Part Re-Validation Report

(AL-SQIG, Inspection Report)

Rev & Date: 01 & 01.10.2022

Supplier Name: Dighvijay Plastics & Allied Products Pvt Ltd Supp Code: 7200490 Location: Bnagalore

Part Name/Desc: Reinforcement - Frame Bogie Cross Mbr Part/Rev No: FV549913 & #3 Audit Date: 29.12.2022

Supplier Contact Name: Srinivas Reddy Contact No 9742280747 Batch Code: Dec-22

Part Revalidation Summary

Total Number Of Parameters: 44 No of Parameters Checked: 44 OK: 44 NOK: 0

Remarks: All Parameters shall meet Drg / Standard specifications Audit Score (in %) 100%
>95% - Satisfactory >90% <95% - Part to be corrected <90% - Part to be rejected
A) All Dimensional Checks ( 100% of Drawings + Special Requirements, if any)

Tolerance Special Method of Actual Measured Samples Status

S.No. Parameter Spec Remarks
Charac'tics Inspection (OK/NG)
Min Max S1 S2 S3 S4 S5

1 Length 1760.00 1757.50 1762.50 General M.Tape 1762.00 1761.00 1759.00 1759.00 1761.00 OK

2 Hole Ref 880.00 879.50 880.50 General V.H.G 880.20 880.50 879.60 880.20 879.70 OK

3 Hole Ref 880.00 879.5 880.50 General V.H.G 880.30 880.10 880.50 880.20 879.70 OK

4 Hole Ref 180.00 179.5 180.50 General V.H.G 180.30 179.60 179.90 180.50 180.40 OK

5 Pitch 100.00 99.7 100.3 General V.H.G 99.80 99.90 100.00 100.20 100.10 OK

6 Pitch 50.00 49.7 50.30 General V.H.G 50.10 50.20 49.90 50.30 50.10 OK

7 Pitch 50.00 49.7 50.3 General V.H.G 49.90 50.30 49.90 50.20 50.10 OK

8 Pitch 100.00 99.7 100.3 General V.H.G 100.30 99.90 100.10 99.80 100.10 OK

9 Pitch 150.00 149.7 150.3 General V.H.G 150.20 150.20 150.30 150.10 149.90 OK

10 Pitch 200.00 199.70 200.30 General V.H.G 200.30 199.70 200.20 199.90 200.10 OK

11 Pitch 250.00 249.70 250.30 General V.H.G 249.90 250.30 250.10 249.90 249.80 OK

12 Pitch 300.00 299.70 300.30 General V.H.G 299.90 300.10 299.90 300.30 300.10 OK

13 Pitch 350.00 349.7 350.30 General V.H.G 349.90 350.10 350.20 349.80 349.70 OK

14 Pitch 400.00 399.7 400.30 General V.H.G 399.90 399.80 400.00 399.90 400.20 OK

15 Pitch 450.00 449.7 450.30 General V.H.G 450.10 450.30 450.30 450.10 450.20 OK

16 Pitch 700.00 699.7 700.30 General V.H.G 699.80 700.30 700.20 699.90 700.10 OK

17 Pitch 950.00 949.7 950.30 General M.Tape 950.00 950.00 950.00 950.00 950.00 OK

18 Pitch 1000.00 999.7 1000.30 General M.Tape 1000.00 1000.00 1000.00 1000.00 1000.00 OK

19 Pitch 1050.00 1049.7 1050.3 General M.Tape 1050.00 1050.00 1050.00 1050.00 1050.00 OK

20 Pitch 1100.00 1099.50 1100.50 General M.Tape 1100.00 1100.00 1100.00 1100.00 1100.00 OK

21 Pitch 1150.00 1149.50 1150.50 General M.Tape 1150.00 1150.00 1150.00 1150.00 1150.00 OK

22 Pitch 1200.00 1199.50 1200.50 General M.Tape 1200.00 1200.00 1200.00 1200.00 1200.00 OK

23 Pitch 1250.00 1249.5 1250.50 General M.Tape 1250.00 1250.00 1250.00 1250.00 1250.00 OK

24 Pitch 1300.00 1299.5 1300.50 General M.Tape 1300.00 1300.00 1300.00 1300.00 1300.00 OK

25 Pitch 1350.00 1349.5 1350.5 General M.Tape 1350.00 1350.00 1350.00 1350.00 1350.00 OK

26 Pitch 1400.00 1399.5 1400.50 General M.Tape 1400.00 1400.00 1400.00 1400.00 1400.00 OK

27 Pitch 1450.00 1449.5 1450.5 General M.Tape 1450.00 1450.00 1450.00 1450.00 1450.00 OK

28 Pitch 1500.00 1499.5 1500.5 General M.Tape 1500.00 1500.00 1500.00 1500.00 1500.00 OK

29 Pitch 55.00 54.7 55.3 General V.H.G 55.10 55.20 54.90 55.30 54.80 OK

30 Hole Ref 25.00 24.50 25.50 General V.H.G 25.20 24.80 25.10 25.30 24.90 OK

31 Width 105.00 103.50 106.50 General V.C 105.30 106.00 105.40 106.30 106.10 OK

32 Thickness 6.00 5.80 6.20 General V.C 5.80 5.80 5.80 5.80 5.80 OK

33 Hole Diameter 10x15.5 - - General V.C 15.50 15.50 15.50 15.50 15.50 OK

34 Hole Diameter 2x15.5 - - General V.C 15.50 15.50 15.50 15.50 15.50 OK

35 Hole Diameter 4x11.5 - - General V.C 11.50 11.50 11.50 11.50 11.50 OK

36 Hole Diameter 2x9.5 - - General V.C 9.50 9.50 9.50 9.50 9.50 OK

37 Hole Diameter 6x19.5 - - General V.C 19.50 19.50 19.50 19.50 19.50 OK

38 Hole Diameter 2x19.5 - - General V.C 19.50 19.50 19.50 19.50 19.50 OK

39 Hole Diameter 6x19.5 - - General V.C 19.50 19.50 19.50 19.50 19.50 OK

40 Hole Diameter 2x9.5 - - General V.C 9.50 9.50 9.50 9.50 9.50 OK

41 Hole Diameter 2x15.5 - - General V.C 15.50 15.50 15.50 15.50 15.50 OK

42 Hole Diameter 4x11.5 - - General V.C 11.50 11.50 11.50 11.50 11.50 OK

43 Hole Diameter 10x15.5 - - General V.C 15.50 15.50 15.50 15.50 15.50 OK

44 Flatness 3.00 - - General V.H.G 2.80 1.90 1.40 1.20 2.30 OK

B) Surface Finish, If applicable (e.g: Ra Value etc). Mandatory to share the test report

Parameters Special Method of Status

S.No. Specification Min Max S1 S2 S3 S4 S5 Remarks
Characteristics Inspection (OK/NG)

NA

NA

NA

C) Performance Charecteristics For Functional Parts (e.g: Run out, Balancing, Backlash, Noise Check,etc)

S.No. Parameters Specification Min Max Special Method of S1 S2 S3 S4 S5 Status Remarks

Characteristics Inspection (OK/NG)
NA

NA

NA
D) Material Metallurgical & Chemical Property / Attached the latest test report, if applicable.

Element C% Si% Mn% P% S% Cr% Cu% Sn% Remarks

Ref: Any Standard
a) Raw material lab test report Specified max0.100 max0.500 max1.600 max0.025 max0.015
Numbers, if any MTC ATTACHED
Observed 0.064 0.076 1.274 0.013 0.006

Furnance: Heat Zone-1 Heat Zone-2 Heat Zone-3 Tempering Annealing

Conclusion
b) Heat Treatment Specification: Set Actual Set Actual Set Actual Set Actual Set Actual

Observation: NA

E) Mechanical Property Inspection, if applicable

S.No. Parameters Specification Min Max Special Method of S1 S2 S3 S4 S5 Status Remarks

Characteristics Inspection (OK/NG)
a) Hardness (Core): HRB 90.3 General LAB REPORT OK OK OK OK OK OK

b) Hardness (Surface): NA

c) Salt Spary test: 300hrs General LAB REPORT OK OK OK OK OK OK

 d) Part Weight: General weighing OK OK OK OK OK OK
6.8 kg
machine
Note : NCs are not allowed for Safety & Critical Parameters / Electronic signature is acceptable.

Name Contact No Sign Name Sign

Supplier Representative: AL-SQ:
Srinivas Reddy 9742280747 ALMASBANU A