit. The contact ex-
‹ pansion module may not exceed this.

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 Y1 13 23 33 43

=
Input
= K1

Power
K2

Y2 14 24 34 44

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-165-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Expansion modules

Up to PL e of EN ISO 13849-1
PZE X4P

Function description

` Single-channel operation: one in-

][Funktionen_Kontakterweiterungen einkanalig

put circuit affects both output re-

lays

Timing diagram
fk
u
o
n
_
rm
g
a
itd
e
][Z

POWER

Input

Output safe

Feedback
t1 t2 t1 t2

Key
` Power: Supply voltage ` Feedback: Feedback loop Y1-Y2
` Input: Input circuits A1 ` t1: Switch-on delay
` Output safe: Safety contacts 13-14, ` t2: Delay-on de-energisation
23-24, 33-34, 43-44

Wiring

Please note:
][Verdrahtung_Si_unverz

` Information given in the “Technical

details” must be followed.
` Outputs 13-14, 23-24, 33-34, 43-44
are safety contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-

ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-165-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

-2
Expansion modules

Up to PL e of EN ISO 13849-1
PZE X4P

Preparing for operation

Betriebsbereitschaft herstellen

` Supply voltage

Supply voltage AC DC

24 V DC

A1
A2 PZE

0V

` Input circuit

Input circuit Single-channel Dual-channel

Base unit: 24 V DC
PNOZ X safety relay

A1
A2 PZE

0V

Base unit:
O1 A1
PNOZelog safety relay
Driven via semiconductor outputs (24 VDC)
0V A2 PZE

L-

` Feedback loop

Feedback loop Base unit: PNOZ X safety relay Base unit: PNOZelog safety relay
Y1, Y2 and Input are inputs on the base 24 V DC
unit; they evaluate the feedback loop
Y1 Y1
Y1
Y2 Y2
PZE Input Y2
PZE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-165-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Expansion modules

Up to PL e of EN ISO 13849-1
PZE X4P

Terminal configuration
u
g
b
n
m
le
K

A1 13 23 33
P1

PNOZ X4P

CH.1
CH.2

13 23 33 43

14 24 34 44
P2
Y1 Y2 43 44
P1
A2 14 24 34

Installation Dimensions

` The safety relay should be installed * with spring-loaded terminals

Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-

tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
121 (4.76")

on a vertical DIN rail (35 mm) by us-

ing a fixing element (e.g. retaining
bracket or an end angle).

22,5
94 (3.70") (0.88")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-165-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

-4
Expansion modules

Up to PL e of EN ISO 13849-1
PZE X4P

Notice Service life graph

This data sheet is only intended for use

][WICHTIG_PDB_alt v
rk
u
a
d
s
n
b
e
L

Corrente di esercizio nominale (A)

during configuration. For installation

Corriente nominal de servicio (A)

10
and operation, please refer to the op-

Nominale bedrijfsstroom (A)

erating instructions supplied with the

Nominal operating current (A)

unit.
Nennbetriebstrom (A)
DC1: 24 V
Courant coupé (A) 1 DC13: 24 V

AC1: 230 V
AC15: 230 V
GB

0.1
NL
D

E
F

100 1000 10000 100000

I

D Schaltspielzahl x 103 E Número de ciclos x 103

GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manœuvres x 103 NL Aantal schakelingen x 103
][Technische Daten Kontaktvervielfachung

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB DC 2.5 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 95.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 4
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 6.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Max. overall cable resistance Rlmax per input circuit
single-channel at UB DC 30 Ohm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-165-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Expansion modules

Up to PL e of EN ISO 13849-1
PZE X4P

Safety-related characteristic data

PL in accordance with EN ISO 13849-1 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
tM in years 20
Times
Switch-on delay
with automatic reset after power on typ. 30 ms
with automatic reset after power on max. 50 ms
Delay-on de-energisation
with E-STOP typ. 30 ms
with E-STOP max. 50 ms
with power failure typ. 30 ms
with power failure max. 50 ms
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.0 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG Order no.: 777585
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG Order no.: 777585
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG Order no.: 777585
Torque setting with screw terminals 0.50 Nm Order no.: 777585
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG Order no.: 787585
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 Order no.: 787585
Stripping length 8 mm Order no.: 787585
Dimensions
Height 101.0 mm Order no.: 787585
94.0 mm Order no.: 777585
Width 22.5 mm
Depth 121.0 mm
Weight
Technische Daten_Satz Normen
170 g

The standards current on 2006-06 apply.

][Dauerstrom_DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-165-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

-6
Expansion modules

Up to PL e of EN ISO 13849-1
PZE X4P

Conventional thermal current

Ith (A) at UB DC
1 contact 8.00 A
2 contacts 6.00 A
3 contacts 5.00 A
4 contacts 4.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.

PZE X4P C 24 VDC Spring-loaded terminals 787 585
PZE X4P 24 VDC Screw terminals 777 585

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-165-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]