Operator's Information

Document Title: Information Type: Date:

Vehicle messages Operator's Information 9/12/2020
Profile: Location:
R100E Volvo Display unit/Instrument panels

Vehicle messages
Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
R100E Volvo

Figure 1

Vehicle message indicates that some part in the system is not working. Check cause at next stop. If needed, contact an
authorised Volvo dealer. Forward the error code for identification of the problem.

1. Engine ECM fault codes

2. Transmission TCM fault codes
3. Vehicle VCU fault codes

Failure mode identifier

FMI Description
0 DATA VALID BUT ABOVE NORMAL OPERATIONAL RANGE
- MOST SEVERE LEVEL
1 DATA VALID BUT BELOW NORMAL OPERATIONAL RANGE
- MOST SEVERE LEVEL
2 DATA ERRATIC, INTERMITTENT OR INCORRECT
3 VOLTAGE ABOVE NORMAL, OR SHORTED TO HIGH SOURCE
4 VOLTAGE BELOW NORMAL, OR SHORTED TO LOW SOURCE
5 CURRENT BELOW NORMAL OR OPEN CIRCUIT
6 CURRENT ABOVE NORMAL OR GROUNDED CIRCUIT
7 MECHANICAL SYSTEM NOT RESPONDING OR OUT OF ADJUSTMENT
8 ABNORMAL FREQUENCY OR PULSE WIDTH OR PERIOD
9 ABNORMAL UPDATE RATE
10 ABNORMAL RATE OF CHANGE
11 ROOT CAUSE NOT KNOWN
12 BAD INTELLIGENT DEVICE OR COMPONENT
13 OUT OF CALIBRATION
14 SPECIAL INSTRUCTIONS
15 DATA VALID BUT ABOVE NORMAL OPERATING RANGE
- LEAST SEVERE LEVEL
16 DATA VALID BUT ABOVE NORMAL OPERATING RANGE
- MODERATELY SEVERE LEVEL
17 DATA VALID BUT BELOW NORMAL OPERATING RANGE
- LEAST SEVERE LEVEL
18 DATA VALID BUT BELOW NORMAL OPERATING RANGE
- MODERATELY SEVERE LEVEL
19 RECEIVED NETWORK DATA IN ERROR
31 CONDITION EXISTS

Engine fault codes (ECM)

SPN FMI Description Fault code Lamp

091 2 Accelerator pedal idle validation circuit 431 Yellow
- data incorrect
091 3 Accelerator pedal position sensor circuit 131 Red
- shorted high
091 4 Accelerator pedal position sensor circuit 132 Red
- shorted low
100 1 Engine oil pressure low 143 Yellow
- warning
100 1 Engine oil pressure low 415 Red
- critical
100 3 Engine oil pressure sensor circuit 135 Yellow
- shorted high
100 4 Engine oil pressure sensor circuit 141 Yellow
- shorted low
102 3 Intake manifold pressure sensor #1 circuit 121 Yellow
- shorted high
102 4 Intake manifold pressure sensor #1 circuit 123 Yellow
- shorted low
105 0 Intake manifold temperature #1 high 155 Red
- critical
105 3 Intake manifold temperature sensor #1 circuit 153 Yellow
- shorted high
105 4 Intake manifold temperature sensor #1 circuit 154 Yellow
- shorted low
108 3 Ambient air pressure sensor circuit 221 Yellow
- shorted high
108 4 Ambient air pressure sensor circuit 222 Yellow
- shorted low
109 3 Engine coolant pressure sensor circuit 231 Yellow
- shorted high
109 4 Engine coolant pressure sensor circuit 232 Yellow
- shorted low
109 18 Engine coolant pressure low 233 Yellow
- warning
110 0 Engine coolant temperature high 151 Red
- critical
110 3 Engine coolant temperature sensor circuit 144 Yellow
- shorted high
110 4 Engine coolant temperature sensor circuit 145 Yellow
- shorted low
111 1 Engine coolant level low 235 Red
- critical
111 2 Engine coolant level sensor circuit 422 Yellow
- data incorrect
156 2 Fuel timing pressure or timing actuator stuck 423 Yellow
168 16 Battery #1 voltage high 442 Yellow
- warning
168 18 Battery #1 voltage low 441 Yellow
- warning
175 3 Engine oil temperature sensor circuit 212 Yellow
- shorted high
175 4 Engine oil temperature sensor circuit 213 Yellow
- shorted low
190 0 Engine speed high 234 Red
- critical
190 2 Engine speed/position sensor circuit 115 Red
- lost both of two signals from the magnetic pickup sensor
369 2 Engine Control Module 185 Yellow
- network communication error
558 4 Accelerator pedal idle validation circuit 551 Yellow
- shorted low
558 13 Accelerator pedal idle validation circuit 432 Red
- out of calibration
609 2 Engine Control Module 184 Yellow
- identification input state error
629 12 Engine Control Module (ECM) 111 Red
– Critical internal failure
629 12 Engine Control Module 343 Yellow
- warning internal hardware failure
630 12 Engine Control Module 346 Yellow
Warning software failure
630 13 Engine Control Module 342 Red
- out of calibration
632 4 Fuel shutoff valve circuit 254 Red
- shorted low
632 7 Fuel shutoff valve 259 Red
- stuck open
635 3 Engine timing actuator is not responding to ECM commands 113 Yellow
635 4 Engine timing actuator circuit 114 Yellow
- shorted low
638 6 Rack actuator position #1 circuit 172 Red
- grounded circuit
638 7 Rack actuator 173 Yellow
- mechanically stuck open
733 3 Rack position sensor #1 circuit 166 Yellow
- shorted high
1075 3 Fuel lift pump driver high control error 2265 –
1075 4 Fuel lift pump driver low control error 2266 –
1264 3 Crankcase blowby pressure sensor circuit 719 Yellow
- shorted high
1264 4 Crankcase blowby pressure sensor circuit 729 Yellow
- shorted low
1264 16 Engine blowby 555 White
- warning level
1319 2 Intake manifold boost pressure imbalance 419 Yellow
1381 3 Fuel supply pump inlet pressure sensor circuit 581 Yellow
- shorted high
1381 4 Fuel supply pump inlet pressure sensor circuit 582 Yellow
- shorted low
1381 18 Fuel supply pump inlet pressure low 583 Yellow
- warning level
1383 31 Engine hot shutdown 611 –
1657 11 Left bank needle movement sensor error 772 –
1658 11 Right bank needle movement sensor error 773 –

Transmission fault codes (TCM)

SPN FMI Description Fault code

91 3 Pedal position sensor circuit - high voltage P0123
91 4 Pedal position sensor circuit - low voltage P0122
91 8 Throttle position sensor PWM - signal low P1891
91 8 Throttle position sensor PWM - signal high P1892
158 4 System voltage - low P0562
158 3 System voltage - high P0563
168 2 TCM power input signal - performance P0881
168 3 TCM power input signal - high P0883
168 4 TCM power input signal - low P0882
168 14 TCM power input signal P0880
177 3 Transmission fluid temperature level sensor circuit - high P0713
177 4 Transmission fluid temperature level sensor circuit - low P0712
177 15 Transmission fluid - over temperature condition P0218
177 15 Sump oil temperature - cool P1711
177 16 Sump oil temperature - cold P1710
190 2 Engine speed sensor circuit - performance P0726
190 14 Engine speed sensor circuit P0725
190 21 Engine speed sensor circuit - no signal P0727
191 2 Output shaft speed sensor circuit - performance P0721
191 14 Output shaft speed sensor circuit P0720
191 21 Output shaft speed sensor circuit - no signal P0722
513 7 Torque management feedback signal A P2637
513 7 Torque management feedback signal B P2641
513 7 TCM power limit exceeded P2642
628 31 Control module - Random Access Memory (RAM) P0604
630 13 TCM - not programmed P0602
747 31 Torque control data mismatch - ECM/TCM P0614
750 2 Turbine shaft speed sensor circuit - performance P0716
750 14 Turbine shaft speed sensor circuit P0715
750 21 Turbine shaft speed sensor circuit - no signal P0717
751 2 Gear shift module 1 - invalid data U0404
751 8 Gear shift direction circuit P2793
751 9 Lost communication with gear shift module 1 U0103
751 13 Gear shift module 1 - calibration invalid P1790
751 31 Gear shift module 1 - incompatible U0304
752 2 Gear shift module 2 - invalid data U0592
752 9 Lost communication with gear shift module 2 U0291
752 13 Gear shift module 2- calibration invalid P1791
752 31 Gear shift module 2 - incompatible U0333
753 2 General purpose input fault P071D
2000 9 Lost communication with ECM A U0100
2900 3 Crank enable circuit - high P081B
3027 3 Transmission fluid level sensor circuit - high P070D
3027 4 Transmission fluid level sensor circuit - low P070C
3359 1 Oil filter pressure high P3702
3509 2 Sensor reference voltage - ‘A’ circuit fault P0642
4177 1 Oil life deteriorated P0897
5877 2 Incorrect 1st gear ratio P0731
5878 2 Incorrect 2nd gear ratio P0732
5879 2 Incorrect 3rd gear ratio P0733
5880 2 Incorrect 4th gear ratio P0734
5881 2 Incorrect 5th gear ratio P0735
5882 2 Incorrect 6th gear ratio P0729
5883 2 Incorrect 7th gear ratio P0737
5884 2 Incorrect 8th gear ratio P0738
5887 2 Incorrect reverse ratio P0736
5888 2 Incorrect reverse 2 gear ratio P0730
5900 3 Solenoid 1/F control circuit - high P0967
5900 3 Solenoid 9/E control circuit - high P0980
5900 3 Solenoid 10/K control circuit - high P0984
5900 4 Solenoid 1/F control circuit - low P0966
5900 4 Solenoid 9/E control circuit - low P0979
5900 4 Solenoid 10/K control circuit - low P0983
5900 5 Solenoid 1/F control circuit - open P0964
5900 5 Solenoid 9/E control circuit - open P0978
5900 5 Solenoid 10/K control circuit - open P0982
5901 3 Solenoid 2/C control circuit - high P0971
5901 4 Solenoid 2/C control circuit - low P0970
5901 5 Solenoid 2/C control circuit - open P0968
5902 3 Solenoid 3/H/J control circuit - high P0974
5902 4 Solenoid 3/H/J control circuit - low P0973
5902 5 Solenoid 3/H/J control circuit - open P0972
5903 3 Solenoid 4/D control circuit - high P0977
5903 4 Solenoid 4/D control circuit - low P0976
5903 5 Solenoid 4/D control circuit - open P0975
5904 3 Solenoid 5/A control circuit - high P2739
5904 4 Solenoid 5/A control circuit - low P2738
5904 5 Solenoid 5/A control circuit - open P2736
5905 3 Solenoid 6/B control circuit - high P2764
5905 4 Solenoid 6/B control circuit - low P2763
5905 5 Solenoid 6/B control circuit - open P2761
5906 3 Solenoid 7/G control circuit - high P0963
5906 4 Solenoid 7/G control circuit - low P0962
5906 5 Solenoid 7/G control circuit - open P0960
5907 3 Solenoid 8/I control circuit - high P2730
5907 4 Solenoid 8/I control circuit - low P2729
5907 5 Solenoid 8/I control circuit - open P2727
5912 0 TCM internal temperature - too high P0634
6597 9 CAN communication - bus 1 off U0073
6822 3 Actuator supply circuit - voltage 1 high (HSD 1) P0659
6822 4 Actuator supply circuit - voltage 1 low (HSD 1) P0658
6822 5 Actuator supply circuit - voltage 1 open (HSD 1) P0657
6823 3 Actuator supply circuit voltage 2 - high (HSD 2) P2671
6823 4 Actuator supply circuit voltage 2 - low (HSD 2) P2670
6823 5 Actuator supply circuit voltage 2 - open (HSD 2) P2669
6824 3 Actuator supply circuit voltage 2 - high (HSD 3) P2686
6824 4 Actuator supply circuit voltage 3 - low (HSD 3) P2685
6824 5 Actuator supply circuit voltage 3 - open (HSD 3) P2684
516128 31 Hydraulic lock in range P1899
521231 31 Internal control module - keep alive memory error P0603

Vehicle fault codes (VCU)

SPN FMI Description

120 4 Retarder temperature
127 4 Transmission pressure sensor
168 3, 4 Battery potential / power input 1
(VCU detected under \ over voltage)
597 6, 5 Brake switch fault
604 6, 5 Transmission neutral direction switch
619 2 Spotting brake valve
767 6, 5 Transmission reverse direction switch
818 6, 5 Main relay hold
903 6, 5 Transmission forward direction switch
920 6, 5 Audible alarm
938 6, 5 Brake dump valve
1485 6, 5 Master ECM relay K2E ECM relay
1638 4 Hydraulic temperature
1713 2 Left side OCDB filter - restricted
1903 6, 5 Auxiliary valve 0 state - fault (raise valve)
1915 6, 5 Auxiliary valve 1 state - fault (lower valve)
1927 6, 5 Auxiliary valve 2 state - fault (float valve)
1939 5, 6 Direction control valve
2348 6, 5 High beam left side
2350 6, 5 Low beam left side
2354 6, 5 Front work lights
2368 6, 5 Left side indicators
2370 6, 5 Right side indicators
2376 6, 5 Stop lamps
2392 6, 5 Reverse light
2404 6, 5 Parking \ running lights
2584 1 Hydraulic brake pressure warning state - circuit 1
2585 1 Hydraulic brake pressure warning state - circuit 2
2634 6, 5 Power relay - main power relay T15
2636 6, 5 Front wiper speed 1 - fault
2637 6, 5 Front wiper speed 2 - fault
2858 3 Configuration file missing
2872 3 Park \ road light switch
2873 4 Field light switch
2874 12 High beam switch
2876 6, 5 Turn signal switch
3182 6, 5 Retarder valve
3183 6, 5 Retarder modulation valve
3509 2 Power supply error - VBBr
3510 2 Power supply error - VBBo
3511 3, 4 Sensor supply voltage 1 pin 51 5V supply
3512 2 Power supply error - VBB1
3513 2 Power supply error - VBB2
3514 2 Power supply error - VBB3
3808 6, 5 Parking brake pressure switch \ inhibit
3839 4 OCDB temperature
4210 6, 5 Pre-lube relay
5103 31 Air filter restriction left side
5126 2 Power supply error - VBBRel
5215 2 Power supply error - VBB4
5275 6, 5 Parking brake actuator
5806 31 Air filter restriction right side
6385 6, 5 Crank relay
520192 1 Steering pressure warning
520193 0 VCU internal temperature
520194 6, 5 Front washer pump - fault
520195 6, 5 Reverse alarm - failure
520198 6 Body up sensor - open circuit detected
520199 3, 4 Body lever position
520200 6, 5 Hold body lever lower
520204 19, 31 VCU internal board - communication failure
520205 19 VCU internal board - communication failure
520220 2 Right side OCDB filter - restricted
520221 2 Steering filter - restricted
520230 2 Loss of communications from engine management system
520231 2 Loss of communications with transmission control system
520232 2 Loss of communications with lighting, wiper, horn stalk
520233 2 Loss of communications with retarder stalk
520234 2 Loss of communications with payload system (if fitted)
520235 2 Loss of communications with instrument panel
522348 6, 5 High beam right side
522350 6, 5 Low beam right side