E-STOP relay, safety gate monitor

up to Category 4, EN 954-1
PNOZ s4

Unit features Unit description

` Positive-guided relay outputs: The safety relay meets the require-

– 3 safety contacts (N/O), instanta- ments of EN 60947-5-1, EN 60204-1
neous and VDE 0113-1 and may be used in
– 1 auxiliary contact (N/C), instan- applications with
taneous ` E-STOP pushbuttons
` 1 semiconductor output ` Safety gates
` Connection options for: ` Light barriers
– E-STOP pushbutton
– Safety gate limit switch Safety features
– Reset button
– Light barriers The relay meets the following safety
Safety relay for monitoring E-STOP – PSEN requirements:
pushbuttons, safety gates and light ` A connector can be used to con- ` The circuit is redundant with built-in
barriers. nect 1 PNOZsigma contact ex- self-monitoring.
pander module ` The safety function remains effec-
Approvals ` Operating modes can be set via ro- tive in the case of a component fail-
tary switch ure.
` LED indicator for: ` The correct opening and closing of
PNOZ s4 – Supply voltage the safety function relays is tested
– Input status, channel 1 automatically in each on-off cycle.
– Input status, channel 2 ` The unit has an electronic fuse.
‹
– Switch status, safety contacts
– Reset circuit
– Error
‹
` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
‹

Block diagram

A1 A2 S11 S12 S21 S22 13 23 33 41

=
)*

(~)* Input Input

= K1
(

expansion
Interface

unit

Power
K2
Reset/
Start

S34 Y32 14 24 34 42

* only when UB = 48 – 240 VAC/DC

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-395-2006-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
E-STOP relay, safety gate monitor

up to Category 4, EN 954-1
PNOZ s4

Function description circuit, put circuit is closed.

– short circuits in the input circuit ` Monitored reset with rising edge:
` Single-channel operation: no re- and, with a monitored reset, in Unit is active once the input circuit
dundancy in the input circuit, earth the reset circuit too, is closed and once the reset circuit
faults in the reset and input circuit – shorts between contacts in the is closed after the waiting period
are detected. input circuit. has elapsed (see technical details).
` Dual-channel operation without de- ` Automatic start: Unit is active once ` Reset with start-up test: The unit
tection of shorts across contacts: the input circuit has been closed. checks whether safety gates that
redundant input circuit, detects ` Manual reset: Unit is active once are closed are opened and then
– earth faults in the reset and input the input circuit is closed and then closed again when supply voltage
circuit, the reset circuit is closed. is applied.
– short circuits in the input circuit ` Monitored reset with falling edge: ` Increase in the number of available
and, with a monitored reset, in Unit is active once contacts by connecting contact ex-
the reset circuit too. – the input circuit is closed and pander modules or external contac-
` Dual-channel operation with detec- then the reset circuit is closed tors/relays;
tion of shorts across contacts: re- and opened again. A connector can be used to con-
dundant input circuit, detects – the reset circuit is closed and nect 1 PNOZsigma contact ex-
– earth faults in the reset and input then opened again once the in- pander module.

Timing diagram

1 2 3 4
a b a b a b

POWER

Reset/Start

Input

Output safe

Output aux.

Out semi
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t1 t2 t3 t4 t1 t2 t1 t2

Key
` Power: Supply voltage ` Out semi: Semiconductor output ` b: Reset circuit closes before input
` Reset/start: Reset circuit S34 ` c: Automatic reset circuit
` Input: Input circuits S11-S12, S21- ` d: Manual reset ` t1: Switch-on delay
S22 ` e: Monitored reset with rising edge ` t2: Delay-on de-energisation
` Output safe: Safety contacts 13-14, ` f: Monitored reset with falling edge ` t3: Waiting period
23-24, 33-34 ` a: Input circuit closes before reset ` t4: Waiting period reset circuit was
` Output aux: Auxiliary contacts 41- circuit closed
42

Wiring

Please note: Rlmax

` Information given in the “Technical Imax =
Rl / km
details” must be followed.
` Outputs 13-14, 23-24, 33-34 are Rlmax = max. overall cable resist-
safety contacts, output 41-42 is an ance (see technical details)
auxiliary contact (e.g. for display). Rl /km = cable resistance/km
` To prevent contact welding, a fuse ` Use copper wire that can withstand
should be connected before the 60/75 °C.
output contacts (see technical de- ` Sufficient fuse protection must be
tails). provided on all output contacts with
` Calculation of the max. cable runs capacitive and inductive loads.
lmax in the input circuit:

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-395-2006-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

-2
E-STOP relay, safety gate monitor

up to Category 4, EN 954-1
PNOZ s4

Preparing for operation

` Supply voltage

Supply voltage AC DC

A1 L+

A2 L-

` Input circuit

Input circuit Single-channel Dual-channel

E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S12
S22 S12
S22

E-STOP S1
with detection of shorts across contacts S11
S21
S22
S12

Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S12 S2
S22 S12
S22

Safety gate
with detection of shorts across contacts

S11
S1
S12 S2
S21
S22

Light barrier or safety switch with detection 24 V DC *

of shorts across contacts via ESPE

S12
S22

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-395-2006-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
E-STOP relay, safety gate monitor

up to Category 4, EN 954-1
PNOZ s4

` Reset circuit/feedback loop

Reset circuit/feedback loop Reset circuit Feedback loop

Automatic reset
S12
A1 K5 K6
S34
13 (23,33) L1
14 (24,34) K5 N
S34
K6

Manual/monitored reset S3
S3 S12
A1 K5 K6
S34
13 (23,33) L1
14 (24,34) K5
N
S34 K6

` Semiconductor output

*
Y32 PLC Input

*Connect together the 0V connections on all the external power supplies

INFORMATION
The wiring between a base unit and a
PNOZsigma expander module occurs
exclusively via the connector.

` Key

S1/S2 E-STOP/safety gate switch

S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-395-2006-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

-4
E-STOP relay, safety gate monitor

up to Category 4, EN 954-1
PNOZ s4

Terminal configuration

Installation Dimensions

Install base unit without contact ex- * with spring-loaded terminals

pander module:
` Ensure that the plug terminator is
inserted at the side of the unit.
Connect base unit and PNOZsigma
contact expander module:
120 (4.72")

` Remove the plug terminator at the

side of the base unit and at the con-
tact expander module.
` Connect the base unit and the con-
tact expander module to the sup-
plied connector before mounting
the units to the DIN rail.
Installation in control cabinet 98 (3.86") 22,5
` The safety relay should be installed (0.88")
* 102 (4.02")
in a control cabinet with a protec-
tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
ing a fixing element (e.g. retaining
bracket or an end angle).
` Push the unit upwards or down-
wards before lifting it from the DIN
rail.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-395-2006-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
E-STOP relay, safety gate monitor

up to Category 4, EN 954-1
PNOZ s4

Notice Service life graph

This data sheet is only intended for use UB 24 V DC

during configuration. For installation

Corrente di esercizio nominale (A)

and operation, please refer to the op-

Corriente nominal de servicio (A)

10
erating instructions supplied with the

Nominale bedrijfsstroom (A)

unit.

Nominal operating current (A)

Nennbetriebstrom (A)

DC1: 24 V
Courant coupé (A)
1 DC13: 24 V

AC1: 230 V
AC15: 230 V
GB

0.1
NL
D

E
F

100 1000 10000 100000

I

D Schaltspielzahl x 103 E Número de ciclos x 103

GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manœvres x 103 NL Aantal schakelingen x 103

UB 48-240 VAC/DC
Corrente di esercizio nominale (A)
Corriente nominal de servicio (A)

10
AC1: 230 V DC1: 24 V
AC15: 230 V
Nominale bedrijfsstroom (A)
Nominal operating current (A)

DC13: 24 V
Nennbetriebstrom (A)

Courant coupé (A)

1
GB

0.1
NL
D

E
F

10 100 1000 10000

I

D Schaltspielzahl x 103 E Número de ciclos x 103

GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manœvres x 103 NL Aantal schakelingen x 103

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Supply voltage UB AC/DC 48 - 240 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 5.0 VA Order no.: 750134, 751134
Power consumption at UB DC 2.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %, 160 %
Voltage and current at
Input circuit DC: 24.0 V 50.0 mA
Reset circuit DC: 24.0 V 50.0 mA
Feedback loop DC: 24.0 V 50.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-395-2006-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

-6
E-STOP relay, safety gate monitor

up to Category 4, EN 954-1
PNOZ s4

Electrical data
Category of output contacts in accordance with EN 954-1
Safety contacts (S) instantaneous: 4
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A Order no.: 750134, 751134
8.0 A Order no.: 750104, 751104
Pmax: 1500 VA Order no.: 750134, 751134
2000 VA Order no.: 750104, 751104
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A Order no.: 750134, 751134
8.0 A Order no.: 750104, 751104
Pmax: 150 W Order no.: 750134, 751134
200 W Order no.: 750104, 751104
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A Order no.: 750134, 751134
8.0 A Order no.: 750104, 751104
Pmax: 1500 VA Order no.: 750134, 751134
2000 VA Order no.: 750104, 751104
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A Order no.: 750134, 751134
8.0 A Order no.: 750104, 751104
Pmax: 150 W Order no.: 750134, 751134
200 W Order no.: 750104, 751104
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A Order no.: 750134, 751134
6.0 A Order no.: 750104, 751104
Safety contacts: DC13 at24 V (6 cycles/min) Imax: 4.0 A Order no.: 750134, 751134
5.0 A Order no.: 750104, 751104
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A Order no.: 750134, 751134
6.0 A Order no.: 750104, 751104
Auxiliary contacts: DC13 at24 V (6 cycles/min) Imax: 4.0 A Order no.: 750134, 751134
5.0 A Order no.: 750104, 751104
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A Order no.: 750104, 751104
6 A Order no.: 750134, 751134
Auxiliary contacts: 10 A Order no.: 750104, 751104
6 A Order no.: 750134, 751134
Blow-out fuse, slow
Safety contacts: 4 A Order no.: 750134, 751134
6 A Order no.: 750104, 751104
Auxiliary contacts: 4 A Order no.: 750134, 751134
6 A Order no.: 750104, 751104
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4 A Order no.: 750134, 751134
6 A Order no.: 750104, 751104
Auxiliary contacts: 4 A Order no.: 750134, 751134
6 A Order no.: 750104, 751104
Semiconductor outputs (short circuit proof) 24.0 V DC,20 mA
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
dual-channel without detect. of shorts across contacts at UB DC 30 Ohm Order no.: 750134, 751134
60 Ohm Order no.: 750104, 751104
dual-channel with detect. of shorts across contacts at UB DC 30 Ohm
Safety-related characteristic data
Probability of dangerous failure per hour (PFHD)
Safety contacts, instantaneous 2.31E-09 1/h
SIL claim limit (SIL CL)
Safety contacts, instantaneous 3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-395-2006-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
E-STOP relay, safety gate monitor

up to Category 4, EN 954-1
PNOZ s4

Safety-related characteristic data

Performance level (PL)
Safety contacts, instantaneous e
Proof test interval in years 20
Times
Switch-on delay
with automatic reset typ. 170 ms
with automatic reset max. 300 ms
with automatic reset after power on typ. 350 ms
with automatic reset after power on max. 600 ms
with manual reset typ. 40 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 50 ms
on monitored reset with falling edge typ. 55 ms
on monitored reset with falling edge max. 70 ms
Delay-on de-energisation
with E-STOP typ. 10 ms
with E-STOP max. 20 ms
with power failure typ. 40 ms
with power failure max. 60 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 100 ms
Waiting period with a monitored reset
with rising edge 120 ms
with falling edge 150 ms Order no.: 750134, 751134
250 ms Order no.: 750104, 751104
Min. start pulse duration with a monitored reset
with rising edge 30 ms
with falling edge 100 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage EN 60947-1
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.0 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Max. cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG Order no.: 750104, 750134
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG Order no.: 750104, 750134
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG Order no.: 750104, 750134
Torque setting with screw terminals 0.50 Nm Order no.: 750104, 750134

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-395-2006-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

-8
E-STOP relay, safety gate monitor

up to Category 4, EN 954-1
PNOZ s4

Mechanical data
Max. cross section of external conductors with cage clamp termi- 0.20 - 2.50 mm² , 24 - 12 AWG Order no.: 751104, 751134
nals/spring-loaded terminals: Flexible without crimp connectors
Cage clamp terminals/spring-loaded terminals: Terminal points 2 Order no.: 751104, 751134
per connection
Stripping length 9 mm Order no.: 751104, 751134
Dimensions
Height 102.0 mm Order no.: 751104, 751134
96.0 mm Order no.: 750104, 750134
Width 22.5 mm
Depth 120.0 mm
Weight 190 g Order no.: 750104, 751104
210 g Order no.: 750134, 751134

Conventional thermal current

Number of contacts Ith (A) at UB DC Ith (A) at UB AC

1 6.00 A Order no.: 750134, 751134 6.00 A Order no.: 750134, 751134
8.00 A Order no.: 750104, 751104
2 6.00 A 6.00 A Order no.: 750134, 751134
3 4.50 A Order no.: 750134, 751134 4.50 A Order no.: 750134, 751134
5.00 A Order no.: 750104, 751104

Order reference

Type Features Terminals Order no.

PNOZ s4 24 VDC With screw terminals 750 104
PNOZ s4 C 24 VDC With spring-loaded terminals 751104
PNOZ s4 48 – 240 VAC/DC With screw terminals 750134
PNOZ s4 C 48 – 240 VAC/DC With spring-loaded terminals 751 134

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-395-2006-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]