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DOOSAN'S MEDIUM TO LARGE TURNING CENTER WITH

2-AXIS TO Y-AXIS MACHINING CAPABILITY

PUMA
4100/L/LM/M/XL/XLM · 5100/L/LM/LY/M/XL/XLM/XLY
Product Overview

Basic Information

Basic Structure
Cutting
Performance

Detailed
Information

Options
Applications
Diagrams
Specifications

Customer Support
Service

PUMA 4100/5100
series
PUMA 4100/5100 series are horizontal turning centers designed for machining medium to large size workpieces.
It ensures powerful machining capability by using a 2 step gearbox and high torque motors together with a rigid
box guideway structure. Also, it can process complex workpieces by using the optional Y axis function. In addition,
the optional Doosan threading functions, especially for Oil/Gas industry parts, makes it the solution for a wide
variety of applications.
PUMA
4100/5100
series
Contents

02 Product Overview

Basic Information
04 Basic Structure
07 Cutting Performance

Detailed Information
08 Standard / Optional Specifications
10 Applications
12 Diagrams
24 Machine / NC Unit Specifications

30 Customer Support Service

Various Line-up Powerful machining capability Improve convenience


• For machining various medium to large size • PUMA 4100/5100 series have powerful • PUMA 4100/5100 series can process
workpieces, the PUMA 4100/5100 series machining capability with optimized cutting complex parts in just one setup by applying
offers 38 models in the line-up. This consists performance due to the 2 speed gearbox and the optional Y axis function. In addition, the
of chuck sizes from 12” to 21” diameter with high torque spindle motors, and stable box newly designed operation panel and optional
optional big bore spindle, 1m/2m/3m turning guideway structure. threading functions optimize the operators
length and 2 axis to Y axis configurations. convenience.

02 / 03
Product Overview
Basic Structure

Basic Information

Basic Structure Machine capability ranges


Cutting
Performance
from 2 axis to Y axis, which
allows large, complex
parts to be completed in a
Detailed
Information single setup.
Options
Applications
Diagrams
Specifications

Standard model L(Long)-model XL(Extra long)-model


Chuck size (Max. turning length 1m) (Max. turning length 2m) (Max. turning length 3m)
Model
Customer Support (inch)
2-axis M Y 2-axis M Y 2-axis M Y
Service
A 12 ◦ ◦ - ◦ ◦ - ◦ ◦ -
PUMA 4100
B 15 ◦ ◦ - ◦ ◦ - ◦ ◦ -
series
C 21 ◦ ◦ - ◦ ◦ - ◦ ◦ -
A 15 ◦ ◦ - ◦ ◦ ◦ ◦ ◦ ◦
PUMA 5100
B 21 ◦ ◦ - ◦ ◦ ◦ ◦ ◦ ◦
series
C Big bore ◦ - - ◦ - ◦ ◦ - -

Machining area
Max. turning diameter (D)

The largest work Max. turning length (L)


envelop in its class
with maximum turning
diameter of Ø650 mm
and maximum turning
length of 3m. Max. turning diameter Max. turning length

ø650 mm 3152 mm
(ø25.6 inch) (ø124.1 inch)
Unit : mm (inch)

Function Model Max. "D" Max. "L"


PUMA 4100A / LA / XLA 550 (21.7) 1074 /2124 /3152 (42.3 / 83.6 / 124.1)
PUMA 4100B / LB / XLB 550 (21.7) 1042 / 2092 /3120 (41.0 / 82.4 / 122.8)
2-axis PUMA 4100C / LC / XLC 550 (21.7) 1002 / 2052 /3080 (39.4 / 80.8 / 121.3)
(for Turning) PUMA 5100A / LA / XLA 650 (25.6) 1032 / 2082 / 3082 (40.6 / 82.0 / 121.3)
PUMA 5100B / LB / XLB 650 (25.6) 992 / 2042 / 3042 (39.1 / 80.4 / 119.8)
PUMA 5100C / LC / XLC 650 (25.6) 992 / 2042 / 3042 (39.1 / 80.4 / 119.8)
PUMA 4100MA / LMA / XLMA 560 (22.0) 1010 / 2060 / 3100 (39.8 / 81.1 / 122.0)
PUMA 4100MB / LMB / XLMB 560 (22.0) 978 / 2028 / 3068 (38.5 / 79.8 / 120.8)
M-model
PUMA 4100MC / LMC / XLMC 560 (22.0) 938 / 1988 / 3028 (36.9 / 78.3 / 119.2)
(for Turn-Milling)
PUMA 5100MA / LMA / XLMA 650 (25.6) 992 / 2042 / 3068 (39.1 / 80.4 / 120.8)
PUMA 5100MB / LMB / XLMB 650 (25.6) 952 / 2002 / 3028 (37.5 / 78.8 / 119.2)
PUMA Y-axis model PUMA 5100LYA / LYB / LYC 550 (21.7) 2050 / 2020 / 2020 (80.7 / 79.5 / 79.5)
4100/5100 (for Turn-Milling) PUMA 5100XLYA / XLYB 550 (21.7) 3070 / 3040 (120.9 /119.7)
series
Machining area
Max. spindle through hole diameter

The machines are ø275 mm


available with a variety (ø10.8 inch)
of spindle through bore Unit : mm (inch)
sizes to provide the ideal Max. spindle through hole
Model
solution for customers diameter
A 115 (4.5)
pipe diameters. PUMA 4100 B 132 (5.2)
C 181 (7.1)
A 132 (5.2)
PUMA 5100 B 181 (7.1)
C 275 (10.8)

Spindle

The gearbox design


allows PUMA
4100/5100 spindle
to have unparalleled
power and torque, which
boosts productivity with
extreme heavy-duty
cutting capability.
Max. spindle speed Max. spindle power (30min/Cont.) Max. spindle torque

1500 r/min 45/37 kW 4038 N·m


(60.3/49.6 Hp) (2980.0 ft-lb)
PUMA 5100B

Max. spindle speed Max. spindle power (30min/Cont.) Max. spindle torque
Model
r/min kW (Hp) N·m (ft-lb)
PUMA 4100A / LA / XLA 3000 35 (S3 25%)/26/22 (46.9 (S3 25%)/34.9/29.5) 1584 (1169.0)
PUMA 4100B / LB / XLB 2000 35 (S3 25%)/26/22 (46.9 (S3 25%)/34.9/29.5) 2379 (1755.7)
PUMA 4100C/ LC / XLC 1500 37/30 (49.6/40.2) 3280 (2420.6)
PUMA 4100MA/LMA / XLMA 3000 30/22 (40.2/29.5) 832 (614.0)
PUMA 4100MB / LMB / XLMB 2000 30/22 (40.2/29.5) 1611 (1188.9)
PUMA 4100MC / LMC / XLMC 1500 37/30 (49.6/40.2) 2432 (1794.8)
PUMA 5100A / LA / XLA 2000 37/30 (49.6/40.2) 3280 (2420.6)
PUMA 5100B / LB / XLB 1500 45/37 (60.3/49.6) 4038 (2980.0)
PUMA 5100C / LC / XLC 1000 45/37 (60.3/49.6) 4463 (3293.7)
PUMA 5100MA / LMA / XLMA 2000 37/30 (49.6/40.2) 2432 (1794.8)
PUMA 5100MB / LMB / XLMB 1500 45/37 (60.3/49.6) 2957 (2182.3)
PUMA 5100LYA / XLYA 2000 37/30 (49.6/40.2) 2431 (1794.1)
PUMA 5100LYB / XLYB 1500 45/37 (60.3/49.6) 2957 (2182.3)
PUMA 5100LYC 1000 45/37 (60.3/49.6) 3268 (2411.8)

04 / 05
Product Overview
Tailstock

Basic Information

Basic Structure High rigidity hydraulic


Cutting
Performance
tailstock is rigidly
clamped to the bed
slide way to provide
Detailed
Information stable support for long
Options workpieces.
Applications
Tailstock travel
Diagrams

1000 / 2050 / 3070 mm


Specifications

Customer Support (39.4 / 80.7 / 120.9 inch)


Service Unit : mm (inch)

Tailstock Quill Quill


Model Std. Opt.
travel diameter travel
PUMA4100 / M, PUMA 5100 / M 1000 (39.4) 120 (4.7) 120 (4.7)
PUMA4100L / LM, PUMA 5100L / LM 2050 (80.7) 120 (4.7) 120 (4.7) Manual Programmable
PUMA4100XL / XLM, PUMA 5100XL / XLM 3070 (120.9) 120 (4.7) 120 (4.7)
PUMA 5100LY 2050 (80.7) 120 (4.7) 120 (4.7)
Programmable -
PUMA 5100XLY 3050 (119.7) 120 (4.7) 120 (4.7)

Turret
2-axis model

Turret rotation is No. of tool stations


controlled by servo motor
PUMA 4100A / LA / XLA
for fast and reliable tool
selection. Doosan’s 12ea (std.) / 10ea
unique BMT85P turret
PUMA 4100B / LB / XLB / C / LC / XLC
design is used on M and PUMA 5100 series
Y specification models to
boost heavy duty milling
10ea (std.) / 12ea
performance.
M,Y Model

BMT75P
No. of tool stations

12 ea
PUMA
4100/5100
series
Cutting performance

Multi-functionality
including end milling, O.D turning

face milling, drilling, Cutting speed 210 m/min (8267.7 ipm)

tapping, etc. offers better Feedrate 0.55 mm/rev


Cutting depth 11.9 mm (0.5 inch)
machining performance
while minimizing work
setting.

ID turning (Rough cutting)

Cutting speed 280 m/min (11023.6 ipm)


Feedrate 0.1 mm/rev
Cutting depth 3 mm (0.1 inch)
Tool length 4.0D

U-Drill (2-axis)

Cutting Tool 80 mm (3.1 inch)


Spindle speed 750 r/min
Feedrate 0.2 mm/rev

Face milling

Face mill dia. 63 mm (2.5 inch)


Cutting speed 176 m/min (6.9 ipm)
Feedrate 900 mm/min (35.4 ipm)
Cutting depth 6 mm (0.2 inch)

U-Drill (3-axis)

Cutting Tool 25 mm (1.0 inch)


Spindle speed 2500 r/min
Feedrate 0.3 mm/rev

* This test result come from under condition


1) Material : Steel (SM45C)
2) Test Machine :PUMA 5100LMA
- Main spindle motor : 37 / 30 kW (49.6 / 40.2 Hp)
- Rotary tool motor : 11 / 5.5 kW (14.8 / 7.4 Hp)
* The results, indicated in this catalogue are provides as example. They may not be obtained due to
differences in cutting conditions and environmental conditions during measurement.

06 / 07
Product Overview
Standard / Optional Specifications
Standard Optional △ Contact DOOSAN X N/A

Basic Information PUMA 4100 series PUMA 5100 series


No. Description Features LYA/ LYB/
A B C MA MB MC A B C MA MB LYC
Basic Structure XLYA XLYB
1 None
Cutting 2 12 Inch X X X X X X X X X X X X
Performance 3 15 Inch X X X X X X X X X
4 CHUCK 18 Inch X X X X X X X X X X
5 21 Inch X X X X X X X X X
6 24 Inch X X X X X X X X X X X
Detailed 7 Special Chuck △ △ △ △ △ △ △ △ △ △ △ △ △ △
8 Soft Jaws
Information JAW
9 Hardened & ground hard jaws
10 Single pressure chucking
Options CHUCKING
11 Dual pressure chucking
OPTION
Applications 12 Chuck clamp confirmation
13 Ø25 ~ Ø200 X X X X X X X X
Diagrams 14 Manual Ø35 ~ Ø330 X X X X X X
Specifications 15 Ø50 ~ Ø260 X X X
STEADY Specifi-
16 Ø16 ~ Ø152 (SLU-3Z) X X X X X X X X
REST* cation Hydraulic
17 ø20 ~ ø165 (SLU-3.1Z) X X X X X X X X
orPramm-
18 ø30 ~ ø245 (SLU-4Z)
19 able
Customer Support ø45 ~ ø310 (SLU-5Z) X X X X X X
20 Manual type X X X
Service 21 Programmable type
TAILSTOCK
22 Live center
23 Built-in dead center
24 1.5 BAR X X X
COOLANT
25 4.5 BAR
PUMP
26 7/10/14.5/20/70 BAR
27 Oil skimmer
28 Coolant chiller
COOLANT
29 Coolant pressure switch
OPTIONS
30 Coolant level switch : Sensing level - Low
31 Coolant gun
32 Chip conveyor (Right side)
33 Chip bucket
CHIP
34 Air blower for chuck
DISPOSAL
35 Mist collector interface (Duct only)
36 Integrated mist collector
37 MEASURE- Manual X X X X X X X
Tool setter
38 MENT & Automatic
39 AUTOMA-TION Auto door
40 Doosan Tool load monitoring system
41 Signal tower
42 Air gun
OTHERS
43 Automatic power off
44 Quick change tooling(CAPTO)
45 Sketch-turn S/W

PUMA 4100 series


No. Description Features A/LA/ B/LB/ C/LC/ XLA/XLMA XLB/XLMB XLC/XLMC
MA/LMA MB/LMB MC/LMC
46 NON POWERED TAIL SPINDLE
47 CAPTO TOOL C6
48 COOLANT CHILLER
49 HIGH PRESSURE COOLANT 70bar_CYCLONE FILTER
50 THROUGH SPINDLE COOLANT
51 HYD S/REST BASE/BKT_ATLING AX6 (30-255)
52 Customized HYD S/REST BASE/BKT_ATLING AX7 (45-320)
53 Special HYD S/REST BASE/BKT_ATLING AX8 (85-360) X X X X X X
54 Option PRO S/REST BASE/BKT_ATLING AX6 (30-255)
55 PRO S/REST BASE/BKT_ATLING AX7 (45-320)
56 PRO S/REST BASE/BKT_ATLING AX8 (85-360) X X X X X X
57 SERVO DRIVEN S/REST X X X
58 SPIN WINDOW SYSTEM
59 HOLDER INTERFACE WORK PROOF OLP40
60 TWIN CHUCK X X X X

PUMA 5100 series


No. Description Features MA/ MB/ XLA
A/LA B/LB C/LC LMA XLB XLC XLMA XLMB LYA LYB LYC XLYA XLYB
LMB
46 NON POWERED TAIL SPINDLE X X X X X
47 CAPTO TOOL C6 X X X X X
48 COOLANT CHILLER
49 HIGH PRESSURE COOLANT 70bar_CYCLONE FILTER
50 THROUGH SPINDLE COOLANT
51 HYD S/REST BASE/BKT_ATLING AX6 (30-255) X X X X X X X X X X X
52 Customized HYD S/REST BASE/BKT_ATLING AX7 (45-320) X X X X X
53 Special HYD S/REST BASE/BKT_ATLING AX8 (85-360) X X X X X X X X X
54 Option PRO S/REST BASE/BKT_ATLING AX6 (30-255) X X X X X
55 PRO S/REST BASE/BKT_ATLING AX7 (45-320) X X X X X X X X X X X
56 PRO S/REST BASE/BKT_ATLING AX8 (85-360) X X X X X X X X X
57 SERVO DRIVEN S/REST X X X X X X X X
58 SPIN WINDOW SYSTEM X X X X X
59 HOLDER INTERFACE WORK PROOF OLP40 X X X X X
PUMA 60 TWIN CHUCK X X X X X X X X
4100/5100
series * Please contact DOOSAN to select detailed steady rest specifications
Peripheral equipments

Long boring bar Twin chucking

The long boring bar option allows you to easily machine deep holes to minimize For more stable pipe threading process, twin chucking option(manual or pneumatic)
cycle time. Please consult with Doosan specialist for details. is available. Please consult with Doosan specialist for details.

Steady rest Quick change CAPTO

For turning a part with


extensive length, various
types of hydraulic steady
rests(Single, Double or Twin
type) are available.

SINGLE DOUBLE TWIN

The Quick Change Tool system simplifies tool change operation. Recommended for
users who need to change tools frequently or reduce the set-up time.

Coolant tank Chip conveyor (Right side)

Long Short Needle Sludge

Material Carbon steel Cast iron Aluminium

Chip conveyor type Long Short Needle Short Sludge Long Short Needle

Hinged belt type ○ △ X △ X ○ △ X

Normal X ○ △ ○ △ X △ X
Doosan’s ergonomic roller coolant tank design, Scrapper
allows users to easily replace and refill coolant. type
Magnetic X ○ ○ ○ ○ - - -
Roller on the coolant tank allows users to simply
take out and put it back in the machine like a ○ : Suitable, △ : Possible, X : Not suitable
drawer unit.

08 / 09
Product Overview
DOOSAN Fanuc i Plus 15 inch screen + New OP
DOOSAN Fanuc i Plus' operation panel enhances operating convenience by incorporating
Basic Information common-design buttons and layout, and features the Qwerty keyboard for fast and easy operation.
Basic Structure DOOSAN Fanuc i Plus is
Cutting
Performance
optimized for maximizing
customer productivity
and convenience. DOOSAN Fanuc i Plus
Detailed
• 15 inch color display
Information Intuitive and user-friendly design
Options
Applications
Diagrams
Specifications

USB & PCMCIA card QWERTY keyboard


Customer Support • EZ-guide i standard
Service • Ergonimic operator panel
• 2MB Memory
• Hot key

iHMI Touch screen


• iHMI provides an intuitive interface that utilizes a
touch screen for quick and easy operation

Variety of applications
Easy Operation Package • Providing various applications related to
PLANNING, MACHINING, IMPROVEMENT, and UTILITY
for customer convenience.
Increased Productivity

SKETCH-TURN Reduced non- g


cutting time tin cu
ut t

10%
tin
-c
non

by
Minimizes non-cutting time to further
Cycle Time improve productivity.
g
tin
cu

ing
-c
ut
tt

non

Tool load monitoring Operation rate

DOOSAN Conversational
programming software for PC

• Easy to learn for beginners


• Time savings in programming
• Reduce processing cycle time

This function detects overload on tools, caused Function allows users to easily keep
PUMA
by wear and damage, and triggers an alarm to track of machine operating hours and
4100/5100
minimize damage. the number of completed parts.
series
SIEMENS S828D 15.6 inch screen + New OP
The newly-designed operation panel enhances operating convenience by incorporating common-design buttons
and layout, and features the Qwerty keyboard for fast and easy operation.
SIEMENS CNC optimized
for DOOSAN machine
tools maximizes usersʼ
productivity.
15.6-inch display

• USB (standard)
• QWERTY Keyboard (standard)

Conversational Convenient function


The machining monitoring function developed on the basis of the Shop Turn – an interactive machining support
function of SIEMENS – provides users with cutting, servicing and maintenance screens for easy and convenient
machine operation.

[offset]

[operating parameter]

[attachment setting]

[Collision avoidance]

Cutting and operation support function Operation safety function


This function shows a cutting and tool path Spindle and Turret’s interference could be checked
simulation of a cutting program on a real-time basis. before crash. So that it Protect operator’s mistake.
[offset] [operating parameter]
[attachment setting] [Collision avoidance]

[offset] [various]

[operating parameter] [attachment]

[TC service] [DSSV]

Maintenance and service convenience function Machining accuracy improvement


Maintenance and service of major units and peripheral The NC controls spindle speed at an optimal level for
devices, timer setting and parts counter setting can be precision threading and turning, making it possible to
easily carried out on a convenient screen. improve surface roughness automatically.

Before applying the


function

After applying the


function

10 / 11
Product Overview
Stable threading Threading repair function
performance This function allows users to repair thread even when original program is not available
Basic Information and this is a standard Fanuc NC function.
Basic Structure All PUMA 4100 / 5100
Cutting
Performance
series (2-Axis* to
Y-Axis) are capable of
threading work.
Detailed
Information
*In order to re-machine threads or
Options perform arbitrary speed threading on
Applications a 2-Axis machine, additional optional
Diagrams devices have to be selected.
Specifications

Customer Support
Service

Arbitrary speed threading


This function allows users to control spindle speed in order to set it at an ideal machining
condition to keep the best thread quality.

100%
Override speed change Override speed 100%
100%
80% Tool

SPINDLE OVERRIDE SPINDLE OVERRIDE

Re-machining function * Available when selecting “Arbitrary speed threading” option

This function allows users to re-machine damaged threads by using the existing program.

2. Manually positioning the tool


into the machined thread with
the spindle stopped

3. Retract the tool and run


threading part program
1. Chucking the damaged part

PUMA
4100/5100
series
Power-Torque Diagram (SIEMENS)

PUMA 4100A / LA / XLA PUMA 4100B / LB / XLB


Max. spindle speed : 3000 r/min Max. spindle speed : 2000 r/min

1493(1101.8) (S6 40%) 2243(1655.3) (S6 40%)


1199(884.9) (S6 60%) 1768(1304.8) (S6 60%)
996(735.0) (S1 Cont.) 1496(1104.0) (S1 Cont.)

Power : kW (Hp)

Power : kW (Hp)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)


420(310.0) (S6 40%) 630(464.9) (S6 40%)
337(248.7) (S6 60%) (S6 40%) (S6 40%) 497(366.8) (S6 60%)
280(206.6) (S1 Cont.) 33(44.3) 420(310.0) (S1 Cont.)
(S6 60%) (S6 60%) 26(34.9)
24.5(32.9) (S6 40%) (S6 40%) 33(44.3)
(S1 Cont.) (S1 Cont.) 22(29.5) (S6 60%) (S6 60%) 26(34.9)
18.5(24.8) (S1 Cont.) (S1 Cont.) 22(29.5) 24(32.2)
18.5(24.8)

750 2000 3000 1333 2000

211 563 844 140 375 562


Spindle speed : r/min Spindle speed : r/min

PUMA 4100C / LC / XLC PUMA 4100MA / LMA / XLMA


Max. spindle speed : 1500 r/min Max. spindle speed : 3000 r/min

3060(2258.3) (S6 40%) 1243(917.3) (S6 40%)


1053(777.1) (S6 60%)
2448(1806.6) (S6 60%)
845(623.6) (S1 Cont.)
2040(1505.5) (S1 Cont.)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)


Power : kW (Hp)

Power : kW (Hp)
(S6 40%) 39(52.3)
860(634.7) (S6 40%) (S6 60%) 33(44.3)
669(493.7) (S6 60%) (S1 Cont.) 26.5(35.5)
573(422.9) (S1 Cont.) 20.6(27.6)
(S6 40%) (S6 40%) 45(60.3) 19.5(26.1)
(S6 60%) (S6 60%) 36(48.3)
(S1 Cont.) (S1 Cont.) 30(40.2) 31(41.6)
25(33.5)
20.8(27.9)

11687 1500 299 898 3000

108 328 421 562 Spindle speed : r/min


Spindle speed : r/min

PUMA 4100MB / LMB / XLMB PUMA 4100MC / LMC / XLMC


Max. spindle speed : 2000 r/min Max. spindle speed : 1500 r/min

1675(1236.2) (S6 40%)


1418(1046.5) (S6 60%) 2270(1675.3) (S6 40%)
1139(840.6) (S1 Cont.) 1815(1339.5) (S6 60%)
1512(1115.9) (S1 Cont.)
Power : kW (Hp)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)


Power : kW (Hp)

(S6 40%) 39(52.3) 567(418.4) (S6 40%)


(S6 60%) 33(44.3) 455(335.8) (S6 60%) (S6 40%) 45(60.3)
(S1 Cont.) 26.5(35.5) 378(279.0) (S1 Cont.) (S6 60%) 36(48.3)
22.3(29.9) (S1 Cont.) 30(40.2) 31(41.6)
20.6(27.6)
25(33.5)
20.8(27.9)

222 667 2000 189 375 758 1500

Spindle speed : r/min Spindle speed : r/min

12 / 13
Product Overview
Power-Torque Diagram (SIEMENS)

Basic Information PUMA 5100C / LC / XLC PUMA 5100MA / LMA / XLMA

Basic Structure Max. spindle speed : 1500 r/min Max. spindle speed : 2000 r/min
Cutting
Performance 3182(2348.3) (S6 40%)
2545(1878.2) (S6 60%)
2121(1565.3) (S1 Cont.) 2268(1673.8) (S6 40%)
1815(1339.5) (S6 60%)
1513(2593.3) (S1 Cont.)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)


Power : kW (Hp)

Power : kW (Hp)
Detailed 795(5868.6) (S6 40%)
Information 636(469.4) (S6 60%) 567(418.4) (S6 40%)
530(391.1) (S1 Cont.)
(S6 40%) (S6 40%) 45(60.3) 455(335.8) (S6 60%) (S6 40%) (S6 40%) 45(60.3)
40(53.6) 378(279.0) (S1 Cont.) (S6 60%) (S6 60%) 36(48.3)
(S6 60%) (S6 60%) 36(48.3) 35(46.9)
Options (S1 Cont.) (S1 Cont.) 30(40.2) (S1 Cont.) (S1 Cont.) 30(40.2)
28(37.5)
Applications
Diagrams
135 221 563 540 758 884 1500 189 500 758 2000
Specifications

Spindle speed : r/min Spindle speed : r/min

Customer Support
PUMA 5100MB / LMB / XLB PUMA 5100LYA / XLYA
Service
Max. spindle speed : 1000 r/min Max. spindle speed : 2000 r/min

4800(3542.4) (S6 40%)


3839(2833.2) (S6 60%)
3200(2361.6) (S1 Cont.) 2268(1673.8) (S6 40%)
1815(1339.5) (S6 60%)
1513(2593.3) (S1 Cont.)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)


Power : kW (Hp)

Power : kW (Hp)
1350(996.3) (S6 40%)
1080(797.0) (S6 60%)
899(663.5) (S1 Cont.) 567(418.4) (S6 40%)
455(335.8) (S6 60%) (S6 40%) (S6 40%) 45(60.3)
378(279.0) (S1 Cont.) (S6 60%) (S6 60%) 36(48.3)
(S6 40%) (S6 40%) 45(60.3) (S1 Cont.) (S1 Cont.) 30(40.2)
40(53.6)
(S6 60%) (S6 60%) 36(48.3) 35(46.9)
(S1 Cont.) (S1 Cont.) 30(40.2)
28(37.5)

146 318 521 1000 189 500 758 2000


90 281 502

Spindle speed : r/min Spindle speed : r/min

PUMA 5100LYB / XLYB PUMA 5100LYC


Max. spindle speed : 1500 r/min Max. spindle speed : 1000 r/min

3182(2348.3) (S6 40%)


2545(1878.2) (S6 60%) 3514(2593.3) (S6 40%)
2121(1565.3) (S1 Cont.) 2811(2074.5) (S6 60%)
2343(1729.1) (S1 Cont.)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)


Power : kW (Hp)

Power : kW (Hp)
795(586.7) (S6 40%)
636(469.4) (S6 60%) 880(649.4) (S6 40%)
530(391.1) (S1 Cont.)
(S6 40%) (S6 40%) 45(60.3) 704(519.6) (S6 60%)
40(53.6) 586(432.5) (S1 Cont.)
(S6 60%) (S6 60%) 36(48.3) 35(46.9)
(S1 Cont.) (S1 Cont.) 30(40.2) (S6 40%) (S6 40%) 45(60.3)
28(37.5) (S6 60%) (S6 60%) 36(48.3)
(S1 Cont.) (S1 Cont.) 30(40.2)

90 221 540 884 1500 489 799 1000

135 375 758 122 200 384 686

Spindle speed : r/min Spindle speed : r/min

PUMA 5100B / LB / XLB PUMA 5100A / LA / XLA


Max. spindle speed : 1500 r/min Max. spindle speed : 2000 r/min

4343(3205.1) (S6 40%) 3058(2256.8) (S6 40%)


3476(2565.3) (S6 60%) 2448(1806.6) (S6 60%)
2897(2138.0) (S1 Cont.) 2040(1505.5) (S1 Cont.)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)


Power : kW (Hp)

Power : kW (Hp)

1222(901.8) (S6 40%) 859(633.9) (S6 40%)


978(721.8) (S6 60%) 688(507.7) (S6 60%)
815(601.5) (S1 Cont.) 573(422.9) (S1 Cont.)
(S6 40%) (S6 40%) 45(60.3)
(S6 60%) (S6 60%) 36(48.3)
(S6 40%) (S6 40%) 45(60.3) (S1 Cont.) (S1 Cont.) 30(40.2) 31(41.6)
40(53.6)
(S6 60%) (S6 60%) 36(48.3) 34(45.6) 25(33.5)
(S1 Cont.) (S1 Cont.) 30(40.2) 20.8(14.0)

99 162 245 352 422 576 872 1500 500 1167 2000

Spindle speed : r/min 140 328 562


PUMA
4100/5100 Spindle speed : r/min
series
Power-Torque Diagram (FANUC)

PUMA 5100C / LC / XLC PUMA 5100MA / LMA / XLMA


Max. spindle speed : 1000 r/min Max. spindle speed : 2000 r/min

4463 (3293.7) 30min. 30min. 30min. 42 (56.3) 45 (60.3) 30min. 30min. 37 (49.6)
Cont. Cont. Cont. 37 (49.6)
35 (46.9) 33.5 34 (45.6) 30 (40.2)
3670 (2708.5) (44.9) Cont. Cont.
28 (37.5) 2432 (1794.8) 30min. 28 (37.5)
22 (29.5)
1972 (1455.3) Cont. 18.5 (24.8)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)


30min.

Power : kW (Hp)

Power : kW (Hp)
1255 (926.2) Cont.
1032 (761.6)
608 (448.7) 30min.
493 (363.8) Cont.

96 251 377 145 442 758


342 893 581 1768
1000 2000
Spindle speed : r/min Spindle speed : r/min

PUMA 5100MB / LMB / XLMB PUMA 5100LYA / XLYA


Max. spindle speed : 1500 r/min Max. spindle speed : 2000 r/min

30min. 30min. 45 (60.3)


Cont. Cont. 37 (49.6) S3 40% S3 40% 37 (49.6)
2958 (2183.0) 30min. S1 Cont. S1 Cont. 34 (45.6) 30 (40.2)
2432 (1794.8) Cont. 22 (29.5) 2432 (1794.8) S3 40% 28 (37.5)
22 (29.5)
18.5 (24.8) 1972 (1455.3) S1 Cont. 18.5 (24.8)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)


Power : kW (Hp)

Power : kW (Hp)
740 (546.1) 30min.
608 (448.7) Cont. 608 (448.7) S3 40%
493 (363.8) S1 Cont.

145 379 758 145 442 758


581 1500 581 1768
2000
Spindle speed : r/min Spindle speed : r/min

PUMA 5100LYB / XLYB PUMA 5100LYC


Max. spindle speed : 1500 r/min Max. spindle speed : 1000 r/min

30min. 30min. 45 (60.3)


S3 60% S3 60% 45 (60.3) 30min. Cont. Cont. 37 (49.6)
S1 Cont. S1 Cont. 3268 (2411.8) Cont.
2957 (2182.3) S3 60% 37 (49.6) 2687 (1983.0) 22 (29.5)
2431 (1794.1) S1 Cont. 22 (29.5) 18.5 (24.8)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)

18.5 (24.8)
Power : kW (Hp)

Power : kW (Hp)
818 (603.7) 30min.
739 (545.4) S3 60% 673 (496.7) Cont.
608 (448.7) S1 Cont.

145 379 758 131 343 686


581 1500 525 1000

Spindle speed : r/min Spindle speed : r/min

Rotary tool
Max. spindle speed : 4000 r/min

S3 15% 23 (30.8)
S3 25% 15 (20.1) 16.6 (22.3)
146 (107.7) S3 15%
30min.
Torque : N·m (ft-lb)

11 (14.8)
95 (70.1) S3 25%
Power : kW (Hp)

Cont.
70 (51.7) 30min. 7.5 (10.1)
48 (35.4) Cont.

1500 2000
2000 4000

Spindle speed : r/min

14 / 15
Product Overview
Power-Torque Diagram (FANUC)

Basic Information PUMA 4100A / LA / XLA PUMA 4100B / LB / XLB


Basic Structure Max. spindle speed : 3000 r/min Max. spindle speed : 2000 r/min
Cutting
Performance 1584 (1169.0) S3 25%
1176 (867.9) 30min. 30min. S3 25% S3 25% 35 (46.9)
995 (734.3) Cont. 30min. 29 (38.9) 26 (34.9)
2379 (1755.7) S3 25% 22 (29.5)
S3 25% 30min. Cont.
445 (328.4) 30min. S3 25% S3 25% 1767 (1304.0)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)


331 (244.3) 35 (46.9) 1495 (1103.3) Cont.

Power : kW (Hp)
280 (206.6) Cont. Cont. 29 (38.9) 26 (34.9)
Detailed 22 (29.5)

Power : kW
Information 668 (493.0) S3 25%
496 (366.0) 30min.
420 (310.0) Cont.
Options
Applications
Diagrams
Specifications 211 563 844 140 375 562
750 2000 3000 500 1333 2000

Spindle speed : r/min Spindle speed : r/min


Customer Support
PUMA 4100C / LC / XLC PUMA 4100MA / LMA / XLMA
Service
Max. spindle speed : 1500 r/min Max. spindle speed : 3000 r/min

1025(756.5) S6 25%
30min. 30min. S6 40%
3280 (2420.6) 30min. Cont. Cont. 31 (41.6) 37 (49.6) 832(614.0)
2659 (1962.3) Cont. 25.4 (34.1) 30 (40.2) 610(450.2) S1 Cont.
22 (29.5) S6 25%
18.5 (24.8) 491(362.4)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)


S6 60%

Power : kW (Hp)
398(293.7) S6 25% S6 25% 37(49.6)
S1 Cont. S6 40% S6 60% 30(40.2)
921 (679.7) 30min.
Power : kW

292(215.5) 26(34.9)
747 (551.3) Cont. S1 Cont. S1 Cont. 22(29.5)
18.5(24.8)

108 328 562 344 449 719 898

383 1167 719 898 2395 3000


1500
Spindle speed : r/min Spindle speed : r/min

PUMA 4100MB / LMB / XLMB PUMA 4100MC / LMC / XLMC


Max. spindle speed : 2000 r/min Max. spindle speed : 1500 r/min

30min. 30min. 37 (49.6)


30min. 30 (40.2) Cont. Cont. 30 (40.2)
Cont. 22 (29.5) 2432 (1794.8) 30min. 22 (29.5)
Cont. 1972 (1455.3) Cont.
1611 (1188.9) 30min. 17(22.8) 18.5 (24.8) 18.5 (24.8)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)

Power : kW (Hp)
13 (17.4)
993 (732.8) Cont.
Power : kW

859 (633.9) 30min.


630 (464.9) Cont. 608 (448.7) 30min.
493 (363.8) Cont.

178 333 444 667 145 442 758


333 1333 2000 581 1500

Spindle speed : r/min Spindle speed : r/min

PUMA 5100A / LA / XLA PUMA 5100B / LB / XLB


Max. spindle speed : 2000 r/min Max. spindle speed : 1500 r/min

30min. 30min.
30min. 30min. 4038 (159.0) 30min. 45 (60.3)
3280 (2420.6) 30min. Cont. Cont. 37 (49.6)
3320 (130.7) Cont.
Cont. Cont.
33 (44.3)37 (49.6)
2659 (1962.3) Cont. 30 (40.2)
22 (29.5) 27 (36.2)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)

18.5 (24.8)
Power : kW (Hp)

1135 (44.7) 30min.


Power : kW

921 (679.7) 30min. 934 (36.8) Cont.


747 (551.3) Cont.

108 328 562 106 278 416

PUMA 383 1167 2000 378 987 1500

4100/5100 Spindle speed : r/min Spindle speed : r/min


series
External Dimensions

PUMA 4100 / 5100 series


Unit : mm (inch)

Top view
C

Front view
D

B E
A C D
Model (Length with chip (Height of ground to
(Length) (Width) (Height)
conveyor) chip outlet)
4654 / 4759
PUMA 4100 / 5100 5549 (218.5) 2056 (80.9) 2194 (86.4) 1053 (41.5)
(183.2 / 187.4)
5774 / 5879
PUMA 4100L / 5100L 6669 (262.6) 2275 (89.6) 2272 (89.4) 1053 (41.5)
(227.3 / 231.5)
7024 / 7059 7958 / 7993
PUMA 4100XL / 5100XL 2276 (89.6) 2335 (91.9) 1021 (40.2)
(276.5 / 277.9) (313.3 / 314.7)
4654 / 4759
PUMA 4100M / 5100M 5580 (219.7) 2056 (80.9) 2194 (86.4) 1053 (41.5)
(183.2 / 187.4)
5774 / 5879
PUMA 4100LM / 5100LM 6669 (262.6) 2275 (89.6) 2272 (89.4) 1053 (41.5)
(227.3 / 231.5)
7024 / 7059 7958 / 7993
PUMA 4100XLM / 5100XLM 2276 (89.6) 2335 (91.9) 1021 (40.2)
(276.5 / 277.9) (313.3 / 314.7)
PUMA 5100LY 5980 (235.4) 6890 (271.3) 2522 (99.3) 2885 (113.6) 1050 (41.3)

PUMA 5100XLY 7302 (287.5) 8175 (321.9) 2632 (103.6) 2937 (115.6) 1050 (41.3)

* Some peripheral equipment can be placed in other places * 500 mm of a space is required to the right of the machine in order to install and remove chip conveyor.

16 / 17
Product Overview
Tooling System

Basic Information PUMA 4100


Unit : mm (inch)
Basic Structure
Cutting
Performance
Standard
12 st Turret
10 st Turret
Detailed (1) (1)
Ø60
Information (2.4) U-Drill Sleeves
Ø25 (1.0) Ø32 (1.3)
Ø40 (1.6) Ø50 (2.0)
U-Drill
Options
Applications U-Drill Cap
Diagrams
Specifications
10st Turret
PUMA 4100B / LB / XLB Ø60
(1) (1)
(2.4)
Face Tool Holder / C / LC / XLC Boring Sleeves
Customer Support Ø16(0.6)-H60 Ø32(1.3)-H60
Service Ø20(0.8)-H60 Ø40(1.6)-H60 Boring Bar
Ø25(1.0)-H60 Ø50(2.0)-H60

(1) (1) ID Tool Holder


OD Tool Extended (H60)
□32 OD Tool Holder
(6) (5)

12st Turret
PUMA 4100A / LA / XLA Drill Sockets
(4) (3) MT#2-H60 MT#4-H60
OD Tool Clamper MT#3-H60 MT#5-H60 Drill

PUMA 5100
Unit : mm (inch)

Standard

Drill Sockets
MT#3-H80
(1) MT#4-H80 Drill
MT#5-H80

Face Tool Holder

(5)
(1) Ø80 Boring Bar

OD Tool Holder Extended


ID Tool Holder
(□32) OD Tool Holder
(H80)

(3) 10st Turret U-Drill

(1)
OD Tool Clamper (1)

Boring Sleeves
Ø32(1.3)-H80 Ø40(1.6)-H80
U-Drill Cap Ø20(0.8)-H80 Ø50(2.0)-H80
Boring Bar
Ø25(1.0)-H80 Ø60(2.4)-H80

PUMA
4100/5100
series
PUMA 4100M / LM / XLM, PUMA 5100M / LM / XLM / LY
Unit : mm (inch)

Standard Drill Sockets


MT #2-H60
MT #3-H60 Drill
MT #4-H60
MT #5-H60

Plug
Milling Collet
ER 40 Ø60 Boring Bar
Ø4 ~ Ø20,Ø22,Ø25
(19 Pieces)
(2) (3)
(1)

Angular ID Tool Holder U-Drill


Weldon Adapter
Milling Unit (H60)
(ID 25)
(1)
12st Turret (1)
(1) (BMT 75P)
(2) Boring Sleeves
Ø16(0.6)-H60 Ø32(1.3)-H60
Milling Arbor U-Drill Cap Boring Bar
Ø20(0.8)-H60 Ø40(1.6)-H60
Adapter Ø25(1.0)-H60 Ø50(2.0)-H60
Straight
Milling Unit
(1) Ø60

(1) (1) (3)


Collet Adapter

Extender OD Face Tool OD Tool


OD Tool
Tool Holder* Holder (□25)
Holder

* PUMA 4100M/LM/XLM : N/A

Tool Interference Diagram

PUMA 4100 (10 station) PUMA 4100 (12 station)


Unit : mm (inch)

.0)
(22
.9) 59
(13 ø5
ø 32 352 ø 760 (29.9)
)
4)

ø 550 (21.7) ø 760 (29.9)


(11.3

ø ø 550 (21.7)
(12.6 1
2.

8 ) 2.8)
(0.

(MAX. SWING DIA.)


(2.8 8(0.3)

ø6 (MAX. SWING DIA.)


0(

(MAX. TURNING DIA.) (MAX. TURNING DIA.)


(2.4 0
3(

)
70
ø6

(1.6)
ø 288

40

)
)
70
40
(1.6)

ø 258
) (10.2)
12.7 .2)
2( 0 (10
ø 32 ø 26
(2.5)
(2.5)

64
64

.3)
8 (26
ø 66

38 38 )
5
(1.5
) (1.
)
2.6
(2.8)
70 .6)

1 (1
70 1.6)
(2.8

ø 32
(1
40

40
)(
(0.8)
(0.8)

20

ø
20

(15 386 40 77
.2) 270 (10.6) (1.6) 275 (10.8) (3.0)
310 (12.2) 352 (13.9) (X AXIS TRAVEL)
40 77 662 (26.1)
270 (10.6) (1.6) 275 (10.6) (3.0)
310 (12.2) 352 (13.9) (X AXIS TRAVEL)
662 (26.1)

18 / 19
Product Overview
Tool Interference Diagram

Basic Information PUMA 4100M (12 station) PUMA 5100 (10 station)
Unit : mm (inch) Unit : mm (inch)
Basic Structure
Cutting
Performance

ø3 .3) ø 776 (30.6) ø 650 (25.6)


6) ø 789 (31.1) ø 560 (22.0) (13 32 (13
(9. (MAX. SWING DIA.) 37 (MAX. SWING DIA.) (MAX. TURNING DIA.)
ø6 45 (MAX. TURNING DIA.) .1) ø3
(2.4 0 ø2

(3 80

.3)
67 8
Detailed

.1)
(2.4)

ø
)

(2.6)(0
60

(2.4)
60
Information ø 224 (8.8)
5 )
60 10 1) 0) 2.5
. . 7 (1
Options (2.4
) 74 ) (49 (11 ø 31
. 9 2 7
(2 ø

(2.5)
(2.0)

64
50
Applications 57 7.4)
ø 2 0.1) 5 (2
Diagrams (1 ø 69
0)
(2 .
7 50

Specifications 24 ) 12 )
3)

70 .6)
(2.8)
9
(0. (0.5
(0 .

22 ø 26 (1.0)

40
(1
ø 2 8.7) ø 69 (2.7) ø 36
( 8 (1
4.5)

(2.4)
62
Customer Support
(0.2)

40 37
6

50 40 72
215 (8.5) (2.0) (1.6) 280 (11.0) (2.8) 270 (10.6) (1.6) 325 (12.8) (1.5)
Service 305 (12.0) 352 (13.9) (X AXIS TRAVEL) 310 (12.2) 362 (14.3) (X AXIS TRAVEL)
672 (26.5)
657 (25.9)

PUMA 5100 (12 station) PUMA 5100M (12 station)


Unit : mm (inch) Unit : mm (inch)
2.8)
9 (2

ø 799 (31.5)

.9)
ø 650 (25.6)
ø 57

(10
ø 60 (MAX. SWING DIA.) (MAX. TURNING DIA.)
55
76
ø 270 (10.6)

ø 776 (30.6) (2.4) ø 2 .0)


ø2

ø8 ø 650 (25.6)

(3.5)
(10

90
8 (2.6)
(0.3

(3.1 0 (MAX. SWING DIA.) (MAX. TURNING DIA.)


40 )3.1)
67

(2.4)

(1.6

)
)

60

80

ø 245
(

(9.6)
ø 268 110 ) 11.0)
(
(10.6) 60
(2.4 74 ) (4.3ø 279
) (2.9

(2.0)
(2.5) )

50
64 53 (10.0

79
ø 2 .0)
ø2

(11
.0)
(0.3 50 (2
7
)

ø 26 (1.0)
45 ø 69 (2.7)
12 ) 5 ø 2 .6)
) (9
(0.5 (0.2
70 ()1.6)
(2.8

(11.8 9
40

(2.0)
ø 29
)

51
(2.4)
62

40 37 50 40 37
270 (10.6) (1.6) 325 (12.8) (1.5) 215 (8.5) (2.0)(1.6) 325 (12.8) (1.5)
310 (12.2) 362 (14.3) (X AXIS TRAVEL) 305 (12.0) 362 (14.3) (X AXIS TRAVEL)
672 (26.5) 667 (26.3)

PUMA 5100LY / XLY (12 station)


Unit : mm (inch)

580 (22.8)
305 (12.0) 335 (13.2) (X AXIS TRAVEL)
ø 805 (31.7) 215 (8.5) 90 (3.5) 275 (10.8) 60 (2.4)
50 (2.0)
ø 610 (24.0)
ø 25
6 (1

ø
(10 255
0.1

.0)
)

IA.)
NIN )
UR 1.7
GD

ø2 )
X T 0 (2

85 (10.0
) (11 ø 25ø52
(MA ø 55

255 (10.0 .2) 85 (1


ø 90 1.2)
(3.5
)
70

ø 255 ø5
)
(2.8

(10.0 50
ø5 ) (21
05 .7)
(19 .7)
.9) (21
293.5 (11.6)

550
ø

PUMA
4100/5100
series
Working Range Diagram

PUMA 4100 [L / XLA & XLB / XLC]


Unit : mm (inch)

OD Tool Holder ID Tool holder

1105 [2155
1105/[2155
3180 / 3150
3180 ]/ 3150
(43.5 ][84.8
(43.5/ 125.2
[84.8 //125.2
124.0])/ 124.0]) 1105 [2155
1105/[2155
3180 / 3150
3180 ]/ 3150
(43.5 ][84.8
(43.5/ 125.2
[84.8 //125.2
124.0])/ 124.0])
(Z AXIS TRAVEL)
(Z AXIS TRAVEL) (Z AXIS TRAVEL)
(Z AXIS TRAVEL)
(X AXIS TRAVEL)

TRAVEL)

(X AXIS TRAVEL)

TRAVEL)
352 (13.9)

(13.9)

352 (13.9)

352 (13.9)
(10.8)

(10.8)
(10.8)

(10.8)

77 275

32 77 101275
77352275

31 12275

121 100 121 100

(1.3)(3.0)(4.0)

(1.3) (4.0)
101
(X AXIS

(X AXIS
(1.2) (0.5)

(1.2) (0.5)

(4.8) (3.9)
(4.8) (3.9)
31 12
(3.0)

(3.0)

(3.0)
77

32
101 120101 120
(4.0) (4.7)
(4.0) (4.7)
120 (4.7)
120 (4.7) 120 (4.7)
120 (4.7)
(QUILL(QUILL
TRAVEL)
TRAVEL) (QUILL(QUILL
TRAVEL)
TRAVEL)

1000 [L:1000
2050[L:/ XL:3070
2050 / XL:3070
] (39.4 [L:
] (39.4
80.7 [L:
/ XL:
80.7
120.9])
/ XL: 120.9]) 1000 [L:1000
2050[L:/ XL:3070
2050 / XL:3070
] (39.4 [L:
] (39.4
80.7 [L:
/ XL:
80.7
120.9])
/ XL: 120.9])
(TAIL STOCK
(TAILTRAVEL)
STOCK TRAVEL) (TAIL STOCK
(TAILTRAVEL)
STOCK TRAVEL)

PUMA 4100M [LM / XLM]


Unit : mm (inch)

OD Tool Holder ID Tool Holder

11051105
[2155
[2155
/ 3150]
/ 3150]
(43.5(43.5
[84.8[84.8
/ 124.0])
/ 124.0]) 11051105
[2155
[2155
/ 3150]
/ 3150]
(43.5(43.5
[84.8[84.8
/ 124.0])
/ 124.0])
(Z AXIS
(Z AXIS
TRAVEL)
TRAVEL) (Z AXIS
(Z AXIS
TRAVEL)
TRAVEL)
TRAVEL)
280TRAVEL)

TRAVEL)
TRAVEL)
(12.2)
310 (12.2)
(11.0)
280 (11.0)
352 (13.9)
AXIS(13.9)

352 (13.9)
AXIS(13.9)
40 (1.6)
40 (1.6)

310
(2.8)AXIS

(0.4) (4.1)
(0.4) (4.1)
(X AXIS
(1.7)104
10 104
(X 352

(X 352
42 (1.7)
72 (2.8)
72 (X

4210

156 100
156 100 156 156 100 100
(6.1) (3.9)
(6.1) (3.9) (6.1) (6.1)
(3.9) (3.9)
120 120
(4.7)(4.7)
120 120
(4.7)(4.7)
(QUILL
(QUILL
TRAVEL)
TRAVEL) (QUILL
(QUILL
TRAVEL)
TRAVEL)

10001000
[2050[2050
/ 3070]
/ 3070]
(39.4(39.4
[80.7[80.7
/ 120.9])
/ 120.9]) 10001000
[2050[2050
/ 3070]
/ 3070]
(39.4(39.4
[80.7[80.7
/ 120.9])
/ 120.9])
(TAIL(TAIL
STOCK STOCK
TRAVEL)
TRAVEL) (TAIL(TAIL
STOCK STOCK
TRAVEL)
TRAVEL)

Straight Milling Unit Angular Milling Unit

11051105
[2155
[2155
/ 3150]
/ 3150]
(43.5(43.5
[84.8[84.8
/ 124.0])
/ 124.0]) 11051105
[2155
[2155
/ 3150]
/ 3150]
(43.5(43.5
[84.8[84.8
/ 124.0])
/ 124.0])
(Z AXIS
(Z AXIS
TRAVEL)
TRAVEL) (Z AXIS
(Z AXIS
TRAVEL)
TRAVEL)
TRAVEL)
310TRAVEL)
TRAVEL)
(X56AXIS TRAVEL)

(12.2)
310 (12.2)
352 (13.9)
AXIS(13.9)
352 (13.9)
AXIS(13.9)

(2.2) (11.7)
24(2.2)52 (11.7)
296
296

(0.4) (3.9)
(0.4) (3.9)
(0.9) (2.0)
(0.9) (2.0)

42 (1.7)(X AXIS
(X 352

10 99
10 99
24 52
(X 352

56

156 156100 100


42 (1.7)

156 156100 100


(6.1) (6.1)
(3.9) (3.9) (6.1) (6.1)
(3.9) (3.9)

120 120
(4.7)(4.7) 120 120
(4.7)(4.7)
(QUILL
(QUILL
TRAVEL)
TRAVEL) (QUILL
(QUILL
TRAVEL)
TRAVEL)

10001000
[2050[2050
/ 3070]
/ 3070]
(39.4(39.4
[80.7[80.7
/ 120.9])
/ 120.9]) 10001000
[2050[2050
/ 3070]
/ 3070]
(39.4(39.4
[80.7[80.7
/ 120.9])
/ 120.9])
(TAIL(TAIL
STOCK STOCK
TRAVEL)
TRAVEL) (TAIL(TAIL
STOCK STOCK
TRAVEL)
TRAVEL)

20 / 21
Product Overview
Working Range Diagram

Basic Information
PUMA 5100 [L / XL]
Basic Structure Unit : mm (inch)
Cutting
Performance OD Tool Holder ID Tool holder

1105 [2155 /1105


3150][2155
(43.5/[84.8
3150]/ 124.0])
(43.5 [84.8 / 124.0]) 1105 [2155 /1105
3150][2155
(43.5/[84.8
3150]/ 124.0])
(43.5 [84.8 / 124.0])
(Z AXIS TRAVEL)
(Z AXIS TRAVEL) (Z AXIS TRAVEL)
(Z AXIS TRAVEL)
Detailed
Information

Options
(X AXIS TRAVEL)

TRAVEL)

(X AXIS TRAVEL)

(4.4) TRAVEL)
Applications
362 (14.3)

362 (14.3)

362 (14.3)

113 (14.3)
(2.0) (12.0)

(2.0) (12.0)
325 (12.8)

325 (12.8)

57 305

57 305
31 (1.2)

Diagrams 45 100 31 (1.2) 45 100


AXIS

(2.0)AXIS

(2.0) (4.4)
52 113
(1.8) (3.9) (1.8) (3.9)

52362
Specifications
(X

(X
(0.5)

(0.5)
12

12
37 (1.5)

37 (1.5)

54 (2.1) 54 (2.1) 27 (1.1) 118 (4.6) 27 (1.1) 118 (4.6)


120 (4.7) 120 (4.7) 120 (4.7) 120 (4.7)
Customer Support (QUILL TRAVEL)
(QUILL TRAVEL) (QUILL TRAVEL)
(QUILL TRAVEL)

Service
1000 [2050 / 3070]
1000
(39.4
[2050
[80.7
/ 3070]
/ 120.9])
(39.4 [80.7 / 120.9]) 1000 [2050 / 3070]
1000
(39.4
[2050
[80.7
/ 3070]
/ 120.9])
(39.4 [80.7 / 120.9])
(TAIL STOCK TRAVEL)
(TAIL STOCK TRAVEL) (TAIL STOCK TRAVEL)
(TAIL STOCK TRAVEL)

PUMA 5100M [LM / XLM]


Unit : mm (inch)

OD Tool Holder ID Tool Holder


1105 [2155 /1105
3150][2155
(43.5/[84.8
3150]/ 124.0])
(43.5 [84.8 / 124.0]) 1105 [2155 /1105
3150][2155
(43.5/[84.8
3150]/ 124.0])
(43.5 [84.8 / 124.0])
(Z AXIS TRAVEL)
(Z AXIS TRAVEL) (Z AXIS TRAVEL)
(Z AXIS TRAVEL)

(X AXIS TRAVEL)

(X AXIS TRAVEL)
(X AXIS TRAVEL)

(X AXIS TRAVEL)

362 (14.3)

362 (14.3)
362 (14.3)

362 (14.3)
(12.8)

(12.8)

(12.8)

(12.8)
325

325

325

325
(4.1)

(4.1)
104

104
(1.5)

(1.5)
(1.5)

(1.5)

37

37
37

37

100 (3.9) 100 (3.9) 100 (3.9) 100 (3.9)

120 (4.7) 120 (4.7) 120 (4.7) 120 (4.7)


(QUILL TRAVEL)
(QUILL TRAVEL) (QUILL TRAVEL)
(QUILL TRAVEL)

1000 [2050 / 3070]


1000
(39.4
[2050
[80.7
/ 3070]
/ 120.9])
(39.4 [80.7 / 120.9]) 1000 [2050 / 3070]
1000
(39.4
[2050
[80.7
/ 3070]
/ 120.9])
(39.4 [80.7 / 120.9])
(TAIL STOCK TRAVEL)
(TAIL STOCK TRAVEL) (TAIL STOCK TRAVEL)
(TAIL STOCK TRAVEL)

Straight Milling Unit Angular Milling Unit

1105 [2155 /1105


3150][2155
(43.5/[84.8
3150]/ 124.0])
(43.5 [84.8 / 124.0]) 1105 [2155 /1105
3150][2155
(43.5/[84.8
3150]/ 124.0])
(43.5 [84.8 / 124.0])
(Z AXIS TRAVEL)
(Z AXIS TRAVEL) (Z AXIS TRAVEL)
(Z AXIS TRAVEL)
(X AXIS TRAVEL)

(X AXIS TRAVEL)

(X AXIS TRAVEL)

(X AXIS TRAVEL)
341 (13.4)

341 (13.4)
362 (14.3)

362 (14.3)

362 (14.3)

362 (14.3)
(14.0)

(14.0)
355

355

100 (3.9) 100 (3.9)


52 (2.0)

52 (2.0)

(3.9)

(3.9)
99

99
(0.3)

(0.3)
(0.8)

(0.8)

100 (3.9) 100 (3.9)


21

21

120 (4.7) 120 (4.7) 120 (4.7) 120 (4.7)


(QUILL TRAVEL)
(QUILL TRAVEL) (QUILL TRAVEL)
(QUILL TRAVEL)

1000 [2050 / 3070]


1000
(39.4
[2050
[80.7
/ 3070]
/ 120.9])
(39.4 [80.7 / 120.9]) 1000 [2050 / 3070]
1000
(39.4
[2050
[80.7
/ 3070]
/ 120.9])
(39.4 [80.7 / 120.9])
(TAIL STOCK TRAVEL)
(TAIL STOCK TRAVEL) (TAIL STOCK TRAVEL)
(TAIL STOCK TRAVEL)
PUMA
4100/5100
series
2050 (80.7) (TAILSTOCK TRAVEL)180 (7.1) 111.5(4.4)

(
355 (1
120(4.7)
(QUILL TRAVEL)
2050 (80.7) (TAILSTOCK TRAVEL)

2100 (Z AXIS TRAVEL)

(X AXIS TRAVEL)
2100 (Z AXIS TRAVEL)

100 (3.9) 100 (3.9)


TRAVEL)

(3.1)(10.8)
80 275 80 275

50 (2.0) 50 (2.0)
(14.0)
PUMA 5100LY

(X AXIS

(3.1)(10.8)
120(4.7)65(2.6)104.5(4.1)
Unit : mm (inch)

355 (14.0)355
120(4.7)
(QUILL TRAVEL)
120(4.7)65(2.6)104.5(4.1)
2050 (80.7) (TAILSTOCK TRAVEL)
120(4.7)
OD Tool Holder Straight Milling Unit (QUILL TRAVEL)
2050 (80.7) (TAILSTOCK TRAVEL)

2100 (Z AXIS TRAVEL) 2100 (82.7) (Z AXIS TRAVEL)

2100 (Z AXIS TRAVEL)


(X AXIS TRAVEL)

2100 (82.7) (Z AXIS TRAVEL)

(X AXIS TRAVEL)

264(10.4)264(10.4)
AXIS TRAVEL)

(3.1)(10.8)

(2.5) (11.5)
TRAVEL)
80 27580 275

64 29164 291
(0.4)
10

(1.1)
27
(X(14.0)

(14.0)
(3.1)(10.8)

180 (7.1)

(X AXIS

(2.5) (11.5)
180 (7.1) 111.5(4.4)
(0.4)
10

120(4.7)
355

120(4.7)

(1.1)
355 (14.0)355

27
355 (14.0)

(QUILL TRAVEL) (QUILL TRAVEL)


180 (7.1) 111.5(4.4) 2050 (80.7) (TAILSTOCK TRAVEL) 180 (7.1)
2050 (80.7) (TAILSTOCK TRAVEL)
120(4.7) 120(4.7)
(QUILL TRAVEL) (QUILL TRAVEL)
2050 (80.7) (TAILSTOCK TRAVEL) 2050 (80.7) (TAILSTOCK TRAVEL)
2100 (82.7) (Z AXIS TRAVEL)
ID Tool Holder 2100 (Z AXIS TRAVEL) Angular Milling Unit
(X AXIS TRAVEL)

2100 (82.7) (Z AXIS TRAVEL)

(X AXIS TRAVEL)
2100 (Z AXIS TRAVEL)
100 (3.9)100 (3.9)
AXIS TRAVEL)

122 (4.8) 122 (4.8)


(3.1)(10.8)

TRAVEL)

(3.1)(10.8)
80 27580 275

355 (14.0) (X AXIS TRAVEL) 80 275 80 275


50 (2.0) 50 (2.0)
(X(14.0)

(14.0)
(3.1)(10.8)

(X AXIS

(3.1)(10.8)
120(4.7)65(2.6)104.5(4.1) 180 (7.1)94(3.7)
355

120(4.7)

355 (14.0)355
120(4.7) 3150 (124.0) (Z AXIS TRAVEL)
355 (14.0)

(QUILL TRAVEL) (QUILL TRAVEL)


120
2050 (80.7) (TAILSTOCK TRAVEL) (4.7)65(2.6)104.5(4.1) 2050 (80.7) (TAILSTOCK TRAVEL)
180 (7.1)94(3.7)
120(4.7) 120(4.7)
(QUILL TRAVEL) (QUILL TRAVEL)

(3.1)(10.8)
2050 (80.7) (TAILSTOCK TRAVEL) 2050 (80.7) (TAILSTOCK TRAVEL)

80 275

(0.4)
10
3150 (124.0) (Z AXIS TRAVEL)
2100 (82.7) (Z AXIS TRAVEL)
180 (7.1)111.5(4.4)

355 (14.0) (X AXIS TRAVEL)


120(4.7)
(QUILL TRAVEL)
2100 (82.7) (Z AXIS TRAVEL) 3050 (120.1) (TAILSTOCK TRAVEL)
(X AXIS TRAVEL)

(10.8)
80 275

(0.4)
10
264(10.4)

(3.1)
AXIS TRAVEL)

(2.5) (11.5)

3150 (124.0) (Z AXIS TRAVEL) 180 (7.1)111.5(4.4)


64 29164 291

120(4.7)
(1.1)
27

(QUILL TRAVEL)
PUMA 5100XLY
264(10.4)

355 (14.0) (X AXIS TRAVEL)


(X(14.0)

3050 (120.1) (TAILSTOCK TRAVEL)


(2.5) (11.5)

180 (7.1)
Unit : mm (inch)
100 (3.9)
(1.1)

120(4.7)
27

(10.8)
355

50 (2.0)
80 275

(QUILL TRAVEL)
355 (14.0)

180 (7.1) 3150 (124.0) (Z AXIS TRAVEL)


2050 (80.7) (TAILSTOCK TRAVEL)
(3.1)

120(4.7) 120 (4.7)


65(2.6)
104.5(4.1)
355 (14.0) (X AXIS TRAVEL)

(QUILL TRAVEL) 120(4.7)


2050 (80.7) (TAILSTOCK TRAVEL) (QUILL TRAVEL)
OD Tool Holder Straight Milling Unit 3050 (120.1) (TAILSTOCK TRAVEL)
100 (3.9)
(3.1)(10.8)

50 (2.0)
80 275

2100 (82.7) (Z AXIS TRAVEL)

3150 (124.0) (Z AXIS TRAVEL) 3150 (124.0) (Z AXIS TRAVEL) 120 (4.7)
65(2.6)
104.5(4.1)
2100 (82.7) (Z AXIS TRAVEL) 120(4.7)
(X AXIS TRAVEL)

(QUILL TRAVEL)
AXIS TRAVEL)

355 (14.0) (X AXIS TRAVEL)

3050 (120.1) (TAILSTOCK TRAVEL)


264(10.4)
122 (4.8)122 (4.8)
AXIS TRAVEL)

80 (10.8)
80(X 275

(3.1)(10.8)

(2.5)(11.5)
275

64 291

(1.1)
(0.4)

27
10

3150 (124.0) (Z AXIS TRAVEL)


(3.1)
(X(14.0)

3150 (124.0) (Z AXIS TRAVEL)


(14.0)
80 275 (3.1)(10.8)

180 (7.1)
355 275

180 (7.1)94(3.7)
180 (7.1)111.5(4.4)
355 (14.0) (X AXIS TRAVEL)

120(4.7)
355 (14.0) (X AXIS TRAVEL)

120(4.7)120(4.7)
355

(QUILL TRAVEL) (QUILL TRAVEL)


355 (14.0)
80

264(10.4)

3050 (120.1) (TAILSTOCK TRAVEL) (QUILL TRAVEL) 3050 (120.1) (TAILSTOCK TRAVEL)
2050 (80.7) (TAILSTOCK TRAVEL)180 (7.1)94(3.7)
(2.5)(11.5)
64 291
(3.1)(10.8)

(1.1)

120(4.7)
27
(0.4)
10

(QUILL TRAVEL)
2050 (80.7) 3150 (124.0) (Z AXIS TRAVEL) 180 (7.1)
3150 (124.0) (Z AXIS(TAILSTOCK
TRAVEL) TRAVEL) 180 (7.1)111.5(4.4) 120(4.7)
120(4.7) (QUILL TRAVEL)
355 (14.0) (X AXIS TRAVEL)
355 (14.0) (X AXIS TRAVEL)

ID Tool Holder 3050 (120.1) (TAILSTOCK TRAVEL)


(QUILL TRAVEL) Angular Milling Unit 3050 (120.1) (TAILSTOCK TRAVEL)
100 (3.9)

122 (4.8)
(3.1)(10.8)
(3.1)(10.8)

50 (2.0)

80 275
80 275

3150 (124.0) (Z AXIS TRAVEL)


3150 (124.0) (Z AXIS TRAVEL)
180 (7.1)94(3.7)
120(4.7)
65(2.6)
104.5(4.1)
355 (14.0) (X AXIS TRAVEL)

120(4.7)
355 (14.0) (X AXIS TRAVEL)

120(4.7)
(QUILL TRAVEL) (QUILL TRAVEL)
3050 (120.1) (TAILSTOCK TRAVEL) 3050 (120.1) (TAILSTOCK TRAVEL)
122 (4.8)
100 (3.9)

(3.1)(10.8)
80 275
(3.1)(10.8)

50 (2.0)
80 275

3150 (124.0) (Z AXIS TRAVEL) 180 (7.1)94(3.7)


120(4.7)
65(2.6)
104.5(4.1) 120(4.7)
120(4.7) (QUILL TRAVEL)
355 (14.0) (X AXIS TRAVEL)

(QUILL TRAVEL)
3050 (120.1) (TAILSTOCK TRAVEL)
3050 (120.1) (TAILSTOCK TRAVEL)
264(10.4)
(2.5)(11.5)
64 291

(1.1)
27

3150 (124.0) (Z AXIS TRAVEL)


180 (7.1)
120(4.7)
(X AXIS TRAVEL)

(QUILL TRAVEL) 22 / 23
264(10.4)

3050 (120.1) (TAILSTOCK TRAVEL)


)(11.5)
291

(1.1)
27
Product Overview
Machine Specifications

Basic Information Description PUMA 4100A PUMA 4100B PUMA 4100C PUMA 4100MA PUMA 4100MB PUMA 4100MC
Unit
[LA / XLA] [LB / XLB] [LC / XLC] [LMA / XLMA] [LMB / XLMB] [LMC / XLMC]
Basic Structure
Capacity Swing over bed mm (inch) 790 [790 / 770] (31.1 [31.1 / 30.3])
Cutting
Swing over saddle mm (inch) 590 (22.0)
Performance
315 [315 / 380]
Recom. turning diameter mm (inch) 315 (12.4) 380 (15.0) 315 (12.4)
(12.4 [12.4 / 15.0])
Max. turning diameter mm (inch) 550 (21.7)
Detailed
Information 1074 [2124 / 3152] 1042 [2092 / 3120] 1002 [2052 / 3080] 1010 [2060 / 3100] 978 [2028 / 3068] 938 [1988 / 3028]
Max. turning length mm (inch)
(42.3 [83.6 / 124.1]) (41.0 [82.4 / 122.8]) 39.4 [80.8 / 121.3]) (39.9 [81.1 / 122.0]) (38.5 [79.8 / 120.8]) (36.9 [78.3 / 119.2])
Options Chuck size inch 12 15 21 12 15 21
Applications
Chuck work weight
Diagrams kg (lb) 500 (1102.3) 870 (1918.0) 1400 (3086.5) 500 (1102.3) 870 (1918.0) 1400 (3086.5)
(including chuck)
Specifications Shaft work weight
kg (lb) 1000 (2204.6) 1700 (3747.9) 2600 (5732.0) 1000 (2204.6) 1700 (3747.9) 2600 (5732.0)
(including chuck)
Bar working diameter mm (inch) 102 (4.0) 116.5 (4.6) 165.5 (6.5) 102 (4.0) 116.5 (4.6) 165.5 (6.5)
Customer Support Travels X-axis mm (inch) 352 (13.9)
Service Z-axis mm (inch) 1105 [2155 / 3180] (43.5 [84.8 / 125.2]) 1105 [2155 / 3150] (43.5 [84.8 / 124.0])
Travel distance
Y-axis mm (inch) -
C-axis deg - 360
X-axis m/min (ipm) 16 (629.9)

Rapid Z-axis m/min (ipm) 20 (787.4)


traverse rate Y-axis m/min (ipm) -
C-axis r/min - 50
Main Max. spindle speed r/min 3000 2000 1500 3000 2000 1500
spindle 37 / 30 / 22 30 / 22
Main spindle motor power 35/26/22 (46.9/34.9/29.5) 37/30
kW (Hp) (S6 25% / S6 60% (S6 60% / -
(30min/Cont.) (S3 25%/30min/Cont.) (49.6/40.2)
/ S1 Cont.) S1 Cont.)
Max. spindle torque N·m (ft-lb) 1584 (1169.0) 2379 (1755.7) 3280 (2420.6) 1025 (756.4) 1611 (1188.9) -
Spindle nose ASA A2-11 A1-15 A2-11 A2-11 A1-15
Spindle bearing dia.(Front) mm (inch) 160 (6.3) 180 (7.1) 240 (9.4) 160 (6.3) 180 (7.1) 240 (9.4)
Max. Spindle through hole
mm (inch) 115 (4.5) 132 (5.2) 181 (7.1) 115 (4.5) 132 (5.2) 181 (7.1)
diameter
Min. spindle indexing angle
deg - 0.001
(C-axis)
Turret No. of tool stations ea 12 {10}* 10 {12}* 12, BMT75P
Main 25*25(1.0*1.0)
OD tool size mm (inch) 32 x 32 (1.3 x 1.3)
Sub 32*32 (1.3*1.3)
Max. boring bar size mm (inch) 60 (2.4)
Turret indexing time
s 0.25
(1 station swivel)
Max. rotary tool speed r/min - 4000
Rotary tool motor power 23 / 15 / 11 / 7.5
kW (Hp) -
(S3 15%/S3 25%/30min/Cont.) (S3 15% / S3 25% / S6 15% / S1 Cont.)

Max. rotary tool torque N·m (ft-lb) - 146 (107.7)

Tailstock Tailstock travel mm(inch) 1000 [2050 / 3070] (39.4 [80.7 / 120.9])
Quill diameter mm(inch) 120( 4.7)
Quill travel mm(inch) 120( 4.7)
Quill bore taper MT MT#6 Live {MT#5 Built-in Dead}*
Power Electric power supply 42.25 51.05 43.18 43.18 51.98
kVA
Source (rated capacity) [43.17/ 44.98] [51.97 / 53.78] [45.06 / 44.98] [45.06 / 44.98] [53.86 / 53.78]
Machine Length mm(inch) 4654 [5774 / 7024] (183.2 [227.3 / 276.5])
Dimensions Width mm(inch) 2056 [2275 / 2276] (80.9 [89.6 / 89.6])
Height mm(inch) 2194 [2272 / 2335] (86.4 [89.4 / 91.9])
9450 [10900 / 11900]
9950 [11400 / 12400] 10450 [11900 / 12900] 9600 [11050 / 12050] 10100 [11550 / 12550] 10600 [12050 / 13050]
Weight kg(lb) (20833 [24030 /
(21936 [25132 / 27337] (23038 [26235 / 28439] (21164 [24361 / 26565]) (22266 [25463 / 27668]) (23369 [26565 / 28770])
26235])
Control NC system - DOOSAN Fanuc i Plus, Fanuc 32i (SIEMENS 828D / 840D)**
* { } : Option ** : Please contact Doosan in advance
PUMA
Note1 : Standard chuck is not included in PUMA 5100C series. Depends on customers' request, its applicable chuck is different. Tha't's way, some specifications are not fixed.
4100/5100
series
Description PUMA 5100A PUMA 5100B PUMA 5100C PUMA 5100MA PUMA 5100MB PUMA 5100LYA PUMA 5100LYB
Unit PUMA 5100LYC
[LA / XLA] [LB / XLB] [LC / XLC] [LMA / XLMA] [LMB / XLMB] [XLYA] [XLYB]
Capacity Swing over bed mm (inch) 900 [900 / 870] (35.4 [35.4 / 34.3]) 880 (34.6)
Swing over saddle mm (inch) 690 (27.2) 817 (32.2)
Recom. turning diameter mm (inch) 380 (15.0) 380 (15.0)
Max. turning diameter mm (inch) 650 (25.6) 550 (21.7)
1032 [2082 / 3082] 992 [2042 / 3042 ] 992 [2042 / 3068 ] 952 [2002 / 3028] 2050 (80.7) 2020 (79.5)
Max. turning length mm (inch)
(40.6 [82.0 / 121.3]) (39.1 [80.4 / 119.8]) (39.1 [80.4 / 120.8]) (37.4 [78.8 / 119.2]) [3070 (120.9)] [3040 (119.7) ]
No chuck(order No chuck(order
Chuck size inch 15 21 15 21 15 21
base) base)
Chuck work weight
kg (lb) 870 (1918.0) 1400 (3086.5) 2000 (4409.2) 870 (1918.0) 1400 (3086.5) 870 (1918.0) 1400 (3086.5) 2000 (4409.2)
(including chuck)
Shaft work weight
kg (lb) 1700 (3747.9) 2600 (5732.0) 3600 (7936.6) 1700 (3747.9) 2600 (5732.0) 1700 (3747.9) 2600 (5732.0) 3600 (7936.6)
(including chuck)
depends on depends on
Bar working diameter mm (inch) 116.5 (4.6) 165.5 (6.5) 116.5 (4.6) 165.5 (6.5) 116.5 (4.6) 165.5 (6.5)
applied chuck applied chuck
Travels X-axis mm (inch) 362 (14.3) 355 (14.0)
Z-axis mm (inch) 1105 [2155 / 3150] (43.5 [84.8 / 124.0]) 2100 (82.7) [3150 (124.0)]
Travel distance
Y-axis mm (inch) - 150 (5.9)
C-axis deg - 360 360
X-axis m/min (ipm) 16 (629.9) 20 (787.4)
Rapid Z-axis m/min (ipm) 20 (787.4) 18 (708.7) [20 (787.4)]
traverse rate Y-axis m/min (ipm) 10 (393.7)
C-axis r/min - 50 [100]
Main Max. spindle speed r/min 2000 1500 1000 2000 1500 2000 1500 1000
spindle Main spindle motor power 37/30 45/37 37/30 45/37 37/30 45/37
kW (Hp)
(30min/Cont.) (49.6/40.2) (60.3/49.6) (49.6/40.2) (60.3/49.6) (49.6/40.2) (60.3/49.6)
Max. spindle torque N·m (ft-lb) 3280 (2420.6) 4038 (2980.0) 4463 (3293.7) 2432 (1794.8) 2957 (2182.3) 2431 (1794.1) 2957 (2182.3) 3268 (2411.8)
ISO 702-4 ISO 702-4
Spindle nose ASA A2-11 A1-15 A2-11 A1-15 A2-11 A1-15
NO.20 NO.20
Spindle bearing dia.(Front) mm (inch) 180 (7.1) 240 (9.4) 340 (13.4) 180 (7.1) 240 (9.4) 180 (7.1) 240 (9.4) 340 (13.4)
Max. Spindle through hole
mm (inch) 132 (5.2) 181 (7.1) 275 (10.8) 132 (5.2) 181 (7.1) 132 (5.2) 181 (7.1) 275 (10.8)
diameter
Min. spindle indexing
deg - 0.001 0.001
angle(C-axis)
Turret No. of tool stations ea 10 {12}* 12, BMT75P 12, BMT75P
25 x 25 {32 x 32} (1.0 x 1.0 {1.3 x
OD tool size mm (inch) 32 x 32 (1.3 x 1.3) 25 x 25 {32 x 32} (1.0 x 1.0 {1.3 x 1.3})*
1.3})*
Max. boring bar size mm (inch) 80 (3.1) 60 (2.4) 60 (2.4)
Turret indexing time
s 0.25 0.25
(1 station swivel)
Max. rotary tool speed r/min - 4000 4000
Rotary tool motor power
23/15/11/7.5 23/15/11/7.5
(S3 15%/S3 25%/30min/ kW (Hp) -
(30.8/20.1/14.8/10.1) (30.8/20.1/14.8/10.1)
Cont.)
Max. rotary tool torque N·m (ft-lb) - 146 (107.7) 146 (107.7)
Tailstock Tailstock travel mm(inch) 1000 [2050 / 3070] (39.4 [80.7 / 120.9]) 2050 (80.7)
Quill diameter mm(inch) 120( 4.7) 120( 4.7)
Quill travel mm(inch) 120( 4.7) 120( 4.7)
Quill bore taper MT MT#6 Live {MT#5 Built-in Dead}* MT#6 Live {MT#5 Built-in Dead}*
Power Electric power supply 52.55 60.25 53.86 61.56
kVA 61.09 68.79
Source (rated capacity) [52.55 / 53.78] [60.25 / 59.36] [53.86 / 53.78] [61.56 / 59.36]
Machine Length mm(inch) 4759 [5879 / 7059] (187.4 [231.5 / 277.9]) 5980 (235.4) [7302 (287.5)]
Dimensions Width mm(inch) 2056 [2275 / 2276] (80.9 [89.6 / 89.6]) 2522 (99.3) [2632 (103.6)]
Height mm(inch) 2194 [2272 / 2335] (86.4 [89.4 / 91.9]) 2885 (113.6) [2937 (115.6)]
10100 [11550 / 10600 [12050 / 10650 [12100 / 10250 [11700 / 10750 [12200 /
13000 (28660)
Weight kg(lb) 12550] (22266 [25463 13050] (23369 [26565 13100] (23479 [26676 12700] (22597 [25794 13200] (23699 [26896
[16000 (35273)]
/ 27668]) / 28770]) / 28880]) / 27998]) / 29101])
Control NC system - DOOSAN Fanuc i Plus, Fanuc 32i (SIEMENS 828D / 840D)**
* { } : Option ** : Please contact Doosan in advance
Note1 : Standard chuck is not included in PUMA 5100C series. Depends on customers' request, its applicable chuck is different. Tha't's way, some specifications are not fixed.

24 / 25
Product Overview
NC Unit Specifications
Standard Optional X N/A

Basic Information DOOSAN

Basic Structure
FANUC No. Division Item Spec. æFanuc i Plus
FANUC 32i

2-axis M Y 2-axis M Y
Cutting
2 3 4 2 3 4
Performance 1 Controlled axes
(X,Z) (X,Z,C) (X,Z,C,Y) (X,Z) (X,Z,C) (X,Z,C,Y)
2 Simultaneously controlled axes 2 axes 3 axes 4 axes 2 axes 3 axes 4 axes
3 Cs contouring control X X
Detailed 4 Torque control
Information 5 HRV2 control
6 Controlled Inch/metric conversion
Options 7 axis Stored stroke check 1
Applications 8 Stored stroke check 2,3
Diagrams 9 Stored limit check before move
Specifications 10 Chamfering on/off
Unexpected disturbance torque
11
detection function
12 Position switch
Customer Support Included in RS232C
13 DNC operation
Service interface.
14 DNC operation with memory card
15 Tool retract and recover
16 Wrong operation prevention
17 Dry run
Operation
18 Single block
19 Reference position shift
20 Handle interruption
21 Incremental feed x1, x10, x100
22 Manual handle retrace
23 Active block cancel
24 Nano interpolation
25 Linear interpolation
26 Circular interpolation
27 Polar coordinate interpolation X X
28 Cylindrical interpolation X X
29 Helical interpolation X X
30 Thread cutting, synchronous cutting
31 Multi threading
32 Interpolation Thread cutting retract
33 functions Continuous threading
34 Variable lead thread cutting
35 Circular thread cutting
36 Polygon machining with two spindles X X
Input signal is 8
37 High-speed skip
points.
38 2nd reference position return G30

39 3rd/4th reference position return


40 Override cancel
41 AI contour control I
Feed function
42 AI contour control II
43 Rapid traverse block overlap
44 Optional block skip 9 pieces
Absolute/incremental Combined use in
45
programming the same block
46 Diameter/Radius programming
Automatic coordinate system
47
setting
48 Workpiece coordinate system G52 - G59
49 Workpiece coordinate system preset
Program Addition of workpiece coordinate
50 input 48 pairs X X X
system
Direct drawing dimension
51
programming
52 G code system A
53 G code system B/C
54 Chamfering/Corner R
55 Custom macro
Addition of custom macro #100 - #199, #500
56
common variables - #999
PUMA
4100/5100
series
Standard Optional X N/A

DOOSAN
FANUC No. Division Item Spec. Fanuc i Plus
FANUC 32i

2-axis M Y 2-axis M Y
57 Interruption type custom macro
58 Canned cycle
59 Multiple repetitive cycles G70~G76
60 Multiple repetitive cycles II Pocket profile
61 Program input Canned cycle for drilling
62 Automatic corner override X X X
63 Coordinate system shift
64 Direct input of coordinate system shift
65 Pattern data input
66 Operation EZ Guide i (Conversational Programming Solution) *1) *1) *1)
67 Guidance iHMI with Machining Cycle *2) *2) *2) X X X
68 Function EZ Operation package
69 Constant surface speed control
70 Auxiliary/ Spindle override 0 - 150%
71 Spindle speed Spindle orientation
72 function Rigid tap
73 Arbitrary speed threading
74 32-pairs X X X X X X
75 64-pairs X X X
76 99-pairs X X X
77 128-pairs X X X
Tool offset pairs
78 200-pairs
79 400-pairs X X X
80 Tool function/ 499-pairs X X X
Tool
81 compensation 999-pairs X X X
82 Tool offset
83 Tool radius/Tool nose radius compensation
84 Tool geometry/wear compensation
85 Automatic tool offset G36/G37
86 Direct input of offset value measured B
87 Tool life management
Accuracy Backlash compensation for each rapid
88
compensation traverse and cutting feed
89 function Stored pitch error compensation
640M(256KB)_500
90 X X X
programs
1280M(512KB)_1000
91 X X X
programs
2560M(1MB)_1000
92 X X X
Part program storage size & Number of programs
Editing registerable programs 5120M(2MB)_1000
93
operation programs
1280M(512KB)_400
94 X X X X X X
programs
5120M(2MB)_400
95 X X X X X X
programs
96 Program protect
97 Password function
98 Fast data server
99 External data input
Data input/
100 Memory card input/output
output
101 USB memory input/output
102 Automatic data backup
103 Interface Embedded Ethernet
104 function Fast Ethernet
105 15" color LCD
Display unit 15" color LCD with Touch
106 X X X
Others Panel
107 with PMC I/O module
Robot interface
108 with PROFIBUS-DP

*1) Only with 15" LCD standard *2) Only with 15" Touch LCD standard

26 / 27
Product Overview
CNC Specifications
 Standard  Optional X Not applicable

Basic Information No. ITEM Spec. S828D

Basic Structure SIEMENS 1 Controlled axes 2 axis X, Z, SP


2 R: Milling spindle M-type X, Z, C, R
Cutting Positioning(G00)/Linear interpolation(G01) :
Performance 3 Simultaneously controlled axes 3 axes 
Circular interpolation(G02, G03) : 2 axes
4 Backlash compensation 
5 Leadscrew error compensation 
Detailed 6 Measuring system error compensation 
Axes
Information 7 Feedforward control velocity-dependent 
control
8 Follow up mode 
Options 9 Programmable acceleration 
10 Emergency stop / overtravel 
Applications
11 Least command increment 0.001mm (0.0001 inch) 
Diagrams 12 Least input increment 0.001mm (0.0001 inch) 
Specifications 13 Maximum commandable value ±99999.999mm (±3937 inch) 
14 Machine lock (PRT) 
15 Absolute encoder 
16 Dry run 
Customer Support 17 Feedrate/Rapid override 0 - 120 % 
Service 18 Reference point return G75 FP=1 
19 2nd reference point return G75 FP=2 
20 3rd / 4th reference return G75 FP=3, 4 
21 Linear interpolation Max. 4 
22 Circular interpolation G02, G03 
23 Inverse time feedrate G93 
24 Helical interpolation 
25 Universal interpolator NURBS 
26 Spline interpolation (A, B and C splines) 
27 Dwell G04 
Interpolation Separate path feed for corners and
28 & Feed 
chamfers
29 function Reposition 
30 Acceleration with Jerklimitation 
31 Positioning G00 
32 Cartesian point-to-point (PTP) travel 
TRANSMIT/cylinder surface
33 Not available for 2-axis type 
transformation
34 Inclined axis If machine attached inclind Y axis 
Inclined axis TRAANG after TRANSMIT/
35 If machine attached inclind Y axis 
TRACYL
CP-Basic(If machine attached milling
36 
Couplings spindle)
37 CP-Comfort 
38 Spindle speed, digital setpoint 
Spindle speed, max. programmable value 106 ... 0.0001 (display: ±
39 
range 999999999.9999)
40 Spindle override 50 - 120 % 
41 Automatic gear state selection 
42 Oriented spindle stop 
Spindle &
43 Spindle speed limitation min./max. 
M code
44 Constant cutting rate 
function
Spindle control via PLC (Positioning,
45 
oscillation)
46 Changeover to axis mode 
Tapping with compensating chuck/rigid
47 
tapping
48 Retraction for rigid tapping 
49 Tool radius compensations in plane
50 • With approach and retract strategies 
51 • With transition circle/ellipse on outer edges 
52 PPU.4 for S828D SW261 (2 axis/M-type) 256/512
Number of tools/cutting edges in tool list
53 PPU.4 for S828D SW281 (S/MS/Y/SY-type) 768/1536
54 Tool length compensation 
55 Tool Operation with tool management 
56 function Tool list 
57 Tool offset selection via T and D numbers 
58 Replacement tools for tool management Include tool load monitoring option 
59 Monitoring of tool life and workpiece count 
60 Manual measurement of tool offset 
61 Magazine list 
62 Loading and unloading of tools 
63 Number of subroutine passes <= 9999 
64 Number of levels for skip blocks 1 
65 Programming Number of levels for skip blocks 8 
66 & Editing Polar coordinates 
PUMA 67 function 1/2/3-point contours 
4100/5100 Dimensions metric/inch, changeover
68 
manually or via program
series
 Standard  Optional X Not applicable

No. ITEM Spec. S828D


SIEMENS 69 Program functions
70 • Dynamic preprocessing memory FIFO 
In 840D, If machine attached mill-
71 • Look ahead number of blocks 1
ing spindle
72 • Frame concept 
73 • Inclined-surface machining with swivel cycle 
74 • Axis/spindle replacement 
75 • Geometry axes, switchable online in the CNC program 
76 • Program preprocessing 
77 Online ISO dialect interpreter 
78 Program/workpiece management
73 • Parts programs on NCU, max. number 750
74 • Workpieces on NCU, max. number 250
75 • On USB storage medium (e.g. disk drive, USB stick) 
76 • On network drive 
77 Programming & Settable offsets, max. number G54, G55, G56 … 100
78 Editing function Program editor
79 • Programming support for cycles program(Program Guide) 
• CNC editor with editing functions: Marking, copying,
80 
deleting
81 • Programming graphics/free contour input (contour calculator) 
82 • Support for parameter input Animated Elements 
83 • ShopTurn/ShopMill Machining step programming 
84 Technology cycles for drilling/milling 
85 Pocket milling free contour and islands stock removal cycle 
86 Residual material detection 
87 Access protection for cycles 
88 Programming support can be extended,e.g. customer cycles 
89 2D simulation 
90 3D simulation, finished part 
91 Simultaneous recording 
92 JOG
93 • Handwheel selection 
94 • Switchover: inch/metric 
95 • Manual measurement of zero/work offset 
96 • Manual measurement of tool offset 
97 • Automatic tool/workpiece measurement 
98 • Reference point approach, automatic/via CNC program 
99 Automatic
• Execution from USB or CF card interface on
100 
operator panel front
In 840D, If machine attached mill-
101 • Execution from HMI memory on NCU CF card X
ing spindle
102 • Execution from network drive 
103 Operating software languages
104 • Ch_S,Ch_T, En, Fr, Gr, It, Kr, Pt, Sp 
105 • Additional languages, use of language extensions 
106 Working area limitation 
107 Limit switch monitoring 
108 Software and hardware limit switches 
109 Position monitoring 
110 Others functions Standstill (zero-speed) monitoring 
111 (Operation, Clamping monitoring 
112 setting & Display, 2D/3D protection zones 
113 etc) Contour monitoring 
114 Axis limitation from the PLC 
115 Alarms and messages 
116 Action log can be activated for diagnostic purposes 
117 PLC status 
118 Remote Control System (RCS) remote diagnostics
119 • RCS Host remote diagnostics function 
RCS Commander for PC/PG on
120 • RCS Commander (viewer function) 
CD-ROM
Integrated service planner for the monitoring
121 
of service intervals
Measuring, Measuring stage 1 Two probes (switching) Measurement prove & receiver is
122 
with/without deletion of distance-to-go needed
Measuring cycles for drilling/milling and turning Measurement prove & receiver is
• Calibrating workpiece probes needed (included in MDynamics
123 
• Workpiece measurement 3-axis & 5-axis ) In 840D, If
• Tool measuring machine attached milling spindle
124 Easy Extend 
125 Contour handwheel 
Integrate screens in SINUMERIK Operate with
126 
SINUMERIK Integrate Run MyScreens
Cross-mode actions (ASUPs and synchronized
127 
actions in all operating modes)

28 / 29
Product Overview

Responding to Customers
Basic Information

Basic Structure
Cutting
Anytime, Anywhere
Performance
Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, Anywhere
Doosan machine tools provides a system-based professional support service before
Detailed
and after the machine tool sale by responding quickly and efficiently to customers’ demands.
Information
By supplying spare parts, product training, field service and technical support, we can provide top class support
Options
Applications to our customers around the world.
Diagrams
Specifications

Customer Support
Service

AMERICA EUROPE

CHINA (Shanghai)

CHINA (Yantai)

Head Office
Changwon Factory

INDIA

Global Sales and Service Support Network

Corporations Dealer Networks Technical Centers Service Post Factories


Technical Center: Sales
Support, Service Support,
Parts Support

4 167 51 200 3
PUMA
4100/5100
series
Doosan Machine Tools
Customer Support Service
We help customers to achieve success by providing a variety of
professional services from pre-sales consultancy to post-sales support.

Supplying Parts Field Services


• Supplying a wide range of original • On site service
• Machine installation and testing
Doosan spare parts
• Scheduled preventive maintenance
• Parts repair service • Machine repair

Technical Support Training


• Supports machining methods and technology • Programming / machine setup and operation
• Responds to technical queries • Electrical and mechanical maintenance
• Provides technical consultancy • Applications engineering

30 / 31
doosanmachinetools.com

Head Office Doosan Machine Tools Europe Doosan Machine Tools China
22F T Tower, 30, Sowol-ro 2-gil Emdener Strasse 24, D-41540 Room 101,201,301, Building 39 Xinzhuan
Jung-gu, Seoul, Korea, 04637 Dormagen, Germany Highway No.258 Songjiang District
Tel +82-2-6972-0370/0350 Tel: +49-2133-5067-100 China Shanghai (201612)
Fax +82-2-6972-0400 Fax: +49-2133-5067-111 Tel: +86 21-5445-1155
Fax: +86 21-6405-1472
Doosan Machine Tools America Doosan Machine Tools India
19A Chapin Road, Pine Brook No.82, Jakkuar Village Sales inquiry
New Jersey 07058, United States Yelahanka Hobil, Bangalore-560064 [email protected]
Tel: +1-973-618-2500 Tel: + 91-80-2205-6900
Fax: +1-973-618-2501 E-mail: [email protected]

*For more details, please contact Doosan Machine Tools.

*The specifications and information above-mentioned may be changed without prior notice.
*Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement
with Doosan Corporation, the registered trademark holder.

Fire Safety There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and
Precautions modifying the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine. ver. EN 210430 SU

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