Mivan Formwork

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MIVAN FORMWORK

GUIDED BY- SUDHIR JANRAO SIR


SR. NAME ENROLLMENT NO ROLL
NO NO

1 MENGAL SAGAR SHIVAJI 2001160067 22

2 SHAIKH SOHAIL REHAN 2001160069 23

3 PATIL LAVANYA SANJAY 2001160075 24

4 PATIL HIMANSHU YOGENDRA 2001160080 25

5 VISHE SUMIT SUBHASH 2001160082 26

6 SHIVSHARAN SUSHANT BASLING 2001160086 28

MIVAN FORMWORK 2
Q1 INTRODUCTION

Q2 COMPONENTS

Q3 ERECTION PROCESS

Q4 FEATURES

TIMELINE
MIVAN FORMWORK 3
• INTRODUCTION
MIVAN FORMWORK IS THE ADVANCED FORMWORK SYSTEM MADE OF
STRONG AND STURDY ALUMINUM COMPONENTS THAT HAS GREAT
STRENGTH, DURABILITY, SIMPLE TO INSTALL, ADAPTABLE AND IS USED
IN THE CONSTRUCTION OF RESIDENTIAL UNITS AND MASS HOUSING
PROJECTS.

MIVAN FORMWORK 4
• COMPONENTS OF MIVAN FORMWORK

THE COMPONENTS OF MIVAN FORMWORK ARE DIVIDED


INTO 4 TYPES BASED ON THE LOCATION OF USE -

• 1. WALL COMPONENTS.
• 2. BEAM COMPONENTS.
• 3. DECK COMPONENTS.
• 4. OTHER COMPONENTS.

PRESENTATION TITLE 5
1. WALL COMPONENTS.
A. WALL PANEL.
THE BASIC AND MAJOR COMPONENT OF MIVAN FORMWORKS IS THE
WALL PANELS. IT FORMS THE FACE OF THE WALL MADE OUT OF AN
ALUMINUM SHEET PROPERLY CUT TO FIT THE EXACT SIZE OF THE
WALL.

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B.ROCKER
ROCKER IS AN L-SHAPED PANEL HAVING ALLOTMENT
HOLES FOR STUB PIN TO SUPPORT THE WALL PANELS.

C. KICKERS
IT ACTS AS A LEDGE TO SUPPORT THE WALL PANELS BY
FORMING A WALL FACE AT THE TOP OF THE PANEL.

D. STUB PIN

IT IS THE JOINING COMPONENT OF ALL OTHER WALL


COMPONENTS.

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2. BEAM COMPONENTS

A. BEAM SIDE PANEL


IT IS A RECTANGULAR STRUCTURE CUT INTO THE REQUIRED SIZE OF THE
BEAM WHICH FORMS THE SIDES OF THE BEAMS.

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B. PROP HEAD AND PANEL FOR SOFFIT BEAM

IN THE BEAMS, WHERE THERE IS NO SUPPORT FROM THE BOTTOM,


PROP HEADS ARE USED TO SUPPORT THE BEAM. IT HAS A V-SHAPED
HEAD FOR EASY DISLODGING OF THE FORMWORK.
SOFFIT BEAM PANEL IS A RECTANGULAR ALUMINUM STRUCTURE
PLACED IN THE PROP HEAD TO SUPPORT THE SOFFIT BEAMS.

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3. DECK COMPONENTS

A. DECK PANELS.
A HORIZONTAL FLAT SURFACE UPON WHICH THE SLAB IS CAST.

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B. DECK PROP AND PROP LENGTH
DECK PROP IS THE SAME AS THAT OF BEAM DECK PROP, HERE IT
IS USED TO SUPPORT THE SLAB AND BEARS THE LOAD COMING
ON THE DECK PANEL.
PROP LENGTHS ARE THE VERTICAL SUPPORT TO THE DECK
PROP WHICH ARE ADJUSTABLE AS PER THE SLAB HEIGHT.

C. SOFFIT LENGTH
SOFFIT LENGTH PROVIDES SUPPORT TO THE EDGE OF THE
DECK PANELS AT THEIR PERIMETER OF THE ROOM.

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4. OTHER COMPONENTS

THE OTHER COMPONENTS USED EXCLUDING WALL, BEAM AND


DECK COMPONENTS ARE INTERNAL AND EXTERNAL SOFFIT
CORNERS, EXTERIOR AND INTERIOR CORNERS FOR WALL PANELS.

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• MIVAN FORMWORK ERECTION PROCESS
1. PLACEMENT OF ALUMINUM FORMWORK

• MIVAN FORMWORK IS MAJORLY USED IN THE PLACES WHERE THE WHOLE


STRUCTURES MADE OF CONCRETE.
• ALL FORMWORK IS CLEANED AND COATED WITH AN APPROVED REALIZE
AGENTS.
• THE WALL REINFORCING STEEL IS PLACED WITH THE FLOOR SLAB.
• ALONG WITH THE WALL REINFORCING STEEL, PREFABRICATED ROOM-
SIZED WALLS PANELS AND FLOOR SLABS PANELS ARE ERECTED.
• PLUMB, LEVEL, AND DIMENSIONS ARE CHECKED.
• THE ALUMINUM ALLOY SLABS ARE ACCURATELY MADE AS PER THE
REQUIRED SIZES.
• SPACES FOR WINDOWS, DUCTS, DOORS AND OTHER FEATURES SUCH AS
STAIRCASES, FACADE PANELS, AND CHAJJA ARE ALSO INTEGRATED INTO
THESE STRUCTURES.
• THE FORMS ARE THEN JOINED TOGETHER USING THE PIN AND WEDGE
SYSTEM, WHICH CAN BE DISMANTLED QUICKLY AFTER THE CONCRETE
STRUCTURE IS MADE.
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2. POURING OF CONCRETE

• AFTER CASTING THE FORMS, HIGH-QUALITY CONCRETE IS


POURED.
• THIS CONCRETE TAKES THE FORM AND SHAPE OF THE CAST.
• AT LEAST TWO OPERATIVES SHOULD BE ON STANDBY DURING
CONCRETING FOR CHECKING PINS, WEDGES AND WALL TIES AS
THE POUR IS IN PROGRESS.
• SPECIAL ATTENTION TO BE GIVEN WHILE POURING CONCRETE
FOR DISLODGING OF PINS/WEDGES, SLIPPING OF PROPS OR
OVERSPILL OF CONCRETE AT OPENINGS.

PRESENTATION TITLE 14
3. STRIKING OF FORMWORK
• NORMALLY ALL FORMWORK CAN BE STRUCK AFTER 12
HOURS OF CONCRETING.
• FIRST, THE WALL FORMWORK IS STRIKE DOWN,
FOLLOWED BY DECK FORMWORK.
• THE REMOVED FORMWORK IS CLEANED WITH SCRAPERS
AND WIRE BRUSHES AS SOON AS THEY ARE STRUCK.
• ONCE CLEANED, IT IS TRANSPORTED AND STACKED
PROPERLY FOR THE NEXT USE.

PRESENTATION TITLE 15
FEATURES OF MIVAN FORMWORK
THE MA JOR FEATURES OF MIVAN FORMWORK ARE
GIVEN BELOW -
1. LOAD CARRYING CAPACITY
THE LOAD-CARRYING CAPACITY OF MIVAN FORMWORK IS 7-8 TONNES
PER SQUARE METER. MIVAN FORMWORK IS LIGHTWEIGHT AND
WEIGHS AROUND 18-20 KG PER METER SQUARE.

2. STRIKING TIME
THE STRIKING TIME OF VERTICAL (WALL) FORMWORK IS 12 HOURS
AFTER CONCRETING OR WHEN CONCRETE STRENGTH HAS
REACHED 2N/MM2 AND HORIZONTAL (DECK) FORMWORK IS 36
HOURS AFTER CONCRETING OR WHEN CONCRETE STRENGTH HAS
REACHED 10N/MM2.

PRESENTATION TITLE 16
3. DURABILITY
AS THE PANELS OF MIVAN FORMWORK ARE MADE OF STRUCTURAL
GRADE ALUMINUM ALLOY, THEY ARE VERY DURABLE AND STURDY. A
SINGLE COMPONENT CAN BE REPEATED AROUND 200 TIMES.

4. CYCLE TIME
HIGH SPEED OF CONSTRUCTION CAN BE ACHIEVED BY THIS SYSTEM
THAT MEANS FASTER COMPLETION OF THE PROJECT.
APPROXIMATELY, THE TIMES REQUIRED TO CAST FLOOR IS 7 DAYS
WITH THE USE OF MIVAN FORMWORK.

PRESENTATION TITLE 17
COMPARISON BETWEEN MIVAN FORMWORK AND CONVENTIONAL FORMWORK
FACTORS CONVENTIONAL FORMWORK MIVAN FORMWORK

QUALITY NORMAL SUPERIOR


SPEED OF CONSCTRUCTION THE PACE OF THE CONSTRUCTION IS SLOW DUE TO IN THIS SYSTEM, THE WALLS AND FLOOR ARE
STEP - BY - STEP COMPLETION OF DIFFERENT STAGES CASTED TOGETHER IN ONE CONTINUOUS
OF ACTIVITIES IS REQUIRED. ERECTION OF OPERATION IN MATTER OF FEW HOURS AND IN
FORMWORK, CONCRETING AND DE-SHUTTERING IS A BUILT ACCELERATED CURING OVERNIGHT
2 WEEK CYCLE. ENABLE REMOVABLE AND REUSE OF FORMS ON
DAILY CYCLE BASIS.
AESTHETICS IN THE CASE OF RCC STRUCTURAL FORMWORK OF THE ROOM- SIZED WALL PANELS AND CEILING
COLUMN AND BEAMS PARTITION BRICK WALL, THE ELEMENTS CAST AGAINST STEEL PLATES HAVING
COLUMNS AND BEAMS SHOW UNSIGHTLY SMOOTH FINISHES AND INTERIORS HAVE NEAT
PROJECTIONS IN ROOM INTERIORS AND CLEAN LINES WITHOUT UNSIGHTLY
PROJECTIONS IN ROOM INTERIORS.

EXTERNAL FINISHES CEMENT PLASTERED BRICKWORK, PAINTED WITH TEXTURED/PATTERED COLORED CONCRETE
CEMENT BASED PAINT. FASCIA CAN BE PROVIDED WIHICH DOES NOT
NEED FREQUENT REPAINTING
USEFUL CARPET AREA AS % OF PLINTH AREA EFFICIENCY AROUND 83.5% EFFICIENCY AROUND 87.5%

CONSUMPTION OF RAW MATERIAL NORMAL CONSUMPTION IS MORE THAN THAT USED IN


CONVENTIONAL STRUCTURE
STEEL LESS HIGH

MAINTENANCE HIGH DUE TO REPAIRS IN PLASTER OF WALL AND THE WALLS AND CEILING BEING SMOOTH AND
CEILING, REPAINTING AND LEAKAGES DUE TO HIGH QUALITY CONCRETE REPAIRS FOR
PLUMBING INSTALLATIONS. PLASTERING AND LEAKAGE ARE AT ALL
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REQUIRED FREQUENTLY
ADVANTAGES OF MIVAN FORMWORK

• HIGH-QUALITY FORMWORK ENSURES CONSISTENCY OF DIMENSIONS.

• ON REMOVAL OF THE MOLD, A HIGH-QUALITY CONCRETE FINISH


IS PRODUCED TO ACCURATE TOLERANCES AND VERTICALITY.

• THE TOTAL SYSTEM FORMS THE COMPLETE CONCRETE STRUCTURES.

• CUSTOM DESIGNED TO SUIT PROJECT REQUIREMENTS.

• UNSURPASSED CONSTRUCTION SPEED.

• PANELS CAN BE REUSED UP TO 250 TIME

• IT CAN BE ERECTED USING UNSKILLED LABOR.

MIVAN FORMWORK 19
DISADVANTAGES OF MIVAN FORMWORK

• THE CONCEALED SERVICES BECOME DIFFICULT DUE TO THE SMALL THICKNESS OF COMPONENTS.

• IT REQUIRES UNIFORM PLANNING AS WELL AS UNIFORM ELEVATIONS TO BE COST-EFFECTIVE.

• MODIFICATIONS ARE NOT POSSIBLE AS ALL MEMBERS ARE CASTE IN RCC.

• THE LARGE VOLUME OF WORK IS NECESSARY TO BE COST-EFFECTIVE I.E. AT LEAST 200 REPETITIONS OF THE
FORMS SHOULD BE POSSIBLE AT WORK.

• THE FORMWORK REQUIRES A NUMBER OF THE SPACER, WALL TIES, ETC. WHICH ARE PLACED @ 2 FEET C/C;
THESE CREATE PROBLEMS SUCH AS SEEPAGE, LEAKAGES DURING MONSOON.

• DUE TO BOX-TYPE CONSTRUCTION SHRINKAGE CRACKS ARE LIKELY TO APPEAR.

• THE HEAT OF HYDRATION IS HIGH DUE TO SHEAR WALLS.

MIVAN FORMWORK 20
MIVAN FORMWORK AT SITE
-REGENCY NIRMAN LTD. (SHAHAD)

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MIVAN FORMWORK
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PRESENTATION TITLE 25

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