ESTIMATE OF KARNAL FACTORY (HARYANA) (STRUCTURAL ITEMS ONLY)

S.No. DESCRIPTION OF ITEM AMOUNT

UNIT QTY. DBR RATE COMMERCIAL RATE AMOUNT (In Rs)
COMMERCIAL (In Rs)

1.0 EARTH WORK

1.1 Clearing grass, removal of the rubbish,roots or any kind of dumped

material within the construction premise required to start the project and SQ.M 3487.00
disposal of same aout of site peripheri, complete.

1.2 Earth work in excavation in all kinds of soil except rock including dressing
of sides and ramming of bottoms including getting out the excavated soil
and storing of earth within the site as directed within a lead upto 50 m.

a) Up to 1.8m depth Cum 2200.00

b) More than 1.8 m depth Cum 100.00

1.3 Filling available excavated earth in plinth and sides of foundations not
exceeding 20 cm in depth, consolidating each deposited layer by ramming Cum As/actual
and watering.

1.4 Supply and stacking of excavated earth brought from outside by any
means of transport including loading, unloading
spreading,compacting,ramming etc.by using Road Roller upto 90% Proctor Cum As/Actual
density complete as per instructions of site in-charge.

1.5 Providing and laying (consolidated thickness) hard core fill (Stone soiling),
under footing, pavings and other locations, with approved hard
stones of size 150-200 mm and down, thoroughly filled with smaller Cum 140.00
chips,Dry soiling and consolidated to required level complete.

1.6 Supplying and filling in plinth with fine sand under floors including,
Cum 1.00
watering, ramming consolidating and dressing complete.

1.7 Providing and injecting chemical emlusions for pre-construction anti-termite

treatement and creating continous chemical barrier under and all around
the column pits, wall trenches, top surfaces of plinth filling, junctions of
walls and floors, along the external perimeter of buildings, expansion
joints, over the top surface of consolidated earth on which plinth protection SQ.M 1487.00
is to be laid, surrounding of pipes and conduits etc. complete, in
accordance with IS:6313
(Part II). (Plinth area of the building at ground level shall only be
measured): Using Chloropyriphos Emulsifiable concentrate 0.2%.

SUBTOTAL - -

2.0. CEMENT CONCRETE ( CAST- IN-SITU )

2.1. Providing and laying in position cement concrete of specified grade
excluding the cost of centering and shuttering - All work upto plinth level.

a) 1:4:8 ( 1 cement : 4 coarse sand : 8 graded stone aggregate 40mm Cu.m. 165.00
nominal size )

b 1:2:4 (1 Cement : 2 coarse sand : 4 graded stone aggregate 40 mm

Cu.m. 50.00
nominal size).

SUB TOTAL - -

3 REINFORCED CEMENT CONCRETE

3.1 Providing and laying in position ready mixed or site batched design
mix cement concrete for plain cement concrete work; using coarse
aggregate and fine aggregate derived from natural sources, Portland
Pozzolana/Ordinary Portland /Portland Slag cement, admixtures in
recommended proportions as per IS: 9103 to accelerate / retard setting of
concrete, to improve durability and workability without impairing
strength; including pumping of concrete to site of laying, curing,
carriage for all leads; but excluding the cost of centering, shuttering
and finishing as per direction of the engineer-in-charge; for the Concrete of
M25 grade

a) All work up to Plinth level. Cum. 180.00

b) All works above plinth and upto floor V level Cum. 450.00

SUB TOTAL - -

4 TREMIX VDF FLOORING

4.1 TREMIX VDF FLOORING or equi. Cost to include Smooth polishing
finished with machine as per Architect's instructions & approval , Mock up
to be done by Vendor . Providing, supplying and laying, finishing M20
grade batch mixed controlled concrete for Vacuum dewatered flooring
upto average 150 mm Thk. including cleaning, trimming, watering the
surface, laying in strips of approved size to required levels, power
trowelling, smoothening / broom finish as specifed in drawing curing etc.,
making 15mm x 10mm expansion / control joints at intervals, sealing the
joints with approved polysulphide sealant, etc., complete to maintain
required slope, formation, finish. Cost to include working at all levels,
necessary pumping to required levels and locations specified as per
drawings, providing serrated / broom finish for the ramps ,driveways . Cum. 165.00
including Vaccume Dewatering (VD) operation consisting of providing side
shuttering with MS channels, angles to the required levels, Vibrating the
concrete by using screed vibrator, de-watering using vacuum pumps by
suction method and finishing the top surface to required level and grade
using skim floaters/discs/power trowels. Covering the finished concrete
surface with 200 micron thick polythene sheet and cutting grooves of size
6mm X 10mm at control joints and filling the grooves with approved
polysulphide sealant with curing etc., complete at all levels.

SUB TOTAL - -

5 STEEL REINFORCEMENT
5.1 Reinforcement for R.C.C. work including straightening, cutting, bending,
placing in position and binding all complete.

a) Cold rolled deformed bars / Thermo-Mechanically treated bars as per

KG 88000.00
IS:1786 (Grade Fe-500 N/ sq mm).

SUB TOTAL - -

6.0 CENTERING & SHUTTERING

6.1 Providing and fixing centering and shuttering for concrete work including
strutting, propping, bracing, bolting tie bolt / spring coil / plastic cone,
wedging, easing, striking, removal and for coating with approved mineral SQ.M 1200.00
shutering oil ( REEBOL of FOSROC / equivalent ) to prevent adhesion etc,
complete. ( All works upto plinth level )

6.2 Providing and fixing centering and shuttering for concrete work (plain and
reinforced) including strutting, propping, bracing, bolting tie bolt / spring
coil/plastic cone, wedging, easing, striking, removal etc, complete. Allow
for foming groovers, drips, throats, chamfers, cut-outs, opening etc. where
called for and for dressing with approved mineral shuttering oil ( REEBOL
of
FOSROC / equivalent ) to prevent adhesion . ( From plinth to all level).

6.2A Soffits and sides of beams, , lintels, ties, ribs, pergolas and such other, SQ.M 2400.00
string courses, cornices, corbels.
6.2B Soffits and sides of suspended slabs, floor and roof projections, landing
slabs, canopies, chajjas, slabs of planting boxes and such other horizontal SQ.M 800.00
elements , coffer ribs and slabs.
6.2C Soffits and sides and side waist slabs of stairs, sides of risers and stepped SQ.M 1100.00
waist slabs, spirals stair cases etc.
6.2D Sides of columns,wall , piers of any shape or profile. SQ.M 600.00

SUB TOTAL - -

7.0 STEEL WORK

7.1 Supplying, fabricating, assembling, hoisting / erecting and fixing in position

at all heights and with all leads, structural steel works of MS ISMB, H
beam, Z purlin, Tubular Sections MS rolled sections (angle, plates,
channel, beams, flats, tees, insert plates, bolts etc.) all as per structural - -
drawings and as per detailed specifications (for materials & workmanship)
in the situations described hereinafter including:

7.1A i) Cutting of components to required lengths/ widths and shapes/ profiles.

ii) Smooth
grinding / machining of edges / faces / all welding joints.
iii) Preparing the surface to ensure complete removal of mill scale by grit
& sand blasting to achieve finish to grade SA 2.5.
iv) Necessary welding/bolting (As/drawing)
for required weld/bolts lengths and sizes.
v) Kg 58000.00
Allow for surface preparation, derusting primer coat, two or more coats of
synthetic enamel/duco paint etc. complete all as directed by the Project
Manager.
vi) The contractor shall submit
fabrication/shop drawings for work involved based on construction GA
drawings for approval by the Project Manager.
7.2 Providing and fixing precoated galvanised iron profile sheets (size, shape
and pitch of corrugation as approved by Engineer-in-charge) 0.50 mm (+
0.05 %) total coated thickness with zinc coating 120 grams per sqm as per
IS: 277, in 240 mpa steel grade, 5-7 microns epoxy primer on both side of
the sheet and polyester top coat 15-18 microns. Sheet should have
protective guard film of 25 microns minimum to avoid scratches during
transportation and should be supplied in single length upto 12 metre or as
desired by Engineerin-charge. The sheet shall be fixed using self self
tapping screws of size (5.5x 55 mm) with EPDM seal, complete uptodrilling SQ.M 1000.00
/any pitch in horizontal/ vertical or curved surfaces, excluding the cost of
purlins, rafters and trusses and including cutting to size, all steel sheet
roofing accessories (gutter, flashing, ridge cover etc. all compelete) and
shape wherever required.

7.3 Supply, fabrication, erection and delivery at site, transportation,

loading/unloading of chequered plates , confirming to IS:3502 as per kg 21500.00
specifications, labour and material complete.

7.4 Providing and fixing epoxy Coated/galvanized etc. deck slab supporting
sheet including overlaps etc as per structral drawing and specification. The
deck profile is having embossments and stiffeners. Embossments on top of
the flanges provide the mechanical interlocking between steel and
concrete. In the assembled state the profile compromises of intermediate SQ.M 2.00
male and female ribs for every interlocking side-lap joint. Base metal
thickness (BMT) and grade as per drawing.

SUB TOTAL - -
8 ROADS AND PAVEMENTS

8.1 Preparation of subgrade by excavating or filling with available earth to an

average of 225 mm depth, dressing to camber, watering and compacting
with road roller of 8-10 t capacity including making good the undulations
etc. and disposal of surplus earth / bringing earthfrom borrow pits within a SQM 1144.00
lead of 50 m, complete all as per drawing and specifications.

8.2 Providing and laying water bound macadam with hard stone aggregate,
stone screening and blinding material including screening, sorting,
spreading to template and compacting with power road roller of 8 to 10 t
capacity etc, complete, of courses : Subbase with stone aggregate 90 to CU.M 180.00
45 mm including stone screening 13.2 mm size, complete all as per
drawing and
specifications.

8.3 Providing and laying of design mix cement concrete in road having a
minimum works test beam flexural strength of 30kg/cm2 at 28 days using
not less than 340 kg of cement per cum of finished concrete as per
specified design criteria approved by Engineer-in charge mechanically
vibrated using needle and surface vibrators including steel form work with
sturdy M.S.channel section including curing and providing and filling
construction joints and dummy joints with approved joint filler and primer CU.M 180.00
including rounding of the edges and filling the grooves 10X25mm deep at
top for construction joints and 10X50mm deep at top for dummy joints with
joint sealing compound including making necessary arrangements for
expansion joints etc.all complete.

8.4 providing and laying in position bitumen hot sealing compound for filler in
AS/ACTUAL
expansion joints.

8.5 Providing and laying M-20 grade precast concrete kerb stones including
setting in cement mortar 1:4 with coarse sand and pointing of joints with
same mortars etc. complete of size : 300 x 300 x 150 mm thick RM AS/ACTUAL

8.6 Providing and laying 60mm thick factory made cement concrete
interlocking paver block of M-30 grade made by block making machine
with strong vibratory compaction and of approved size and design/shape
laid in required colour and pattern over and including 50mm thick SQ.M 10.00
compacted bed of course sand,filling the joints with coarse sand etc. all
complete as per the direction
of Engineer-in-charge.

8.7 Making plinth protection, 50 mm thick, of cement concrete 1:3:6 with

coarse sand on 75 mm bed of dry brick ballast 40 mm nominal size, well
rammed and consolidated and grouted with fine sand including finishing R.M 175.00
the top surface smooth.

GRAND TOTAL