VJ X-ray DWG NUMBER: SPC – P228 REV: 3

A VJ Technologies Company SHT 1 OF 8

FILES ASSOCIATED WITH THIS SPECIFICATION

FILENAME CONTENTS
SPC – P228.doc This Document

CHANGE HISTORY
ORIGINATOR DATE DESCRIPTION OF CHANGE
T. Bajaj 5/20/14 Initial Release. Modify from P147.
- 30-80kv, 0.2-0.7mA, 56W max.
- Cone beam 30o
- Focal spot size: 30 - 40um
- Input Power: 230VAC
4/21/2015 - Correct layout to Cone beam 35o
R. Zhang 11/05/20 Rev 2
- Update layout to Cone beam 30 o , adjust the mounting position of the
control box, drawing change from ZS3000-024_2 to ZS3000-024_3
- Control box layout change to sliver, drawing from ZS3000-021_1 to
ZS3000-021_2

N. Wu 05/10/21 Rev 3:
- Change rise time from < 1s to <600ms. (#3h & 4c)
- Update input power from 230VAC +/-10% to 180-264VAC. (#2 & #11)
- Update FIRMWARE P032 to FIRMWARE P577. (#14)

TITLE: IXS080BP056P228

GENERATED BY: Tarun L. Bajaj DOC OWNER: X-ray Eng. & Sales

REVIEWED BY: J. Zhou REVIEW DATE: 11/4/20

APPROVED BY: NY Eng. Team APPROVAL DATE: 11/9/20

 VJ X-ray DWG NUMBER: SPC – P228 REV: 3
A VJ Technologies Company SHT 2 OF 8

Contents
1. OVERVIEW ..................................................................................................................................... 3

2. INPUT POWER ............................................................................................................................... 3

3. HIGH VOLTAGE PERFORMANCE ................................................................................................ 3

4. TUBE CURRENT (MA) PERFORMANCE ...................................................................................... 3

5. PROTECTION AND SAFETY CIRCUITRY .................................................................................... 4

6. FILAMENT POWER SUPPLY ........................................................................................................ 5

7. RELIABILITY AND REGULATORY ............................................................................................... 5

8. X-RAY BEAM REQUIRMENTS ...................................................................................................... 5

9. X-RAY TUBE SPECIFICATIONS (PER X-RAY TUBE MANUFACTURER) .................................. 5

10. PHYSICAL SPECIFICATIONS ....................................................................................................... 5

11. AC POWER INPUT CONNECTOR – J3 ......................................................................................... 6

12. LED INDICATORS .......................................................................................................................... 6

13. CONTROL CABLE AND CONNECTOR......................................................................................... 6

14. DIGITAL INTERFACE ..................................................................................................................... 6

15. TYPICAL EXTERNAL CIRCUITS ................................................................................................... 7

16. MECHANICAL DRAWINGS ........................................................................................................... 7

VJ X-ray DWG NUMBER: SPC – P228 REV: 3
A VJ Technologies Company SHT 3 OF 8

1. OVERVIEW

The IXS080BP056P228 is an 80kV, 56W, high precision output and self-radiation contained X-ray
generator. It is designed for X-Ray analysis applications. The generator consists of a Front End
Power Factor Correction inverter, a high frequency HV generator, a high frequency Filament supply
and an integrated X-ray tube. The Generator is controlled, programmed and monitored via a RS232
interface.
The Generator is built in accordance to the following specifications:

2. INPUT POWER

Input Line Voltage Range

• 180-264VAC, 50/60Hz. Single phase. 1 Amps RMS max.

3. HIGH VOLTAGE PERFORMANCE

a. Output Power:
56W Maximum output Power ([email protected])

b. Tube Voltage Operational Range:

30kV to 80kV

c. kV Program and Monitor Resolution:

<100V per step minimum

d. kV Accuracy:
< ±2.0% between programmed value and the kV output.

e. kV Stability:
< 0.01% per ºC over the operational ambient temperatures range.

f. kV Ripple:
<0.5% rms at Maximum kV and mA.

g. Voltage Regulation:
Line regulation: < 0.1% for Line Input changes over specified range (with constant ambient
temperature and load).
Load regulation: < 0.1% for mA changes over specified range (with constant ambient
temperature and line input).

h. kV Rise Time:
< 1s to <600ms (to within 1% of final programmed kV)

i. kV Overshoot
< 5% of full output voltage.

4. TUBE CURRENT (mA) PERFORMANCE

a. Tube current (mA) Operational Range:

0.2mA to 0.7mA

b. mA Program and Monitor Resolution:

< 10uA per step minimum
 VJ X-ray DWG NUMBER: SPC – P228 REV: 3
A VJ Technologies Company SHT 4 OF 8

c. mA Rise Time:
< 1s to <600ms (to within 1% of final programmed mA)

d. mA Accuracy:
< ±0.5% of the maximum mA output.

e. mA Ripple:
< 20uA pk-to-pk at Maximum kV and mA.

f. mA Regulation:
Line regulation: < 0.1% for Line Input changes over specified range (with constant ambient
temperature and load).
kV regulation: < 0.1% for mA changes over specified kV range (with constant ambient
temperature and line input).

5. PROTECTION and SAFETY CIRCUITRY

a. Over-current protection
The Over-current trip point is set for within 0.74 to 0.77 mA. (Max Duration of over current
before shutdown is 100ms)
This will disable the high voltage output. A Reset is required to clear this fault.

b. Over voltage protection (OVP)

The Over voltage trip point is set within 84kV to 88KV. (Max Duration of over voltage before
shutdown is 100ms)
This will disable the high voltage output. A Reset is required to clear this fault.

c. Over temperature protection

Over temperature trip point is set within 57 C to 63 C. This will disable the high voltage
output. A Reset is required to clear this fault.

d. Arc Detection Fault

When an Arc occurred, the arc fault LED will be ON. If multiple arcs occurred within 10sec,
the arc fault signal will be latched. This will disable the high voltage output. A Reset is
required to clear this fault.

e. Reg. Fault
When kV and/or mA output is out of regulation, the unit will disable the high voltage output. A
Reset is required to clear this fault.

f. Power Limit Fault

When the KV/mA feedback values exceed the maximum rated power limit, this will disable the
high voltage output. A Reset is required to clear this fault.

g. X-ray On Relay
The X-Ray on relay will operate when HV is enabled & there is no faults occurred.
The X-Ray on relay will de-energize when the X-Ray output is OFF.
The maximum rating of this contact is 30V DC@ 1Amp.

h. Safety Interlock
J1-1 & J1-2 to close through external interlock switches to satisfy the safety. X-Rays will not
be produced & interlock open message will be displayed unless J1-1 and J1-2 are connected
together through safety switches.
 VJ X-ray DWG NUMBER: SPC – P228 REV: 3
A VJ Technologies Company SHT 5 OF 8

6. FILAMENT POWER SUPPLY

a. Filament Current Output:

Max. Filament Current = 1.7A

b. Filament Voltage Output:

Nominal Filament Output Voltage = 2.0V

7. RELIABILITY and REGULATORY

a. Safety Features include:

• Oil expansion bladder for variation of storage temperature up to 85C
• Temperature cutoff sensor at 60ºC ± 3ºC.

b. X-ray Leakage Shielding:

• Less than 0.5mR/hr at 5cm from the surface of the chassis at full kV and mA. (Per FDA 21 CFR,
Parts 1020.40 requirements).

c. Safety Regulatory:
• Designed to meet EN601010A-1 and UL 61010-1.
• CE compliance

8. X-RAY BEAM REQUIRMENTS

a. X Ray Beam Filtration: < 1.5mm Ultem

b. Beam path through Oil: 2.5mm +/-1.0mm thick.
c. X-ray Beam geometry: Cone Beam 30 degrees maximum.

9. X-RAY TUBE SPECIFICATIONS (per x-ray tube manufacturer)

a. Focal spot size: 30 - 40um

b. Maximum kV peak: 80kV
c. Maximum mA peak: 0.7mA

10. PHYSICAL SPECIFICATIONS

a. Environmental
• Maximum operating ambient temperature: 5C to 40C.
• Storage ambient temperature: -20C to +85C
• Humidity: 98% non-condensing

b. Dimensions
See Layout in #16

c. Weight
X-ray generator: 11kg
Control box: 2kg

d. Cooling method
Required 250CFM of air flow to the generator chassis surface (Consult with VJT engineering
for cooling recommendation)
 VJ X-ray DWG NUMBER: SPC – P228 REV: 3
A VJ Technologies Company SHT 6 OF 8

11. AC POWER INPUT CONNECTOR – J3

• Voltage: 180-264VAC, 50/60Hz
• Current: 1 Amps RMS max.

12. LED INDICATORS

Power (Green) DS1 Illuminated when Power is present

X-ray On (Red) DS2 Illuminated when Interlock is closed & HV is enabled
Arc (Yellow) DS6 ARC-ing fault
OC (Yellow) DS5 Over Current Fault
OT (Yellow) DS7 Illuminated when oil temperature exceeds 60±3ºC
OP (Yellow) DS4 Over Power, Illuminates when selected power exceeds the rated power
OV (Yellow) DS3 Over Voltage fault

13. CONTROL CABLE AND CONNECTOR

a. Connector at J1: (Interlock 9 Pin Male)

Pin Out Name

1 Interlock out
2 Interlock In
3 X-Ray On Relay contact Common
4 X-Ray On Relay contact N/C
5 X-Ray On Relay contact N/O
6 N/A
7 N/A
8 N/A
9 N/A

b. Connector at J2: (RS232 9 Pin Female)

Pin Out Name

1 N/A
2 TX-
3 RX+
4 N/A
5 SIGNAL GRD
6 N/A
7 N/A
8 N/A
9 N/A

c. Control Cable:
Control unit is attached to the tank

14. DIGITAL INTERFACE

Refer to Document P577-IXS-FIRMWARE-P577

 VJ X-ray DWG NUMBER: SPC – P228 REV: 3
A VJ Technologies Company SHT 7 OF 8

15. TYPICAL EXTERNAL CIRCUITS

16. MECHANICAL DRAWINGS:

Figure 1: X-Ray Generator

VJ X-ray DWG NUMBER: SPC – P228 REV: 3
A VJ Technologies Company SHT 8 OF 8

Figure 2: Control Box