Instruction Manual

D103663X012 Type B/240

August 2017

B/240 Series Spring Loaded Pressure Regulators

SUMMARY
Introduction ......................................................................... 1
PED Categories and Fluid Group ....................................... 2
Characteristics .................................................................... 2
Labelling ............................................................................. 2
Overpressure Protection .................................................... 3
Transport and Handling ...................................................... 3
Atex Requirements ............................................................. 3
Slam-Shut Controller .......................................................... 3
Dimensions and Weights .................................................... 4
Operation ............................................................................ 5
Installation .......................................................................... 6
Startup ................................................................................ 6 Figure 1. Regulator Type B/249

Adjustment ......................................................................... 7
Shutdown ........................................................................... 7
Periodical Checks ............................................................... 7 This product has been designed to be used with fuel gases of
1st and 2nd family according to EN 437, and with other non
Maintenance ....................................................................... 7 aggressive and non fuel gases. For any other gases, other
Spare Parts ........................................................................ 8 than natural gas, please contact your local sales agent.
Troubleshooting .................................................................. 8 The following versions are available:
Parts List ............................................................................ 9 B/242 • B242-AP: Regulator
B/249 • B249-AP: Regulator with slam-shut

INTRODUCTION Versions without relief valve available on request

Tightness cover versions available on request (e.g. B/249-D).
Scope of Manual The standard gas pressure devices (regulators and safety
This manual provides instructions for installation, startup, shut-off devices) are those used in the assemblies dealt with
maintenance and spare parts ordering for the B/240 series into EN 12186 and EN 12279 and their use has to be under
spring loaded regulators. the provisions into ENs 12186 & 12279.
Fail open stand-alone regulators cannot be used as a
Product Description safety accessory according PED 2014/68/UE to protect
downstream pressure equipment.
The B/240 series regulators are spring loaded single seated, In the pressure regulators (with or without built-in safety
with counterbalanced valve disc. shut-off devices) manufactured by Emerson shall be used
They are usually supplied with safety valve and built in additionary pressure accessories (e.g. pilots or filters)
filter and can be also provided with slam-shut controller for manufactured and labeled by Emerson.
minimum pressure, maximum pressure or minimum and Emerson will be not responsible for any possible inefficiency
maximum downstream pressure. due to installation of not own production additionary pressure
accessories (e.g. pilots or filters).
The regulators of the B/240 series due to their operating
specifications are mainly used in those system where When pressure containing parts of possible built-in safety
sudden capacity variations are required, or else, where the shut-off device (SSD) valve and pilot have different
cut-off of the gas distribution is controlled by solenoid valve, maximum allowable pressures, the SSD is differential
such as for the feeding of burners. strength type.
Type B/240

PED CATEGORIES AND FLUID GROUP Outlet Set Pressure Ranges

According to EN 14382, only in integral strength type and B/242 • B/249: 10 to 75 mbar
Class A configuration (when both over and under pressure B/242-AP • B/249-AP: 75 to 500 mbar
protections are set up), the possible built-in safety shut-off
device can be classified like a safety accessory according to (Range 300 to 500 mbar with QL option)
PED.
Minimum/Maximum Allowable Temperature (TS)
The minimum PS between SSD valve and pilot shall be the
PS of the safety accessory to comply the provisions of EN See label
14382 about integral strength type.
Functional Features
Downstream equipments, protected by possible built-in
safety shut-off device (in its Class A and integral strength Accuracy Class AC : up to ± 5%­
configuration) of this product, shall have technical features Lock-up Pressure Class SG : up to + 10%
such as to be category per table below according Directive
PED 2014/68/UE.
Slam-Shut Controller

Table 1. PED Category for B/240 Series Regulators Accuracy Class AG : ± 5%

Response Time ta : ≤ 1 second
PRODUCT SIZE CATEGORY FLUID GROUP

DN 1 1/2” AND DN 40
I Temperature
WITHOUT SLAM-SHUT
1 Standard Version: Working -10° to 60°C
DN 1 1/2” AND DN 40
IV
WITHT SLAM-SHUT Low Temperature Version: Working -20° to 60°C

Possible built-in pressure accessories (e.g. pilots OS66/) Materials

conform to Pressure Equipment Directive PED 2014/68/UE
Article 4 section 3 and were designed and manufactured in Servomotor body: Aluminium
accordance with sound engineering practice (SEP). Cover: Aluminium
Per Article 4 section 3, these “SEP” products must not bear Body: Ductile iron
the CE marking. Sleeve: Brass
Seat: Brass
Diaphragm: Fabric Nitrile (NBR)
CHARACTERISTICS Gaskets: Nitrile (NBR) rubber

Body Sizes and End Connection Styles

B/240 Series LABELLING

DN 1 1/2” BSP inlet/outlet
Notified
body
APPARECCHIO TIPO / DEVICE TYPE
BOLOGNA ITALY

B/240-FS Series TARTARINI TM

xxxx Note 1

DN 40 PN 16 UNI/DIN flanged MATRICOLA / ANNO

SERIAL Nr. / YEAR / Note 2 DN1

REAZIONE FAIL OPEN FAIL CLOSE DN2

FAIL SAFE MODE
NORME ARMONIZ.
EN Wds bar
WARNING
HARMONIZED STD.
! CLASSE DI PERDITA
LEAKAGE CLASS
TIPO
TYPE Wdso bar
CLASSE FUNZIONALE
FUNCTIONAL CLASS Note 3 Cg Wdsu bar
FLUIDO GRUPPO DN seat
The pressure/temperature limits indicated FLUID GROUP 1 pmax bar DN sede pdo bar

in this instruction manual or any applicable TS Note 4 °C PS Note 5 bar PSD Bar PT= 1.5 x PS bar

standard or code limitation should not be

exceeded. Figure 2. Label for B/240 Series Regulators

Maximum Operating Inlet Pressure Note 1: See “Characteristics”

B/242 • B/249: 6 bar Note 2: Year of manufacture
B/242-AP • B/249-AP: 6 bar Note 3: Class 1: -10°/60°C
At average ambient temperature. Class 2: -20°/60°C

2
 Type B/240

OVERPRESSURE PROTECTION (e.g.: filling/exhausting of fuel gas of internal volume

of the isolated part/entire installation with vent lines
The recommended maximum allowable pressures are to safe area - 8.6.2 of EN 12186 & 7.4 of EN 12279;
stamped on the regulator nameplate. monitoring of settings with further exhaust of fuel gas to
If actual version hasn’t a built-in safety shut-off device, some safe area; connection of isolated part/entire installation to
type of overpressure protection is needed if the actual outlet downstream pipeline; ….)
pressure exceeds the actual maximum operating outlet • provision in 10.2.3 of EN 12186 ad 9.3 12279 shall be
pressure rating. enforced by pressure regulating/measuring station/
Overpressure protection should also be provided if the installation’s end user
regulator inlet pressure is greater than the maximum
• external tightness test shall be carried out after each
operating inlet pressure. Downstream side pressure after
reassembly at installation site using testing pressure in
possible built-in SSD’s intervention shall stay within the
accordance with national rules
actual maximum operating set-up range to avoid anomalous
back pressures that can damage the SSD’s pilot. • in case of selfop regulators diaphragm’s incidental failure
Downstream overpressure protection shall be also provided the amount of maximum flow to be vented can be calcu-
if the SSD outlet pressure can be greater than the PS of the lated using the universal gas sizing equation, assuming
SSD pilot (differential strength type). inlet pressure = regulator’s set-point, outlet pressure =
atmospheric pressure and venting hole DN on the regula-
Regulator operation below the maximum pressure limitations tor’s upper cover = 16 mm (Cg = 280).
does not preclude the possibility of damage from external
sources or debris in the line. • periodical check/maintenance for surveillance shall be
carried out complying with national regulations, if any, and
The regulator should be inspected for damage after any specific manufacturer recommendations.
overpressure condition.

SLAM-SHUT CONTROLLER
TRANSPORT AND HANDLING
The following controllers are used with B/240 series
Established transport and handling procedures shall be
regulator with built-in slam-shut:
followed to avoid any damage on the pressure containing
parts by shocks or anomalous stresses. • OS/66 Series spring loaded controllers
Built-up sensing lines and pressure accessories shall to be
protected by shocks or anomalous stresses.

ATEX REQUIREMENTS
If the provisions of EN 12186 & EN 12279, national regula-
tions, if any, and specific manufacturer recommendations are
not put into practice before installation and if purge by inert
gas is not carried out before equipment’s start-up and shut-
down operations, a potential external and internal explosive
atmosphere can be present in equipment & gas pressure
regulating/measuring stations/installations. Figure 3. OS/66 Slam-Shut Controller
If a presence of foreign material in the pipelines is foreseen
and purge by inert gas is not carried out, the following Table 2. OS/66 Characteristics
procedure is recommended to avoid any possible external
OVERPRESSURE UNDERPRESSURE
ignition source inside the equipment due to mechanical BODY SET RANGE SET RANGE
generated sparks: MODEL RESISTANCE Wdo bar Wdu bar
bar
• drainage to safe area via drain lines of foreign materials, if Min. Max. Min. Max.
any, by inflow of fuel gas with low velocity in the pipe-work OS/66 6 0.022 0.6 0.007 0.45
( 5m/sec)
OS/66-AP 6 0.2 5 0.1 2.5
In any case,

• provisions of Directive 1999/92/EC and 89/655/EC shall Materials

be enforced by gas pressure regulating/measuring station/ Body: Aluminium
installation’s end user Cover: Steel
• with a view to preventing and providing protection against Diaphragm: NBR rubber
explosions, technical and/or organizational measures For further informations please see the Instruction Manual
appropriate to the nature of the operation shall be taken D103657X012.

3
Type B/240

DIMENSIONS AND WEIGHTS

B/249 • B/249-AP B/242 • B/242-AP
∅ 200 ∅ 125 ∅ 200
175

175
170
50

50
153 90 153

252 170 252 50

75

75
130

130
48

48
184

184

FS VERSION FS VERSION

Note: The regulator can be installed with vertical or horizontal orientation of the actuator.

Figure 4. B/240 Series Dimensions (mm)

Weights:

B/242 • B242-AP: 3.5 kg B/242-FS • B242-AP-FS: 7.5 kg

B/249 • B249-AP: 4.5 kg B/249-FS • B249-AP-FS: 8.5 kg

4
 Type B/240

OPERATION

OS/66

M1

VS
D
O

OF

TA
FI A
I
CI N IC
A M ECCAN
R TA R I N
BOLOGNA
I TA LY

Figure 5. B/240 Series Operational Schematic

The movements of the diaphragm (D) are transmitted to the valve disc (O) by the stem (S) and the lever (L).

The downstream pressure through the pulse pipe (I) exerts a force under diaphragm (D) and this force is counteracted by the
adjusting spring (M).

The gas pressure on the diaphragm tends to close the valve disc; the antagonist action of the adjustment spring tends to open
it. Under normal conditions the balance between these antagonist actions positions the valve disc in such a way as to ensure a
constant pressure and therefore the downstream capacity.

Upon any capacity variation tending to cause an increase or decrease of pressure in relation to the pre-set pressure, the moving
unit reacts and finds a new balance, so re-establishing the pressure.

Upon request the regulator is also provided with safety valve (VS) incorporated in the diaphragm (D); the adjustment at the pre-set
value is performed by means of spring (M1).

For the operation of the OS/66 slam-shut controller see the Instruction Manual 0048EN-OS66-IM.

5
Type B/240

INSTALLATION Pressure equipment in subject shall be

installed in non-seismic area and hasn’t to
• Ensure that the data found on the regulator plate are undergo fire and thunderbolt action.
compatible with usage requirements.
Clean out all pipelines before installation of
• Ensure that the regulator is mounted in accordance with the regulator and check to be sure the regu-
the direction of flow indicated by the arrow. lator has not been damaged or has collected
foreign material during shipping.
! WARNING
For threaded bodies, apply pipe compound
Installation shall be in accordance with to the male pipe threads.
national standard for material use limitations For flanged bodies, use suitable line gaskets
in gas pressure reducing stations. Only and approved piping and bolting practices.
qualified personnel should install or service Install the regulator in any position desired,
a regulator. Regulators should be installed, unless otherwise specified, but be sure flow
operated, and maintained in accordance with through the body is in the direction indicated
international and applicable codes and regu- by the arrow on the body.
lations, and O.M.T. Tartarini instructions. If the
regulator vents fluid or a leak develops in the Installation must be done avoiding anoma-
system, it indicates that service is required. lous stresses on the body and using suitable
Failure to take the regulator out of service joint means according equipment dimensions
immediately may create a hazardous condition. and service conditions.
Personal injury, equipment damage, or For a correct and safe use of the connections
leakage due to escaping fluid or bursting of check also Instruction Manual and Bulletin
pressure-containing parts may result if this before installation.
regulator is over pressured or is installed
where service conditions could exceed the User has to check and carry out any protection
limits given in the Specifications section, suitable for assembly’s specific environment.
or where conditions exceed any ratings of Note: It is important that the regulator be
the adjacent piping or piping connections. installed so that the vent hole in the spring
To avoid such injury or damage, provide case is unobstructed at all times.
pressure-relieving or pressure-limiting de-
vices (as required by the appropriate code, For outdoor installations, the regulator
regulation, or standard) to prevent service should be located away from vehicular traffic
conditions from exceeding limits. and positioned so that water, ice, and other
foreign materials cannot enter the spring
Additionally, physical damage to the regulator case through the vent.
could result in personal injury and property
damage due to escaping fluid. To avoid such Avoid placing the regulator beneath eaves
injury and damage, install the regulator in a or downspouts, and be sure it is above the
safe location. Before installation, check shall probable snow level.
be done if service conditions are consistent
with use limitations and if pilot set-up of
possible built-in safety shut-off device are
in accordance with service conditions of
STARTUP
protected equipment. The regulator and/or slam-shut controller is factory set at ap-
All means for venting have to be provided in proximately the midpoint of the spring range or the pressure
the assemblies where the pressure equip- requested, so an initial adjustment may be required to give
ment are installed (ENs 12186 & 12279). the desired results.

All means for draining have to be provided in With proper installation completed and relief valves properly
the equipment installed before regulators & adjusted, slowly open the upstream and downstream line
shut-off devices (ENs 12186 & 12279). valves.
Further the ENs 12186 & 12279, where this a. Slightly and very slowly open the outlet cut-off valve.
product is used:
b. In case of models fitted with slam-shut valve, relatch the
• provide the cathodic protection and electri-
valve by first loosening cap (C) and then screwing it onto
cal isolation to avoid any corrosion and
the stem, after which pull cap outwards until a click is
• in accordance with clause 7.3/7.2 of afore- heard, indicating that balls are duly engaged.
said standards, the gas shall be cleaned
by proper filters/separators/scrubbers to c. Slightly and very slowly open the inlet cut-off valve.
avoid any technical & reasonable hazard of d. Wait for outlet pressure to stabilize.
erosion or abrasion for pressure contain-
ing parts. e. Finally, slowly open inlet and outlet cut-off valves fully.

6
 Type B/240

ADJUSTMENT MAINTENANCE
To change the outlet pressure, remove the closing cap (SEE FIGURE 6)
(key 1) and turn the adjusting nut (key 2) clockwise to
increase outlet pressure or counter clockwise to decrease
pressure. ! WARNING
Monitor the outlet pressure with a test gauge during the
adjustment.
All maintenance procedures must be
Remount the closing cap (key 1). carried out only by qualified personnel.
If necessary, contact our technical support
representatives or our authorized dealers.
SHUTDOWN
! WARNING The regulator and it’s pressure accessories are subject
to normal wear and must be inspected periodically and
replaced if necessary.
To avoid personal injury resulting from
sudden release of pressure, isolate the The frequency of inspection/checks and replacement
regulator from all pressure before attempting depends upon the severity of service conditions and
disassembly and release trapped pressure according to applicable National or Industry codes,
from the equipment and pressure line. standards and regulations/recommendations.
In case of disassembly of main pressure re- In accordance with applicable National or Industry codes,
taining parts for checks and maintenance pro- standards and regulations/recommendations, all hazards
cedures, external and internal tightness tests covered by specific tests after final assembling before
have to be done according applicable codes. applying the CE marking, shall be covered also after every
subsequent reassembly at installation site, in order to ensure
that the equipment will be safe throughout its intended life.
PERIODICAL CHECKS
Before proceeding with any maintenance work, shutoff the
CAUTION gas upstream and downstream from the regulator, also
ensure that there is no gas under pressure inside the body
by loosening the upstream and downstream connections.
It is recommended that checks be made
periodically on the efficiency of the regulator Upon completion, check for leaks using suds.
and pilots.

General Maintenance
Regulator Checking
a. Remove screws (key 56) and clamp (key 55) in order to
Slowly close the outlet cut-off valve and check pressure in take off diaphragm case.
the length of pipe between the regulator and the valve.
If the system is functioning properly, an increase in outlet b. Remove bush (key 19) and balancing unit from the body
pressure will be noticed due to lock-up pressure, after which (key 21).
pressure will stabilize.
c. Remove centring unit (key 36) and spring holder (key 16)
If, on the contrary, outlet pressure continues increasing, the and strip all parts down. Carefully clean all parts with
system is not functioning properly due to improper valve disc petrol and replace those which are found to be worn out.
tightness. In this case, close the valve located upstream of
regulator and carry out maintenance procedures. d. Check pad holder unit (key 37).

e. By means of the appropriate tool, unscrew seat (key 22)

Relief Valve Checking (if installed)
and check O-ring (key 35). Replace seat if worn or
Close the valve located downstream of regulator. Next, scored.
connect a manual pump or other similar device to a
previously fitted impulse connection between the regulator f. Remove cap (key 1), ring nut (key 2) and spring (key 3),
and the valve and raise the pressure until relief valve is taking care to mark the exact position of the ring nut for
activated, i.e. until gas is released from vent. remounting.

g. Remove screws (key 15) and take off cover (key 9).

Slam-Shut Controller Checking (if installed)
h. Remove the diaphragm unit (key 14) from the servomotor
See the Instruction Manual 0048EN-OS66-IM. body (key 44).

7
Type B/240

i. Check diaphragm and if worn or damaged, dismount the Reassembling

diaphragm unit and replace it.
Lubricate all seals with “MOLYKOTE 55 M” and be very
Unscrew register nut (key 4) and then remove spring careful not to damage them when reassembling.
(key 6).
Reassemble by reversing the above steps.
In the models fitted with relief valve take care to mark the
height of the preloaded spring in order to reassemble it As you proceed, make sure that parts move freely and
in its original position, thus ensuring proper setting of the without friction.
relief valve. In addition:
j. Check O-ring (key 17 and 24). a. Diaphragm unit (key 14), is properly reassembled by
lubricating it with some grease and by carefully fitting it
into the servomotor body (key 44).
Relatching Unit Maintenance (if installed)
b. All screws are duly tightened in order to ensure proper
a. Trigger actuator and remove impulse line (A). sealing.

b. Loosen dowels (G) and remove OS/66 actuator. c. If installed check the correct relatching of the slam-shut
controller (see Startup item b).
c. Remove plug (key 29) from regulator and check stem
(key 28); if worn or damaged, dismount the pad holder d. Check for leaks using suds.
(key 33) and replace the stem.

d. Carefully clean and check all components, replacing SPARE PARTS

those worn out.
Spare parts storage shall be done by proper procedures
See the Instruction Manual 0048EN-OS66-IM for the according to national standard/rules to avoid over aging or
slam-shut controller maintenance. any damage.

TROUBLESHOOTING

Table 3. General Troubleshooting for B/240 Series

SYMPTOMS CAUSE ACTIONS

Lack of incoming gas Check the station feeding

The regulator does not open

The slam-shut controller has not been reset Manually reset the slam-shut controller

Insufficient upstream pressure Check the station feeding

Flow requirements higher than the flow

Drop in pressure downstream from the regulator Check the regulator sizing
that the regulator can supply

Filter upstream is obstructed Clean or replace it

Tight shutoff gaskets are worn To be replaced

Increase in pressure downstream from the regulator

Deposits of grime on the tight shutoff pad are
or safety devices being activated Clean or replace it
obstructing proper positioning of the shutter
(relief valve or slam-shut valve)

Diaphragm damaged To be replaced

O-ring and/or slam-shut pad worn To be replaced

Slam-shut device does not execute tight
shutoff procedure
Slam-shut seat damaged To be replaced

8
 Type B/240

PARTS LIST A

Key Description
 1 Cap
  2 Ring nut
 3 Spring
 4 Nut
  5 Spring holder
 6 Spring
  7 Relief valve guide
  8 Special nut
 9 Cover
  10 Spring guide plate
  11 Diaphragm plate
  13 Relief valve stem
  14* Diaphragm unit
 15 Screw 78
  16 Spring holder
 17* O-ring
  18* Hub unit
 19 Bush
 20* Diaphragm PIPE EXTENSION, ONLY FOR OUTLET
 21 Body PRESSURES 15 TO 40 mbar
 22 Seat
  23* Pad unit
 24* O-ring
  25 Slam-shut controller OS/66
 26 Connection
 27* O-ring
60 59
 28 Stem
 29 Plug
 30* O-ring
  31 Spring holder
 32 Spring
  33 Pad holder
  34 Elastic ring 58
 35* O-ring
  36 Centring unit 55
  37* Pad holder unit 54 56
 38* O-ring
 39 Plate 53
 40 Shaft
 41 Spring 52
 42 Spacer
 43 Lever
  44 Servomotor body
 45 Connection
  46 Elastic washer
 47 Frame
  48 Elastic ring
 49 Net
 50 Lid
I
R TA R I N

 51 Label
A

 52 Screw
IC

 53 Pin
A M ECCAN

 54 Dado
 55 Clamp
BOLOGNA
I TA LY

 56 Screw
 57 Pipe
 58 Connection
CI N

 59 Pipe
  60 Pipe extension
FI

 64 Pawl
TA
OF

 66 Flange
 67 Hub
 68* O-ring
  69 Relief valve pipe
  70 Relief valve plate
 71 Filter
  72 Elastic pin
 73* O-ring
  74 Relief valve seat
 75 Gasket
 77* O-ring
 78 Screw
 79 Plate
Rubber parts marked with (*) are supplied in the “spare parts kit”, A
recommended as stock. To order the kit it is necessary to communicate to
us the type of the regulator and its serial number. Figure 6. B/240 Series Regulator LM/1234

9
Type B/240

SEC. A-A

26
A
27
28
G 30
31

25 24 29

23 32

71 33

22 21 34

20 35

19 36
FOR THE VERSIONS WITHOUT RELIEF
VALVE MAKE SOLID SPRING KEY 6
18 37
C
57
17
38
16
39
15
40
14
41
70
42
3 5 6 9 7 8 11 12
43
2
44
1
45
13
72

73

4 51 69 10
50
74

49 75
46
48 47
LM/1234

Figure 6. B/240 Series Regulator (continued)

10
 Type B/240

B/240-FS VERSION

B/242 VERSION

29

68 68
67 67
66 66

HIGH PRESSURE VERSION AP VERSION DETAIL FOR OUTLET PRESSURE 300

TO 500 mbar (QL option)
1
64 10 79 15 80
7

5
6

TIGHTNESS COVER VERSION

BP DETAIL AP DETAIL
1 1

77 77

LM/1234

Figure 6. B/240 Series Regulator (continued)

11
Type B/240

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D103663X012 © 2017 Emerson Process Management Regulator
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