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Resun REV 12-18.

qxd 12/18/09 2:32 PM Page 1

Resun Cast Iron ®

Lubricated Plug Valves


Resun REV 12-18.qxd 12/18/09 2:32 PM Page 2

Resun Lubricated Plug Valves | Table of Contents

TABLE OF CONTENTS
Cylindrical Plug Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–4

Straightway Valves
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Rectangular Port, Regular Opening
200 PSI WOG, Threaded End, R-1430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
200 PSI WOG, Flanged End, R-1431 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Rectangular Port, Full Pipe Area
200/400 PSI WOG, Threaded End, D-125/D-250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
200 PSI WOG, Flanged End, (Short Pattern) D-126 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Round Port, Full Pipe Area
200 PSI WOG, Threaded End, D-450 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
200 PSI WOG, Flanged End, D-451 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Multi-Port Valves, Full Pipe Area


Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Flow Plans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3-Way Rectangular Port
200 PSI WOG, Flanged End, D-952/D-954 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4-Way Rectangular Port
200 PSI WOG, Flanged End, D-962 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Specialty Plugs
Transflo Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Steam-Jacketed Baseplate Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Accessories
Wrenches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19–20
Locking Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Locking Wrenches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Sealant
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22–23
Sealants and Sealant Injection Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Engineering Data
Typical and Special Plug Valve Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Plug Port Areas and Percent of Full Pipe Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Flow Coefficient Cv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Resistance to Flow-Feet of Straight Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Temperature/Maximum Non-Shock Service PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Torque for Wrench-Operated Valves (Ft.-Lbs.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
How To Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

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Resun® Cast Iron Lubricated Plug Valves
Resun REV 12-18.qxd 12/18/09 2:32 PM Page 3

Lubricated Plug Valves | Cylindrical Plug Valve

Quality Policy
R&M Energy Systems is committed to R&M Energy Systems maintains a Quality Employees are responsible for achieving
understanding and fulfilling customer Management System that is dedicated the quality objectives established by R&M
needs through the design, manufacture to continuous improvement through Energy Systems by providing products
and delivery of high quality products. excellence in innovation and employee and services that consistently meet
participation. specified requirements.

The Resun plug valve, industry’s “Old Reliable,” is used in Specific Advantages of the
countless industrial and general utility applications. The
following are a few major categories of the many specific
Resun Plug Valve:
applications in which the Resun valve provides reliable, • Rugged construction — Large Resun plug valves
uninterrupted, leak-free service: can even shear a two-by-four board.
• Chemical and petrochemical processing • Low cost
• Readily available
• Petroleum gathering and distribution
• Maximum port openings— Full pipe area is available
• Gas distribution systems
to minimize turbulence, erosion and pressure drop.
• Water and wastewater
• Ease of operation — Unlike the tapered plugs of
• Heating, air conditioning (HVAC)
other plug valves, the Resun cylindrical plug turns
• Food and beverage processing
easily without binding or seizing, at the pressures
• Pulp and paper
and temperatures within its operating limits.
• Paint, varnish, lacquer and ink
• Minimum maintenance — Only a small initial charge
• Asphalt and other viscous materials
of sealant is required with occasional recharging
• Cement and ore slurries
for easy operation. The basic construction of the
Standard material for Resun plug valves is a high tensile valve simplifies any service or parts replacement
cast iron made to Resun specifications & in compliance which might become necessary.
with ASTM A-126 Class B standards. All specifications in
R&M Energy Systems will consider any reasonable
this catalog are for valves of this material.
modification of the plug valve that makes it more appropriate
UL and CSA approval is available on valve models so to the needs of the customer.
noted in this catalog when specified on the customer’s
purchase order.

Round port, full-opening,


through-conduit Resun plug
valves are ideal for slurries
or other services where only
minimum flow restrictions
can be tolerated or where any
pressure drop is unacceptable.
Resun multi-port plug valves are available in many flow plans for blending
and diverting services.

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Lubricated Plug Valves | Cylindrical Plug Valve

The cylindrical plug of the Resun valve turns easily on a film tapered plug valves often “lock up” and require re-lubrication
of sealant, providing a leak-free seal. This design permits each time the valve is to be cycled, the Resun valve requires
maximum port openings through the plug, including full only an occasional charge of sealant to operate efficiently.
pipe area, a distinct advantage over tapered plugs. And, since

The Key to the Resun Plug Valve’s Success:


Its Cylindrical Plug Design
Primary Feature —Excess sealant Sealant Screw with giant
discharges around stem, not in the buttonhead fitting for injection
line.With no pressure build-up; no of either bulk or stick sealant.
contamination of flow media or
fouling of instruments.
Head Gasket gives tight
stem seal.
Cylindrical Plug — fits closely, yet
turns as easily as a shaft
in a journal bearing.
Seating Surfaces are not
exposed to flow.
Body is a one-piece casting.

Spring thrusts plug and TFE Baseplate seats tightly, is remov-


head gasket against head seat. able to permit disassembly.
(Larger valves have bolted top
cover plate).

Compact Construction Comparison of Resun Cylindrical Plug


Resun valves’ compact construction permit
installation in tight spaces. The valves install in Features with Conventional Tapered Plugs
any orientation without special tools.
Resun Cylindrical Plug Tapered Plug

Protected Surfaces Larger port Restricted openings;


All wear surfaces are constantly supplied with opening, including no full area.
full pipe area.
fresh sealant, protecting against corrosion and
abrasion. Even in the open position, seating
Will not bind; Can bind under large
surfaces are protected from the flow media. operates easily at pressure differential
all pressures and and under high or
Minimum Maintenance temperatures with-
in its stated limits.
low temperature.
At higher pressures,
A minimum of regular maintenance (charging must be jacked-up
with sealant) will keep a Resun plug valve in top to turn.
operating condition for long periods. If necessary,
the valves can be disassembled, cleaned and Requires only May require
reassembled quickly and easily. There are no occasional lubrication before
dead pockets where sealant and contaminants lubrication for each operation.
can accumulate or solidify. easy operation.

Lower consistent Inconsistent higher


Tight Head Seal torque, smaller, torque requires
A specially contoured TFE head gasket, backed less expensive difficult adjustments
up by sealant and spring pressure, creates a tight actuator and less and larger, more
head seal.The lubricity of the TFE contributes to maintenance. expensive actuator.
the ease of operation.

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Resun® Cast Iron Lubricated Plug Valves
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Cylindrical Plug and Straightway Valves | Valve Components

Simplicity of Cylindrical Plug Valves


Design simplicity contributes to long, trouble-free operation
without maintenance other than periodic servicing with
sealant. The standard wrench-operated valve consists of only
five parts plus body and baseplate.

Straightway Bottom-Entry Components Straightway Top-Entry Components

Coverplate

Sealant Screw with


Body Giant Buttonhead
Sealant Screw with Double Ball Fitting
Giant Buttonhead Check Valve
Fitting
Double Ball Head Gasket
Check Valve
Head Gasket
Plug

Body
Plug

Baseplate Spring

Baseplate Plug Bottom


Support
Body Sealant
Fitting Baseplate Spring

Baseplate

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Rectangular Port, Regular Opening R-1430 | 200 PSI WOG, Threaded End, 125 PSI SWP

Materials of Construction
Body: ASTM A 126 Class B
Plug: ASTM A 126 Class B
Baseplate: ASTM A 126 Class B
K N
Baseplate Spring: Stainless Steel 17-7
Sealant Screw: Commercial Steel
G
Double Ball Check Valve: Commercial Steel
Gasket: Glass Filled TFE

J
M

Fig. R-1430
Wrench-Operated

Available in certain sizes


upon request

Rectangular Port, Regular Opening Valves R-1430 Dimensions

DESCRIPTION BOTTOM ENTRY


SIZE (Inches) 1/2 3/4 1 11/4 11/2 2 21/2 3 4
A End-to-end 37/8 37/8 37/8 5 5 53/4 63/4 71/2 9

H Center of Port to Bottom of Valve 17/8 17/8 17/8 21/8 23/8 25/8 31/8 31/4 41/4

J Extreme Width of Body 21/2 21/2 21/2 25/8 23/4 33/8 41/4 5 61/4

L Diameter of Sealant Stick 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 5/8

STEM DATA

G Center of Port to Top of Stem 35/8 35/8 35/8 35/8 35/8 37/8 5 51/4 65/8

K Clearance to Remove Lubricant Screw 57/8 57/8 57/8 57/8 53/4 61/8 71/4 71/2 101/8

M Width of Square of Stem 15/16 15/16 15/16 15/16 15/16 15/16 11/4 11/4 13/4

N Height of Square of Stem 13/8 13/8 13/8 13/8 11/8 11/8 13/8 13/8 17/8

Wrench A A A A A A C C F

Wt. (lb.) 4 4 4 5 6 9 15 21 40

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Resun® Cast Iron Lubricated Plug Valves
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Rectangular Port, Regular Opening R-1431 | 200 PSI WOG, Flanged End, 125 PSI SWP

Materials of Construction
Body: ASTM A 126 Class B Sealant Screw: Commercial Steel
Plug: ASTM A 126 Class B Double Ball Check Valve: Commercial Steel
Available in certain Baseplate: ASTM A 126 Class B Gasket: Glass Filled TFE
sizes upon request
Baseplate Spring: Stainless Steel 17-7 Body Sealant Fitting: Commercial Steel (8", 10" and 12" only)

Fig. R-1431 Fig. R-1431 WGA


Wrench-Operated Worm Gear-Operated

Rectangular Port, Regular Opening Valves R-1431 Dimensions


DESCRIPTION BOTTOM ENTRY
SIZE (Inches) 1 11/4 11/2 2 21/2 3 4 5 6 8 10 12
B Face-to-Face Flanged 51/2 6 61/2 7 71/2 8 9 10 101/2 111/2 13 14
H Center of Port to Bottom of Valve 17/8 25/8 23/8 25/8 31/8 31/4 41/4 51/8 51/8 61/8 75/8 93/4
J Extreme Width of Body 21/2 37/8 3 4 43/4 51/2 67/8 71/2 71/2 10 12 131/2
L Diameter of Sealant Stick 3/8 3/8 3/8 3/8 3/8 3/8 5/8 5/8 5/8 5/8 5/8 5/8

FLANGE DATA
C Diameter of Flanges 41/4 45/8 5 6 7 71/2 9 10 11 131/2 16 19
D Thickness of Flanges 7/16 1/2 9/16 5/8 11/16 3/4 15/16 15/16 1 11/8 13/16 11/4
E No. and Size of Bolts 4-1/2 4-1/2 4-1/2 4-5/8 4-5/8 4-5/8 8-5/8 8-3/4 8-3/4 8-3/4 12-7/8 12-7/8
F Diameter of Bolt Circle 31/8 31/2 37/8 43/4 51/2 6 71/2 81/2 91/2 113/4 141/4 17
STEM DATA
G Center of Port to Top of Stem 35/8 37/8 35/8 37/8 5 51/4 65/8 71/2 71/2 81/2 103/4 131/4
K Clearance to Remove Lubricant Screw 57/8 61/8 53/4 61/8 71/4 71/2 101/8 107/8 107/8 117/8 141/8 165/8
M Width of Square of Stem 15/16 15/16 15/16 15/16 11/4 11/4 13/4 13/4 13/4 13/4 13/4 2
N Height of Square of Stem 13/8 11/8 11/8 1 1/8 13/8 13/8 17/8 17/8 17/8 17/8 21/8 23/8
Wrench A A A A C C F H-24 H-24 H-30 H-36 K-36
Wt. (lb.) 6 10 10 20 28 38 66 87 96 158 248 387
WORM GEAR-OPERATED
K Clearance to Remove Lubricant Screw 137/8 13 13 14 161/4 183/4
R Center of Port to Handwheel Face 8 11 11 11 121/4 123/4
S Center of Port to Center of WGA Shaft 61/4 7 7 715/16 103/8 135/4
T Center of Plug Stem to Center of WGA Shaft 29/16 29/16 29/16 29/16 31/8 47/8
W Diameter of WGA Handwheel 12 12 12 12 16 16
Flanges are drilled to ANSI B.16.1 Class 125 Cast Iron Flange Standard. Bolt holes are drilled 1/8" larger than bolts.

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Rectangular Port, Full Pipe Area D-125/D-250 | 200/400 PSI WOG, Threaded End

Materials of Construction
Body: ASTM A 126 Class B
Plug: ASTM A 126 Class B
Baseplate: ASTM A 126 Class B
Baseplate Spring: Stainless Steel 17-7
K N
Sealant Screw: Commercial Steel
J Double Ball Check Valve: Commercial Steel
G
M

Gasket: Glass Filled TFE

Fig. D-125 Fig. D-250


Wrench-Operated Wrench-Operated
A 200 PSI WOG 400 PSI WOG
125 PSI SWP 250 PSI SWP Available in certain sizes
upon request

Full Pipe Area, Rectangular Port Valves D-125 Dimensions


DESCRIPTION BOTTOM ENTRY
SIZE (Inches) 1/2 3/4 1 11/4 11/2 2 21/2 3
A End to End 37/8 37/8 37/8 5 5 6 63/4 71/2
H Center of Port to Bottom of Valve 21/8 21/8 21/8 23/8 25/8 31/8 31/4 41/4
J Extreme Width of Body 21/2 21/2 21/2 25/8 3 41/4 5 61/4
L Diameter of Sealant Stick 3/8 3/8 3/8 3/8 3/8 3/8 3/8 5/8

STEM DATA
G Center of Port to Top of Stem 35/8 35/8 35/8 35/8 37/8 5 51/4 65/8
K Clearance to Remove Lubricant Screw 57/8 57/8 57/8 57/8 61/4 71/4 71/2 101/16
M Width of Square of Stem 15/16 15/16 15/16 15/16 15/16 11/4 11/4 13/4
N Height of Square of Stem 13/8 13/8 13/8 11/8 11/8 13/8 13/8 17/8
Wrench A A A A A C C F
Weight 4 4 4 7 8 12 18 34

Full Pipe Area, Rectangular Port Valves D-250 Dimensions


DESCRIPTION BOTTOM ENTRY
SIZE (Inches) 1/2 3/4 1 11/4 11/2 2 21/2 3
A End to End 37/8 37/8 37/8 5 5 6 63/4 71/2
H Center of Port to Bottom of Valve 21/8 21/8 21/8 23/8 25/8 31/8 31/4 41/4
J Extreme Width of Body 21/2 21/2 21/2 25/8 3 41/4 5 61/4
L Diameter of Sealant Stick 3/8 3/8 3/8 3/8 3/8 3/8 3/8 5/8

STEM DATA
G Center of Port to Top of Stem 35/8 35/8 35/8 35/8 37/8 5 51/4 65/8
K Clearance to Remove Lubricant Screw 57/8 57/8 57/8 57/8 61/4 71/4 71/2 101/16
M Width of Square of Stem 15/16 15/16 15/16 15/16 15/16 11/4 11/4 13/4
N Height of Square of Stem 13/8 13/8 13/8 11/8 11/8 13/8 13/8 17/8
Wrench A A A A A C C F
Weight 4 4 5 7 8 14 20 34

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Resun® Cast Iron Lubricated Plug Valves
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Rectangular Port, Full Pipe Area D-126 | 200 PSI WOG, Flanged End (Pattern
Short
), 125 PSI SWP

Materials of Construction
Body: ASTM A 126 Class B Sealant Screw: Commercial Steel
Plug: ASTM A 126 Class B Double Ball Check Valve: Commercial Steel
Available in certain Baseplate: ASTM A 126 Class B Gasket: Glass Filled TFE
sizes upon request
Baseplate Spring: Stainless Steel 17-7 Body Sealant Fitting: Commercial Steel (available on 6" size)

K
N K

G J F
S
J
F C
M

C D
H
H W
D
B
B
Fig. D-126 Fig. D-126 WGA
Wrench-Operated Worm Gear-Operated

Full Pipe Area, Rectangular Port Valves D-126 Dimensions


DESCRIPTION BOTTOM ENTRY
SIZE (Inches) 1 11/4 2 21/2 3 4 6
B Face to Face Flanged 51/2 6 7 71/2 8 9 101/2
H Center of Port to Bottom of Valve 21/8 25/8 31/8 31/4 41/4 51/8 67/8
J Extreme Width of Body 21/2 313/16 41/4 5 61/4 71/2 103/4
L Diameter of Sealant Stick 3/8 3/8 3/8 3/8 5/8 5/8 5/8

FLANGE DATA
C Diameter of Flanges 41/4 45/8 6 7 71/2 9 11
D Thickness of Flanges 7/16 1/2 5/8 11/16 3/4 15/16 1
E No. and Size of Bolts 4-1/2 4-1/2 4-5/8 4-5/8 4-5/8 8-5/8 8-3/4*
F Diameter of Bolt Circle 31/8 31/2 43/4 51/2 6 71/2 91/2
STEM DATA
G Center of Port to Top of Stem 35/8 37/8 5 51/4 65/8 71/2 91/8
K Clearance to Remove Lubricant Screw 57/8 61/8 71/4 71/2 10 107/8 121/2
M Width of Square of Stem 15/16 15/16 11/4 11/4 13/4 13/4 13/4
N Height of Square of Stem 13/8 11/8 13/8 13/8 17/8 17/8 17/8
Wrench A A C C F H-24 H-36
Wt. (lb.) 7 12 24 33 50 78 170
WORM GEAR-OPERATED
K Clearance to Remove Lubricant Screw 149/16 161/16
R Center of Port to Handwheel Face 101/8 101/8
S Center of Port to Center of WGA Shaft 615/16 815/16
T Center of Plug Stem to Center of WGA Shaft 29/16 31/8
W Diameter of WGA Handwheel 12 16
Valves 2"– 6" interchange with API Pipeline Valve Standard 6-D, 175 PSI class, and with ANSI 125 PSI SWP Cast Iron Flange Wedge Gate Valves (Std. B16.10).
Flanges are drilled to ANSI 125 PSI Cast Iron Flange Standard ANSI B.16.1. Bolt holes are drilled 1/8" larger than bolts.
*Includes 4 tapped holes this size on each flange, 2 at top and 2 at bottom, for cap screws or studs.

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Round Port, Full Pipe Area D-450 | 200 PSI WOG, Threaded End, 125 PSI SWP

Materials of Construction
Body: ASTM A 126 Class B
Plug: ASTM A 126 Class B
Baseplate: ASTM A 126 Class B
Baseplate Spring: Stainless Steel 17-7
Sealant Screw: Commercial Steel
Double Ball Check Valve: Commercial Steel
Gasket: Glass Filled TFE

K N

J
M

Fig. D-450
Wrench-Operated

Full Pipe Area, Round Port Valves D-450 Dimensions


DESCRIPTION BOTTOM ENTRY
SIZE (Inches) 11/4 2 21/2 3 4
A End to End 51/4 71/2 8 81/2 111/2
H Center of Port to Bottom of Valve 25/8 33/8 35/8 41/8 51/4
J Extreme Width of Body 41/8 6 65/8 71/4 101/4
L Diameter of Sealant Stick 3/8 3/8 3/8 5/8 5/8

STEM DATA
G Center of Port to Top of Stem 37/8 51/8 53/8 61/4 71/8
K Clearance to Remove Lubricant Screw 61/8 73/8 75/8 95/8 101/2
M Width of Square of Stem 15/16 11/4 11/4 13/4 13/4
N Height of Square of Stem 1 13/8 15/16 17/8 17/8
Wrench A C C F H-30
Weight (lbs.) 12 26 36 54 101

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Resun® Cast Iron Lubricated Plug Valves
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Round Port, Full Pipe Area D-451 | 200 PSI WOG, Flanged End, 125 PSI SWP

Materials of Construction
Body: ASTM A 126 Class B Sealant Screw: Commercial Steel
Plug: ASTM A 126 Class B Double Ball Check Valve: Commercial Steel
Baseplate: ASTM A 126 Class B Gasket: Glass Filled TFE
Baseplate Spring: Stainless Steel 17-7

K K
G

S
F C J J
F C
M

H H R

D D
B B W
Fig. D-451 Fig. D-451 WGA
Wrench-Operated Worm Gear-Operated

Full Pipe Area, Round Port Valves D-451 Dimensions


DESCRIPTION BOTTOM ENTRY
SIZE (Inches) 2 21/2 3 4
B Face to Face Flanged 71/2 81/4 9 12
H Center of Port to Bottom of Valve 33/8 33/8 41/8 51/4
J Extreme Width of Body 6 7 81/4 101/4
L Diameter of Sealant Stick 3/8 3/8 5/8 5/8

FLANGE DATA
C Diameter of Flanges 6 7 71/2 9
D Thickness of Flanges 5/8 11/16 3/4 15/16

E No. and Size of Bolts 4-5/8 4-5/8 4-5/8 8-5/8


F Diameter of Bolt Circle 43/4 51/2 61/2 71/2
STEM DATA
G Center of Port to Top of Stem 51/8 51/2 63/8 71/4
K Clearance to Remove Lubricant Screw 81/8 83/8 101/8 11
M Width of Square of Stem 11/4 11/4 13/4 13/4
N Height of Square of Stem 13/8 15/16 17/8 17/8
Wrench C C F H-30
Wt. (lb.) 35 43 66 118
WORM GEAR-OPERATED
K Clearance to Remove Lubricant Screw 143/8
R Center of Port to Handwheel Face 10
S Center of Port to Center of WGA Shaft 75/16
T Center of Plug Stem to Center of WGA Shaft 29/16
W Diameter of WGA Handwheel 12
Flanges are drilled to ANSI 125 PSI Cast Iron Flange Standard ANSI B.16.1. Bolt holes are drilled 1/8" larger
than bolts.

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Multi-Port Valves | Configurations

In blending and diverting services, Resun multi-port valves


boost efficiency and reduce valving, piping and maintenance
costs. They come in 3-way/2 port, 3-way/3 port and 4-way/4
port types, and in many flow plans.
Transflo plugs, available in all multi-port designs, have wider-
than-standard ports to prevent cut-off between flow positions.

3-Way valve, flanged 4-Way valve, flanged


Standard Types, Sizes and Pressures
Multi-Port Full Pipe Area Valves
200 psi WOG, 400 psi test, 125 psi SWP

Wrench-Operated
1"–6", Flanged
90° Turn — 3-way/2-port, 3-way/3-port, 4-way/4-port
3-Way 2-Port 3-Way 3-Port
180° Turn — 3-way/3-port
360° Turn — 3-way/3-port

Worm Gear-Operated
6", Flanged
90° Turn — 3-way/2-port, 3-way/3-port, 4-way/4-port
180° Turn — 3-way/3-port*
360° Turn — 3-way/3-port*
4-Way 4-Port Transflo Plug *Any multi-port with WGA and 180° or 360° rotation will require a
special gear. Consult factory for pricing.

The Resun multi-port valves are designed and and may lead to leakage. Consult the factory for
recommended for service as depicted. Pressure on additional information.
the closed port will inhibit the valve’s sealing ability NOTE: P-LOW must be substantially lower than P-HIGH.

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Multi-Port Valves | Components

Multi-Port Bottom-Entry Components Multi-Port Top-Entry Components

Stop Ring
Sealant Screw with
Buttonhead Fitting

Coverplate

Body
Head Gasket
Sealant Screw
with Double Ball
Double Ball Buttonhead Check Valve
Check Valve Fitting

Head Gasket

Plug
Stop Ring
(Stops are integral with
stem in some valves)

Body
Plug

Baseplate Spring

Body Sealant Plug Bottom Rest


Fitting Baseplate Spring
Baseplate
Baseplate

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Multi-Port Valves | Flow Plans

Standard Sizes Standard Flow Plans


and Types
FLOW PLAN 1 FLOW PLAN 2
Resun multi-port valves 3-Way, 3-Port; 180° Turn, 3 Positions 3-Way, 3-Port; 180° Turn, 3 Positions
come in 3-way/2-port,
3-way/3-port, and
4-way/4-port types.
They are manufactured
in the full pipe area,
rectangular port design in
Position 1 Position 2 Position 3 Position 1 Position 2 Position 3
a complete range of sizes,
from 11⁄2" through 6". FLOW PLAN 3 FLOW PLAN 4
Transflo plugs have wider 3-Way, 3-Port; 180° Turn, 3 Positions 3-Way, 3-Port; 180° Turn, 3 Positions
than standard ports to
prevent cut-off between
flow positions. Special
configurations such as
3-way/4-port, 4-way/2-port
and 4-way/3-port are Position 1 Position 2 Position 3 Position 1 Position 2 Position 3
available. Consult factory.
FLOW PLAN 5 FLOW PLAN 6 FLOW PLAN 7
3-Way, 3-Port; 90° Turn, 2 Positions 3-Way, 3-Port; 90° Turn, 2 Positions 3-Way, 3-Port; 90° Turn, 2 Positions

Position 1 Position 2 Position 1 Position 2 Position 1 Position 2

FLOW PLAN 8 FLOW PLAN 9


3-Way, 3-Port; 90° Turn, 2 Positions 3-Way, 3-Port; Without Stop Ring, 4 Positions

Position 1 Position 2 Position 1 Position 2 Position 3 Position 4

FLOW PLAN 10 FLOW PLAN 11


3-Way, 2-Port; 90° Turn, 2 Positions 4-Way, 4-Port; 90° Turn, 2 Positions

Position 1 Position 2 Position 1 Position 2

FLOW PLAN 12 FLOW PLAN 13


3-Way, 2-Port; 180° Turn, 3 Positions 3-Way, 2-Port; 180° Turn, 3 Positions

Position 1 Position 2 Position 3 Position 1 Position 2 Position 3

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3-Way Rectangular Port, Full Pipe Area D-952/D-954 | 200 PSI WOG, Flanged End

Fig. D-952
90° Turn, 3-Way/2-Port
200 PSI WOG
Materials of Construction
400 PSI TEST — 125 PSI SWP Body: ASTM A 126 Class B Double Ball Check Valve: Commercial Steel
11⁄2"– 6" Sizes, Wrench Operated
Flow Plan 10 Plug: ASTM A 126 Class B Gasket: Glass Filled TFE
Baseplate: ASTM A 126 Class B *Cover Plate Bolts: Steel A 193 Grade B5
Fig. D-952
180° Turn, 3-Way/2-Port *Cover Plate: ASTM A 126 Class B *Body Sealant Fitting: Commercial Steel
200 PSI WOG Baseplate Spring: Stainless Steel 17-7 *Plug Bottom Rest: Commercial Steel
400 PSI TEST — 125 PSI SWP
11⁄2"– 6" Sizes, Wrench Operated Sealant Screw: Commercial Steel *Applicable only to top entry design
Flow Plans 12, 13

Fig. D-952 WGA


90° Turn, 3-Way/2-Port
T
200 PSI WOG
400 PSI TEST — 125 PSI SWP
6" Size, Worm Gear-Operated
Flow Plan 10
K N M K

Fig. D-952 WGA


G 1/2 of B
180° Turn, 3-Way/2-Port* S
dimension
200 PSI WOG
400 PSI TEST — 125 PSI SWP
F C F C
Flow Plans 12, 13

H H
Fig. D-954 R
90° Turn, 3-Way/3-Port
200 PSI WOG D D
400 PSI TEST — 125 PSI SWP B B
11⁄2"– 6" Sizes, Wrench Operated W

Flow Plans 5,6,7,8

Multi-Port Full Pipe Area Valves (3-Way) D-952/D-954 Dimensions


Fig. D-954 WGA
90° Turn, 3-Way/3-Port DESCRIPTION BOTTOM ENTRY TOP ENTRY
200 PSI WOG
SIZE (Inches) 11/2 2 21/2 3 4 6
400 PSI TEST — 125 PSI SWP
6" Size, Worm Gear-Operated B Face to Face Flanged 63/4 9 10 111/2 14 17
Flow Plans 5,6,7,8 H Center of Port to Bottom of Valve 31/4 31/2 41/8 51/4 6 81/2
L Diameter of Sealant Stick 3/8 3/8 3/8 5/8 5/8 5/8
Fig. D-954
180° Turn, 3-Way/3-Port* FLANGE DATA
200 PSI WOG C Diameter of Flanges 5 6 7 71/2 9 11
400 PSI TEST — 125 PSI SWP
11⁄2"– 6" Sizes, Wrench Operated D Thickness of Flanges 9/16 5/8 11/16 3/4 15/16 1
Flow Plans 1,2,3,4
E No. and Size of Bolts 4-1/2 4-5/8 4-5/8 4-5/8 8-5/8 8-3/4
Fig. D-954 WGA F Diameter of Bolt Circle 37/8 43/4 51/2 6 71/2 91/2
180° Turn, 3-Way/3-Port* STEM DATA
200 PSI WOG
400 PSI TEST — 125 PSI SWP G Center of Port to Top of Stem 41/4 53/8 57/8 71/2 81/2 12
6" Size, Worm Gear-Operated K Clearance to Remove Lubricant Screw 61/4 83/8 87/8 111/4 121/4 161/4
Flow Plans 1,2,3,4
M Width of Square of Stem 15/16 11/4 1 13/4 13/4 27/16
Fig. D-954 N Height of Square of Stem 11/8 13/8 13/8 17/8 2 3
360° Turn, 3-Way/3-Port*
Wrench A C C F H-30 L-48
200 PSI WOG
400 PSI TEST — 125 PSI SWP Wt. (lb.) 20 38 52 84 152 412
11⁄2"– 6" Sizes, Wrench Operated
Flow Plan 9 WORM GEAR-OPERATED
K Clearance to Remove Lubricant Screw 151/2 191/16
Fig. D-954 WGA R Center of Port to Handwheel Face 101/8 131/8
360° Turn, 3-Way/3-Port*
200 PSI WOG
S Center of Port to Center of WGA Shaft 81/16 1113/16
400 PSI TEST — 125 PSI SWP T Center of Plug Stem to Center of WGA Shaft 29/16 45/8
6" Size, Worm Gear-Operated
Flow Plan 9 W Diameter of WGA Handwheel 12 16
Flanges are drilled to ANSI 125 PSI Cast Iron Flange Standard ANSI B.16.1. Bolt holes are drilled 1/8" larger than bolts.
*Any multi-port with WGA and 180° or 360° rotation will require a Special Gear. Consult factory for pricing.

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4-Way Rectangular Port, Full Pipe Area D-962 | 200 PSI WOG, Flanged End

Materials of Construction
Body: ASTM A 126 Class B
T Plug: ASTM A 126 Class B
Baseplate: ASTM A 126 Class B
*Cover Plate: ASTM A 126 Class B
K N M K Baseplate Spring: Stainless Steel 17-7
Sealant Screw: Commercial Steel
G S
Double Ball Check Valve: Commercial Steel
Gasket: Glass Filled TFE
F C F C
*Cover Plate Bolts: Steel A 193 Grade 5
H
*Body Sealant Fitting: Commercial Steel
H
*Plug Bottom Rest: Commercial Steel
D *Applicable only to top entry design
D
B B

R
Multi-Port Full Pipe Area Valves (4-Way) D-962 Dimensions
DESCRIPTION BOTTOM ENTRY TOP ENTRY
SIZE (Inches) 2 3 4 6
B Face to Face Flanged 9 111/2 14 17
H Center of Port to Bottom of Valve 31/2 51/4 6 81/2
W
L Diameter of Sealant Stick 3/8 5/8 5/8 5/8

FLANGE DATA
C Diameter of Flanges 6 71/2 9 11
Fig. D-962 D Thickness of Flanges 5/8 3/4 15/16 1
90° Turn, 4-Way/4-Port
200 PSI WOG
E No. and Size of Bolts 4-5/8 4-5/8 8-5/8 8-3/4
400 PSI TEST — 125 PSI SWP F Diameter of Bolt Circle 43/4 6 71/2 91/2
2"– 6" Sizes, Wrench-Operated
Flow Plan 11 STEM DATA
G Center of Port to Top of Stem 53/8 71/2 81/2 12
Fig. D-962 WGA K Clearance to Remove Lubricant Screw 83/8 111/4 121/4 161/4
90° Turn, 4-Way/4-Port
200 PSI WOG
M Width of Square of Stem 11/4 13/4 13/4 27/16
400 PSI TEST — 125 PSI SWP N Height of Square of Stem 13/8 17/8 2 3
6" Size, Worm Gear-Operated
Flow Plan 11 Wrench C F H-30 L-48
Wt. (lb.) 44 93 172 401
WORM GEAR-OPERATED
K Clearance to Remove Lubricant Screw 151/2 191/16
R Center of Port to Handwheel Face 101/8 131/8
S Center of Port to Center of WGA Shaft 81/16 1115/16
T Center of Plug Stem to Center of WGA Shaft 29/16 45/8
W Diameter of WGA Handwheel 12 16
Flanges are drilled to ANSI 125 PSI Cast Iron Flange Standard ANSI B.16.1. Bolt holes are drilled 1/8" larger
than bolts.

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Resun® Cast Iron Lubricated Plug Valves
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Specialty Plugs | Transflo Plugs

Transflo Plugs
Transflo plugs, which have wider-than-standard ports to
prevent cut-off between flow positions, are available in
sizes 1⁄2" to 4" for 3-way/2-port and 3-way/3-port valves
in all flow plans. To order, specify Transflo plug, in addition
to usual ordering information.

Transflo 3-Way/2-Port

Position 1 Turning Position 2

Transflo 3-Way/3-Port

Position 1 Turning Position 2 Turning Position 3

Transflo 4-Way/4-Port

Position 1 Turning Position 2

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Lubricated Plug Valves | Steam-Jacketed Baseplate Valves

Resun steam-jacket baseplates permit a constant supply including multi-ports. To order, specify size and figure number
of steam or hot oil to be circulated to maintain viscous of standard valve and add “WITH STEAM-JACKET BASEPLATE.”
substances such as asphalt, tar, paste, chocolate or wax at When valves are ordered complete with steam-jacketed base-
flowing consistency.The large area baseplate conducts heat plates, please specify the application.
with maximum efficiency, yet is lighter and requires less space
than a side jacket and is available for all standard valves

H H

C
C
D
D

Steam-Jacketed Baseplate Valve Dimensions


DESCRIPTION SIZE (Inches)

REGULAR OPENING 1/2 3/4 1 11/4 11/2 2 21/2 3 4 5 6 8 10 12


(see Valve Detail— pgs. 6–7)

C Distance between Pipe Taps 2 2 2 2 2 2 2 2 21/2 21/2 21/2 31/2 31/2 31/2
D OD of Steam-Jacket Baseplate 4 4 4 4 4 4 4 4 43/4 43/4 43/4 71/8 71/8 71/8
H Center of Port to Bottom of Valve 315/16 315/16 315/16 315/16 31/4 41/2 51/8 515/16 61/8 7 7 75/16 83/4 1013/16
Pipe Thread 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4

FULL PIPE AREA, 200 & 400 PSI


(see Valve Detail— pgs. 8–9)

C Distance between Pipe Taps 2 2 2 2 2 2 2 21/2


D OD of Steam-Jacket Baseplate 4 4 4 4 4 4 4 43/4
H Center of Port to Bottom of Valve 315/16 315/16 315/16 41/4 41/4 43/4 55/16 61/8
Pipe Thread 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4

ROUND PORT
(see Valve Detail— pgs. 10–11)

C Distance between Pipe Taps 2 2 21/2 21/2 21/2 31/2


D OD of Steam-Jacket Baseplate 4 4 43/4 43/4 43/4 71/8
H Center of Port to Bottom of Valve 49/16 45/8 53/16 51/2 57/8 511/16
Pipe Thread 3/4 3/4 3/4 3/4 3/4 3/4

MULTI-PORT
(see Valve Detail— pgs. 12–14)

C Distance between Pipe Taps 2 2 21/2 21/2 31/2 6


D OD of Steam-Jacket Baseplate 4 4 43/4 43/4 71/8 97/8
H Center of Port to Bottom of Valve 55/16 59/16 61/16 71/8 71/4 111/8
3/4 3/4 3/4 3/4 3/4 3/4
Pipe Thread

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Resun® Cast Iron Lubricated Plug Valves
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Wrenches and Accessories | Wrenches

Standard and One-Way


Standard types A, C and F are one-piece wrenches for valve
sizes up to and including 3" full pipe area. One way wrenches
are designed to fit the valve in only one position. Wrench
not furnished unless specified.

M
To order wrenches please furnish the appropriate
information from this catalog section. Consult dimen-
sions table to find the standard wrench designation
(A, C, F, H, etc.) for your valve.

One Way
Wrench Dimensions
STANDARD AND ONE-WAY

Standard A C F
One-Way A1 C1 F1
Wt. (lb.) 1 2 41/2
A Effective Wrench Length (Inches) 7 12 18
M Wrench Square 31/32 19/32 125/32
M STANDARD WRENCH-HEAD FOR SIZES OVER 3 INCHES

Wrench Head Type H K L


Wt. (lb.) 41/2 81/2 71/2
B Effective Wrench Head
Length (Inches) 51/2 67/8 63/4
A
M Wrench Square 113/16 21/32 217/32
Standard Lengths Available
Standard A, C & F
A Effective Wrench Length (Inches) 24 24 48
30 30
36 36
48
60
D Diameter of Wrench Handle 1 111/16 111/16
Handle Cold 11/4 11/4
Rolled Std. Std.
Steel Pipe Pipe

B
A

Standard H, K & L

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Wrenches and Accessories | Locking Wrench and Locking Device

Locking Device
For locking and sealing in either open or closed position.
Remove to operate valve. Separate wrench required. Please
order by type number.

Locking Device Selection


VALVE TYPE DEVICE TYPE NO.
SIZE (Inches) 1/2 – 3/4 1 11/4 11/2 2 21/2 3 4 5 6 10
Regular Opening L-50 L-50 L-50 L-50 L-51 L-53 L-54 L-55 L-55 L-57
Full Pipe Area L-50 L-50 L-50 L-51 L-53 L-54 L-55 L-57
Round Port L-63 L-63

Locking Wrench
Double-locking wrench has heavy-duty stops which prevent
accidental operation when wrench is properly positioned
and locked. The wrench is used for locking and sealing in
either open or closed position. Wrench is removed and
M

turned over to operate valve. Available for regular opening


valves through 4", most full pipe area valves through 3".
Please order by type number.

Padlocked Operating Valve

Locking Wrench Dimensions


WRENCH TYPE NO. A-4 A-41 C-4 C-41 F-4
Regular Opening – Valve Size 1, 11/4, 11/2 2 21/2 3 4
Full Pipe Area – Valve Size 1/2, 3/4, 1, 11/4 11/4, 11/2 2 21/2 3, 4
Working Pressure PSI WOG 200, 400 200, 400 200, 400 200, 400 200, 400
Wt. (lb.) 11/2 11/2 3 3 6
A–Effective Wrench Length (inches) 7 7 12 12 18
M–Wrench Square 31/32 31/32 19/32 19/32 125/32
Not available for D-450 or D-451.

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Resun® Cast Iron Lubricated Plug Valves
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Sealant | Specifications

Sealants are shown by number, with service categories listed


for their suitability.

Sealant Specifications

SEALANT FORMS TEMPERATURE


SUITABLE FOR UNSUITABLE FOR COLOR
NUMBER AVAILABLE RANGE

58 Sticks 0 to 385°F Petroleum fuels, oils and waxes, gasoline, kerosene, Strong Amines Brown
aviation and jet fuels, propylene, benzene, toluene, Alkalies
butadiene, xylene, styrene and cumene. Air

62 Sticks -15 to 250°F Natural and manufactured gas, air and non-corrosive Liquid Black
gases. Sewage, sludge and cold water services. UL- Hydrocarbons
approved.

101 Sticks -20 to 450°F Air and natural or manufactured gas, hot water, steam
asphalt, tar or pitch. Salt solutions, ammonia liquors,
strong chemicals, glycerine and glycols. Also useful for Liquid White
food products, vegetable oils and fatty acids,*food and Hydrocarbons
pharmaceutical applications as determined suitable by
user. Lowest operating torque at extremely low temp.

103 Sticks -20 to 400°F Special purpose sealant for natural gas service and Alcohols and Tan
glycol dehydration units. Also suitable for liquid hydro- Ketones
carbons and aqueous solutions. Silicone free.

104 Sticks 0 to 450°F Multi-purpose sealant for petroleum solvents, fuels and Strong Amines Green
oils, crude distillates, butane, propane, wet fuel gases, Alkalies
glycols, salt solutions and aqueous solutions. Natural Air
or manufactured and liquefied petroleum gases. Best
sealant at high pressure. Silicone free.

375 Cartridges -15 to 250°F Extra soft lubricant for freeing hard operating valves on Black
or Bulk water and gas services. Resistant to water, dilute acids
and alkalies. Silicone free.

*Food products should be determined satisfactory at the discretion of the user.

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Sealant | Selection Guide

Sealant Selection Guide


This table is intended as a general indication of the chemical plant in Tomball, Texas. When requesting sealant recommen-
resistance of Resun sealants and may be used as a guide to dations, please furnish the following information:
sealant selection. Sealant specifications, page 21, should be 1. Size and description of valve
consulted for high and low temperature limitations of the
2. Name or description of flow medium
suggested sealants and a more detailed description of service
categories. 3. Operating temperature or high and low temperature
In cases not covered by a recommendation, it is advisable to 4. Operating pressure
contact your local Resun representative or the manufacturing 5. Whether stick or gun injection is preferred

SERVICE SEALANT NO. SERVICE SEALANT NO. SERVICE SEALANT NO.

Absorption Oil.......................................... 58, 103, 104 Borax............................................................. 24, 101 Doctor Solution and Gasoline.............. 58, 103, 104
Acetaldehyde...........................................58, 103 Boric Acid...................................................... 24, 101 Downtherm E........................................58, 103, 104
Acetate Solvents..................................... 58, 103 Brake Fluid.................................................... 24, 101 Downtherm SR-1.................................. 58, 103, 104
Acetic Acid............................................... 24, 101 Bright Stock Petroleum................................. 58, 103, 104 Drilling Mud.......................................... 24, 101
Acetic Anhydride......................................24, 101 Brines............................................................ 24, 101 Drinking Water...................................... 24, 101
Acetone................................................... 24, 101 Bulk Stations................................................. 58, 103, 104 Drip Cocks Gas.................................... 58, 103, 104
Acetylene Gas......................................... 24, 103 Bunker Oils (Fuel Oils).................................. 58, 103, 104 Drip Oil................................................. 58, 103
Acetylene Generator Waste.................... 24, 101 Butadiene...................................................... 58, 103, 104 Dry Cleaning Fluid................................ 58, 103
Acid Sludge............................................. 24, 101 Butane, Gas or Liquid................................... 58, 103, 104 Dyes, Oil Soluble..................................58, 103
Acrylonitrile.............................................. 58, 103 Butyric Acid................................................... 24 Dyes, Water Soluble.............................24, 101
Agitator Draw-off, Refinery...................... 58, 103, 104 Calcium Chloride........................................... 24, 101 Elaine Red Oil...................................... 101
Air............................................................ 62, 103 Calcium Hydroxide........................................ 24, 101 Electrolytic Cell Liquor.......................... 24, 101
Alcohols Methyl or Ethyl.......................... 24, 101 Calcium Hypochlorite.................................... 24, 101 Emulsions............................................. 24, 101
Alcohols Higher....................................... 24, 101 Calcium Salt Solutions.................................. 24, 101 Epoxies.................................................24, 101
Alkalies.................................................... 24, 101 Calcium Sulfate............................................. 24, 101 Epsom Salts......................................... 24, 101
Alums...................................................... 24, 101 Carbolic Acid (Phenol Solution).................... 24, 101 Ethane Gas.......................................... 62, 101, 103, 104
Aluminum Acetate................................... 24, 101 Carbon Dioxide Gas or Liquid....................... 62, 101 Ethanolamine....................................... 24, 101
Aluminum Chloride, Anhydrous............... 24, 101 Carbon Disulfide............................................101 Ethers................................................... 58, 103
Aluminum Resinate................................. 24, 101 Carbon Monoxide Gas.................................. 62, 101 Ether Petroleum................................... 58, 103, 104
Aluminum Sulfate.................................... 24, 101 Carbon Tetrachloride..................................... 58, 103 Ethylene Oxide..................................... 58, 103
Aluminum Salt Solutions......................... 24, 101 Carbonic Acid (Carbon Dioxide Solution)....... 24, 101 Ethyl Acetate........................................ 58, 103
Ammonia Gas or Liquid...........................24, 101 Casein Paints................................................ 24, 101 Ethyl Alcohol (Ethanol)......................... 24, 101
Ammonia Liquor...................................... 24, 101 Casing Head Gas.......................................... 58, 103, 104 Ethyl Benzene...................................... 58, 103
Ammonia Recovery Lines....................... 24, 101 Castor Oil...................................................... 24, 101 Ethyl Chloride Gas or Liquid................ 58, 103
Ammonia Saturators................................24, 101 Caustic Cell Liquors...................................... 24, 101 Ethylene Dibromide.............................. 58, 103
Ammonium Chloride................................ 24, 101 Caustic Potash (Potassium Hydroxide)........ 24, 101 Ethylene Dichloride.............................. 58, 103
Ammonium Hydroxide............................. 24, 101 Caustic Soda (Sodium Hydroxide)................ 24, 101 Ethylene Gas........................................ 24,62,101,103,104
Ammonium Nitrate...................................24, 101 Cellosolve Solvents....................................... 58, 103 Ethylene Glycol.................................... 24, 101
Ammonium Phosphate............................ 24, 101 Cellulose Acetate.......................................... 58, 103 Fatty Acids............................................ 24, 101
Ammonium Salt Solutions....................... 24, 101 Cement Slurries............................................ 24, 101 Fatty Acids and Water.......................... 24, 101
Ammonium Sulfate.................................. 24, 101 Chestnut Extract........................................... 24, 101 Ferric Chloride...................................... 24, 101
Ammonium Sulfate Liquor....................... 24, 101 Chlorinated Paraffin...................................... 58, 103 Ferric Nitrate........................................ 24, 101
Amyl Acetate........................................... 58, 103 Chlorinated Solvents..................................... 58, 103 Ferric Sulfate........................................ 24, 101
Amyl Alcohol............................................ 24, 101 Chlorobenzene.............................................. 58, 103 Ferrous Chloride...................................24, 101
Amyl Chloride.......................................... 58, 103 Chrome Tanning Solutions............................ 24, 101 Ferrous Sulfate..................................... 24, 101
Aniline......................................................24,101,103,104 Chromic Acid................................................. 24, 101 Fertilizer Solutions-Nitrate.................... 24, 101
Aniline Oils-Hydrocarbon.........................58, 103 Citric Acid...................................................... 24, 101 Phosphate......................... 24, 101
Aniline Oils-Aqueous............................... 24, 101 Clay Slips...................................................... 24, 101 Sulfate............................... 24, 101
Animal Oils.............................................. 58,101,103, 104 Coal Gas....................................................... 62, 101 Filter House Lines................................ 103, 104
Aqueous Solutions.................................. 24, 101, 103 Coal Tar Oils..................................................58, 103 Fish Oil................................................. 101
Aromatic Solvents................................... 58, 103 Coal Tar Solvents.......................................... 58, 103 Flavoring Extracts.................................24, 101
Arsenic Acid.............................................24, 101 Coal Washers................................................ 24, 101 Flue Gas............................................... 24, 62, 101
Arsenic Trichloride................................... 24, 101 Coconut Oil................................................... 101 Fluosilic Acid.........................................24, 101
Asphalt ................................................... 101 Coke Oven Gas............................................ 24, 101 Foamite Lines....................................... 24, 101
Asphalt Emulsions................................... 101 Condensate................................................... 58, 103, 104 Food Products...................................... 24, 101
Asphalt Paints......................................... 101 Continuous Treators, Refinery.......................58, 103, 104 Formaldehyde.......................................24, 101
Barium Carbonate................................... 24, 101 Copper Solution............................................ 24, 101 Formic Acid...........................................24, 101
Barium Chloride...................................... 24, 101 Copper Sulfate.............................................. 24, 101 Freon, Gas or Liquid............................ 58, 103, 104
Barium Hydroxide.....................................24, 101 Corn Oil......................................................... 101 Fruit Juices........................................... 24, 101
Barium Salt Solutions...............................24, 101 Corn Syrup(Glucose).................................... 24, 101 Fuel Oil................................................. 58, 103, 104
Barium Sulfate..........................................24, 101 Corrosive Gases........................................... 24, 101 Fuming Sulfuric Acid............................ 24, 101
Barytes.................................................... 24, 101 Cottonseed Oil.............................................. 101 Furfural................................................. 24, 101
Beer......................................................... 24, 101 Creosote Oil.................................................. 24, 101 Fusel Oil (Crude Amyl Alcohol)............ 24, 101
Benzaldehyde (Tincture)......................... 24, 101 Cresylic Acid (Cresol).................................... 24, 101 Gallic Acid.............................................24, 101
Benzaldehyde (Pure).............................. 101 Crude Oil....................................................... 58, 103, 104 Gas Drips............................................. 58, 103, 104
Benzene (Benzol)....................................58, 103 Crude Oil and Brine...................................... 58, 103, 104 Gas Fuel Lines..................................... 24, 62, 101, 103
Benzine (Petroleum Ether)......................58, 103 Cumene......................................................... 58, 103 Gas Liquor (Ammonia Liquor).............. 24, 101
Benzoate of Soda................................... 24, 101 Cutting Oils....................................................58, 103, 104 Gas, Manufactured............................... 62, 101, 103, 104
Benzoic Acid........................................... 24, 101 Cyanide Solutions......................................... 24, 101 Gas Lifts............................................... 58, 103, 104
Bicarbonate of Soda............................... 24, 101 Denatured Alcohol......................................... 24, 101 Gas, Natural......................................... 58, 103, 104
Bituminous Paints................................... 58, 103, 104 Dextrin........................................................... 24, 101 Gas Odorizers...................................... 101
Black Liquor, Paper Industry................... 24, 101 Dextrose........................................................ 24, 101 Gas Oil................................................. 58, 103
Blast Furnace Gas.................................. 62, 101 Dichlorethylene..............................................58, 103 Gasoline, Low Aromatic........................58, 103, 104
Bleach Liquor (Calcium Hypochlorite).....24, 101 Diesel Fuel.................................................... 58, 103, 104 Gasoline, High Aromatic....................... 58, 103
Blood Plasma.......................................... 101 Diethanolamine............................................. 24, 101 Gelatin.................................................. 24, 101
Blue Gas................................................. 62, 101 Distillate, Petroleum...................................... 58, 103, 104 Gin........................................................ 24, 101
Boiler Blow-Off (Steam).......................... 24, 101 Doctor Solution (Sodium Plumbite)............... 24, 101 Glacial Acetic Acid................................ 24, 101
Boiler Feed Water................................... 24, 101 Glauber’s Salt....................................... 24, 101

NOTE: Bold type indicates recommended sealant considering chemical compatibility.


For extreme pressures or temperatures, consult factory.

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Resun® Cast Iron Lubricated Plug Valves
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Sealant | Selection Guide

SERVICE SEALANT NO. SERVICE SEALANT NO. SERVICE SEALANT NO.

Glaze Liquid Ceramic............................... 24, 101 Oil and Water Mixtures................................ 58, 103, 104 Sodium Salt Solutions............................... 24, 101
Glucose.................................................... 24, 101 Oil Tar........................................................... 103, 104 Sodium Silicate.......................................... 24, 101
Glue.......................................................... 24, 101 Oil of Vitriol...................................................24, 101 Sodium Sulfate.......................................... 24, 101
Glycerine (Glycerol).................................. 24, 101 Oleic Acid..................................................... 101 Soluble Oils............................................... 24, 101
Glycols...................................................... 24, 101 Oleomargarine............................................. 24, 101 Solvent Naphtha Coal Tar..........................58, 103, 104
Grain Alcohol (Ethyl Alcohol).................... 24, 101 Oleo Oil........................................................ 101 Sour Gasoline............................................58, 103, 104
Grease...................................................... 58, 103, 104 Olive Oil........................................................101 Sour Wash, Textile Industry....................... 24, 101
Green Liquor, Paper Industry................... 24, 101 Organic Hydrocarbon Solvents.................... 58 103, Soy Bean Oil............................................. 101
Gypsum (Calcium Sulfate)........................24, 101 Oxalic Acid................................................... 24, 101 Spent Acid................................................. 24, 101
Helium Gas............................................... 62, 101 Paint, Latex Base......................................... 24, 101 Spent Soap Lye......................................... 24, 101
Hemlock Extract....................................... 24, 101 Paint, Oil Base............................................. 58, 103, 104 Stannic Chloride........................................ 24, 101
Heptane.................................................... 58, 103, 104 Paint Thinner................................................ 58, 103, 104 Starch Solutions........................................ 24, 101
Heat Exchanger Oil.................................. 58, 103, 104 Palm Oil........................................................24, 101 Steam........................................................ 24, 101
Heavy Oil Coke Plant............................... 103,104 Palm Oil and Water...................................... 24, 101 Stearic Acid................................................101
Hexane..................................................... 58, 103, 104 Palmitic Acid................................................. 101 Stoddard Solvent....................................... 58, 103, 104
Hot Water.................................................. 24, 101 Paper Stock..................................................24, 101 Strontium Nitrate........................................24, 101
Hydraulic Oil............................................. 58, 103, 104 Paraffin......................................................... 58, 103, 104 Styrene Monomer...................................... 58, 103
Hydrochloric Acid...................................... 24, 101 Paraffin Oils..................................................58, 103, 104 Sugar Solutions......................................... 24, 101
Hydrocyanic Acid...................................... 24, 101 Peanut Oil.................................................... 24, 101 Sulfonated Oils.......................................... 103, 104
Hydrofluoric Acid.......................................24, 101 Pentane........................................................ 58, 103, 104 Sulfate Liquors...........................................24, 101
Hydrogen Gas.......................................... 62, 101, 104 Perchlorethylene.......................................... 58, 103 Sulfite Liquors............................................24, 101
Hydrogen Peroxide Dilute........................ 24, 101 Petrolatum.................................................... 58, 103, 104 Sulfur Chloride........................................... 24, 101
Hydrogen Sulfide (Sour Gas)................... 24, 101 Petroleum Ether........................................... 58, 103, 104 Sulfur Dioxide............................................ 24, 101
Industrial Gas Lines.................................. 62, 101 Petroleum Oil............................................... 58, 103, 104 Sulfur, Molten.............................................101
Iso-Butane................................................ 58, 103, 104 Phenol.......................................................... 24, 101 Sulfur Monochloride...................................101
Iso-Octane................................................ 58, 103, 104 Phosphoric Acid........................................... 24, 101 Sulfur, Slurries........................................... 24, 101
Jet Fuel..................................................... 58, 103, 104 Phosphorus.................................................. 24, 101 Sulfur Trioxide............................................24, 101
Kerosene.................................................. 58, 103, 104 Phthalic Anhydride....................................... 101 Sulfuric Acid...............................................24, 101
Ketones, Except Acetone......................... 24, 101 Pickling Acids............................................... 24, 101 Sulfuric Acid (Fuming)............................... FL5*
Lactic Acid................................................ 24, 101 Pine Resin.................................................... 101 Sulfurous Acid............................................24, 101
Lard...........................................................58, 101 Pitch............................................................. 101 Sweet Water.............................................. 24, 101
Latex......................................................... 24, 101 Polyethylene.................................................58 Synthesis Gas........................................... 62,101,103,104
Lead Arsenate.......................................... 24, 101 Polyisobutylene............................................ 58, 103, 104 Synthetic Tannins...................................... 24, 101
Licorice Extract......................................... 24, 101 Potash (Potassium Carbonate).................... 24, 101 Syrup......................................................... 24, 101
Light Oil Coke Plant..................................58, 103, 104 Potassium Chloride...................................... 24, 101 Tall Oil........................................................ 101
Lignin Liquor............................................. 24, 101 Potassium Hydroxide................................... 24, 101 Tall Oil (Fatty Acids)...................................101
Lime Solutions.......................................... 24, 101 Potassium Nitrate......................................... 24, 101 Tallow......................................................... 101
Linseed Oil................................................101 Potassium Salt Solutions............................. 24, 101 Tankage Rendering Plants........................ 24, 101
Liquefied Petroleum Gas (LPG)............... 58, 103, 104 Potassium Sulfate........................................ 24, 101 Tannic Acid................................................ 24, 101
Lithium Chloride........................................24, 101 Printing Ink................................................... 58, 103, 104 Tanning Liquors......................................... 24, 101
Loading Racks, Petroleum....................... 58, 103, 104 Producer Gas............................................... 62, 101 Tar.............................................................. 101
Logwood Extract....................................... 24, 101 Propane, Gas or Liquid................................ 58, 103, 104 Tar Acid (Phenol)....................................... 24, 101
Low Temperatures.................................... 101 Propylene..................................................... 58, 103, 104 Tar Oil (Creosote)...................................... 58, 103, 104
Lubricating Oil, Petroleum........................ 58, 103, 104 Prussic Acid..................................................24, 101 Tartaric Acid............................................... 24, 101
Lye Solutions............................................ 24, 101 Pulp Lines, Paper Industry........................... 24, 101 Tempering Oil............................................ 58, 103, 104
Magnesium Chloride.................................24, 101 Pyridine........................................................ 24, 101 Tetraethyl Lead.......................................... 58, 103
Magnesium Hydroxide.............................. 24, 101 Pyrogallic Acid.............................................. 24, 101 Toluene (Toluol)......................................... 58, 103
Magnesium Salt Solutions........................ 24, 101 Pyroligneous Liquors....................................24, 101 Transformer Oil.......................................... 58, 103, 104
Magnesium Sulfate................................... 24, 101 Quebracho Extract....................................... 24, 101 Triaryl Phosphate...................................... 58, 103, 104
Maleic Anhydride...................................... 101 Quenching Oil.............................................. 58, 103, 104 Trichloracetic Acid..................................... 24, 101
Malt Syrup (Maltose)................................ 24, 101 Rapeseed Oil............................................... 58, 103, 104 Trichlorethylene......................................... 58, 103
Manganous Sulfate...................................24, 101 Raw Gas Lines.............................................58, 103, 104 Tricresyl Phosphate................................... 58, 103
Manufacture Gas...................................... 62,101,103,104 Red Oil (Oleic Acid)......................................101 Triethanolamine......................................... 24, 101
Mash Distillery.......................................... 24, 101 Residium, Refinery....................................... 101 Trisodium Phosphate................................. 24, 101, 104
Menhaden Oil........................................... 101 Road Oil....................................................... 58, 103, 104 Tung Oil..................................................... 101
Mercenzing Solutions............................... 24, 101 Road Tar....................................................... 101 Turpentine..................................................58, 103
Mercuric Chloride..................................... 24, 101 Roofing Tar................................................... 101 Ucon Fluids............................................... 101
Mercury..................................................... 24, 101 Rosin (Pine Resin)....................................... 101 Vacuum Services....................................... 24, 101
Methane Gas............................................ 62,101,103,104 Rubber Solvent............................................ 58, 103 Varnish.......................................................58, 103
Methyl Alcohol (Methanol)........................ 24, 101 Safflower Oil................................................. 101 Vat Dyes.................................................... 24, 101
Methyl Chloride, Gas or Liquid................. 58 Sal Ammoniac (Ammonium Chloride).......... 24, 101 Vegetable Dyes......................................... 24, 101
Methyl Ethyl Ketone..................................58 Salicylic Acid................................................ 24, 101 Vegetable Oils........................................... 24, 101
Methylene Chloride...................................58 Salt (Sodium Chloride)................................. 24, 101 Vegetable Oils & Water............................. 24, 101
Milk........................................................... 24, 101 Salt Cake (Sodium Sulfate)..........................24, 101 Vegetable Tannins..................................... 24, 101
Milk of Lime.............................................. 24, 101 Scouring Liquor, Woolen Mills......................24, 101 Vinegar...................................................... 24, 101
Mine Water................................................24, 101 Sea Water.................................................... 24, 101 Vinyl Chloride............................................ 58, 103
Mineral Oil................................................ 58, 103, 104 Sewage........................................................ 24, 101 Vinylidene Chloride....................................58, 103
Mineral Spirits........................................... 58, 103, 104 Sewage Gas.................................................62, 101 Viscose...................................................... 58, 103
Molasses...................................................24, 101 Shellac......................................................... 24, 101 Wash Oil, Coke Plant................................ 58, 103
Monochlorbenzene................................... 58, 103, 104 Shock Absorber Fluid................................... 24, 101 Waste Pickle Liquor................................... 24, 101
Monoethanolamine................................... 24, 101 Silicone Fluids.............................................. 58, 103 Water, Solutions or Suspensions.............. 24, 101
Mud Pump Lines.......................................62, 101 Slop, Brewery............................................... 24, 101 Water Gas................................................. 24, 101
Muriatic Acid............................................. 24, 101 Sludge Acid.................................................. 24, 101 Water Glass (Sodium Silicate).................. 24, 101
Naphtha, Petroleum..................................58, 103, 104 Slurries (Water)............................................ 24, 101 Water Softener...........................................24, 101
Naphtha Condensers................................58, 103, 104 Soap Solutions............................................. 24, 101 Wax Emulsions.......................................... 24, 101
Naphtha Filter House, Refinery................ 58, 103, 104 Soda Ash (Sodium Carbonate).................... 24, 101 Waxes........................................................ 58, 101
Naphthalene............................................. 58 Soda Liquor, Paper Industry........................ 24, 101 Whiskey..................................................... 24, 101
Natural Gas.............................................. 62,101,103,104 Soda Pulp, Paper Industry........................... 24, 101 Whiskey Mash........................................... 24, 101
Nickel Plating Solutions............................ 24, 101 Sodium, Molten............................................ 101 White Liquor, Paper Industry..................... 24, 101
Nitre (Potassium Nitrate).......................... 24, 101 Sodium Bicarbonate..................................... 24, 101 White Water, Paper Industry...................... 24, 101
Nitric Acid..................................................24, 101 Sodium Bisulfate.......................................... 24, 101 Wine.......................................................... 24, 101
Nitro Benzene........................................... 58 103, Sodium Borate............................................. 24, 101 Wood Alcohol (Methyl Alcohol).................. 24, 101
Nitrogen Gas............................................ 62, 101, 104 Sodium Carbonate....................................... 24, 101 Wood Pulp................................................. 24, 101
Nitrogen Solutions (Ammonium Nitrate)... 24, 101 Sodium Chloride...........................................24, 101 Wool Scouring Liquors.............................. 24, 101
Nitromethane............................................ 58 Sodium Hydroxide........................................ 24, 101 Wort Beer...................................................24, 101
Octane...................................................... 58, 103, 104 Sodium Hypochlorite.................................... 24, 101 Xylene (Xylol)............................................ 58, 103
Oil, Crude................................................. 58, 103, 104 Sodium Phenolate........................................ 24, 101 Zinc Chloride............................................. 24, 101
Oil, Petroleum........................................... 58, 103, 104 Sodium Phosphate....................................... 24, 101 Zinc Sulfate............................................... 24, 101

23
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Resun REV 12-18.qxd 12/18/09 2:32 PM Page 24

Sealant | Forms and Injection Equipment

High-quality Resun plug valve sealants are formulated for gun servicing is standard for the largest sizes and may be
specific ladings. Proper servicing procedure and use of the preferred for smaller sizes if many valves are in service.
correct Resun sealant for the application is essential if maximum Stick grade is especially suitable for high pressure or high
operating efficiency and longest life are to be obtained from temperature services. If desired, these sealants can be injected
your Resun valves. with a screw-primed grease gun. Stick grade comes in sticks,
gun sticks, and bulk.
Stick and Gun Sealant Injection Gun grade sealants are relatively soft, permitting easier oper-
Resun sealants come in stick grade and gun grade. Stick ation at low temperatures and with large valves. Gun grade
sealant injection is usually considered most convenient with comes in gun cartridges and in bulk.
small numbers of valves or widely separated valves. Grease
Manual available on website.

Sealant Forms and Injection Equipment

Sticks: Gun Sticks: Gun Cartridge: Bulk:


3/8", 1/2", 5/8" diameter, 11/4" x 9", 4 per box. For 11/2" x 8", 14 1/2 oz. tube 1 pt., 1 qt., 1 gal. and 5 gal.
convenient lengths. use with grease gun No. filled with gun grade containers. For use with
Specify: 138047. sealant for use with Grease grease gun No. 138047.
Specify: Gun No. 013867. Specify:
1. Sealant number (pages
22–23) 1. Sealant number (pages Specify: 1. Sealant number (pages
2. Size of stick (select from 22–23) 1. Sealant number (pages 22–23)
Bulletin LPM) 2. Size of stick 22–23) 2. Size of container
3. Number of boxes (See 3. Number of boxes 2. Size of cartridge 3. Number of containers
Bulletin LPM for number 3. Number of cartridges
of sticks per box)

Combination Sealant Screw Standard (12" Long) Hose with Buttonhead Coupler
The sealant screw, combined with giant For use with grease gun.
buttonhead fitting, is standard on Resun Part No. 135860
plug valves allowing conversion from stick
sealant injections to gun without installa-
tion of a separate fitting.

New Style Old Style Screw-Primed Grease Gun


An extra heavy-duty lever gun for
both gun and stick grade sealants.
Part No. 013867 (Hose extra)
Specify:
1. Part number
Body Sealant Screw Combination Sealant Screw
Buttonhead Fitting 2. Quantity

24
Resun® Cast Iron Lubricated Plug Valves
Resun REV 12-18.qxd 12/18/09 2:32 PM Page 25

Engineering Data | Typical and Special Plug Valve Specifications

Typical and Special The Resun Lubricated Plug Valve is probably the most versa-
tile valve made. Off the shelf it is suited for a wide variety
Plug Valve Specifications of applications. The various port openings, the number of
All plug valves shall be of the lubricated plug type as manu-
sealants available and the easy addition of a steam-jacketed
factured by R&M Energy Systems, or equal; valves on liquid
baseplate considerably increases its range of applications.
sludge lines shall have full or nominal pipe size area ports.
Port openings in straightway shall be either rectangular or
round in shape. All multi-port valves shall be of the rectan- In services where product tends to build up on the
gular port type, and shall have full or nominal pipe size area plug—as in asphalt or chocolate—it may be advisable to
ports. Straightway valves to be used on gas lines may be of reduce the diameter of the plug.
the reduced port (regular opening) type. Where these valves
are used, those with the greatest port width are preferred In services where sand or other fine slurries pass
for minimum turbulence and pressure drop. Plugs of all through the valve it may be advisable to eliminate the
valves shall be of the cylindrical floating type. Contact balancing ports.
between the plug, the line seat and the head seat is main-
tained by resilient pressure, through the sealant, the liquid
or gas being transported, and/or the coil spring. Several modifications have been developed in order to
Valves shall be so constructed that excessive sealant pres- better accommodate these applications. These special
sure cannot be built up, but that the excessive sealant will modifications are referred to as Plate Numbers. Listed
be automatically and visibly discharged to the atmosphere below are the plate numbers offered and a description of
around the neck of the plug when predetermined sealant the type of applications for which they were designed.
pressures are exceeded.
All gear-operated valves shall be equipped with giant button- Plate Numbers Application Description
head fittings and shall be properly charged with sealant 1084 Slurry service
recommended by the valve manufacturer for the service
intended. Full area straightway, 6" rectangular port valves, 1189 Asphalt service
regular opening valves 8" and larger, full area multi-port and
6" round port valves, shall have giant buttonhead fittings
When ordering, it is important to specify these plate numbers
in the valve bodies located in such a manner as to assure
or the specific application so that the valve can be modified.
proper sealant injection at all times. Grease gun sealant
This will insure that the customer will get the best Resun
injection shall be used with the contractor furnishing one
valve for the application.
high pressure grease gun Resun No. 013867, or approved
equal; sealant gun shall be complete with 12" hose and Depending on the nature of the modification, there may be
coupler. One year’s supply of proper Resun sealant for each a nominal charge for a particular plate number.
service shall be furnished by the contractor. Additional details of the modifications and illustrations are
Valves used shall be of a type made by a manufacturer who available from R&M Energy Systems’ plant.
can demonstrate the reliability of his valves by pointing to
similar installations which have been in satisfactory service
for a period of no less than five years.

25
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Resun REV 12-18.qxd 12/21/09 10:10 AM Page 26

Engineering Data | Plug Port Areas and Percent of Full Pipe Area, Flow Coefficient Cv

Plug Port Areas and Percent of Full Pipe Area


SIZE (Inches) 1/2 3/4 1 11/4 11/2 2 21/2 3 4 5 6 8 10*† 10 12*† 12
Std. Pipe Area, Sq. In. .31 .54 .86 1.50 2.04 3.36 4.79 7.39 12.73 20.01 28.89 50.03 78.85* †
78.85 113.10*† 113.10
REGULAR OPENING
29/32 29/32 29/32 29/32 15/16 11/32 15/16 119/32 2 29/16 3 31/2 31/2
Port Size x x x x x x x x x x x x x
11/8 11/8 11/8 11/8 19/16 2 211/16 31/16 315/16 51/4 63/4 91/2 13
Port Area, Sq. In. .89 .89 .89 .89 1.44 2.03 3.49 4.84 7.66 13.22 13.22 20.03 33.03 45.28
% of Full Area 287 164 100 60 70 60 73 66 61 66 46 40 64 42 40
FULL AREA, 200, 400 PSI
29/32 29/32 29/32 * 11/32 15/16 119/32 2 29/16 33/4
15/16 x19/16
Port Size x x x _________ x x x x x x
1/32 x13/16
1 1
1 /8 1 /8 1 /81 1
▲ 2 211/16 31/16 315/16 51/4 8

Port Area, Sq. In. .89 .89 .89 1.44 *


_____ 2.03 3.49 4.84 7.66 13.22 29.78
2.03 ▲

% of Full Area 287 164 100 100 100 100 100 100 100 100
ROUND PORT
Port Size 17/16 21/16 29/16 31/16 41/16
Port Area, Sq. In. 1.62 3.34 5.16 7.37 12.96
% of Full Area 108 100 108 100 100
MULTI-PORT FULL AREA
7/8 13/16 13/8 19/16 21/8 31/4
Port Size x x x x x x
25/16 27/8 33/8 43/4 6 9
Port Area, Sq. In. 2.03 3.42 4.66 7.20 12.52 28.44
% of Full Area 100 100 97 97 98 98
*Threaded valves 200 and 400 PSI
†Full area short pattern
▲ Flanged end valves 200 PSI

*Flow Coefficient Cv
THREADED VALVES
STRAIGHTWAY (Inches) 1 11/4 11/2 2 21/2 3 4 5 6 8 10 12
Regular Opening 53 66 98 155 270 340 520
Full Pipe Area, 200 PSI 58 105 140 210 320 520 860
Full Pipe Area, 500 PSI 64 120 155 240 350 580 980
Round Port 82 150 220 360 520 820 1,400

FLANGED VALVES
STRAIGHTWAY (Inches) 1 11/4 11/2 2 21/2 3 4 5 6
Regular Opening 56 69 100 160 280 350 520 650 740 1,100 1,900 2,600
Full Pipe Area, Short Pattern 62 110 150 250 340 560 940 2,100
Round Port 96 170 260 450 660 1,050 1,800 4,100
MULTI-PORT, FULL AREA
Straight Run 43 72 94 160 230 350 600 1,350
90˚ Turn 22 45 54 90 130 200 350 760
*Flow of water @ 60˚ F in gallons per minute at a pressure drop of one pound per square inch

26
Resun® Cast Iron Lubricated Plug Valves
Resun REV 12-18.qxd 12/18/09 2:32 PM Page 27

Engineering Data | Resistance to Flow, Temperature vs. Non-Shock Service PSI, Torque

Resistance to Flow— Feet of Straight Pipe


THREADED VALVES

STRAIGHTWAY (Inches) 1 11/4 11/2 2 21/2 3 4


Regular Opening 1.7 4.2 4.1 5.9 4.7 8.8 14.9
Full Pipe Area, 200 PSI 1.4 1.7 2.1 3.0 3.4 3.8 5.2
Full Pipe Area, 400, 500 PSI 1.1 1.3 1.7 2.4 2.7 3.0 4.1
Round Port .7 .8 .8 1.1 1.3 1.5 2.0
FLANGED END VALVES
STRAIGHTWAY (Inches) 1 11/4 11/2 2 21/2 3 4 5 6 8 10 12
Regular Opening 1.5 3.8 5.5 4.2 8.2 14.1 28.0 56.0 96.0 104.0 140.0
Full Pipe Area, Short Pattern 1.2 1.5 1.8 2.6 2.9 3.2 4.4 5.6 6.8 9.0 17.7 42.0
Round Port .5 .6 .6 .7 .8 .9 1.2
MULTI-PORT FULL AREA
Straight Run 4.5 5.5 6.5 8.0 10.5 13.5 16.5
90˚ Turn 11.0 14.5 17.0 20.0 27.0 32.0 40.0

Temperature (°F) vs. Maximum Non-Shock Service (PSI)


TEMPERATURE MAXIMUM NON-SHOCK SERVICE PRESSURE (PSIG)
(Fahrenheit) CATALOG RATING (WOG)

-20° TO 150° 150 200 300 400


200° 135 190 280 372
250° 125 175 260 345
300° 110 165 240 315
350° 100 150 220 288
400° 140 200 270
450° 125 250
The Code for Pressure Piping, American Standard ASA B31.1 — 1955, limits the use of cast iron pipe, above
or below ground for oil, oil vapor and refinery gas, to a temperature of 300ºF.

Torque for Wrench-Operated Valves (ft.-lbs.)


VALVE TYPE LINE SIZE (Inches)
PRESSURE
1/2 3/4 1 11/4 11/2 2 21/2 3 4 5 6 8 10 12
(PSI)
Regular Opening 0 3 3 3 3 4 6 7 12 20 40 40 66 105 135
100 41/2 41/2 41/2 41/2 6 91/2 13 22 41 83 83 146 255 330
200 6 6 6 6 8 13 19 32 62 126 126 226 405 525
Full Pipe Area, 0 3 3 3 6 6 7 12 20 40 90
Threaded and 100 41/2 41/2 41/2 91/2 91/2 13 22 41 83 225
Short Pattern 200 6 6 6 13 13 19 32 62 126 360
Round Port 0 3 3 5 7 8 15 25 34 66
100 41/2 41/2 8 13 16 30 50 72 146
200 6 6 11 19 24 45 75 110 226
Multi-Port, 0 4 4 6 8 8 14 20 34 70
Full Area 100 6 6 91/2 16 16 30 41 72 160
200 8 8 13 24 24 45 62 110 250
The information above is based on average conditions. We recommend a safety factor of 2.5 for asphalt and 1.5 for WOG applications when sizing for actuation.

27
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Resun REV 12-18.qxd 12/18/09 2:32 PM Page 28

How to Order Resun® Plug Valves


All requirements should be stated at the time of purchase c. Steam-jacketed baseplates
with the understanding that, if the order does not specify d. Locking wrenches
otherwise, R&M Energy Systems may supply the valve
e. Locking devices for wrench-operated valves
standard in respect to materials, end connections, etc.
f. Any special machining and design modifications
The following information is required: such as preparation for future actuation.
1. Size (line size) In addition, information as to type of installation,
2. Figure number working pressure, temperature, flow medium, and
3. Other special requirements, like: presence of corrosive or abrasive elements will
a. Transflo plugs for multi-port valves also aid in filling your order.
b. 180° Turn stop and port positions for
3-way/2-port valves

R&M Energy Systems R&M Energy Systems Canada


10906 R.M. 2920 3703 - 98th Street
Tomball, Texas, U.S.A. 77375 Edmonton, Alberta, Canada T6E 5N2
(800) 654-5603 (800) 661-5659
(281) 351-2222 (780) 437-6316
Fax: (281) 351-6557 Fax: (780) 435-3074

Web Site: www.rmenergy.com


E-Mail: [email protected]

© 2009 by R&M Energy Systems.


® Resun is a registered trademark of R&M Energy Systems. Printed in U.S.A.
R&M Energy Systems, Inc. is part of the Fluid Management Group of Robbins & Myers, Inc. C-3601-1209

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