C64 Repair Manual

BACK TO COROLLA
MANUAL TRANSMISSION INDEX Important Note: South Africa Models: -
Window Regulator Motor Not

Replaceable
COROLLA. 1ZZ-E & 3ZZ-FE, 2ZZ-GE, 3ZZ-FE & 4ZZ-FE:

MANUAL TRANSMISSION
Please refer to the Manual as per the Models Listed and the Dates applicable
to the Manual as well as Supplements that follow:
1. Manual Transmission RM930E

Applicable Models: C64 Aug . 15, 2000
BACK TO SUB INDEX G BOX C64 RM930E VIEW THE MANUAL INDEX
RM930E PAGES FROM MANUAL
TO MODEL INDEX
FOREWORD
TOYOTA MOTOR CORPORATION
This repair manual covers Disassembly, Inspection and Assembly procedures for the following Manual
Transaxle:
2001 TOYOTA MOTOR CORPORATION
All rights reserved. This book may not be repro-
Manual Transaxle: C64 duced or copied, in whole or in part, without the
written permission of Toyota Motor Corporation.
Applicable models: COROLLA First Printing: Oct. 1, 2001 01--011001--00
For On -- vehicle Servicing (Inspection, Adjustment, Troubleshooting, Removal and installation) of the
Manual transaxle, refer to the repair manual for the applicable model.
All information in this manual is based on the latest product information at the time of publication.
However, specifications and procedures are subject to change without notice.
CAUTION
This manual does not include all the necessary items about repair and service. This manual is made
for the purpose of the use for the persons who have special techniques and certifications. In the
cases that non -- specialized or uncertified technicians perform repair or service only using this manual
or without proper equipment or tool, that may cause severe injury to you or other people around
and also cause damage to your customer’s vehicle.
In order to prevent dangerous operation and damages to your customer ’s vehicle, be sure to follow
the instruction shown below.
S Must read this manual thoroughly. It is especially important to have a good understanding of
all the contents written in the PRECAUTION of ”IN” section.
S The service method written in this manual is very effective to perform repair and service. When
performing the operations following the procedures using this manual, be sure to use tools
specified and recommended. If using non -- specified or recommended tools and service
method,be sure to confirm safety of the technicians and any possibility of causing personal
injury or damage to the customer ’s vehicle before starting the operation.
S If part replacement is necessary, must replace the part with the same part number or equivalent
part. Do not replace it with inferior quality.
S It is important to note that this manual contains various ”Cautions” and ”Notices” that must be
carefully observed in order to reduce the risk of personal injury during service or repair, or the
possibility that improper service or repair may damage the vehicle or render it unsafe. It is also
important to understand that these ”Cautions” and ”Notices” are not exhaustive, because it is
important to warn of all the possible hazardous consequences that might result from failure to
follow these instructions.
BACK TO FOREWORD & SUB INDEX G BOX C64 RM930E PAGES FROM MANUAL
TO MODEL INDEX
MAIN INDEX: COROLLA G BOX C

C64 RM930E
INTRODUCTION 1
PREPARATION 2
SERVICE SPECIFICATIONS 3
MANUAL TRANSMISSION/TRANSAXLE 41
ALPHABETICAL INDEX
CONTINUED
BACK TO MAIN INDEX To Alphabetical Index G BOX C64 RM930E PAGES FROM MANUAL
To Sub Index TO MODEL INDEX
INTRODUCTION
HOW TO USE THIS MANUAL TRANSAXLE
REPAIR MANUAL . . . . . . . . . . . . . . . . . . . . . . 01--1
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 01 -- 1/3
REPAIR INSTRUCTION FOR
MANUAL TRANSAXLE REPAIR MANUAL . 01--4
PRECAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01--4
TERMS FOR MANUAL TRANSAXLE
REPAIR MANUAL . . . . . . . . . . . . . . . . . . . . . . 01--5
ABBREVIATIONS USED IN THIS MANUAL . . . . 01--5
GLOSSARY OF SAE AND TOYOTA TERMS . . 01 -- 6/8
CONTINUED
BACK TO CHAPTER INDEX To Alphabetical Index G BOX C64 RM930E PAGES FROM MANUAL
INTRODUCTION -- HOW TO USE THIS MANUAL TRANSAXLE REPAIR 01--1

MANUAL
HOW TO USE THIS MANUAL TRANSAXLE REPAIR MANUAL

010BW--01
GENERAL INFORMATION
1. GENERAL DESCRIPTION
(a) This manual is made in accordance with SAE J2008.
(b) Generally repair operations can be separated in the following 3 main processes:
1. Diagnosis
2. Removing and Installing, Replacing, Disassembling, Installing and Checking, Adjusting
3. Final Inspection
(c) This manual explains ”Removing and Installing, Replacing, Disassembling, Installing and Checking,
Adjusting”, but ”Final Inspection” is omitted.
(d) The following essential operations are not written in this manual, however these operations must be
done in the practical situation.
(1) Operation with a jack or lift
(2) Cleaning of a removed part when necessary
(3) Visual check
2. INDEX
(a) An alphabetical INDEX is provided as a section on the end of the book to guide you to the item to be
repaired.
3. PREPARATION
(a) Use of special service tools (SST) and special service materials (SSM) may be required, depending
on the repairing condition. Be sure to use SST and SSM when they are required and follow the working
procedure properly. A list of SST and SSM is in the Preparation section of this manual.
4. REPAIR PROCEDURES
(a) Component drawing is placed as the section or title when necessary.
(b) Illustrations of the parts catalog are placed as the ”disassembled parts drawing” so that it enables you
to understand the fitting condition of the components.
(c) Non--reusable parts, grease applied parts, precoated parts and tightening torque are specified in the
components drawing.
Example:
Shift and Select Lever Shaft
E--Ring
Select Spring Seat
Compression Spring
Shift Interlock Plate 6.4 (85, 56 in.·lbf)
Compression Spring
Dust Boot Washer
E--Ring
Slotted Spring Pin
Shift Inner Lever No.1

Shift Inner Lever No.2 Lever Lock Pin
zOil Seal
Select Spring Seat No.2 Control Shaft Lever
Control Shaft Cover
N·m (kgf·cm, ft·lbf) : Specified torque zO--Ring
z Non--reusable part
MP Grease C91004
C64 M/T REPAIR MANUAL (RM930E) CONTINUED

01--2 INTRODUCTION -- HOW TO USE THIS MANUAL TRANSAXLE REPAIR

MANUAL
(d) Tightening torque, oil applying position, and non--reusable parts are described as important points in
the procedure.
NOTICE:
There are cases where such information can only be indicated by an illustration. In that case, all the
information such as torque, oil, etc. are described in the illustration.
(e) Installing procedure of operation items is performed in the reverse order of the removing, and only the
important points are described.
(f) Only items with points are described in the procedure, and the operational portion and content are
placed using an illustration. In the explanations, details of the operational method, standard value and
notice are placed.
(g) There may be a case where the illustrations of similar models are used. In that case the details may
be different from the actual vehicle.
(h) The procedures are presented in a step--by--step format:
(1) The illustration shows what to do and where to do it.
(2) The task heading tells what to do.
(3) The detailed text tells how to perform the task and gives other information such as specifications
and warnings.
Example:
Illustration: Task heading: what to do

what to do and where
87. INSTALL INPUT SHAFT FRONT BEARING
(a) Coat the new input shaft front bearing with MP grease, using
SST and a press, install it to the front transaxle case.
Drive in depth: 0 -- 0.3 mm (0 -- 0.118 in.)
SST 09950-- 60010 (09951-- 00420)
Detailed text:
how to do task
Component part No.
Set part No.
D27381
HINT:
This format provides an experienced technician with a FAST TRACK to the necessary information. The task
heading can be read at a glance when necessary, and the text below provides detailed information.
Important specifications and warnings always stand out in bold type.
5. SERVICE SPECIFICATIONS
(a) Specifications are presented in bold type throughout the manual. You never have to leave the
procedure to look up your specifications. The specifications are also found in the Service
Specifications section for a quick reference.
6. TERMS DEFINITION
CAUTION Indicate the possibility of injury to you or other people.
NOTICE Indicate the possibility of damage to the components being repaired.
HINT Provide additional information to help you perform the repair efficiently.
CONTINUED
C64 M/T REPAIR MANUAL (RM930E)
INTRODUCTION -- HOW TO USE THIS MANUAL TRANSAXLE REPAIR 01--3

MANUAL
7. SI UNIT
(a) The UNITS given in this manual are primarily expressed according to the SI UNIT (International
System of Unit), and alternately expressed in the metric system and in the English System.
Example:
Torque: 30 N⋅m (310 kgf⋅cm, 22 ft⋅lbf)
CONTINUED

01--4 INTRODUCTION -- REPAIR INSTRUCTION FOR MANUAL TRANSAXLE

REPAIR MANUAL
REPAIR INSTRUCTION FOR MANUAL TRANSAXLE REPAIR

MANUAL
010BX--01
PRECAUTION
1. BASIC REPAIR HINT
(a) PRECOATED PARTS
(1) Precoated parts are bolts, nuts, etc. that are coated
with a seal lock adhesive at the factory.
(2) If a precoated part is retightened, loosened or
caused to move in any way, it must be recoated with
the specified adhesive.
(3) When reusing precoated parts, clean off the old
Seal Lock Adhesive
adhesive and dry with compressed air. Then apply
Z11554 the specified seal lock adhesive to the bolt, nut or
threads.
NOTICE:
Do the torque checking with the lower limit value of the torque tolerance.
(4) Depending on the seal lock agent to apply, there may be a case where it is necessary to leave
it for a specified time until it hardens.
(b) GASKETS
When necessary, use a sealer on gaskets to prevent leaks.
(c) BOLTS, NUTS AND SCREWS
Carefully observe all specifications for bolt tightening torques. Always use a torque wrench.
CONTINUED

01--5
INTRODUCTION -- TERMS FOR MANUAL TRANSAXLE REPAIR MANUAL
TERMS FOR MANUAL TRANSAXLE REPAIR MANUAL

010BY--01
ABBREVIATIONS USED IN THIS MANUAL

Abbreviations Meaning
E/G Engine
FIPG Formed In Plce Gasket
MAX Maximum
MIN Minimum
MP Multipurpose
M/T Manual Transmission
N Neutral
No. Number
RH Right--Hand
SPEC Specification
SSM Special Service Materials
SST Special service Tools
STD Standard
T/A Transaxle
T/M Transmission
TMC TOYOTA Motor Coporation
w/ With
w/o Without
1st First
2nd Second
CONTINUED

01--6
010BZ--01
GLOSSARY OF SAE AND TOYOTA TERMS

This glossary lists all SAE -- J1930 terms and abbreviations used in this manual in compliance with SAE
recommendations, as well as their Toyota equivalents.
SAE TOYOTA TERMS
SAE TERMS
ABBREVIATIONS ( )----ABBREVIATIONS
A/C Air Conditioning Air Conditioner
ACL Air Cleaner Air Cleaner
AIR Secondary Air Injection Air Injection (AI)
AP Accelerator Pedal --
B+ Battery Positive Voltage +B, Battery Voltage
BARO Barometric Pressure --
CAC Charge Air Cooler Inter cooler
CARB Carburetor Carburetor
CFI Continuous Fuel Injection --
CKP Crankshaft Position Crank Angle
CL Closed Loop Closed Loop
CMP Camshaft position Cam Angle
CPP Clutch Pedal Position --
CTOX Continuous Trap Oxidizer --
CTP Closed Throttle Potion --
DFI Direct Fuel Injection (Diesel) Direct Injection (DI)
DI Distributor Ignition --
DLC1 Data Link Connector 1 1: Check Connector
DLC2 Data Link Connector 2 2: Total Diagnosis Communication Link (TDCL)
DLC3 Data Link Connector 3 3: OBD II Diagnostic Connector
DTC Diagnostic Trouble Code Diagnostic Code
DTM Diagnostic Test Mode --
ECL Engine Control Level --
ECM Engine Control Module Engine ECU (Electronic Control Unit)
ECT Engine Control Temperature Coolant Temperature, Water Temperature (THW)
Electrically Erasable Programmable Read Only memory
Electrically Erasable Programmable Read Only
EEPROM (EEPROM),
memory
Erasable Programmable Read Only memory (EPROM)
EFE Early Fuel Evaporation Cold Mixture Heater (CMH), Heat Control Valve (HCV)
EGR Exhaust Gas Recirculation Exhaust Gas Recirculation (EGR)
EI Electronic Ignition Distributorless Ignition (DI)
EM Engine Modification Engine Modification (EM)
EPROM Erasable Programmable Read Only Memory Programmable Read Only Memory (PROM)
EVAP Evaporative Emission Evaporative Emission Control (EVAP)
FC Fan Control --
Flash Electrically Erasable Programmable
FEEPROM --
Read Only Memory
FEPROM Flash Erasable Programmable Read Only Memory --
FF Flexible Fuel --
FP Fuel Pump Fuel Pump
GEN Generator Alternator
GND Ground Ground (GND)
HO2S Heated Oxygen Sensor Heated Oxygen Sensor (HO2S)
IAC Idol Air Control Idol Speed Control (ISC)
IAT Intake Air Temperature Intake or Inlet Air Temperature
ICM Ignition Control Module --
IFI Indirect Fuel Injection Indirect Injection
IFS Inertia Fuel--Shutoff --
CONTINUED
01--7
ISC Idle Speed Control --

KS Knock Sensor Knock Sensor
MAF Mass Air Flow Air Flow Meter
Manifold Pressure
MAP Manifold Absolute Pressure
Intake Vacuum
Electric Bleed Air Control Valve (EBCV)
MC Mixture Control Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDP Manifold Differential Pressure --
MFI Multiport Fuel Injection Electronic Fuel Injection (EFI)
MIL Malfunction Indicator Lamp Check Engine Light
MST Manifold Surface temperature --
MVZ Manifold Vacuum Zone --
NVRAM Non--Volatile Random Access Memory --
O2S Oxygen Sensor Oxygen Sensor, O2 Sensor (O2S)
OBD On--Board Diagnostic On--Board Diagnostic (OBD)
OC Oxidation Catalytic Converter Oxidation Catalyst Converter (OC), CC0
OP Open Loop Open Loop
PAIR Pulsed Secondary Air Injection Air Suction (AS)
PCM Powertrain Control Module --
PNP Park/Neutral Position --
PROM Programmable Read Only Memory --
PSP Power Steering Pressure --
Diesel Particulate Filter (DPF)
PTOX Periodic Trap Oxidizer
Diesel Particulate Trap (DPT)
RAM Random Access Memory Random Access Memory (RAM)
RM Relay Module --
ROM Read Only Memory Read Only Memory (ROM)
RPM Engine Speed Engine Speed
SC Supercharger Supercharger
SCB Supercharger Bypass --
SFI Sequential Multiport Fuel Injection Electronic Fuel Injection (EFI), Sequential Injection
SPL Smoke Puff Limiter --
SRI Service Reminder Indicator --
SRT System Readiness Test --
ST Scan Tool --
TB Throttle Body Throttle Body
Single Point Injection
TBI Throttle Body Fuel Injection
Central Fuel Injection (Ci)
TC Turbocharger Turbocharger
TCC Torque Converter Clutch Torque Converter
TCM Transmission Control Module Transmission ECU (Electronic Control Unit)
TP Throttle Position Throttle Position
TR Transmission Range --
Bimetallic Vacuum Switching Valve (BVSV)
TVV Thermal Vacuum Valve
Thermostatic Vacuum Switching Valve (TVSV)
Three--Way Catalytic (TWC)
TWC Three--Way Catalytic Converter
CCRO
TWC+OC Three--Way + Oxidation Catalytic Converter CCR + CCO
VAF Volume Air Flow Air Flow Meter
VR Voltage Regulator Voltage Regulator
VSS Vehicle Speed Sensor Vehicle Speed Sensor (Read Switch Type)
WOT Wide Open Throttle Full Throttle

01--8
WU--OC Warm Up Oxidation Catalytic Converter --

WU--TWC Warm Up Three--Way Catalytic Converter Manifold Converter
3GR Third Gear --
4GR Fourth Gear --
CONTINUED

PREPARATION
MANUAL TRANSMISSION/TRANSAXLE . . . 02--1
PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02 -- 1/6
CONTINUED
02--1
PREPARATION -- MANUAL TRANSMISSION/TRANSAXLE
MANUAL TRANSMISSION/TRANSAXLE
02176--01
PREPARATION
SST
09223−50010 Crankshaft Front Oil Seal OUTPUT SHAFT ASSY(C64)
Replacer
09308−00010 Oil Seal Puller MANUAL TRANSAXLE ASSY(C64)
09309−36010 Transmission Rear Bearing MANUAL TRANSAXLE ASSY(C64)

Replacer
09309−36100 Transmission Bearing Replacer INPUT SHAFT ASSY(C64)

Set OUTPUT SHAFT ASSY(C64)
(09309−03610) Body INPUT SHAFT ASSY(C64)

OUTPUT SHAFT ASSY(C64)
09350−32014 TOYOTA Automatic Transmission MANUAL TRANSAXLE ASSY(C64)

Tool Set
(09351−32120) Overdrive Bearing Replacer MANUAL TRANSAXLE ASSY(C64)
09564−32011 Differential Preload Adaptor MANUAL TRANSAXLE ASSY(C64)
09608−00071 Drive Pinion Rear Bearing OUTPUT SHAFT ASSY(C64)

Cone Replacer
09608−04031 Front Hub Inner Bearing Cone MANUAL TRANSAXLE ASSY(C64)

Replacer INPUT SHAFT ASSY(C64)
09612−22011 Tilt Handle Bearing Replacer OUTPUT SHAFT ASSY(C64)
09612−24014 Steering Gear Housing Overhaul MANUAL TRANSAXLE ASSY(C64)

Tool Set
CONTINUED
02--2
(09613−22011) Steering Rack Shaft Bushing MANUAL TRANSAXLE ASSY(C64)

Puller
09612−65014 Steering Worm Bearing Puller MANUAL TRANSAXLE ASSY(C64)
(09612−01040) Claw ”D” MANUAL TRANSAXLE ASSY(C64)
(09612−01050) Hanger Pin with Nut MANUAL TRANSAXLE ASSY(C64)
09710−20011 Front Suspension Bushing Tool MANUAL TRANSAXLE ASSY(C64)

Set
(09710−06071) Replacer MANUAL TRANSAXLE ASSY(C64)
09726−36010 Lower Control Arm Bushing MANUAL TRANSAXLE ASSY(C64)

Replacer
09817−16011 Back−up Light Switch Tool MANUAL TRANSAXLE ASSY(C64)
09950−00020 Bearing Remover MANUAL TRANSAXLE ASSY(C64)

INPUT SHAFT ASSY(C64)
09950−00030 Bearing Remover Attachment MANUAL TRANSAXLE ASSY(C64)
09950−30012 Puller A Set MANUAL TRANSAXLE ASSY(C64)
(09951−03010) Upper Plate MANUAL TRANSAXLE ASSY(C64)
(09953−03010) Center Bolt MANUAL TRANSAXLE ASSY(C64)
CONTINUED

02--3
(09954−03010) Arm MANUAL TRANSAXLE ASSY(C64)
(09955−03011) Claw No.1 MANUAL TRANSAXLE ASSY(C64)
(09956−03080) Adapter10 MANUAL TRANSAXLE ASSY(C64)
(09957−04010) Attachment MANUAL TRANSAXLE ASSY(C64)
09950−40011 Puller B Set MANUAL TRANSAXLE ASSY(C64)
(09951−00390) Replacer 39 MANUAL TRANSAXLE ASSY(C64)
(09951−04010) Hanger 150 MANUAL TRANSAXLE ASSY(C64)
(09952−04010) Slide Arm MANUAL TRANSAXLE ASSY(C64)
(09953−04020) Center Bolt 150 MANUAL TRANSAXLE ASSY(C64)
(09954−04010) Arm 25 MANUAL TRANSAXLE ASSY(C64)
(09957−04010) Attachment MANUAL TRANSAXLE ASSY(C64)
CONTINUED

02--4
(09958−04011) Holder MANUAL TRANSAXLE ASSY(C64)
09950−50013 Puller C Set MANUAL TRANSAXLE ASSY(C64)
09950−60010 Replacer Set MANUAL TRANSAXLE ASSY(C64)

INPUT SHAFT ASSY(C64)
SHIFT & SELECT LEVER SHAFT
ASSY(C64)
(09951−00280) Replacer 28 SHIFT & SELECT LEVER SHAFT

ASSY(C64)
(09951−00450) Replacer 45 INPUT SHAFT ASSY(C64)

CONTINUED

02--5
09950−60020 Replacer Set No.2 MANUAL TRANSAXLE ASSY(C64)
09950−70010 Handle Set MANUAL TRANSAXLE ASSY(C64)

ASSY(C64)
(09951−07100) Handle 100 MANUAL TRANSAXLE ASSY(C64)
(09951−07150) Handle 150 MANUAL TRANSAXLE ASSY(C64)

ASSY(C64)
Recomended Tools
09031−00030 Pin Punch DIFFERENTIAL CASE ASSY(C64)
09031−00040 Pin Punch . SHIFT & SELECT LEVER SHAFT

ASSY(C64)
09040−00011 Hexagon Wrench Set MANUAL TRANSAXLE ASSY(C64)
(09043−20060) Socket Hexagon Wrench 6 MANUAL TRANSAXLE ASSY(C64)
09905−00012 Snap Ring No.1 Expander MANUAL TRANSAXLE ASSY(C64)

ASSY(C64)
09905−00013 Snap Ring Pliers SHIFT & SELECT LEVER SHAFT

ASSY(C64)
CONTINUED
02--6
Equipment
V--block
Cylinder gauge
Dial indicator or dial indicator with magnetic base
Feeler gauge
Micrometer
Torque wrench
Vernier calipers
Chisel
Plastic hammer
Slide calipers
Press
Heater
SSM (Special Service Materials)

08826--00090 ”Seal Packing 1281,”
THREE BOND 1281 or equivalent
(FIPG)
08833--00080 Adhesive 1344

THREE BOND 1344
LOCTITE 242 or equivalent
CONTINUED

SERVICE SPECIFICATIONS
STANDARD BOLT . . . . . . . . . . . . . . . . . . . . . . . .03--1
HOW TO DETERMINE BOLT STRENGTH . . . . 03--1
SPECIFIED TORQUE
FOR STANDARD BOLTS . . . . . . . . . . . . . . . . . 03--2
HOW TO DETERMINE NUT STRENGTH . . . . . 03--3
MANUAL TRANSMISSION /
TRANSAXLE . . . . . . . . . . . . . . . . . . . . . . . . . . 03--4
SERVICE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . 03 -- 4/6
TORQUE SPECIFICATION . . . . . . . . . . . . . . . . . . 03--7
CONTINUED
03--1
SERVICE SPECIFICATIONS -- STANDARD BOLT
STANDARD BOLT
030LK--01
HOW TO DETERMINE BOLT STRENGTH
Bolt Type
Hexagon Head Bolt Class
Stud Bolt Weld Bolt
Normal Recess Bolt Deep Recess Bolt
4 4T
No Mark No Mark No Mark
5 5T
6 6T
w/ Washer w/ Washer
7 7T
8 8T
9 9T
10 10T
11 11T
B06431
CONTINUED

03--2
030LL--01
SPECIFIED TORQUE FOR STANDARD BOLTS

Specified torque
Diameter Pitch
Class Hexagon head bolt Hexagon flange bolt
mm mm
N·m kgf·cm ft·lbf N·m kgf·cm ft·lbf
6 1 5 55 48 in.·lbf 6 60 52 in.·lbf
8 1.25 12.5 130 9 14 145 10
10 1.25 26 260 19 29 290 21
4T
12 1.25 47 480 35 53 540 39
14 1.5 74 760 55 84 850 61
16 1.5 115 1,150 83 -- -- --
6 1 6.5 65 56 in.·lbf 7.5 75 65 in.·lbf

8 1.25 15.5 160 12 17.5 175 13
10 1.25 32 330 24 36 360 26
5T
12 1.25 59 600 43 65 670 48
14 1.5 91 930 67 100 1,050 76
16 1.5 140 1,400 101 -- -- --
6 1 8 80 69 in.·lbf 9 90 78 in.·lbf
8 1.25 19 195 14 21 210 15
10 1.25 39 400 29 44 440 32
6T
12 1.25 71 730 53 80 810 59
14 1.5 110 1,100 80 125 1,250 90
16 1.5 170 1,750 127 -- -- --
6 1 10.5 110 8 12 120 9

8 1.25 25 260 19 28 290 21
10 1.25 52 530 38 58 590 43
7T
12 1.25 95 970 70 105 1,050 76
14 1.5 145 1,500 108 165 1,700 123
16 1.5 230 2,300 166 -- -- --
8 1.25 29 300 22 33 330 24

8T 10 1.25 61 620 45 68 690 50
12 1.25 110 1,100 80 120 1,250 90
8 1.25 34 340 25 37 380 27
9T 10 1.25 70 710 51 78 790 57
12 1.25 125 1,300 94 140 1,450 105
8 1.25 38 390 28 42 430 31
10T 10 1.25 78 800 58 88 890 64
12 1.25 140 1,450 105 155 1,600 116
8 1.25 42 430 31 47 480 35
11T 10 1.25 87 890 64 97 990 72
12 1.25 155 1,600 116 175 1,800 130
CONTINUED

03--3
030LM--01
HOW TO DETERMINE NUT STRENGTH

Nut Type
Present Standard Old Standard Hexagon Nut Class
Hexagon Nut Cold Forging Nut Cutting Processed Nut
4N
No Mark
5N (4T)
No Mark (w/ Washer) No Mark (w/ Washer) No Mark
6N
6N
7N (5T)
8N
8N
10N (7T)
10N
No Mark
11N
11N
12N
12N
*: Nut with 1 or more marks on one side surface of the nut.

B06432
HINT:
Use the nut with the same number of the nut strength classification or the greater than the bolt strength
classification number when tightening parts with a bolt and nut.
Example: Bolt = 4T
Nut = 4N or more
CONTINUED
03--4
SERVICE SPECIFICATIONS -- MANUAL TRANSMISSION / TRANSAXLE
MANUAL TRANSMISSION / TRANSAXLE

030LP--01
SERVICE DATA
Manual transaxle assy
6th gear thrust clearance Standard clearance : 0.10 -- 0.60 mm (0.0039 -- 0.0236 in.)
6th gear radial clearance Standard clearance : 0.009 -- 0.050 mm (0.0004 -- 0.0020 in.)
Transmission hub sleeve No.3 groove -- thickness of the claw part of shift
0.31 -- 0.89 mm (0.0122 -- 0.035 in.)
fork No.3 Standard clearance :
Between synchronizer ring No.3 back and 6th gear spline end
0.75 -- 1.65 mm (0.0295 -- 0.065 in.)
Standard clearance :
6th gear inner diameter New gear: 28.015 -- 28.031 mm (1.103 -- 1.1036 in.)
Max: 28.031 mm (1.1036 in.)
Between synchronizer ring No.3 back and 5th gear spline end
0.75 -- 1.65 mm (0.0295 -- 0.0650 in.)
5th gear inner diameter New gear: 29.915 -- 29.931 mm (1.1778 -- 1.1784 in.)
Max: 29.931 mm (1.1784 in.)
Reverse idler gear sub--assy inner diameter New gear: 18.040 -- 18.058 mm (0.7102 -- 0.7109 in.)
Max: 18.058 mm (0.7109 in.)
Reverse idler gear shaft outer diameter New shaft: 17.966 -- 17.984 mm (0.7073 -- 0.7080 in.)
Min: 17.966 mm (0.7073 in.)
Front differential case tapered roller bearing preload New bearing 0.78 -- 1.57 N⋅m (8 -- 16 kgf⋅cm, 7 -- 14 in.⋅lbf)
Used bearing 0.49 -- 0.98 N⋅m (5 -- 10 kgf⋅cm, 4 -- 9 in.⋅lbf)
Front differential case shim RR thickness AA 2.10 mm (0.0827 in.)
BB 2.15 mm (0.0846 in.)
CC 2.20 mm (0.0866 in.)
DD 2.25 mm (0.0886 in.)
EE 2.30 mm (0.0906 in.)
FF 2.35 mm (0.0925 in.)
GG 2.40 mm (0.0945 in.)
HH 2.45 mm (0.0965 in.)
JJ 2.50 mm (0.0984 in.)
KK 2.55 mm (0.1004 in.)
LL 2.60 mm (0.1024 in.)
MM 2.65 mm (0.1043 in.)
NN 2.70 mm (0.1063 in.)
PP 2.75 mm (0.1083 in. )
QQ 2.80 mm (0.1102 in.)
RR 2.85 mm (0.1122 in.)
SS 2.90 mm (0.1161 in.)
TT 2.95 mm (0.1161 in.)
UU 3.00 mm (0.1181 in.)
Transaxle case oil seal driven in depth 1.6 -- 2.2 mm (0.063 -- 0.087 in.)
Front transaxle case oil seal driven in depth 15.6 -- 16.0 mm (0.6142 -- 0.6299 in.)
Input shaft front bearing driven in depth 0 -- 0.30 mm (0 -- 0.0118 in.)
Transmission case oil seal driven in depth 9.6 -- 10.2 mm (0.3780 -- 0.4016 in.)
Transmission clutch hub No.3 snap ring clearance 0.1 mm or less (0.004 in. or less)
Transmission clutch hub No.3 snap ring thickness A 1.75 mm (0.0689 in.)
B 1.80 mm (0.0709 in.)
C 1.85 mm (0.0728 in.)
D 1.90 mm (0.0748 in.)
E 1.95 mm (0.0768 in.)
F 2.00 mm (0.0787 in.)
G 2.05 mm (0.0807 in.)
H 2.10 mm (0.0827 in.)
J 2.15 mm (0.0846 in.)
Input shaft radial ball bearing snap ring clearance 0.1 mm or less (0.004 in. or less)

03--5
Input shaft radial ball bearing snap ring thickness B 2.31 mm (0.0909 in.)
C 2.37 mm (0.0933 in.)
D 2.43 mm (0.0957 in.)
E 2.49 mm (0.0980 in.)
F 2.55 mm (0.1004 in.)
G 2.61 mm (0.1028 in.)
H 2.67 mm (0.1051 in.)
J 2.73 mm (0.1075 in.)
K 2.79 mm (0.1098 in.)
L 2.85 mm (0.1122 in.)
M 2.91 mm (0.1146 in.)
Input shaft assy
3rd gear thrust clearance Standard clearance : 0.10 -- 0.35 mm (0.0039 -- 0.0138 in.)
4th gear radial clearance KOYO made: 0.015 -- 0.058 mm (0.0006 -- 0.0023 in.)
NSK made: 0.015 -- 0.056 mm (0.0006 -- 0.0022 in.)
3rd gear radial clearance KOYO made: 0.015 -- 0.058 mm (0.0006 -- 0.0023 in.)
NSK made: 0.015 -- 0.056 mm (0.0006 -- 0.0022 in.)
Input shaft runout Max: 0.015 mm (0.006 in.)
Input shaft outer diameter New shaft part A: 21.991 -- 21.006 mm (0.8658 -- 0.8270 in.)
B: 24.885 -- 24.900 mm (0.9797 -- 0.9803 in.)
C: 28.985 -- 29.000 mm (1.1411 -- 1.1417 in.)
D: 30.985 -- 31.000 mm (1.2199 -- 1.2205 in.)
Min part A: 21.991 mm (0.8658 in.)
B: 24.885 mm (0.9797 in.)
C: 28.985 mm (1.1411 in.)
D: 30.985 mm (1.2199 in.)
4th gear inside diameter New gear: 34.015 -- 34.031 (1.3392 -- 1.3398 in.)
Max: 34.031 mm (1.3398 in.)
3rd gear inside diameter New gear: 36.015 -- 36.031 (1.4179 -- 1.4185 in.)
Max: 36.031 mm (1.4185 in.)
Between 4th gear synchronizer ring back and 6th gear spline end
0.75 -- 1.65 mm (0.0295 -- 0.0650 in.)
Between 3rd gear synchronizer ring back and 6th gear spline end
0.65 -- 1.75 mm (0.0256 -- 0.0689 in.)
Transmission hub sleeve No.2 groove -- thickness of the claw part of shift
0.15 -- 0.35 mm (0.0059 -- 0.0138 in.)
fork No.2 Standard clearance :
Transmission clutch hub No.2 snap ring clearance 0.1 mm (0.004 in.) or less
Transmission clutch hub No.2 snap ring thickness 0 2.30 mm (0.0906 in.)
1 2.36 mm (0.0929 in.)
2 2.42 mm (0.0953 in.)
3 2.48 mm (0.0976 in.)
4 2.54 mm (0.1000 in.)
5 2.60 mm (0.1024 in.)
Input shaft bearing snap ring clearance 0.1 mm (0.004 in.) or less
Input shaft bearing snap ring thickness A 2.29 mm (0.0902 in.)
B 2.35 mm (0.0925 in.)
C 2.41 mm (0.0949 in.)
D 2.47 mm (0.0972 in.)
E 2.53 mm (0.0996 in.)
F 2.59 mm (0.1020 in.)
3rd gear radial clearance KOYO made: 0.015 -- 0.058 mm (0.0006 -- 0.0023 in.)
NSK made: 0.015 -- 0.056 mm (0.0006 -- 0.0022 in.)
4th gear radial clearance KOYO made: 0.015 -- 0.058 mm (0.0006 -- 0.0023 in.)
NSK made: 0.015 -- 0.056 mm (0.0006 -- 0.0022 in.)
CONTINUED
03--6
3rd gear thrust clearance Standard clearance : 0.10 -- 0.35 mm (0.0039 -- 0.0138 in.)
Output shaft assy
1st gear thrust clearance Standard clearance : 0.10 -- 0.40 mm (0.0039 -- 0.0157 in.)
2nd gear thrust clearance Standard clearance : 0.10 -- 0.55 mm (0.0039 -- 0.0217 in.)
1st gear radial clearance KOYO made: 0.015 -- 0.058 mm (0.0006 -- 0.0023 in.)
NSK made: 0.015 -- 0.056 mm (0.0006 -- 0.0022 in.)
2nd gear radial clearance KOYO made: 0.015 -- 0.058 mm (0.0006 -- 0.0023 in.)
NSK made: 0.015 -- 0.056 mm (0.0006 -- 0.0022 in.)
Output shaft runout Max: 0.015 mm (0.0006 in.)
Output shaft outer diameter New shaft A: 31.985 -- 32.000 mm (1.2592 -- 1.2598 in.)
B: 37.985 -- 38.000 mm (1.4955 -- 1.4961 in.)
Min A: 31.985 mm (1.2592 in.)
B: 37.985 mm (1.4955 in.)
2nd gear inside diameter New gear: 38.015 -- 38.031 mm (1.4967 -- 1.4973 in.)
Max: 38.031 mm (1.4973 in.)
1st gear inside diameter New gear: 44.015 -- 44.031 mm (1.7329 -- 1.7335 in.)
Max: 44.031 mm (1.7335 in.)
1st gear thrust washer New washer: 5.975 -- 6.025 mm (0.2352 -- 0.2372 in.)
Min: 5.975 mm (0.2352 in.)
Between synchronizer ring set No.2 back and 2nd gear spline end
0.7 -- 1.3 mm (0.0276 -- 0.0512)
Between synchronizer ring No.1 back and 1st gear spline end
0.75 -- 1.65 mm (0.0295 -- 0.065)
Reverse gear groove -- thickness of the claw part of reverse shift fork
0.15 -- 0.35 mm (0.0059 -- 0.0138 in.)
Transmission clutch hub No.1 snap ring clearance 0.1 mm (0.004 in.) or less
Transmission clutch hub No.1 snap ring thickness A 2.50 mm (0.0984 in.)
B 2.56 mm (0.1008 in.)
C 2.62 mm (0.1031 in.)
D 2.68 mm (0.1055 in.)
E 2.74 mm (0.1079 in.)
F 2.80 mm (0.1102 in.)
2nd gear radial clearance KOYO made: 0.015 -- 0.058 mm (0.0006 -- 0.0023 in.)
NSK made: 0.015 -- 0.056 mm (0.0006 -- 0.0022 in.)
1st gear radial clearance KOYO made: 0.015 -- 0.058 mm (0.0006 -- 0.0023 in.)
NSK made: 0.015 -- 0.056 mm (0.0006 -- 0.0022 in.)
2nd gear thrust clearance Standard clearance : 0.10 -- 0.55 mm (0.0039 -- 0.0217 in.)
1st gear thrust clearance Standard clearance : 0.10 -- 0.40 mm (0.0039 -- 0.0157 in.)
Shift & select lever shaft assy
Control shaft cover oil seal driven in depth 0.2 -- 1.2 mm (0.0079 -- 0.0472 in.)
Shift lever inner No.1 slotted pin driven in depth 0  0.5 mm (0  0.020 in.)
Shift lever inner No.2 slotted pin driven in depth 3.5  0.5 mm (0.1378  0.0197 in.)
Differential case assy
Front differential side gear backlash 0.05 -- 0.20 mm (0.0020 -- 0.0079 in.)
Front differential pinion thrust washer thickness Min: 0.92 mm (0.0362 in.)
Front differential pinion shaft No.1 outer diameter Min: 16.982 mm (0.6686 in.)
Front differential side gear backlash 0.05 -- 0.20 mm (0.0020 -- 0.0079 in.)
CONTINUED

03--7
030LQ--01
TORQUE SPECIFICATION
Part Tightened N⋅m kgf⋅cm ft⋅lbf
Bearing lock plate x Transaxle case 11.3 115 8
Manual transaxle case receiver x Transaxle case 11.3 115 8
Reverse shift arm bracket assy x Transaxle case 17.2 19.2 14
Gear shift fork No.2 x Gear shift fork shaft No.2 15.7 160 12
Gear shift fork head No.1 x Gear shift fork shaft No.2 15.7 160 12
Gear shift fork No.1 x Gear shift fork shaft sub--assy No.1 15.7 160 12
Shift detent ball plug x Transaxle case 24.5 250 18
Oil receiver pipe No.2 (MTM) x Manual transmission case 17.2 175 13
Oil receiver pipe No.1 (MTM) x Manual transmission case 17.2 175 13
Manual transmission case x Transaxle case 29.4 300 22
Transaxle case x Manual transmission case 29.4 300 22
Reverse idler gear shaft bolt x Manual transmission case 29.4 300 22
Manual transmission case plug x Manual transmission case 39.2 400 29
Shift detent ball plug x Manual transmission case 24.5 250 18
Back up lamp switch assy x Manual transmission case 40.2 410 30
Shift & select lever shaft assy x Manual transmission case 19.6 200 14
Lock ball assy No.1 x Manual transmission case 29.4 300 22
Bearing retainer rear (MTM) x Manual transmission case 27.4 279 20
Gear shift fork No.3 x Gear shift fork shaft No.3 15.7 160 12
Manual transmission case cover sub--assy x Manual transmission case 18.1 185 13
Drain (MTM) plug sub--assy x Manual transmission 39.2 400 29
Manual transmission filler plug x
39.2 400 29
Manual transmission case case cover sub--assy
Selecting bellcrank assy x Manual transmission case 24.5 250 18
Floor shift control lever housing support bracket x Transaxle case 11.3 115 8
Release fork support x Transaxle case 36.8 375 27
Speedometer driven hole cover sub--assy x Transaxle case 11.3 115 8
Front differential ring gear x Front differential case 77.4 789 57
Shift lever damper x Shift & select lever shaft assy 24 245 18
Selecting bellcrank No.2 x Selecting bellcrank assy 11.8 120 9
CONTINUED

MANUAL TRANSMISSION/TRANSAXLE
MANUAL TRANSMISSION /
TRANSAXLE (C64) . . . . . . . . . . . . . . . . . . . . 41-- 1
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 -- 1/8
MANUAL TRANSAXLE ASSY (C64) . . . . . . . . 41--9
OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 -- 9/43
INPUT SHAFT ASSY (C64) . . . . . . . . . . . . . . . 41-- 44
OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 -- 44/52
OUTPUT SHAFT ASSY (C64) . . . . . . . . . . . . . 41-- 53
OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 -- 53/63
DIFFERENTIAL CASE ASSY (C64) . . . . . . . . 41--64
OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 -- 64/68
ASSY (C64) . . . . . . . . . . . . . . . . . . . . . . . . . . . 41--69
OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 -- 69/75
CONTINUED
41--1
MANUAL TRANSMISSION/TRANSAXLE -- MANUAL TRANSMISSION / TRANSAXLE (C64)
MANUAL TRANSMISSION / TRANSAXLE (C64)

4105P--01
COMPONENTS
Clutch Release
Fork Bearing Hub Clip
Speedometer Driven Hole

Cover Sub--assy
Clutch Release
Fork Bearing Assy
Clutch Release
Fork Sub--assy
Floor Shift Control

Lever Housing Support Bracket
11.3 (115, 8)
29.4 (300, 22) 11.3 (115, 8)

z O--Ring
Manual Transaxle
Case Receiver
11.3 (115, 8)
Clutch Release
Fork Boot Differential Case Assy
Transmission Magnet
z Front Transaxle Case Oil Seal Manual Transaxle

z Input Shaft Case
Front Bearing
Output Shaft
(MTM) Cover z Output Shaft
Bearing Lock Plate Front Bearing
(Outer Race)
11.3 (115, 8)
N⋅m (kgf⋅cm, ft⋅lbf) : Specified torque

Apply MP grease
C94579
CONTINUED

41--2
L 19.6 (200, 14)
Shift & Select Lever Shaft Assy

Back Up Lamp
Switch Assy
40.2 (410, 30)
Oil Receiver Pipe z Gasket
No.2 (MTM)
24.5 (250, 18)

Control Shift
z Gasket Lever Bush
17.2 (175, 13)
29.4 (300, 22)
Lock Ball Assy No.1
17.2 (175, 13)
L 39.2 (400, 29)
Manual Transmission
Case Plug
Selecting Bell
Crank Assy
Oil Receiver Pipe

No.1 (MTM) Manual Transmission Case
z Gasket
Manual Transmission
Case Cover Sub--assy
L 39.2 (400, 29)
Drain (MTM)
PLUG Sub--assy x13
29.4 (300, 22)

18.1 (185, 13)
z Gasket
x9
39.2 (400, 29)
Manual Transmission 39.2 (400, 29)
Filler Plug Drain (MTM)
Plug Sub--assy
z Gasket

L Precoated part
Apply MP grease
C95130

41--3
Reverse Shift Shift Detent Ball Plug

Reverse Shift Fork
Arm Bracket Assy L 24.5 (250, 18)
Shaft
Shift Detent Ball Compression Spring Seat
Snap Ring
Shift Detent Ball Compression Spring
Shift Detent Ball
Shift Detent Ball Plug
17.2 (19.2, 14) 15.7 (160, 12)
L 24.5 (250, 18)
Thrust Washer Gear Shift Fork Shift Detent Ball Shift Detent Ball
Shaft No.3 Compression Spring Seat
Reverse
Idler Gear Gear Shift Fork No.3 Shift Detent Shift Detent Ball
Sub--assy Shift Detent
Ball Plug Compression Spring
Ball Compression
L 24.5 (250, 18)
Spring Seat
Reverse Idler 15.7 (160, 12)
Gear Shaft Shaft
z Gasket
Snap Ring
Shift Detent
29.4 (300, 22) Shift Fork
Ball Compression
Reverse Shaft Snap Ring Gear Shift Fork Shaft
Spring
Idler 15.7 (160, 12)
Gear Shift Fork Sub--assy No.1
Gear Shaft Gear Shift Gear Shift Fork No.1
Shaft No.2
Bolt Shift Detent Ball Head No.1
Output Shaft Rear
Gear Shift Fork No.2
Bearing Hole Snap Ring
Output Shaft Assy 5th Driven Gear

15.7 (160, 12)
Output Gear Spacer

Input Shaft Rear Counter Gear 6th
Input Shaft Bearing Hole Snap Ring
Output Shaft RR Bearing
Assy
27.4 (279, 20)
Output Shaft RR Snap Ring
Synchronizer Ring No.3
(For 6th Gear MT) 6th Gear 5th Gear Needle
Spacer Roller Bearing
x5 Synchronizer Ring No.3
(For 5th Gear MT)
Bearing Retainer
Snap Ring Synchromesh Shifting
Rear (MTM)
Key Spring No.3
6th Gear Needle 5th Gear
Roller Bearing Transmission Hub
Bearing
6th Gear Sleeve No.3
Spacer
Sub--assy
5th Gear
Input Shaft Radial
Ball Bearing RR
Input Shaft Snap Ring

Synchromesh Shifting
Key No.3
Transmission Clutch
Transmission
N⋅m (kgf⋅cm, ft⋅lbf) : Specified torque Hub No.3
Clutch Hub No.3
z Non--reusable part Snap Ring
L Precoated part D06024

41--4
4th Gear Needle Input Shaft

Roller Bearing 3rd Gear Synchronizer Ring
Transmission Hub
Sleeve No.2
Synchronizer Shifting
Key Spring
Transmission Clutch Hub No.2
3rd Gear 4th Gear Synchronizer Ring
4th Gear Needle Roller Bearing
4th Gear
Synchronizer Shifting Key
Input Shaft Bearing
Clutch Hub No.2 Shaft Snap Ring Input Shaft Bearing

4th Gear Bearing Spacer Shaft Snap Ring
D00326
CONTINUED

41--5
1st Gear
Thrust Washer
Output Shaft Front Pin or Ball
Bearing Snap Ring
Output Shaft
1st Gear
Thrust Washer
Output Shaft Front Bearing
Reverse Gear
Transmission
Clutch Hub No.1 Synchronizer
1st Gear Needle Ring Set No.2
Roller Bearing 1st Gear
2nd Gear Needle Synchronizer

Clutch Hub No.1
Roller Bearing Ring No.1
Shaft Snap Ring
Synchromesh
Shifting Key Spring
Synchromesh
2nd Gear Bearing Spacer
Shifting Key
2nd Gear
3rd Driven Gear
Output Gear Spacer Output Shaft Center Bearing
4th Driven Gear
Apply MP grease
D07356
CONTINUED

41--6
z Transaxle Case Oil Seal
Transaxle Case
FR Differential Case
Front Bearing Spacer
z FR Differential Case Front
Tapered Roller Bearing
Speedometer Drive (MTM) Gear
x8
Front Differential 77.4 (789, 57)
Pinion Thrust Washer Front Differential Case
Front Differential Front Differential

Pinion Shaft No.1 Pinion Shaft Straight Pin
Front Differential
Front Differential Pinion
Side Gear Thrust
Washer Front Differential
Side Gear
Front Differential Front Differential
Side Gear Side Gear Thrust Front Differential Ring Gear
Washer
Front Differential
Pinion
Front Differential
Pinion Thrust Washer z FR Differential Case Rear
Tapered Roller Bearing
Front Differential
Case RR Shim
z Transmission
Case Oil Seal

Apply MP grease D07366

41--7
Selecting Bellcrank Support
Selecting Bellcrank
NO.2 Bush
Control Shift
Lever Bush
Selecting Bellcrank NO.2
Selecting Bellcrank
Dust Cover No.2 Selecting Bellcrank
NO.2 Bush
Selecting Bellcrank
NO.2 Plate Washer
Washer
11.8 (120, 9)
Selecting Bellcrank
Dust Cover No.1

Apply MP grease
C94578
CONTINUED

41--8
24 (245, 18)
Shift Lever Damper
Shift & Select Lever Shaft
z Control Shaft Cover

Oil Seal
Control Shaft Cover
Shift & Select Lever

Shaft Dust Boot Shift & Select Lever
Select Return Shaft Support
Spring No.1
Shift Inter Lock Plate
Shift Lever Inner No.2

Select Return
Snap Ring Reverse Select Pin
Spring Seat No.2 Select Return
Compression Spring
Spring Seat No.1
Shift Lever Inner No.1

Select Return
Spring No.2 Shift & Select Lever
Inner No.2 Slotted Pin
E--Ring
z Non--reusable part Shift & Select Lever
Apply MP grease Inner No.1 Slotted Pin
C95131
CONTINUED

41--9
MANUAL TRANSMISSION/TRANSAXLE -- MANUAL TRANSAXLE ASSY (C64)
MANUAL TRANSAXLE ASSY (C64)

4105K--01
OVERHAUL
HINT:
COMPONENTS: See page 41--1
1. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB--ASSY
(a) Remove the bolt and speedometer driven hole cover sub--assy.
(b) Remove the o--ring from the speedometer driven hole cover sub--assy.
2. REMOVE CLUTCH RELEASE FORK SUB--ASSY
(a) Remove the clutch release fork sub -- assy with clutch
release bearing assy from the transaxle case.
C67601
3. REMOVE CLUTCH RELEASE BEARING ASSY
(a) Remove the clutch release bearing hub clip and clutch
release bearing assy from the clutch release fork sub -- assy.
C67602
4. REMOVE RELEASE FORK SUPPORT
(a) Remove release fork support from the transaxle case.
C67604
5. REMOVE CLUTCH RELEASE FORK BOOT
(a) Remove the clutch release fork boot from the transaxle
case.
C67603 CONTINUED

41--10
6. REMOVE FLOOR SHIFT CONTROL LEVER HOUSING

SUPPORT BRACKET
(a) Remove the 3 bolts and floor shift control lever housing
support bracket from the transaxle case.
C82066
7. REMOVE SELECTING BELL CRANK ASSY

(a) Remove the 2 bolts and selecting bellcrank assy from the
manual transmission case.
C80790
8. FIX MANUAL TRANSAXLE ASSY
Wooden (a) Using wooden blocks, fix the manual transaxle assy.
Blocks
C94313
9. REMOVE MANUAL TRANSMISSION FILLER PLUG
(a) Remove the manual transmission filler plug and gasket

from the manual transmission case cover.
C67610
10. REMOVE DRAIN (MTM) PLUG SUB--ASSY
(a) Remove the drain (MTM) plug sub--assy and gasket from
the manual transmission case.
C94305
CONTINUED
41--11
11. REMOVE MANUAL TRANSMISSION CASE COVER

SUB--ASSY
(a) Remove the 9 bolts.
C67611
(b) Using a brass bar and a hammer, remove the manual

transmission case cover sub--assy.
NOTICE:
Do not damage the manual transmission case cover
sub-assy.
C67612
12. INSPECT 6TH GEAR THRUST CLEARANCE

(a) Using a feeler gauge, measure the 6th gear thrust
clearance.
Standard clearance:
0.10 -- 0.60 mm (0.0039 -- 0.0236 in.)
C67844

(a) Using a dial indicator, measure the 5th gear thrust
clearance.
Standard clearance:
0.10 -- 0.62 mm (0.0039 -- 0.0244 in.)
C67845 CONTINUED
41--12
14. INSPECT 6TH GEAR RADIAL CLEARANCE

(a) Using a dial indicator, measure the 6th gear radial
clearance.
Standard clearance:
0.009 -- 0.050 mm (0.0004 -- 0.0020 in.)
If the clearance is out of the specification, replace the 6th gear
needle roller bearing.
C68308

clearance.
Standard clearance:
0.015 -- 0.056 mm (0.0006 -- 0.0022 in.)
If the clearance is out of specification, replace the 5th gear
C68307
16. REMOVE COUNTER GEAR 6TH
(a) Using 2 screwdrivers and a hammer, remove the output

shaft RR snap ring from the output shaft.
NOTICE:
Using a waste to prevent the snap ring from the being
scattered.
C67613
(b) Using SST, remove output shaft RR bearing with 6th

SST counter gear from the output shaft.
SST 09950--40011 (09951--04010, 09952--04010,
09953--04020, 09954--04010, 09955--04021,
09957--04010, 09958--04011), 09950--60010
(09951--00190)
C94191
17. REMOVE OUTPUT GEAR SPACER
(a) Remove the output gear spacer from the output shaft.
C67615 CONTINUED
41--13
18. REMOVE 6TH GEAR SUB--ASSY
(a) Using 2 screwdrivers and a hammer, remove the input

shaft snap ring from the input shaft.
NOTICE:
scattered.
C67616
(b) Using SST, remove the input shaft radial ball bearing RR
SST with 6th gear sub--assy from the input shaft.
SST 09950--40011 (09951--04010, 09952--04010,
09953--04020, 09954--04010, 09955--04021,
09957--04010, 09958--04011)
C94192
19. REMOVE 6TH GEAR NEEDLE ROLLER BEARING
(a) Remove 6th gear needle roller bearing from the input
shaft.
C67618
20. REMOVE SYNCHRONIZER RING NO.3

(FOR 6TH GEAR MT)
(a) Remove the synchronizer ring No.3 from the input shaft.
C67619
21. REMOVE TRANSMISSION CLUTCH HUB NO.3
(a) Remove the 6th gear spacer.

(b) Using 2 screwdrivers and a hammer, remove the
transmission clutch hub No.3 shaft snap ring from
the inputshaft.
NOTICE:
C67621 scattered.
CONTINUED
41--14
(c) Remove the shift fork lock bolt from the shift fork No.3.
C67620
(d) Using SST, remove the transmission clutch hub No.3 with
gear shift fork No.3 from the input shaft.
SST 09950--30012 (09951--03010, 09953--03010,
09957--04010), 09950--50013 (09954--05040)
SST
C94193

(FOR 5TH GEAR MT)
(a) Remove the synchronizer ring No.3 from the 5th gear.
C67623
23. REMOVE 5TH GEAR
(a) Remove the 5th gear from the input shaft.
C67624
(a) Using 2 screwdrivers and a hammer, remove the

transmission clutch hub No.3 shaft snap ring
from the inputshaft.
NOTICE:
scattered.
C67625 CONTINUED

41--15
(b) Remove the 5th gear needle roller bearing and 2 5th gear
bearing spacers from the input shaft.
C67626
25. REMOVE 5TH DRIVEN GEAR
(a) Using SST, remove the 5th driven gear from the output
SST shaft.
SST 09950--30012 (09951--03010, 09953--03010,
09954--03010, 09955--03011, 09957--04010)
09950--60010 (09951--00190)
C94194
26. REMOVE SHIFT FORK SHAFT SHAFT SNAP RING
(a) Using 2 screwdrivers and a hammer, remove the shift fork

shaft snap ring from the shift fork shaft No.2.
NOTICE:
scattered.
C67628
27. REMOVE BEARING RETAINER REAR (MTM)
(a) Remove the 5 bolts and bearing retainer rear (MTM) from
C67629
28. REMOVE LOCK BALL ASSY NO.1
(a) Remove the lock ball assy No.1 from the manual
transmission case.
C80787 CONTINUED

41--16
29. REMOVE SHIFT & SELECT LEVER SHAFT ASSY

(a) Remove the 4 bolts and shift & select lever shaft assy and
gasket from the manual transmission case.
C95210
30. REMOVE BACK UP LAMP SWITCH ASSY

SST
(a) Using SST, remove the back up lamp switch assy and
gasket from the manual transmission case.
SST 09817--16011
C94195
31. REMOVE SHIFT DETENT BALL
(a) Using a socket hexagon wrench 6, remove the 2 shift

detent ball plugs from the manual transmission case.
C67634
(b) Using a magnetic finger, remove the 2 shift detent ball

spring seats, 2 shift detent ball compression springs and
2 shift detent balls from the manual transmission case.
C67635
32. REMOVE OUTPUT SHAFT REAR BEARING HOLE

SNAP RING
(a) Using a snap ring expander, remove the output shaft rear
bearing hole snap ring from the output shaft.
Snap Ring
Expander
C94196 CONTINUED

41--17
33. REMOVE INPUT SHAFT REAR BEARING HOLE SNAP

Snap Ring
RING
Expander
(a) Using a snap ring expander, remove the input shaft rear
bearing hole snap ring.
C94197
34. REMOVE MANUAL TRANSMISSION CASE PLUG
(a) Using a socket hexagon wrench 6, remove the manual

transmission case plug from the manual transmission
case.
C67638
35. REMOVE REVERSE IDLER GEAR SHAFT BOLT
(a) Remove the reverse idler gear shaft bolt and gasket from
C67639
36. REMOVE MANUAL TRANSMISSION CASE
(a) Remove the 3 bolts from the transaxle case side.
C67640
(b) Remove the 13 bolts from manual transmission case

side.
C67641
CONTINUED

41--18
(c) Using a brass bar and a hammer, remove the manual

transmission case from the transaxle case.
C67642
37. REMOVE OIL RECEIVER PIPE NO.1 (MTM)
(a) Remove the bolt and oil receiver pipe No.1 from the
NOTICE:
Be careful not to damage the oil receiver pipe No.1
C67644
38. REMOVE OIL RECEIVER PIPE NO.2 (MTM)
(a) Remove the bolt and oil receiver pipe No.2 from the
NOTICE:
Be careful not to damage the oil receiver pipe No.2
C67643
39. REMOVE SHIFT DETENT BALL
(a) Using a socket hexagon wrench 6, remove the shift

detent ball plug from the transaxle case.
C67647
(b) Using a magnetic finger, remove the shift detent ball

spring seat, shift detent ball compression spring and shift
detent ball from the transaxle case.
C67648 CONTINUED
41--19
40. REMOVE GEAR SHIFT FORK SHAFT SUB--ASSY

NO.1
(a) Using 2 screwdrivers and a hammer, remove shaft snap

ring.
NOTICE:
C67649
scattered.
(b) Remove the gear shift fork lock bolt and gear shift fork
shaft sub -- assy No.1
C67650
41. REMOVE GEAR SHIFT FORK SHAFT NO.3
(a) Remove the shift fork shaft No.3 from the transaxle case.
C67651
(b) Using 2 screwdrivers and a hammer, remove the shaft

snap ring from the shift fork shaft No.3
NOTICE:
scattered.
C68401
42. REMOVE GEAR SHIFT FORK SHAFT NO.2
(a) Remove the 2 gear shift fork lock bolts from the gear shift
fork No.2 and gear shift head No.1
C67652
CONTINUED
41--20
(b) Remove the gear shift fork shaft No.2, gear shift fork No.2,
gear shift fork No.1, gear shift head No.1 and reverse shift
fork.
C67729
43. REMOVE REVERSE IDLER GEAR SUB--ASSY
(a) Remove the reverse idler gear shaft, thrust washer and
reverse idler gear sub--assy from the transaxle case.
C67653
44. REMOVE INPUT SHAFT ASSY

(a) Remove the input shaft assy with output shaft assy from
the transaxle case.
C67654
45. REMOVE REVERSE SHIFT ARM BRACKET ASSY
(a) Remove the 2 bolts and reverse shift arm bracket assy
from the transaxle case.
C67655
46. REMOVE DIFFERENTIAL CASE ASSY

(a) Remove the differential case assy from the transaxle
case.
CONTINUED
C67656

41--21
47. REMOVE MANUAL TRANSAXLE CASE RECEIVER
(a) Remove the bolt and manual transaxle case receiver from
the transaxle case.
C67657
48. REMOVE BEARING LOCK PLATE
(a) Remove the bolt and bearing lock plate from the transaxle
case.
C67658
49. REMOVE TRANSMISSION MAGNET
(a) Remove the transmission magnet from the transaxle

case.
C67659
50. REMOVE INPUT SHAFT FRONT BEARING
SST
(a) Using SST, remove the input shaft front bearing
(outer race) from the transaxle case.
SST 09612--24014 (09613--22011)
C94198
51. REMOVE FRONT TRANSAXLE CASE OIL SEAL
(a) Using SST, remove the front transaxle case oil seal from
the transaxle case.
SST
SST 09612--65014 (09612--01040, 09612--01050)
C94199 CONTINUED
41--22
52. REMOVE OUTPUT SHAFT FRONT BEARING

SST
(a) Using SST, remove the output shaft front bearing from the
transaxle case.
SST 09308--00010
NOTICE:
Do not apply unreasonable force to the transaxle case
when installing it.
C94200
53. REMOVE FR DIFFERENTIAL CASE REAR TAPERED

ROLLER BEARING
SST
(a) Using SST, remove the front differential case rear tapered
roller bearing (outer race) and shim from manual
transmission case.
SST 09612--65014 (09612--01040, 09612--01050)
C94201
(b) Using SST, remove the FR differential case rear tapered

roller bearing (inner race) from the front differential case.
SST 09950--40011 (09951--00390, 09951--04010,
09952--04010, 09953--04020, 09954--04010,
SST 09955--04061, 09957--04010, 09958--04011),
09950--60010
C94202
54. REMOVE TRANSMISSION CASE OIL SEAL

SST
(a) Using SST and a hammer, remove transmission case oil

seal from the manual transmission case.
SST 09950 -- 60010 (09951 -- 00530), 09950 -- 70010
(09951--07150)
C94203
55. REMOVE FR DIFFERENTIAL CASE FRONT TAPERED

ROLLER BEARING
(a) Using SST, remove the front differential case front

tapered roller bearing (outer race) and front differential
case washer FR from the transaxle case.
SST 09612--65014 (09612--01040, 09612--01050)
SST CONTINUED
C94204

41--23
(b) Using SST, remove the FR differential case front tapered

roller bearing (inner race) from the front differential case.
SST 09950--00020, 09950--00030, 09950--40011
(09957--04010), 09950--60010 (09951--00390)
SST
C94205
56. REMOVE TRANSAXLE CASE OIL SEAL
SST (a) Using SST and a hammer, remove transaxle case oil seal
from the transaxle case.
SST 09950--60010 (09951--00600), 09950--70010
(09951--07100)
C94314
57. REMOVE OUTPUT SHAFT (MTM) COVER
(a) Remove the output (MTM) shaft cover from the transaxle
case.
C67719
58. REMOVE TRANSMISSION HUB SLEEVE NO.3
(a) Remove the transmission hub sleeve No.3, 3

synchromesh shifting key No.3 and 2 synchromesh
shifting key spring No.3
NOTICE:
Using a waste to prevent the synchromesh shifting key
and spring from the being scattered.
C67832
59. INSPECT TRANSMISSION HUB SLEEVE NO.3
(a) Check the sliding condition between the transmission hub

sleeve No.3 and transmission clutch hub No.3.
(b) Check that spline gears of the transmission hub sleeve
No.3 is not worn down.
CONTINUED
C67978

41--24
(c) Using a vernier calipers, inspect the transmission hub

sleeve No.3 and gear shift fork No.3 as shown in the
illustration.
A
Standard clearance:
0.31 -- 0.89 mm (0.0122 -- 0.035 in.)
If the clearance out of specification, replace the transmission
hub sleeve No.3 and gear shift fork No.3.
Clearance = (A -- B)
C80375
60. INSPECT SYNCHRONIZER RING NO.3

(FOR 6TH GEAR MT)
(a) Check for wear of damage.

(b) Check the braking effect of the synchronizer ring. Turn the
synchronizer ring in one direction while pushing it to the
gear cone, check that the ring locks.
C67847
(c) Using a feeler gauge, measure the clearance between

the synchronizer ring back and gear spline end.
Standard clearance:
0.75 -- 1.65 mm (0.0295 -- 0.065 in.)
If the clearance is out of specification, replace the synchronizer
ring No.3.
C67849
61. INSPECT 6TH GEAR SUB--ASSY
(a) Using a caliper gauge, inspect the 6th gear inner

diameter.
Inner diameter:
New gear: mm (in.) Maximum inner diameter: mm (in.)
28.015 -- 28.031 (1.103 -- 1.1036) 28.031 (1.1036)
If the clearance is exceeds the maximum, replace the 6 th gear

C67974 sub--assy.
CONTINUED
41--25

(FOR 5TH GEAR MT)
(a) Check the braking effect of the synchronizer ring.

Turn the synchronizer ring in one direction while pushing
it to the gear cone, check that the ring locks.
C67848
(b) Using a feeler gauge, measure the clearance between

the synchronizer ring back and 5th gear spline end.
Standard clearance:
0.75 -- 1.65 mm (0.0295 -- 0.0650 in.)
ring No.3.
C67850
63. INSPECT 5TH GEAR
(a) Using a caliper gauge, inspect the 5th gear inner

diameter.
Inner diameter:
29.915 -- 29.931 (1.1778 -- 1.1784) 29.931 (1.1784)
If the inner diameter is exceeds the maximum, replace the 5th

C67975 gear.
64. INSPECT REVERSE IDLER GEAR SUB--ASSY
(a) Using a caliper gauge, inspect the reverse idler gear

sub - assy as shown in the illustration.
Inner diameter:
18.040 -- 18.058 (0.7102 -- 0.7109) 18.058 (0.7109)
If the inner diameter is exceeds the maximum, replace the
reverse idler gear sub -- assy.
(b) Using a micrometer, inspect the reverse idler gear shaft
as shown in the illustration.
Outer diameter:
New idler gear shaft: mm (in.) Minimum outer diameter: mm (in.)
17.966 -- 17.984 (0.7073 -- 0.7080) 17.966 (0.7073)
If the outer diameter is exceeds the minimum, replace the

reverse idler gear shaft.
C67846
CONTINUED
41--26
65. INSTALL TRANSMISSION HUB SLEEVE NO.3
(a) Coat the transmission hub sleeve No.3 with gear oil,
install it to the transmission clutch hub No.3.
NOTICE:
Do not set the transmission clutch hub No.3 in incorrect
orientation.
(b) Using a screwdriver, install the 2 synchromesh shifting
C67995 key spring No.3 and 3 synchromesh shifting key No.3.
NOTICE:
Do not set both openings of the shifting key spring in the
same position.
66. INSTALL OUTPUT SHAFT (MTM) COVER
(a) Coat the output shaft (MTM) cover with MP grease, install
it to the transaxle case.
C67719
67. INSTALL TRANSAXLE CASE OIL SEAL
(a) Using SST and a hammer, install the transaxle case oil
seal No.2 to the transaxle case.
SST 09710ï20011 (09710ï06071), 09950ï70010
(09951ï07100)
Driven in depth: .6 ï 2.2 mm (0.063 ï 0.087 in.)
SST
G34026
68. INSTALL FR DIFFERENTIAL CASE FRONT TAPERED

ROLLER BEARING
SST
(a) Using SST and a press, install FR differential case front
tapered roller bearing (inner race) to the front differential
case.
SST 09350ï32014 (09351ï32120), 09950ï60010
(09951ï00530)
C94206
CONTINUED

41--27
(b) Using SST and a press, install the FR differential case

SST front bearing spacer and FR differential case front
tapered roller bearing (outer race) to the transaxle case.
SST 09950--60020 (09951--00680), 09950--70010
(09951--07150)
C94207
69. INSTALL FR DIFFERENTIAL CASE REAR TAPERED

ROLLER BEARING
SST
(a) Using SST and a press, install the FR differential case
rear tapered roller bearing (inner race) to the front
differential case.
SST 09350--32014 (09351--32120), 09950--60010
(09951--00530)
C94208
(b) Using SST and a press, install the front differential case
SST shim RR and FR differential case rear tapered roller
bearing (outer race) to the manual transmission case.
SST 09309--36010, 09950--60020 (09951--00710),
09950--70010 (09951--07150)
HINT:
Use a front differential case shim RR of the same thickness with
the remove one.
C94209
70. INSTALL OUTPUT SHAFT FRONT BEARING

SST
(a) Coat the new output shaft front bearing with gear oil,
using SST and a press, install it to the transaxle case.
SST 09950--60010 (09951--00550), 09950--70010
(09951--07150)
C94210
71. ADJUST DIFFERENTIAL SIDE BEARING RRELOAD

(a) Coat the differential case assy with gear oil, install it to the
transaxle case.
(b) Install the manual transmission case with 16 bolts.
Torque: 29.4 N⋅m (300 kgf⋅cm, 22 ft⋅lbf)
C67656
CONTINUED
41--28
(c) Using SST and a torque wrench, turn the deferential case
SST assy right and left 2 or 3 times to allow the bearings to
settle.
SST 09564--32011
C81793
(d) Using SST and a torque wrench, measure the preload.

SST SST 09564--32011
Preload:
Bearing Torque
New 0.78 -- 1.57 N⋅m (8 -- 16 kgf⋅cm, 7 -- 14 in.⋅lbf)
Used 0.49 -- 0.98 N⋅m (5 -- 10 kgf⋅cm, 4 -- 9 in.⋅lbf)
If the preload is out of the specification, select the front

differential case shim RR adjust it.
C81793 HINT:
Shim thickness:
Part No. Thickness: mm (in.) Make
90564--41014 2.10 (0.0827) AA
90564--41015 2.15 (0.0846) BB
90564--41016 2.20 (0.0866) CC
90564--41017 2.25 (0.0886) DD
90564--41018 2.30 (0.0906) EE
90564--41019 2.35 (0.0925) FF
90564--41020 2.40 (0.0945) GG
90564--41021 2.45 (0.0965) HH
90564--41022 2.50 (0.0984) JJ
90564--41023 2.55 (0.1004) KK
90564--41024 2.60 (0.1024) LL
90564--41025 2.65 (0.1043) MM
90564--41026 2.70 (0.1063) NN
90564--41027 2.75 (0.1083) PP
90564--41028 2.80 (0.1102) QQ
90564--41029 2.85 (0.1122) RR
90564--41030 2.90 (0.1142) SS
90564--41031 2.95 (0.1161) TT
90564--41032 3.00 (0.1181) UU
(e) Remove the 16 bolts and manual transmission case.

(f) Remove the differential case assy from the transaxle
case.
CONTINUED

41--29
72. INSTALL FRONT TRANSAXLE CASE OIL SEAL

SST
(a) Using SST and a hammer, install a new front transaxle
case oil seal to the transaxle case.
SST 09950--60010 (09951--00370), 09950--70010
(09951--07150)
Driven in depth: 15.6 -- 16.0 mm (0.6142 -- 0.6299 in.)
(b) Coat the lip of the front transaxle case oil seal with MP
C94211 grease.
73. INSTALL INPUT SHAFT FRONT BEARING

SST
(a) Coat new input shaft front bearing with MP grease, using
SST and a press, install it to the transaxle case.
SST 09950--60010 (09951--00420), 09950--70010
(09951--07150)
Driven in depth: 0 -- 0.30 mm (0 -- 0.0118 in.)
C81791
74. INSTALL TRANSMISSION MAGNET
(a) Clean the transmission magnet, install it to the transaxle

case.
C67659
75. INSTALL BEARING LOCK PLATE
(a) Install the bearing lock plate with bolt to the transaxle
case.
C67658
76. INSTALL MANUAL TRANSAXLE CASE RECEIVER
(a) Install the manual transaxle case receiver with bolt to the
transaxle case.
C67657
CONTINUED
41--30
77. INSTALL DIFFERENTIAL CASE ASSY

(a) Coat the differential case tapered roller bearing with gear
oil, install the differential case assy to the transaxle case.
C67656
78. INSTALL REVERSE SHIFT ARM BRACKET ASSY
(a) Install the reverse shift arm bracket assy with 2 bolts to the
transaxle case.
Torque: 17.2 N⋅m (19.2 kgf⋅cm, 14 ft⋅lbf)
C67655
79. INSTALL INPUT SHAFT ASSY

(a) Coat the sliding and rotating surface of the input and output
shafts with gear oil, install them to the transaxle case.
C67654
80. INSTALL REVERSE IDLER GEAR SUB--ASSY
(a) Coat the reverse idler gear sub--assy, thrust washer and
reverse idler gear shaft with gear oil, install them to the
transaxle case.
HINT:
Align the mark on the reverse idler gear shaft with the bolt hole
shown in the illustration.
C67727
81. INSTALL GEAR SHIFT FORK SHAFT NO.2
(a) Coat the gear shift fork No.2 and gear shift fork No.1 with
gear oil, install them to the input and output shafts.
CONTINUED
C67728

41--31
(b) Coat the gear shift fork shaft No.2 with gear oil, install the
gear shift head No.1, reverse shift fork and gear shift fork
shaft No.2.
C67729
(c) Coat the 2 shift lock bolts with sealant, install them to the
gear shift fork No.2 and gear shift head No.1.
Sealant:
Part No.08833--00080, THREE BOND 1344, LOCTITE
242 or equivalent
C67652
82. INSTALL GEAR SHIFT FORK SHAFT NO.3
(a) Using a brass bar and a hammer, install the shaft snap
ring to the gear shift fork shaft No.3.
C68402
(b) Coat the gear shift fork shaft No.3 with gear oil, install it
to the transaxle case.
C67651
83. INSTALL GEAR SHIFT FORK SHAFT SUB--ASSY NO.1
(a) Coat the gear shift fork shaft sub--assy No.1 with gear oil,
install it to the transaxle case.
(b) Coat the shift fork lock bolt with sealant, install it to the
gear shift fork No.1.
Sealant:
C67650 242 or equivalent
CONTINUED
41--32
(c) Using a brass bar and a hammer, install shaft snap ring.
C67730
84. INSTALL SHIFT DETENT BALL
(a) Install the shift detent ball, shift detent ball compression
spring and shift detent ball spring seat to the transaxle
case.
C68418
(b) Coat the shift detent ball plug with sealant, using SST,
install it to the transaxle case.
Sealant:
242 or equivalent
C67647
85. INSTALL OIL RECEIVER PIPE NO.2 (MTM)
(a) Install the oil receiver pipe No.2 (MTM) with bolt to the
C68379
86. INSTALL OIL RECEIVER PIPE NO.1 (MTM)
(a) Install the oil receiver pipe No.1 (MTM) with bolt to the
CONTINUED
C68380

41--33
87. INSTALL MANUAL TRANSMISSION CASE
(a) Apply FIPG to the manual transmission case, as shown

to the illustration.
FIPG:
Part No.08826--00090, THREE BOND 1281
or equivalent
FIPG NOTICE:
C94212 Parts must be assembled within 10 minutes of application.
Otherwise, the packing (FIPG) material.
(b) Install the 13 bolts to the manual transmission side.
C67641
(c) Install the 3 bolts to the transaxle case side.

C67640
88. INSTALL REVERSE IDLER GEAR SHAFT BOLT
(a) Coat the reverse idler gear shaft bolt with sealant, install
it with new gasket to the manual transmission case.
Sealant:
242 or equivalent
C67639
89. INSTALL MANUAL TRANSMISSION CASE PLUG
(a) Coat the transmission case plug with sealant, using

socket hexagon wrench 6, install it to the manual
transmission case.
Sealant:
242 or equivalent
C67638 Torque: 39.2 N⋅m (400 kgf⋅cm, 29 ft⋅lbf)
CONTINUED
41--34
90. INSTALL INPUT SHAFT REAR BEARING HOLE SNAP

Snap Ring
RING
Expander
(a) Using a snap ring expander, install the input shaft rear
bearing hole snap ring to the input shaft.
C94213
9. INSTALL OUTPUT SHAFT REAR BEARING HOLE

SNAP RING
(a) Using a snap ring expander, install the output shaft rear
bearing hole snap ring to the output shaft.
Snap Ring
Expander
C94214
92. INSTALL TRANSMISSION CASE OIL SEAL
SST (a) Using SST and a hammer, install the transmission case
oil seal to the manual transmission case.
SST 09726ï36010, 09950ï70010 (09951ï07100)
Driven in depth: 9.6 ï 0.2 mm (0.3780 ï 0.406 in.)
(b) Coat the lip of the transmission case oil seal with MP
grease.
G34027
93. INSTALL SHIFT DETENT BALL
(a) Install the 2 shift detent balls, 2 shift detent ball springs
and 2 shift detent ball spring seats to the manual trans-
mission case.
C68417
(b) Coat the 2 shift detent ball plugs with sealant, install it to
Sealant:
Part No.08833ï00080, THREE BOND 344, LOCTITE
242 or equivalent
Torque: 24.5 Nbm (250 kgfbcm, 8 ftblbf)
C67634
CONTINUED
41--35
94. INSTALL BACK UP LAMP SWITCH ASSY
(a) Using SST, install the back up lamp switch assy with a
new gasket to the manual transmission case.
SST 09817--16011
SST
C80406
95. INSTALL SHIFT & SELECT LEVER SHAFT ASSY

(a) Coat the shift & select lever shaft assy with gear oil.
(b) Coat the 4 bolts with sealant, install them with new gasket
and shift & select lever shaft assy.
Sealant:
242 or equivalent
C95210
96. INSTALL LOCK BALL ASSY NO.1
(a) Coat the lock ball assy No.1 with sealant, install it to the
C80787
97. INSTALL BEARING RETAINER REAR (MTM)
(a) Coat the 5 bolts with sealant, install it with bearing retainer
rear to the manual transmission case.
Sealant:
242 or equivalent
C67629
98. INSTALL SHIFT FORK SHAFT SHAFT SNAP RING
(a) Using a brass bar and a hammer, install the shift fork shaft
snap ring to the shift fork shaft No.2.
CONTINUED
C68404

41--36
99. INSTALL 5TH DRIVEN GEAR
(a) Using SST, install the 5th driven gear to the output shaft.
SST 09950--30012 (09951--03010, 09953--03010,
09954--03010, 09955--03011, 09956--03080)
SST
C94216
100. INSTALL OUTPUT GEAR SPACER
(a) Install the output gear spacer to the output shaft.
C67737
101. INSTALL 5TH GEAR NEEDLE ROLLER BEARING
(a) Coat the 2 5th gear bearing spacers, and 5th gear needle
roller bearing with gear oil, install them to the input shaft.
C67738
(b) Using a brass bar and a hammer, install the transmission

clutch hub No.3 shaft snap ring to the input shaft.
C67739
102. INSTALL 5TH GEAR
(a) Coat the 5th gear with gear oil, install it to the input shaft.
CONTINUED
C67740

41--37
103. INSTALL SYNCHRONIZER RING NO.3

(FOR 5TH GEAR MT)
Key Position
(a) Coat the synchronizer ring No.3 with gear oil, install it to
the 5th gear.
For 5th Gear
C94217
104. INSTALL TRANSMISSION CLUTCH HUB NO.3
(a) Using SST and a hammer, install the transmission clutch

Key Position
hub No.3 with gear shift fork No.3 to the input shaft.
SST SST 09608--04031
NOTICE:
S Before driving in the transmission clutch hub No.3,
place the suitable sized wooden block on the rear
side of the input shaft, as shown in the illustration.
S When driving it in, fix the input shaft rear bearing is
over loaded, it might be damaged.
C94315
(b) Coat the shift fork lock bolt with sealant, install it to the
gear shift fork No.3.
CONTINUED
C67803

41--38
(c) Select a snap ring that will minimum axial play.

Clearance: 0.1 mm (0.004 in.) or less
Snap ring Thickness:
Part No. Thickness: mm (in.) Mark
90520--20074 1.75 (0.0689) A
90520--20075 1.80 (0.0709) B
90520--20076 1.85 (0.0728) C
90520--20077 1.90 (0.0748) D
C67804
90520--20078 1.95 (0.0768) E
90520--20079 2.00 (0.0787) F
90520--20080 2.05 (0.0807) G
90520--20081 2.10 (0.0827) H
90520--20082 2.15 (0.0846) J
(d) Using a brass bar and a hammer, install the snap ring to
the input shaft.
105. INSTALL COUNTER GEAR 6TH
(a) Using SST, install the counter gear to the output shaft.
SST 09950--30012 (09951--03010, 09953--03010,
09954--03010, 09955--03011, 09956--03080)
SST
C94219

(FOR 6TH GEAR MT)
Key Position
For 6th Gear
the transmission clutch hub No.3.
C94220
(a) Coat the 6th gear needle roller bearing with gear oil, install
it to the input shaft.
C67807
CONTINUED

41--39
108. INSTALL 6TH GEAR SUB--ASSY
(a) Coat the 6th gear sub--assy with gear oil, install it to the
input shaft.
C67808
109. INSTALL INPUT SHAFT REAR RADIAL BALL

BEARING
SST
(a) Using SST, steel block and a hammer, install the input
shaft rear radial ball bearing to the input shaft.
SST 09608--04031
C94316
(b) Select a snap ring that will minimum axial play.

Snap ring thickness:
90520--17006 1.70 (0.0669) A
90520--17007 1.75 (0.0689) B
90520--17008 1.80 (0.0709) C
90520--17009 1.85 (0.0728) D
C67810
90520--17010 1.90 (0.0748) E
90520--17011 1.95 (0.0768) F
90520--17012 2.00 (0.0787) G
90520--17013 2.05 (0.0807) H
90520--17014 2.10 (0.0827) J
90520--17015 2.15 (0.0846) K
90520--17016 2.20 (0.0866) L
90520--17017 2.25 (0.0886) M
(c) Using a brass bar and hammer, install the snap ring to the
input shaft.
110. INSTALL OUTPUT SHAFT REAR BEARING
(a) Using SST, install output shaft rear bearing to the output
shaft.
SST 09950--30012 (09951--03010, 09953--03010,
09954--03010, 09955--03011, 09956--03080)
SST
CONTINUED
C94222

41--40
(b) Select a snap ring that will minimum axial play.

90520--18003 2.31 (0.0909) B
90520--18004 2.37 (0.0933) C
90520--18006 2.43 (0.0957) D
90520--18007 2.49 (0.0980) E
C67812
90520--18008 2.55 (0.1004) F
90520--18009 2.61 (0.1028) G
90520--18013 2.67 (0.1051) H
90520--18011 2.73 (0.1075) J
90520--18014 2.79 (0.1098) K
90520--18015 2.85 (0.1122) L
90520--18016 2.91 (0.1146) M
(c) Using a brass bar and hammer, install the snap ring to the
output shaft.

clearance.
Standard clearance:
0.015 -- 0.056 mm (0.0006 -- 0.0022 in.)
C68307

clearance.
Standard clearance:
0.009 -- 0.050 mm (0.0004 -- 0.0020 in.)
C68308

(a) Using a dial indicator, measure the 5the gear thrust
clearance.
Standard clearance:
0.10 -- 0.62 mm (0.0039 -- 0.0244 in.)
CONTINUED
C67845

41--41

clearance.
Standard clearance:
0.10 -- 0.60 mm (0.0039 -- 0.0236 in.)
C67844
115. INSTALL MANUAL TRANSMISSION CASE COVER

FIPG
SUB--ASSY
(a) Apply FIPG to the manual transmission case cover

sub -assy.
FIPG:
Parts No.08826--00090, THREE BOND 1281
or equivalent
C94223
NOTICE:
Parts must be assembled within 10 minutes of application.
Other wise, the pack the packing (FIPG) material.
(b) Install the manual transmission case cover sub--assy with

9 bolts to the manual transmission case.
C67611
116. INSTALL DRAIN (MTM) PLUG SUB--ASSY
(a) Install the drain (MTM) plug sub--assy with a new gasket
to the manual transmission case.
CONTINUED
C94305

41--42
117. INSTALL MANUAL TRANSMISSION FILLER PLUG
(a) Install the manual transmission filler plug with a new

gasket to the manual transmission case cover.
C67610
118. INSTALL SELECTING BELLCRANK ASSY

(a) Install the selecting bellcrank assy with 2 bolts to the
C80790
119. INSTALL FLOOR SHIFT CONTROL LEVER HOUSING

SUPPORT BRACKET
(a) Install the floor shift control lever housing support bracket
with 3 bolts to the transaxle case.
C82066
120. INSTALL CLUTCH RELEASE FORK BOOT
(a) Install clutch release fork boot to the transaxle case.
C67603
121. INSTALL RELEASE FORK SUPPORT
(a) Install the release fork support to the transaxle case.

(b) Coat the release fork support with release hub grease.
Release hub grease:
Part No.08887--01806, RELEASE HUB GREASE
or equivalent
C67604
CONTINUED

41--43
122. INSTALL CLUTCH RELEASE BEARING ASSY
(a) Coat the clutch release bearing assy with release hub
grease, install it to the clutch release fork sub--assy.
Release hub grease:
Part No.08887--01806, RELEASE HUB GREASE or
equivalent
C81831
123. INSTALL CLUTCH RELEASE FORK SUB--ASSY
(a) Apply clutch spline grease to the input shaft spline.

Clutch spline grease:
Part No.08887--01806, CLUTCH SPLINE GREASE or
equivalent
(b) Install the clutch release fork sub--assy to the input shaft.
C68381
124. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB--ASSY
(a) Install a new O--ring to the speedometer driven hole cover sub--assy.
(b) Install the speedometer driven hole cover sub--assy with bolt to the transaxle case.
CONTINUED

41--44
MANUAL TRANSMISSION/TRANSAXLE -- INPUT SHAFT ASSY (C64)
INPUT SHAFT ASSY (C64)

4105L--01
OVERHAUL
HINT:

clearance.
Standard clearance:
0.10 -- 0.55 mm (0.0039 -- 0.0217 in.)
C80557
2. INSPECT 3RD GEAR THRUST CLEARANCE

(a) Using a dial indicator, measure the 3rd gear thrust
clearance.
Standard clearance:
0.10 -- 0.35 mm (0.0039 -- 0.0138 in.)
C67816

clearance.
Standard clearance:
Bearing Clearance: mm (in.)
KOYO made 0.015 -- 0.058 (0.0006 -- 0.0023)
NSK made 0.015 -- 0.056 (0.0006 -- 0.0022)
C67814 needle roller bearing.
4. INSPECT 3RD GEAR RADIAL CLEARANCE

(a) Using a dial indicator, measure the 3rd gear radial
clearance.
Standard clearance:
KOYO made 0.015 -- 0.058 (0.0006 -- 0.0023)
NSK made 0.015 -- 0.056 (0.0006 -- 0.0022)
If the clearance is out of specification, replace the 3rd gear

CONTINUED
41--45
5. REMOVE 4TH GEAR
(a) Using 2 screwdrivers and a hammer, remove the input

shaft bearing shaft snap ring.
NOTICE:
scattered.
C67817
(b) Using SST and a press, remove the input shaft bearing
with 4th gear from the input shaft.
SST
SST 09950--00020
NOTICE:
Do not tighten SST excessively.
C94267
(a) Remove the 4th gear needle roller bearing and 4th gear
bearing spacer from the input shaft.
C67819
7. REMOVE 4TH GEAR SYNCHRONIZER RING
(a) Remove the 4th gear synchronizer ring from the

transmission clutch hub No.2.
C67820
8. REMOVE 3RD GEAR
(a) Using 2 screwdrivers and a hammer, remove the clutch

hub No.2 shaft snap ring from the input shaft.
NOTICE:
scattered.
C67821 CONTINUED
41--46
(b) Using SST and a press, remove the transmission clutch

hub No.2 with 3rd gear from the input shaft.
SST SST 09950--00020
NOTICE:
Do not tighten SST excessively.
C94268
9. REMOVE 3RD GEAR SYNCHRONIZER RING
(a) Remove the 3rd gear synchronizer ring from the 3rd gear.
C68515
10. REMOVE 3RD GEAR NEEDLE ROLLER BEARING
(a) Remove the 3rd gear needle roller bearing from the input
shaft.
C67823
11. REMOVE TRANSMISSION HUB SLEEVE NO.2
(a) Remove the transmission hub sleeve No.2, 3

synchrome sh sh iftin g ke ys a n d 3 transmission
shifting key springs from the transmission clutch hub
No.2.
NOTICE:
Using a waste to prevent the synchromesh shifting key and
C67832
spring from the being scattered.
12. INSPECT INPUT SHAFT
(a) Using a dial indicator and 2 V--blocks, measure the shaft

runout.
Maximum runout: 0.015 mm (0.006 in.)
If the run out is exceeds the maximum, replace the input shaft.
V--block C82067
CONTINUED

41--47
(b) Using a micrometer, measure the outer diameter of the

input shaft jurnal surface.
Outer diameter:
Minimum outer diameter:
Part New shaft: mm (in.)
mm (in.)
21.991 -- 21.006
A 21.991 (0.8658)
(0.8658 -- 0.8270)
24.885 -- 24.900
B 24.885 (0.9797)
(0.9797 -- 0.9803)
28.985 -- 29.000
C 28.985 (1.1411)
(1.1411 -- 1.1417)
30.985 -- 31.000
D 30.985 (1.2199)
(1.2199 -- 1.2205)
If the outer diameter is less than the minimum, replace the input
shaft.
C67825
13. INSPECT 4TH GEAR
(a) Using a cylinder gauge, measure the inside diameter of

the 4th gear.
Inside diameter:
New gear: mm (in.) Maximum inside diameter: mm (in.)
34.015 -- 34.031 (1.3392 -- 1.3398) 34.031 (1.3398)
If the inside diameter is exceeds the maximum, replace the 4th

C67827 gear.
14. INSPECT 3RD GEAR

the 3rd gear.
Inside diameter:
36.015 -- 36.031 (1.4179 -- 1.4185) 36.031 (1.4185)
If the inside diameter is exceeds the maximum, replace the 4th
C67827 gear.
15. INSPECT 4TH GEAR SYNCHRONIZER RING
(a) Coat the 4th gear cone with gear oil. Check the braking
effect of the 4th gear synchronizer ring.
CONTINUED
C67828

41--48

the 4th gear synchronizer ring back and 4th gear spline
end.
Standard clearance:
0.75 -- 1.65 mm (0.0295 -- 0.0650 in.)
synchronizer ring.
C67829
16. INSPECT 3RD GEAR SYNCHRONIZER RING
(a) Coat the 3rd gear cone with gear oil. Check the braking
effect of the 3rd gear synchronizer ring.
C67830

the 3rd gear synchronizer ring back and 3rd gear spline
end.
Standard clearance:
0.65 -- 1.75 mm (0.0256 -- 0.0689 in.)
synchronizer ring.
C67831
17. INSPECT TRANSMISSION HUB SLEEVE NO.2
(a) Check the sliding condition between the transmission hub

No.2 and transmission hub sleeve No.2.
(b) Check that the spline gear’s edges of the transmission
hub sleeve No.2 is not worn down.
C67843
CONTINUED

41--49
(c) Using a vernier calipers, inspect the transmission hub

sleeve No.2 and gear shift fork No.2 as shown in the
ilustration.
Standard clearance:
0.15 -- 0.35 mm (0.0059 -- 0.0138 in.)
If the clearance is out of specification, replace the transmission
hub sleeve No.2 and gear shift fork No.2.
A
B
Clearance = (B -- A)
C67842
18. INSTALL TRANSMISSION HUB SLEEVE NO.2
(a) Coat the transmission hub sleeve No.2 with gear oil,
install it to the transmission clutch hub No.2.
NOTICE:
Do not set the transmission hub sleeve No.2 and the
transmission clutch hub No.2 in incorrect orientation.
C67833 key springs with 3 synchromesh shifting keys.
19. INSTALL 3RD GEAR NEEDLE ROLLER BEARING
(a) Coat the 3rd gear needle roller bearing with gear oil,
install it to the input shaft.
C67823
20. INSTALL 3RD GEAR
(a) Coat the 3rd gear with gear oil, install it to the input shaft.
CONTINUED
C67834

41--50
21. INSTALL 3RD GEAR SYNCHRONIZER RING
Key Position (a) Coat the 3rd gear synchronizer ring with gear oil, install
it to the 3rd gear.
For 3rd Gear
C94269

SST
(a) Using SST and a press, install the transmission clutch
hub No.2 to the input shaft.
SST 09309--36100 (09309--03610), 09950--60010
(09951--00450)
C94270
(b) Select a snap ring that will allow minimum axial play.
Standard clearance:
0.1 mm (0.004 in.) or less
90520--27046 2.30 (0.0906) 0
90520--27047 2.36 (0.0929) 1
90520--27048 2.42 (0.0953) 2
C67837 90520--27049 2.48 (0.0976) 3

90520--27050 2.54 (0.1000) 4
90520--27051 2.60 (0.1024) 5
(c) Using a brass bar and a hammer, install the snap ring to
the input shaft.
23. INSTALL 4TH GEAR SYNCHRONIZER RING
(a) Coat the 4th gear synchronizer ring with gear oil, install it
Key Position
to the transmission clutch hub No.2.
For 4th Gear

CONTINUED
C94271

41--51
(a) Coat the 4th gear bearing spacer and 4th gear needle
roller bearing with gear oil, install them to the input shaft.
C67819
25. INSTALL 4TH GEAR
(a) Coat the 4th gear with gear oil, install it to the input shaft.
C67838
26. INSTALL INPUT SHAFT BEARING

SST
(a) Using SST and a press, install the input shaft bearing to
the input shaft.
SST 09608--04031
C94272
Standard clearance:
0.1 mm (0.004 in.) or less
90520--22006 2.29 (0.0902) A
90520--22007 2.35 (0.0925) B
90520--22008 2.41 (0.0949) C
C67840 90520--22009 2.47 (0.0972) D

90520--22010 2.53 (0.0996) E
90520--22011 2.59 (0.1020) F
the input shaft.
CONTINUED

41--52
27. INSPECT 3RD GEAR RADIAL CLEARANCE

(a) Using a dial indicator, measure the 3rd gear radial
clearance.
Standard clearance:
KOYO made 0.015 -- 0.058 (0.0006 -- 0.0023)
NSK made 0.015 -- 0.056 (0.0006 -- 0.0022)


clearance.
Standard clearance:
KOYO made 0.015 -- 0.058 (0.0006 -- 0.0023)
NSK made 0.015 -- 0.056 (0.0006 -- 0.0022)

29. INSPECT 3RD GEAR THRUST CLEARANCE

(a) Using a dial indicator, measure the 3rd gear thrust
clearance.
Standard clearance:
0.10 -- 0.35 mm (0.0039 -- 0.0138 in.)
C67816

clearance.
Standard clearance:
0.10 -- 0.55 mm (0.0039 -- 0.0217 in.)
C80557
CONTINUED

41--53
MANUAL TRANSMISSION/TRANSAXLE -- OUTPUT SHAFT ASSY (C64)
OUTPUT SHAFT ASSY (C64)

4105M--01
OVERHAUL
HINT:
1. INSPECT 1ST GEAR THRUST CLEARANCE

(a) Using a feeler gauge, measure the 1st gear thrust
clearance.
Standard clearance:
0.10 -- 0.40 mm (0.0039 -- 0.0157 in.)
C68252
2. INSPECT 2ND GEAR THRUST CLEARANCE

(a) Using a dial indicator, measure the 2nd gear thrust
clearance.
Standard clearance:
0.10 -- 0.55 mm (0.0039 -- 0.0217 in.)
C68312
3. INSPECT 1ST GEAR RADIAL CLEARANCE

(a) Using a dial indicator, measure the 1st gear radial
clearance.
Standard clearance:
KOYO made 0.015 -- 0.058 (0.0006 -- 0.0230)
NSK made 0.015 -- 0.056 (0.0006 -- 0.0022)
If the clearance is out of specification, replace the 1st gear
4. INSPECT 2ND GEAR RADIAL CLEARANCE

(a) Using a dial indicator, measure the 2nd gear radial
clearance.
Standard clearance:
KOYO made 0.015 -- 0.058 (0.0006 -- 0.0230)
NSK made 0.015 -- 0.056 (0.0006 -- 0.0022)
If the clearance is out of specification, replace the 2nd gear

CONTINUED
41--54
5. REMOVE 4TH DRIVEN GEAR

SST
(a) Using SST and a press, remove the output shaft center
bearing with 4th driven gear from the output shaft.
SST 09950--00020
C94306
6. REMOVE OUTPUT GEAR SPACER
(a) Remove the output gear spacer from the output shaft.
C68005
7. REMOVE 2ND GEAR

SST
(a) Using SST and a press, remove the 3rd driven gear
with 2nd gear from the output shaft.
SST 09950--00020
C94307
8. REMOVE 2ND GEAR NEEDLE ROLLER BEARING
(a) Remove the 2nd gear needle roller bearing from the
output shaft.
C68008
9. REMOVE 2ND GEAR BEARING SPACER
(a) Remove the 2nd gear bearing spacer from the

outputshaft.
CONTINUED
C68009

41--55
10. REMOVE SYNCHRONIZER RING SET NO.2
(a) Remove the synchronizer ring set No.2 from the output
shaft.
C68010
11. REMOVE 1ST GEAR
(a) Using 2 screwdrivers and a hammer, remove the clutch

hub No.1 shaft snap ring from the output shaft.
NOTICE:
Using a waste to prevent the snap ring from being
scattered.
C68011
(b) Using SST and a press, remove the transmission clutch

SST hub No.1 with 1st gear from the output shaft.
SST 09950--00020
C94308
(a) Remove the synchronizer ring No.1 from the 1st gear.
C68516
13. REMOVE 1ST GEAR NEEDLE ROLLER BEARING
(a) Remove the 1st gear needle roller bearing from the output
shaft.
CONTINUED
C68012

41--56
14. REMOVE 1ST GEAR THRUST WASHER
(a) Remove the 1st gear thrust washer from the output shaft.
C68013
15. REMOVE 1ST GEAR THRUST WASHER PIN OR BALL
(a) Remove the 1st gear thrust washer pin or ball from the
output shaft.
C68014
16. REMOVE OUTPUT SHAFT FRONT BEARING

SST
(a) Using 2 screwdrivers, remove the output shaft front
bearing snap ring.
(b) Using SST and a press, remove the output shaft
front bearing from the output shaft.
SST 09950--00020
D08257
17. REMOVE REVERSE GEAR
(a) Remove the 3 synchromesh shifting keys, 3

synchromesh shifting key springs and reverse gear.
NOTICE:
Using a waste to prevent the synchromesh shifting key and
spring from being scattered.
C68015
18. INSPECT OUTPUT SHAFT
(a) Using a dial indicator and 2 V--blocks, measure the shaft

runout.
Maximum runout: 0.015 mm (0.0006 in.)
V--block CONTINUED
C82068

41--57
(b) Using a micrometer, measure the outer diameter of the

output shaft jurnal surface.
Outer diameter:
Minimum outer diameter:
Part New shaft: mm (in.)
mm (in.)
31.985 -- 32.000
A 31.985 (1.2592)
(1.2592 -- 1.2598)
37.985 -- 38.000
B 37.985 (1.4955)
(1.4955 -- 1.4961)
If the outer diameter is less than the minimum, replace the

output shaft.
C68020
19. INSPECT 2ND GEAR

the 2nd gear.
Inside diameter:
38.015 -- 38.031 (1.4967 -- 1.4973) 38.031 (1.4973)
If the inside diameter is exceeds the maximum, replace the 2nd

C68018 gear.
20. INSPECT 1ST GEAR

the 1st gear.
Inside diameter:
44.015 -- 44.031 (1.7329 -- 1.7335) 44.031 (1.7335)
If the inside diameter is exceeds the maximum, replace the 1st
C68017 gear.
21. INSPECT 1ST GEAR THRUST WASHER
(a) Using a micrometer, measure the thickness of 1st gear

thrust washer.
Thickness:
New thrust washer: mm (in.) Minimum thickness: mm (in.)
5.975 -- 6.025 (0.2352 -- 0.2372) 5.9755 (0.2352)
If the thickness is less than the minimum, replace the 1st gear
C68514 thrust washer.
CONTINUED
41--58
22. INSPECT SYNCHRONIZER RING SET NO.2
(a) Coat the 2nd gear cone with gear oil.

Check the braking effect of the synchronizer ring.
C68023

Standard clearance: 0.7 -- 1.3 mm (0.0276 -- 0.0512)
ring set No.2.
C68239
(a) Coat the 1st gear cone with gear oil.

Check the braking effect of the synchronizer ring.
C68021

Standard clearance: 0.75 -- 1.65 mm (0.0295 -- 0.065)
ring No.1.
C68022
CONTINUED

41--59
24. INSPECT REVERSE GEAR
(a) Using a vernier caliper, measure the clearance between

reverse gear and shift fork.
Standard clearance:
A 0.15 -- 0.35 mm (0.0059 -- 0.0138 in.)
If the clearance is out of specification, replace the reverse gear
and reverse shift fork.
Clearance = (A -- B) C68409
25. INSPECT TRANSMISSION CLUTCH HUB NO.1
(a) Check that the transmission clutch hub No.1 and reverse
gear slides smoothly.
(b) Check that the spline gear’s edges of the reverse gear is
not worn down.
C68240
26. INSTALL REVERSE GEAR
(a) Coat the reverse gear with gear oil, install it to the
transmission clutch hub No.1.
NOTICE:
Do not set the reverse gear and transmission clutch hub
No.1 in incorrect orientation.
C68241 key springs and 3 synchromesh shifting keys.
27. INSTALL OUTPUT SHAFT FRONT BEARING

SST
(a) Using SST and a press, install the output shaft front
bearing (inner race) to the output shaft.
SST 09223--50010
(b) Using a brass bar and a hammer, install the output shaft
snap ring to the output shaft.
D08263
CONTINUED
41--60
28. INSTALL 1ST GEAR THRUST WASHER PIN OR BALL
(a) Coat the 1st gear thrust washer pin or ball with MP
grease, install it to the output shaft.
C68014
29. INSTALL 1ST GEAR THRUST WASHER
(a) Coat the 1st gear thrust washer with gear oil, install it to
the output shaft.
C68013
30. INSTALL 1ST GEAR NEEDLE ROLLER BEARING
(a) Coat the 1st gear needle roller bearing with gear oil, install
it to the output shaft.
C68012
31. INSTALL 1ST GEAR
(a) Coat the 1st gear with gear oil, install it to the output shaft.
C68310
the 1st gear.
C68311
CONTINUED

41--61

SST
(a) Using SST and a press, install the transmission clutch
hub No.1 to the output shaft.
SST 09309--36100 (09309--03610), 09950--60010
(09951--00450)
NOTICE:
The 1st gear can be turned.
C94309
Standard clearance: 0.1 mm (0.004 in.) or less
90520 -- 29018 2.50 (0.0984) A
90520 -- 29019 2.56 (0.1008) B
90520 -- 29020 2.62 (0.1031) C
90520 -- 29021 2.68 (0.1055) D
C68244
90520 -- 29022 2.74 (0.1079) E
90520 -- 29023 2.80 (0.1102) F
the output shaft.
34. INSTALL 2ND GEAR BEARING SPACER
(a) Coat the 2nd gear bearing spacer with gear oil, install it
to the output shaft.
C68245
35. INSTALL 2ND GEAR NEEDLE ROLLER BEARING
(a) Coat the 2nd gear needle roller bearing with gear oil,
install it to the output shaft.
CONTINUED
C68246

41--62
36. INSTALL SYNCHRONIZER RING SET NO.2
(a) Coat the synchronizer ring set No.2 with gear oil, install
it to the 2nd gear.
C68247
37. INSTALL 2ND GEAR
(a) Coat the 2nd gear with oil, install it to the output shaft.
C68248
38. INSTALL 3RD DRIVEN GEAR

SST
(a) Using SST and a press, install the 3rd driven gear to the
output shaft.
SST 09309--36100 (09309--03610), 09608--00071,
09950--60010 (09951--00450)
C94310
39. INSTALL OUTPUT GEAR SPACER
(a) Install the output gear spacer to the output shaft.
C68005
40. INSTALL 4TH DRIVEN GEAR

SST
(a) Using SST and a press, install 4th driven gear to the
output shaft.
SST 09612--22011
CONTINUED
C94311

41--63
41. INSTALL OUTPUT SHAFT CENTER BEARING

SST
(a) Using SST and a press, install output shaft bearing CTR
to the output shaft.
SST 09612--22011
C94312
42. INSPECT 2ND GEAR RADIAL CLEARANCE

(a) Using a dial indicator, measure the 2nd gear radial
clearance.
Standard clearance:
KOYO made 0.015 -- 0.058 (0.0006 -- 0.0230)
NSK made 0.015 -- 0.056 (0.0006 -- 0.0022)
If the clearance is out of specification, replace the 2nd gear

43. INSPECT 1ST GEAR RADIAL CLEARANCE

(a) Using a dial indicator, measure the 1st gear radial
clearance.
Standard clearance:
KOYO made 0.015 -- 0.058 (0.0006 -- 0.0230)
NSK made 0.015 -- 0.056 (0.0006 -- 0.0022)
If the clearance is out of specification, replace the 1st gear
44. INSPECT 2ND GEAR THRUST CLEARANCE

(a) Using a dial indicator, measure the 2nd gear thrust
clearance.
Standard clearance:
0.10 -- 0.55 mm (0.0039 -- 0.0217 in.)
C68312
45. INSPECT 1ST GEAR THRUST CLEARANCE

(a) Using a feeler gauge, measure the 1st gear thrust
clearance.
Standard clearance:
0.10 -- 0.40 mm (0.0039 -- 0.0157 in.)
CONTINUED
C68252

41--64
MANUAL TRANSMISSION/TRANSAXLE -- DIFFERENTIAL CASE ASSY (C64)
DIFFERENTIAL CASE ASSY (C64)

4105N--01
OVERHAUL
HINT:
1. REMOVE FRONT DIFFERENTIAL SIDE GEAR

BACKLASH
(a) Fixing the front differential pinion from the front differential
case side. Using a dial indicator, measure the backlash of
the front differential side gear.
Standard backlash:
0.05 -- 0.20 mm (0.0020 -- 0.0079 in.)
C67989
2. REMOVE SPEEDOMETER DRIVE (MTM) GEAR
(a) Remove the speedometer drive (MTM) gear from the front
differential case.
C67982
Matchmarks
3. REMOVE FRONT DIFFERENTIAL RING GEAR
(a) Place matchmarks on the front differential ring gear and

front differential case.
C94318
(b) Remove the 8 bolts. Using a hammer, remove the front

differential ring gear.
CONTINUED
C67984

41--65
4. REMOVE FRONT DIFFERENTIAL PINION SHAFT

STRAIGHT PIN
(a) Using a chisel and a hammer, loosen the staked part of

the front differential case.
C67985
(b) Using a pin punch (φ 3 mm) and a hammer, remove the

front differential pinion shaft straight pin from the front
differential case.
C80412
5. REMOVE FRONT DIFFERENTIAL PINION SHAFT

NO.1
(a) Remove the front differential pinion shaft No.1 from the
front differential case.
C80413
6. REMOVE FRONT DIFFERENTIAL SIDE GEAR
(a) Remove the 2 front differential pinions, 2 front differential

pinion thrust washers, 2 front differential side gear thrust
washers and 2 front differential side gears from the front
differential case.
HINT:
Revolving the front differential pinion, remove the 2 pinions and
C80414 side gear.
7. INSPECT FRONT DIFFERENTIAL PINION THRUST

WASHER
(a) Using a micrometer, measure the thickness of the front

differential pinion thrust washer.
Minimum thickness: 0.92 mm (0.0362 in.)
If the clearance is less than the minimum, replace the front
differential pinion thrust washer.
C80415
CONTINUED
41--66
8. INSPECT FRONT DIFFERENTIAL PINION SHAFT

NO.1
(a) Using a micrometer, measure the the outer diameter of

the front differential pinion shaft No.1.
Minimum outer diameter: 16.982 mm (0.6686 in.)
If the outer diameter is less than the minimum, replace the front
differential pinion shaft No.1.
C68518
9. INSTALL FRONT DIFFERENTIAL SIDE GEAR
(a) Coat the sliding and rotating surface of the 2 front

differential side gears with MP grease.
(b) Install the 2 front differential side gear thrust washers to
the 2 front differential side gear.
HINT:
Install the front differential side gear thrust washer as thick as
C83566 the remove one.
(c) Install the 2 front differential side gears, 2 front differential
pinions and 2 front differential side gear thrust washers to
the front differential case.
HINT:
Revolving the front differential pinion, install the 2 front
differential pinions with front differential case.
10. INSTALL FRONT DIFFERENTIAL PINION SHAFT NO.1
(a) Coat the rotating surface of the front differential pinion

shaft No.1 with gear oil.
(b) Install the front differential pinion shaft No.1 to the front
differential case so that the hole for the front differential
pinion shaft straight pin is aligned with the hole in the front
differential case.
C83565
CONTINUED

41--67
11. ADJUST FRONT DIFFERENTIAL SIDE GEAR

BACKLASH
(a) Fixing the front differential pinion to the front differential
case side. Using a dial indicator, measure the front
differential side gear backlash.
Standard backlash:
0.05 -- 0.20 mm (0.0020 -- 0.0079 in.)
If the backlash is out of specification, replace the side gear
C67989 thrust washer.
Thrust washer thickness:
Part No. Thickness: mm (in.)
41361 -- 22140 0.95 (0.0374)
41361 -- 22020 1.00 (0.0394)
41361 -- 22150 1.05 (0.0413)
41361 -- 22030 1.10 (0.0433)
41361 -- 22160 1.15 (0.0453)
41361 -- 22040 1.20 (0.0472)
HINT:
S Because the thrust washer does not have any mark for
distinction, measure the front thickness with a micrometer
to select a proper thrust washer.
S Select washers of the same thickness for both the righ
and left.
12. INSTALL FRONT DIFFERENTIAL PINION SHAFT

STRAIGHT PIN
(a) Using a pin punch (φ 3 mm) and a hammer, install the front
differential pinion shaft straight pin to the front differential
case.
C67990
(b) Using a chisel and a hammer, stake the front case hole.
C67991
CONTINUED

41--68
90 -- 110_C (194.0 -- 230.0_F) 13. INSTALL FRONT DIFFERENTIAL RING GEAR
(a) Using a heater, heat the front differential ring gear to 90

-- 110_C (194.0 -- 230.0_F)
(b) Clean the contact surface of the front differential case.
C94319
Matchmarks
(c) Align the both matchmarks, quickly install the 8 bolts with
the front differential ring gear to the front differential case.
C94318
14. INSTALL SPEEDOMETER DRIVE (MTM) GEAR
(a) Install the speedometer drive gear to the front differential

case.
CONTINUED
C67982

41--69
MANUAL TRANSMISSION/TRANSAXLE -- SHIFT & SELECT LEVER SHAFT ASSY (C64)
SHIFT & SELECT LEVER SHAFT ASSY (C64)

4105O--01
OVERHAUL
HINT:
1. REMOVE CONTROL SHIFT LEVER BUSH
(a) Remove the control shift lever bush from the selecting
bellcrank assy.
C80760
2. REMOVE SELECTING BELLCRANK DUST COVER

NO.1
(a) Remove the selecting bellcrank dust cover No.1 from the
selecting bellcrank assy.
C80761
3. REMOVE SELECTING BELLCRANK NO.2
(a) Remove the nut, spring washer and selecting bellcrank

assy No.2 plate washer.
(b) Remove the selecting bellcrank No.2 from the selecting
bellcrank support.
C80762
4. REMOVE SELECTING BELLCRANK DUST COVER

NO.2
(a) Remove the selecting bellcrank dust cover No.2 from the
selecting bellcrank No.2.
CONTINUED
C80763

41--70
5. REMOVE SELECTING BELLCRANK NO.2 BUSH
(a) Remove the 2 selecting bellcrank No.2 bushes from the

selecting bellcrank No.2.
C80764
6. REMOVE SHIFT LEVER DAMPER
(a) Remove the 2 bolts and shift lever damper from the shift
& select lever shaft assy.
C95146
7. REMOVE SELECT SPRING SEAT NO.2
(a) Using a snap ring expander, remove the E--ring from the
shift & select lever shaft assy.
C94254
(b) Remove the select spring seat No.2 and select return
spring No.2 from the shift & select lever shaft assy.
C95132
8. REMOVE SHIFT LEVER INNER NO.2
(a) Using a pin punch (φ 5 mm), remove the shift & select
lever inner No.2 slotted pin from the shift & select lever
shaft assy.
CONTINUED
C95133

41--71
(b) Remove the shift lever inner No.2 from the shift & select
lever shaft assy.
C95134
9. REMOVE SHIFT LEVER INNER NO.1
(a) Using a pin punch (φ 5 mm) and a hammer, remove the

shift lever inner No.1 slotted pin from the shift & select
lever shaft assy.
C95135
(b) Remove the shift lever inner No.1 and shift inter lock plate
from the shift & select lever shaft assy.
C95136
(c) Remove the select spring seat No.1 and select return
spring No.1 from the shift & select lever shaft assy.
C95137
10. REMOVE SHIFT & SELECT LEVER SHAFT SUPPORT
(a) Using a snap ring expander, remove the snap ring from
the control shaft cover.
CONTINUED
C80775

41--72
(b) Remove the shift & select lever shaft support and reverse
select pin compression spring from the control shaft
cover.
C95138
11. REMOVE SHIFT & SELECT LEVER SHAFT
(a) Remove the shift & select lever shaft and shift & select
lever shaft dust boot from the control shaft cover.
C95139
12. REMOVE CONTROL SHAFT COVER OIL SEAL
(a) Using a screwdriver and a hammer, remove the control

shaft cover oil seal from the control shaft cover.
C80778
13. INSTALL CONTROL SHAFT COVER OIL SEAL

SST
(a) Coat the control shaft cover oil seal with MP grease.
(b) Using SST and a hammer, install the control shaft
cover oil seal to the control shaft cover.
SST 09950--60010 (09951--00280), 09950--70010
(09951--07150)
Driven in depth: 0.2 -- 1.2 mm (0.0079 -- 0.0472 in.)
C94255
14. INSTALL SHIFT & SELECT LEVER SHAFT
(a) Coat the shift & select lever shaft with gear oil.
(b) Install the shift & select lever shaft with shift & select
lever shaft dust boots to the control shaft cover.
HINT:
Install the shift & select lever shaft boots with the projection up
C95140
and the hole side down. CONTINUED

41--73
15. INSTALL SHIFT & SELECT LEVER SHAFT SUPPORT
(a) Install the shift & select lever shaft support and reverse
select pin compression spring to the control shaft cover.
C95141
(b) Using a snap ring expander and a screwdriver, install the

snap ring to the control shaft cover.
C94257
16. INSTALL SHIFT LEVER INNER NO.1
(a) Install the select spring seat No.1 with select return spring
No.1 to the shift & select lever shaft assy.
C95137
(b) Coat the shift lever inner No.1 with gear oil.
(c) Install the shift lever inner No.1 with shift inter lock plate
to the shift & select lever shaft assy.
C95142
(d) Using a pin punch (φ 5 mm) and a hammer, install the shift
inner lever slotted pin to the shift & select lever shaft assy.
Driven in depth: 0  0.5 mm (0  0.020 in.)
CONTINUED
C95143

41--74
17. INSTALL SHIFT LEVER INNER NO.2
(a) Coat the shift lever inner No.2 with gear oil.
(b) Install the shift & select lever inner No.2 to the shift
C95144
(c) Using a pin punch (φ 5 mm) and a hammer, install the shift
inner lever slotted pin to the shift & select lever shaft assy.
Driven in depth: 3.5  0.5 mm (0.1378  0.0197 in.)
C95145
18. INSTALL SELECT SPRING SEAT NO.2
(a) Install the select spring seat No.2 with select return spring
No.2 to the shift & select lever shaft assy.
C95134
(b) Using a brass bar and a hammer, install the E--ring to the
shift & select lever shaft assy.
NOTICE:
Do not damage the shift & select lever shaft assy.
C44366
19. REMOVE SHIFT LEVER DAMPER
(a) Install the 2 bolts with shift lever damper to the shift
Torque: 24 N⋅m (245 kgf⋅cm, 18 ft⋅lbf)
C95146
CONTINUED
41--75
20. INSTALL SELECTING BELLCRANK NO.2 BUSH
(a) Coat the 2 selecting bellcrank No.2 bushes with MP

grease, install them to the selecting bellcrank No.2.
C80764
21. INSTALL SELECTING BELLCRANK DUST COVER

NO.2
(a) Coat the selecting bellcrank dust cover No.2 with MP

grease, install it to the selecting bellcrank No.2.
C80763
22. INSTALL SELECTING BELLCRANK NO.2
(a) Install the selecting bellcrank No.2, selecting bellcrank

No.2 plate washer, spring washer and nut.
C80762
23. INSTALL SELECTING BELLCRANK DUST COVER

NO.1
(a) Install the selecting bellcrank dust cover No.1 to the

selecting bellcrank assy.
C80761
24. INSTALL CONTROL SHIFT LEVER BUSH
(a) Install shift & select lever bush to the selecting bellcrank
assy.
CONTINUED
C80760

BACK TO MAIN INDEX To Sub Index G BOX C64 RM930E PAGES FROM MANUAL
TO MODEL INDEX
ALPHABETICAL INDEX (A-T) 00 --1
A S
Page Page
ABBREVIATIONS USED IN THIS MANUAL (TERMS FOR SERVICE DATA
MANUAL TRANSAXLE REPAIR MANUAL) . . . . . . . 01--5 (MANUAL TRANSMISSION / TRANSAXLE) . . . . . . 03--4
SHIFT & SELECT LEVER SHAFT ASSY (C64) . . . . . . . 41--69
SPECIFIED TORQUE FOR STANDARD BOLTS
C (STANDARD BOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . 03--2
COMPONENTS (MANUAL TRANSMISSION / STANDARD BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03--1
TRANSAXLE (C64)) . . . . . . . . . . . . . . . . . . . . . . . . . . . 41--1
T
D TERMS FOR
DIFFERENTIAL CASE ASSY (C64) . . . . . . . . . . . . . . . . 41--64 MANUAL TRANSAXLE REPAIR MANUAL . . . . . . . . 01--5
TORQUE SPECIFICATION
(MANUAL TRANSMISSION / TRANSAXLE) . . . . . . 03--7
G
GENERAL INFORMATION (HOW TO USE THIS MANUAL
TRANSAXLE REPAIR MANUAL) . . . . . . . . . . . . . . . . 01--1
GLOSSARY OF SAE AND TOYOTA TERMS (TERMS FOR
MANUAL TRANSAXLE REPAIR MANUAL) . . . . . . . . 01--6
H
HOW TO DETERMINE BOLT STRENGTH
(STANDARD BOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . 03--1
HOW TO DETERMINE NUT STRENGTH
(STANDARD BOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . 03--3
HOW TO USE THIS
MANUAL TRANSAXLE REPAIR MANUAL . . . . . . . . 01--1
I
INPUT SHAFT ASSY (C64) . . . . . . . . . . . . . . . . . . . . . . . 41--44
M
MANUAL TRANSAXLE ASSY (C64) . . . . . . . . . . . . . . . . 41--9
MANUAL TRANSMISSION / TRANSAXLE . . . . . . . . . . . 03--4
MANUAL TRANSMISSION / TRANSAXLE (C64) . . . . . 41--1
MANUAL TRANSMISSION/TRANSAXLE . . . . . . . . . . . . 02--1
O
OUTPUT SHAFT ASSY (C64) . . . . . . . . . . . . . . . . . . . . . 41--53
OVERHAUL (DIFFERENTIAL CASE ASSY (C64)) . . . . 41--64
OVERHAUL (INPUT SHAFT ASSY (C64)) . . . . . . . . . . . 41--44
OVERHAUL (MANUAL TRANSAXLE ASSY (C64)) . . . 41--9
OVERHAUL (OUTPUT SHAFT ASSY (C64)) . . . . . . . . . 41--53
OVERHAUL (SHIFT & SELECT LEVER SHAFT
ASSY (C64)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41--69
P
PRECAUTION (REPAIR INSTRUCTION FOR MANUAL
TRANSAXLE REPAIR MANUAL) . . . . . . . . . . . . . . . . 01--4
PREPARATION
(MANUAL TRANSMISSION/TRANSAXLE) . . . . . . . . 02--1
R
REPAIR INSTRUCTION FOR
MANUAL TRANSAXLE REPAIR MANUAL . . . . . . . . 01--4

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BACK TO COROLLA

MANUAL TRANSMISSION INDEX Important Note: South Africa Models: -

Window Regulator Motor Not

COROLLA. 1ZZ-E & 3ZZ-FE, 2ZZ-GE, 3ZZ-FE & 4ZZ-FE:

1. Manual Transmission RM930E

MAIN INDEX: COROLLA G BOX C

INTRODUCTION -- HOW TO USE THIS MANUAL TRANSAXLE REPAIR 01--1

HOW TO USE THIS MANUAL TRANSAXLE REPAIR MANUAL

Shift Inner Lever No.1

C64 M/T REPAIR MANUAL (RM930E) CONTINUED

01--2 INTRODUCTION -- HOW TO USE THIS MANUAL TRANSAXLE REPAIR

Illustration: Task heading: what to do

INTRODUCTION -- HOW TO USE THIS MANUAL TRANSAXLE REPAIR 01--3

C64 M/T REPAIR MANUAL (RM930E)

01--4 INTRODUCTION -- REPAIR INSTRUCTION FOR MANUAL TRANSAXLE

REPAIR INSTRUCTION FOR MANUAL TRANSAXLE REPAIR

C64 M/T REPAIR MANUAL (RM930E)

TERMS FOR MANUAL TRANSAXLE REPAIR MANUAL

ABBREVIATIONS USED IN THIS MANUAL

C64 M/T REPAIR MANUAL (RM930E)

GLOSSARY OF SAE AND TOYOTA TERMS

ISC Idle Speed Control --

C64 M/T REPAIR MANUAL (RM930E) CONTINUED

WU--OC Warm Up Oxidation Catalytic Converter --

C64 M/T REPAIR MANUAL (RM930E)

09308−00010 Oil Seal Puller MANUAL TRANSAXLE ASSY(C64)

09309−36010 Transmission Rear Bearing MANUAL TRANSAXLE ASSY(C64)

09309−36100 Transmission Bearing Replacer INPUT SHAFT ASSY(C64)

(09309−03610) Body INPUT SHAFT ASSY(C64)

09350−32014 TOYOTA Automatic Transmission MANUAL TRANSAXLE ASSY(C64)

(09351−32120) Overdrive Bearing Replacer MANUAL TRANSAXLE ASSY(C64)

09564−32011 Differential Preload Adaptor MANUAL TRANSAXLE ASSY(C64)

09608−00071 Drive Pinion Rear Bearing OUTPUT SHAFT ASSY(C64)

09608−04031 Front Hub Inner Bearing Cone MANUAL TRANSAXLE ASSY(C64)

09612−22011 Tilt Handle Bearing Replacer OUTPUT SHAFT ASSY(C64)

09612−24014 Steering Gear Housing Overhaul MANUAL TRANSAXLE ASSY(C64)

(09613−22011) Steering Rack Shaft Bushing MANUAL TRANSAXLE ASSY(C64)

09612−65014 Steering Worm Bearing Puller MANUAL TRANSAXLE ASSY(C64)

(09612−01040) Claw ”D” MANUAL TRANSAXLE ASSY(C64)

(09612−01050) Hanger Pin with Nut MANUAL TRANSAXLE ASSY(C64)

09710−20011 Front Suspension Bushing Tool MANUAL TRANSAXLE ASSY(C64)

(09710−06071) Replacer MANUAL TRANSAXLE ASSY(C64)

09726−36010 Lower Control Arm Bushing MANUAL TRANSAXLE ASSY(C64)

09817−16011 Back−up Light Switch Tool MANUAL TRANSAXLE ASSY(C64)

09950−00020 Bearing Remover MANUAL TRANSAXLE ASSY(C64)

09950−00030 Bearing Remover Attachment MANUAL TRANSAXLE ASSY(C64)

09950−30012 Puller A Set MANUAL TRANSAXLE ASSY(C64)

(09951−03010) Upper Plate MANUAL TRANSAXLE ASSY(C64)

(09953−03010) Center Bolt MANUAL TRANSAXLE ASSY(C64)

C64 M/T REPAIR MANUAL (RM930E)

(09954−03010) Arm MANUAL TRANSAXLE ASSY(C64)

(09955−03011) Claw No.1 MANUAL TRANSAXLE ASSY(C64)

(09956−03080) Adapter10 MANUAL TRANSAXLE ASSY(C64)

(09957−04010) Attachment MANUAL TRANSAXLE ASSY(C64)

09950−40011 Puller B Set MANUAL TRANSAXLE ASSY(C64)

(09951−00390) Replacer 39 MANUAL TRANSAXLE ASSY(C64)

(09951−04010) Hanger 150 MANUAL TRANSAXLE ASSY(C64)

(09952−04010) Slide Arm MANUAL TRANSAXLE ASSY(C64)

(09953−04020) Center Bolt 150 MANUAL TRANSAXLE ASSY(C64)

(09954−04010) Arm 25 MANUAL TRANSAXLE ASSY(C64)