Part Re-Validation Report

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Part Re-Validation Report

(AL-SQIG, Inspection Report)


Rev & Date: 01 & 01.10.2022

Supplier Name: Dighvijay Plastics & Allied Products Pvt Ltd Supp Code: 7200490 Location: Bangalore

Part Name/Desc: CROSS MBR Part/Rev No: X7904913 & K Audit Date: 03.01.2023

Supplier Contact Name: Srinivas Reddy Contact No 9742280747 Batch Code: Jan-23

Part Revalidation Summary

Total Number Of Parameters: 56 No of Parameters Checked: 56 OK: 56 NOK: 0

Remarks: All Parameters shall meet Drg / Standard specifications Audit Score (in %) 100%
>95% - Satisfactory >90% <95% - Part to be corrected <90% - Part to be rejected
A) All Dimensional Checks ( 100% of Drawings + Special Requirements, if any)

Tolerance Special Method of Actual Measured Samples Status


S.No. Parameter Spec Remarks
Charac'tics Inspection (OK/NG)
Min Max S1 S2 S3 S4 S5

1 Hole Ref 40.50 40.00 41.00 General V.H.G 40.60 40.30 41.00 40.10 40.20 OK

2 Hole Ref 209.50 208.50 210.50 General V.H.G 208.90 210.30 210.10 208.60 209.30 OK

3 Dimension 73.00 72.00 74.00 General V.H.G 73.30 72.40 73.80 73.20 73.40 OK

4 Dimension 160.00 159.0 161.00 General V.H.G 160.20 159.60 159.80 159.70 160.40 OK

5 Dimension 22.00 21.0 23.00 General V.H.G 22.30 21.30 22.70 21.60 21.80 OK

6 Hole Ref 232.00 230.0 232.0 General V.H.G 231.60 230.60 231.80 231.20 232.00 OK

7 Pitch 433.00 432.7 433.30 General V.H.G 433.10 433.00 432.90 432.80 433.10 OK

8 Dimension 55.00 54.0 56.0 General V.H.G 55.30 54.60 55.30 54.80 55.60 OK

9 Parallelism 1mm 1.0 General V.H.G 0.90 0.80 0.90 0.80 0.70 OK

10 Hole Diameter 2x12..8 12.8 13.5 General V.C 13.50 13.50 13.50 13.50 13.50 OK

11 Length 852.00 850.00 854.00 General V.H.G 852.30 852.40 853.60 853.10 852.20 OK

12 Chennel Length 772.00 771.00 773.00 General V.H.G 771.00 772.00 771.00 771.00 772.00 OK

13 Hole Ref 587.00 586.50 587.50 General V.H.G 586.80 586.50 587.30 587.10 587.30 OK

14 Hole ref 347.00 346.4 347.50 General V.H.G 347.30 346.20 346.80 347.10 347.50 OK

15 Pitch 202.00 201.7 202.30 General V.H.G 201.80 201.90 202.10 202.20 202.00 OK

16 Pitch 180.00 179.7 180.3 General V.H.G 180.10 180.30 180.10 179.90 180.10 OK

17 Hole Ref 297.00 296.7 297.30 General V.H.G 296.90 297.00 296.80 297.10 297.30 OK

18 Hole Rf 282.00 281.7 282.3 General V.H.G 282.30 281.10 282.00 282.30 282.20 OK

19 Hole ref 176.00 175.7 176.3 General V.H.G 175.90 175.70 176.00 175.80 176.10 OK

20 Dimension 24.00 23.0 25.0 General V.H.G 24.30 25.00 23.80 24.90 24.40 OK

21 Dimension 40.00 39.00 41.00 General V.H.G 39.30 39.70 40.30 40.70 40.60 OK

22 Dimension 87.00 86.00 88.00 General V.H.G 87.30 86.40 86.50 87.40 87.10 OK

23 Pitch 22.00 21.70 22.30 General V.H.G 22.10 21.80 21.90 22.10 22.30 OK

24 Pitch 50.00 49.7 50.30 General V.H.G 50.10 50.10 50.00 49.90 50.10 OK

25 Hole Diameter 2x11 11.0 11.50 General V.C 11.50 11.50 11.50 11.50 11.50 OK

26 Hole Diameter 2x13 13.0 13.5 General V.C 13.50 13.50 13.50 13.50 13.50 OK

27 Hole Diameter 13.00 13.0 13.50 General V.C 13.50 13.50 13.50 13.50 13.50 OK

28 Hole Diameter 2x9 9.0 9.5 General V.C 9.50 9.50 9.50 9.50 9.50 OK

29 Hole Diameter 2x11 11.0 11.5 General V.C 11.50 11.50 11.50 11.50 11.50 OK

30 Hole Diameter 11.00 11.0 11.5 General V.C 11.50 11.50 11.50 11.50 11.50 OK

31 Hole Diameter 23.00 23.00 23.50 General V.C 23.50 23.50 23.50 23.50 23.50 OK

32 Pitch 76.00 75.70 76.30 General V.C 76.10 75.90 76.20 75.80 76.20 OK

33 Pitch 30.00 29.70 30.30 General V.C 30.20 30.30 29.70 29.90 30.10 OK

34 Hole Ref 72.00 71.5 72.50 General V.H.G 72.30 71.60 72.20 71.70 71.80 OK

35 Hole Ref 30.00 29.5 30.50 General V.H.G 30.30 29.60 29.70 30.40 30.20 OK

36 Hole Ref 95.00 94.5 95.5 General V.H.G 95.10 95.30 94.60 94.80 95.20 OK

37 Hole Ref 60.00 59.5 60.50 General V.H.G 60.30 59.60 60.50 59.70 59.90 OK

38 Hole Ref 87.00 86.5 87.5 General V.H.G 87.30 87.10 86.70 86.60 87.20 OK

39 Hole Ref 49.00 48.5 49.5 General V.H.G 49.30 48.50 48.80 49.30 49.20 OK

40 Hole Ref 95.50 95.0 96.0 General V.H.G 95.70 95.80 95.60 95.20 95.30 OK

31 Pitch 75.00 74.70 75.30 General V.H.G 75.10 74.90 75.20 75.10 74.80 OK

32 Hole Diameter 4x11.5 11.50 12.00 General V.C 11.50 11.50 11.50 11.50 11.50 OK

33 Hole Diameter 7x12.8 12.80 13.50 General V.C 12.80 12.80 12.80 12.80 12.80 OK

34 Hole Diameter 4x14.8 14.8 15.50 General V.C 14.80 14.80 14.80 14.80 14.80 OK

35 Radius R12 R12 R12 General R.G OK OK OK OK OK OK

36 Thickness 4.00 3.8 4.2 General V.C 3.80 3.80 3.80 3.80 3.80 OK

37 Thickness 6.00 5.8 6.15 General V.C 5.80 5.80 5.80 5.80 5.80 OK

38 Hole Ref 237.00 236.5 237.5 General V.H.G 237.30 236.80 236.70 237.40 237.20 OK

39 Hole Ref 249.00 248.5 249.5 General V.H.G 249.30 249.20 248.70 248.60 249.30 OK

40 Dimension 157.00 156.5 157.5 General V.H.G 156.80 157.30 156.40 157.10 157.30 OK

41 Dimension 112.00 111.50 112.50 General V.H.G 112.20 111.80 112.30 111.90 111.60 OK

42 Height 45.00 44.00 46.00 General V.H.G 44.90 45.30 45.50 44.30 44.60 OK

43 Height 90.00 89.00 91.00 General V.H.G 90.30 89.60 90.60 91.20 90.80 OK

44 Pitch 132.00 131.7 132.30 General V.H.G 132.20 131.90 132.20 132.10 132.30 OK

45 Pitch 130.00 129.7 130.30 General V.H.G 130.10 129.90 129.80 130.20 130.30 OK

46 Pitch 52.00 51.7 52.3 General V.H.G 52.10 51.80 51.90 52.30 52.10 OK

47 Pitch 80.00 79.7 80.30 General V.H.G 79.90 79.70 80.20 79.90 80.10 OK

48 Pitch 97.00 96.7 97.3 General V.H.G 97.10 97.20 96.90 97.00 96.70 OK

49 Pitch 160.00 159.7 160.3 General V.H.G 160.20 159.80 159.70 159.90 160.10 OK

50 Pitch 78.00 77.7 78.3 General V.H.G 78.20 77.90 78.10 77.80 77.90 OK

51 Pitch 65.00 64.70 65.30 General V.H.G 65.10 65.10 65.20 64.90 65.10 OK

52 Pitch 12.00 11.70 12.30 General V.H.G 12.10 12.00 11.70 12.20 11.80 OK

53 Pitch 120.00 119.70 120.30 General V.H.G 120.20 119.90 120.10 119.90 120.10 OK

54 Height 80.00 79.7 80.30 General V.H.G 80.20 80.30 80.50 80.20 80.40 OK

55 Dimension 174.00 173.0 175.00 General V.H.G 174.30 174.50 173.60 173.80 174.30 OK

56 Hole Ref 21.00 20.5 21.5 General V.H.G 20.60 21.40 20.60 20.80 21.20 OK
B) Surface Finish, If applicable (e.g: Ra Value etc). Mandatory to share the test report

Parameters Special Method of Status


S.No. Specification Min Max S1 S2 S3 S4 S5 Remarks
Characteristics Inspection (OK/NG)

NA

NA

NA

C) Performance Charecteristics For Functional Parts (e.g: Run out, Balancing, Backlash, Noise Check,etc)

S.No. Parameters Specification Min Max Special Method of S1 S2 S3 S4 S5 Status Remarks


Characteristics Inspection (OK/NG)
NA

NA

NA
D) Material Metallurgical & Chemical Property / Attached the latest test report, if applicable.

Element C% Si% Mn% P% S% Cr% Cu% Sn% Remarks


Ref: Any Standard
a) Raw material lab test report Specified max0.12 max0.25 0.80-1.40 max0.030 0.01-0.025
Numbers, if any MTC ATTACHED
Observed 0.081 0.066 0.834 0.013 0.003

Furnance: Heat Zone-1 Heat Zone-2 Heat Zone-3 Tempering Annealing


Conclusion
b) Heat Treatment Specification: Set Actual Set Actual Set Actual Set Actual Set Actual

Observation: NA

E) Mechanical Property Inspection, if applicable

S.No. Parameters Specification Min Max Special Method of S1 S2 S3 S4 S5 Status Remarks


Characteristics Inspection (OK/NG)
a) Hardness (Core): HRB 80.3 General LAB REPORT OK OK OK OK OK OK

b) Hardness (Surface): NA

c) Salt Spary test: 300hrs General LAB REPORT OK OK OK OK OK OK

d) Part Weight: General weighing OK OK OK OK OK OK


20.2kg
machine
Note : NCs are not allowed for Safety & Critical Parameters / Electronic signature is acceptable.

Name Contact No Sign Name Sign


Supplier Representative: AL-SQ:
Srinivas Reddy 9742280747 ALMASBANU A

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