Air Brake Valves: Parts Book
Air Brake Valves: Parts Book
Air Brake Valves: Parts Book
50 PB-9926
Revised 12-02
PARTS BOOK
CHECK VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
One-Way Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Two-Way Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DRAIN VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Drain Valves Automatic, Heated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Drain Valves Automatic, Non-Heated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Drain Valves Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GLADHANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hose Couplers (Gladhands) Conventional Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
GOVERNORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Piston Type Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
INVERSION VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
REGULATING VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Air Regulating Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
RELAY VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Bracket Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
RG-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Service with Optional Top Port Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Service with Biased Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Spring with Double Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
ACCESSORIES ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Electro-Pneumatic Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Bulkhead Fitting (Frame Nipple). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
In-Line Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Knobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
ACCESSORIES TREADLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Aluminum Treadles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
PRODUCTION AND SERVICE
Meritor WABCO to Haldex Cross Reference
PRODUCTION AND SERVICE
Meritor WABCO Haldex Brake Systems (Midland)
OEM P/N Service Number OEM P/N Service Number Description Page No.
893 891 003 2 S893 891 003 2 Frame Nipple 47
894 041 605 2 RBE13250 3250 BE13250 Electro-Pneumatic Switch 46
894 041 606 2 R13241A 13241A BE13241 Electro-Pneumatic Switch 45
894 041 607 2 R325010 325010 325010 Electro-Pneumatic Switch 46
894 041 608 2 RBE13240 13240A BE13240 Electro-Pneumatic Switch 45
894 041 609 2 RBE13241 1324150 BE13241 Electro-Pneumatic Switch 45
894 041 610 2 RBE13250 325011 BE13250 Electro-Pneumatic Switch 46
894 041 612 2 RBE13255 13255A BE13255 Electro-Pneumatic Switch 46
894 041 615 2 R1324150 1324150 1324150 Electro-Pneumatic Switch 45
894 041 616 2 R1325550 1325550 1325550 Electro-Pneumatic Switch 46
894 041 619 2 R300629A 300629A 300629A Electro-Pneumatic Switch 46
894 041 620 2 RBE13255 N15364F BE13255 Electro-Pneumatic Switch 46
894 041 621 2 RN15364G N15364G BE13241 Electro-Pneumatic Switch 45
899 381 282 4 RKN31026 N10083F KN31026 In-Line Filter 47
899 381 283 4 RN10083K N10083K KN31025 In-Line Filter 47
934 099 001 0 RKN23000 N13526AJ KN23000 One-Way Check Valve 1
934 099 002 0 RKN23060 N13526BL KN23060 One-Way Check Valve 1
934 099 003 0 RKN25060 N20954A KN25060 Two-Way Check Valve 3
934 099 004 0 RKN25080 N20966A KN25080 Two-Way Check Valve 2
934 099 005 0 RKN25090 N20966B KN25090 Two-Way Check Valve 2
934 099 006 0 RKN25080 N20966E KN25080 Two-Way Check Valve 2
934 099 007 0 RN20966F N20966F KN25110 Two-Way Check Valve 2
934 099 008 0 RKN25100 N20966G KN25100 Two-Way Check Valve 2
934 099 009 0 RKN25120 N20966J KN25120 Two-Way Check Valve 2
934 099 010 0 RKN32041 N20952AD KN32041 Quick Release Valve with Two-Way Check 30
934 099 012 0 RKN25110 N20966R KN25110 Two-Way Check Valve 2
934 099 013 0 RKN25120 N20966T KN25120 Two-Way Check Valve 2
934 099 014 0 RKN25060 N20954A KN25060 Two-Way Check Valve 3
934 099 015 0 RKN32041 N20952AF KN32041 Quick Release Valve with Two-Way Check 30
934 099 016 0 RKN25120 N20966M KN25120 Two-Way Check Valve 2
feed.
O Can be used on trucks, tractors and trailers.
O Models listed as heavy duty may be used on compressor discharge.
O Some models are equipped with Schrader valves, used for system
checkout.
O All models are male unless otherwise noted.
O All ports are NPTF unless otherwise noted.
B A A
STANDARD
B B
90
B A
A
SHUTTLE TYPE
Two-Way Check Valves
OUTLET D
INLET B INLET F
OUTLET C
Meritor WABCO Haldex Brake Systems (Midland) INLET OUTLET OUTLET INLET
SERVICE P/N OEM P/N SERVICE P/N OEM P/N B C D F
RKN25080 934 099 004 0 KN25080 N20966A 3/8 F 3/8 F 1/4 F 3/8 M
RKN25090 934 099 005 0 KN25090 N20966B 3/8 F 3/8 F 1/4 F 3/8 F
RKN25080 934 099 006 0 KN25080 N20966E 1/4 M 1/4 F 1/4 F 3/8 M
RN20966F 934 099 007 0 KN25110 N20966F 3/8 F 3/8 F 3/8 F 3/8 F
RKN25100 934 099 008 0 KN25100 N20966G 3/8 F 3/8 F 3/8 F 1/2 M
RKN25120 934 099 009 0 KN25120 N20966J 1/4 F 1/4 F 1/4 F 1/4 F
RKN25110 934 099 012 0 KN25110 N20966R 3/8 M 3/8 F 3/8 F 3/8 F
RKN25120 934 099 013 0 KN25120 N20966T 1/4 F 1/4 F 1/4 F 1/4 F
RKN25120 934 099 016 0 KN25120 N20966M 1/4 F 1/4 F 1/4 F 1/4 F
RKN25110 934 099 021 0 KN25110 N20966C 3/8 F 3/8 F 3/8 F 3/8 F
RKN25061 934 099 025 0 KN25061 N20966BA 3/8 3/8 3/8 (Mtg. Lug)
F = Female, M = Male
DIAPHRAGM TYPE
O Not position sensitive, may be mounted in any position.
O Can be used in place of ball or shuttle types.
O Improves FMVSS-121 systems.
O For use when two inlets must become one outlet with no
communication between inlets.
O All ports are NPTF unless otherwise noted.
INLET B INLET D
OUTLET C
PORT B
MANUAL DRAIN
Meritor WABCO Haldex Brake Systems (Midland) MANUAL CABLE PORT IN WHICH MANUAL
SERVICE P/N OEM P/N SERVICE P/N OEM P/N DRAIN VALVE LENGTH DRAIN IS MOUNTED
RKN24001 934 315 028 0 KN24001 N20879A No No Cable No Filter
RKN24001 934 315 038 0 KN24001 N20879D Yes 7 A
RKN24005* 934 316 003 0 KN24005 N20879DA Yes No Cable B
RKN24001 934 316 008 0 KN24001 N20879B Yes No Cable B
RKN24003* 934 316 009 0 KN24003 N20879BA Yes 64 B
RKN24003* 934 316 010 0 KN24003 N20879BB Yes 64 B (No Filter)
RKN24001 934 316 011 0 KN24001 N20879CB Yes 33 A
RKN24001 934 316 012 0 KN24001 N20879E Yes 18.5 A
RKN24001 934 316 013 0 KN24001 N20879H Yes 33 A
* = Includes Packard connector
PORT A
PORT B
Meritor WABCO Haldex Brake Systems (Midland) MANUAL CABLE PORT IN WHICH MANUAL
SERVICE P/N OEM P/N SERVICE P/N OEM P/N DRAIN VALVE LENGTH DRAIN IS MOUNTED
RKN24000 934 315 039 0 KN24000 N20878N No No Cable A
RKN24000 934 316 001 0 KN24000 N20878A No No Cable No Filter
RKN24000 934 316 002 0 KN24000 N20878E Yes No Cable A
RKN24000 934 316 004 0 KN24000 N20878B Yes No Cable B
RKN24000 934 316 005 0 KN24000 N20878C Yes 36 B
RKN24000 934 316 006 0 KN24000 N20878F Yes 18 A
RKN24000 934 316 007 0 KN24000 N20878K Yes No Cable A
(continued)
Meritor WABCO Haldex Brake Systems (Midland) CABLE
SERVICE P/N OEM P/N SERVICE P/N OEM P/N LENGTH DRAIN VALVE STYLE
R12102 934 315 034 0 12102 N3613BF 16" A
RKN21004 934 315 035 0 KN21004 N3613BT 48" A
R12104 934 315 037 0 12104 N3613Z 48" A
RKN21004 934 315 040 0 KN21004 N3613AS 38" A
R12102 934 315 041 0 KN21022 N3613BE 2.94" dia. A
S 934 315 043 0 934 315 043 0 12" A
S 934 315 044 0 934 315 044 0 14" A
S 934 315 045 0 934 315 045 0 19" A
S 934 315 046 0 934 315 046 0 20" A
S 934 315 047 0 934 315 047 0 24" A
S 934 315 048 0 934 315 048 0 30" A
S 934 315 049 0 934 315 049 0 32" A
S 934 315 050 0 934 315 050 0 36" A
S 934 315 051 0 934 315 051 0 38" A
S 934 315 052 0 934 315 052 0 48" A
S 934 315 053 0 934 315 053 0 60" A
S 934 315 054 0 934 315 054 0 2.94" dia.
RA42150 934 315 100 0 AD42150 A42150 B-1
1/8 Pipe Thread
R12112 934 315 102 0 12112 10713 B-2
1/4 Pipe Thread
xref
valves.
DELIVERY O Popular changeover valve, requiring minimal modifications.
PORT
O Direct replacement for E-3 valve.
SUPPLY
O Primary application: Pre-FMVSS121 and off-highway vehicles.
PORT O Delivery ports: (2) 1/2 NPTF Valve Styles 1 and 2
EXHAUST (2) 1/4 NPTF Valve Styles 1 and 2
PORT (4) 3/8 Valve Style 3
STYLE 1 O Supply ports: (2) 1/2 NPTF Valve Styles 1, 2 and 3
(2) 1/4 NPTF Valve Styles 1, 2 and 3
DELIVERY
DELIVERY PORT
PORT REDUCER
FITTING
SERVICE
SUPPLY PORT
PORT
EXHAUST
EXHAUST PORT
PORT
STYLE 2 STYLE 3
application valves.
O A very popular changeover item requires minimal modification.
O Direct replacement for E-6 valve.
O Meets FMVSS-121 requirements.
O All ports are NPTF unless otherwise noted.
REPLACEMENT PARTS:
For treadle only, see page 49.
DELIVERY 1 DELIVERY 1
SUPPLY 1
(2)
DELIVERY 2 DELIVERY 2
SUPPLY 2
(2)
attachment.
O An easy way to replace the entire assembly.
O Interchanges with competitive models with a minimum of
modifications.
O Weight:
Single Circuit 3.4 lbs.
Dual Circuit 4.4 lbs.
PEDAL ANGLE
KN22501 Pictured
SEALS
NOTE: Service units are sent with all ports open. Plugs are included in
the package.
B
RESERVOIR See page 15 for part numbers.
PORT
F
EXHAUST
A PORT
RESERVOIR G
PORT UNLOADER
PORT
4.22
BREATHER 2.32
ASSEMBLY
BODY
2.43
Service/OEM part numbers appearing in BOLDFACE type are exact replacement units.
O = Open
P = Plugged
B = Breather
O In-column mount.
HAND OPERATED
Trailer Brake Control
VALVES
SUPPLY
EXHAUST DELIVERY
DEL EXH
INLE T t
O Panel mount.
O All ports 1/4 NPTF.
O Contact original equipment manufacturer for knob replacement not
covered below.
O 58 travel.
EXHAUST
DELIVERY (2)
SUPPLY
EXHAUST
DELIVERY DELIVERY
SUPPLY
O Panel mount.
Double Flipper Style Valves
EXHAUST DELIVERY
DELIVERY 1 DELIVERY 2
SUPPLY
O Smaller valve size offers more room behind the dash for hoses and
accessibility.Made of durable EGC (Engineering Grade Composite).
All ports have molded in identification.
O Direct replacement for the MV2 or MV3 valves.
O All ports are NPTF unless otherwise noted.
O Weight 1.5 lbs.
O Includes red and yellow knobs.
TRACTOR TRACTOR
EXHAUST EXHAUST
DELIVERY AUX. DELIVERY
AUX. O All have the following PSI performance spec:
SUPPLY SUPPLY TRAILER VALVE 40 5
PARKING VALVE 30 5
NON-OVERRIDE FUNCTION 25 5
SUPPLY PORT
DELIVERY PORT
DELIVERY PORT
EXHAUST PORT
SUPPLY
PORT
EXHAUST
PORT
CONTROL
PORT
DELIVERY PORT
SUPPLY PORT
DELIVERY PORT
2 PLACES
EXHAUST PORT
SUPPLY
DELIVERY
EXHAUST (THREADED)
2LINE
O All ports NPTF unless otherwise noted.
O Used prior to March 1, 1998 on any truck or bus brake system.
PRIMARY O Used after March 1, 1998 on truck or bus brake systems that have
SECONDARY BALANCE PORT two control lines to a rear service relay valve that has a double check
CONTROL built in.
PORT DELIVERY
PORT O Direct replacement for SR-1 valve.
EXHAUST
SUPPLY CHECK VALVE
PORT
1LINE
NEW INVERSION VALVE (1-LINE)
O Used after March 1, 1998 on truck or bus brake systems that have one
control line to the rear service relay valve.
DELIVERY
TO SPRING
CONTROL BRAKE
INLET
DASH
VALVE
SUPPLY
PRIMARY RESERVOIR
SUPPLY
system.
O Made of durable EGC (Engineering Grade Composite).
O Corrosion and weather resistant.
O Utilizes an oil resistant diaphragm for longer life.
O Aids in meeting FMVSS-121 timing requirements.
O Direct replacement for competitive models, including QR-1, QRN and
QRN-2.
O All ports are NPTF unless otherwise noted.
INLET
EXHAUST
and tractors.
BRACKET UP
O Contains a quick release valve with a built-in two-way check valve.
O Replaces two valves with one.
O The diaphragm and disc are oil resistant for longer life.
O 1.50-inch mounting centers.
O Direct replacement for QR-1C valve.
O All ports are NPTF unless otherwise noted.
INLET A
CHECK
DELIVERY DELIVERY VALVE
DISC
INLET OR INLET
CONTROL 1 B
INLET OR
CONTROL 2 DELIVERY
STYLE A the tractors gladhand, in either the service or supply line, on heavy
4.38 REF truck air brake systems.
O Style A available with or without fittings.
3.50 REF
O See page 32 for part numbers.
2.62 .02
STYLE B
4.90 REF
3.30 REF
2.62 REF
ADJUSTABLE
REGULATING
Air Regulating VALVES
Valves
STYLE A STYLE B
O For auxiliary systems only. Not used in the brake system.
O Used in air systems where reduced levels are required.
O Pressure settings are based on 100 psi supply. Factory pre-set as
charted.
O Designed for constant supply, not on-off applications.
O A popular use is with air cylinders on bus door operators.
OUTLET
OUTLET
INLET INLET
RELAY
COVER BOLTS
A B C D E
120.0"
(4.72 MM)
54.86"
(2.16 MM)
STUDS ONLY
RELAY
COVER BOLTS RELAY
COVER BOLTS Style I may be bolted-on or cast.
F G H I J
CONTROL C
O Cover may be rotated without affecting performance or warranty.
O One 1/2-inch pipe plug is included.
O All ports are NPTF unless otherwise noted.
RESERVOIR B
SUPPLY A
CONTROL C
SUPPLY C
RESERVOIR B
2 PORT 4 PORT
RES. C RES. D
RES. C RES. D
DELIVERY E DELIVERY F
CONTROL
A
CONTROL
B
SUPPLY SUPPLY
C D
DELIVERY
DELIVERY
H
G
DELIVERY DELIVERY
E F
SUPPLY D
(DELIVERY H*)
DELIVERY F
DELIVERY E
CONTROL B
CONTROL A
*When used SUPPLY C (DELIVERY G*)
O Two-line non-automatic.
TRACTOR
Tractor Protection
PROTECTION
ValvesVALVES
Two-Line
TRACTOR EMERGENCY
TRACTOR SERVICE
Meritor WABCO Haldex Brake Systems (Midland) TRACTOR TRACTOR TRAILER TRAILER
SERVICE P/N OEM P/N SERVICE P/N OEM P/N SERVICE EMERGENCY SERVICE EMERGENCY
RKN34061 934 899 002 0 KN34061 N20949CF 3/8 1/4 1/2 1/2
RKN34060 934 899 011 0 KN34060 N20949CA 3/8 1/4 1/2 1/2
RKN34065 939 899 029 0 KN34065 N20949DA 3/8 PTC 3/8 PTC 1/2 1/2
PTC = Push-to-Connect fittings
EMERGENCY
INLET G
STOPLIGHT
EXHAUST H
SWITCH
PORT D
FROM TRACTOR
TRACTOR SUPPLY CONTROL A (SERVICE)
(EMERGENCY)
FROM DASH
VALVE
(3 LINE) F
STOPLIGHT
SWITCH E
TRAILER TRAILER
EMERGENCY C SERVICE B
1/8 NPTF
1/8 NPTF
* with nuts
10-32 UNF
10-32 UNF
1/4 NPTF
1/4 NPTF
3/8-18 NPTF
1/2-14 NPTF
Meritor WABCO
SERVICE P/N OEM P/N DESCRIPTION
S893 891 003 2 893 891 003 2 Frame Nipple
In-Line Filters
PUS
ENGH TO
DIFF AGE
-LO
CK
R1155903 936 649 672 4 1155903 1155903 Front Brake Limiting (wet road),
1/4-28 UNF, Yellow body
PU L L W E T R
FRO
OA
NT B
D
LIM RAKE
ITIN
PU
H G
S
DR
Y ROAD
R12503 936 649 673 4 12503 1175003 Park, 1/4-20 UNF, Yellow body
PU L L T O A P
PAR
PL
K
Y
BRAING
KE
PU
H
S
T OR
E L EASE
R12509 936 649 674 4 12509 1175013 Park, 1/4-28 UNF, Black body
PU L L T O A P
PAR
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RN15285P 936 649 678 4 N15285P N15285P 5/16-24 UNF, Black body