Puma 4100 5100 Open
Puma 4100 5100 Open
Puma 4100 5100 Open
PUMA
4100/L/LM/M/XL/XLM · 5100/L/LM/LY/M/XL/XLM/XLY
Product Overview
Basic Information
Basic Structure
Cutting
Performance
Detailed
Information
Options
Applications
Diagrams
Specifications
Customer Support
Service
PUMA 4100/5100
series
PUMA 4100/5100 series are horizontal turning centers designed for machining medium to large size workpieces.
It ensures powerful machining capability by using a 2 step gearbox and high torque motors together with a rigid
box guideway structure. Also, it can process complex workpieces by using the optional Y axis function. In addition,
the optional Doosan threading functions, especially for Oil/Gas industry parts, makes it the solution for a wide
variety of applications.
PUMA
4100/5100
series
Contents
02 Product Overview
Basic Information
04 Basic Structure
07 Cutting Performance
Detailed Information
08 Standard / Optional Specifications
10 Applications
12 Diagrams
24 Machine / NC Unit Specifications
02 / 03
Product Overview
Basic Structure
Basic Information
Machining area
Max. turning diameter (D)
ø650 mm 3152 mm
(ø25.6 inch) (ø124.1 inch)
Unit : mm (inch)
Spindle
Max. spindle speed Max. spindle power (30min/Cont.) Max. spindle torque
Model
r/min kW (Hp) N·m (ft-lb)
PUMA 4100A / LA / XLA 3000 35 (S3 25%)/26/22 (46.9 (S3 25%)/34.9/29.5) 1584 (1169.0)
PUMA 4100B / LB / XLB 2000 35 (S3 25%)/26/22 (46.9 (S3 25%)/34.9/29.5) 2379 (1755.7)
PUMA 4100C/ LC / XLC 1500 37/30 (49.6/40.2) 3280 (2420.6)
PUMA 4100MA/LMA / XLMA 3000 30/22 (40.2/29.5) 832 (614.0)
PUMA 4100MB / LMB / XLMB 2000 30/22 (40.2/29.5) 1611 (1188.9)
PUMA 4100MC / LMC / XLMC 1500 37/30 (49.6/40.2) 2432 (1794.8)
PUMA 5100A / LA / XLA 2000 37/30 (49.6/40.2) 3280 (2420.6)
PUMA 5100B / LB / XLB 1500 45/37 (60.3/49.6) 4038 (2980.0)
PUMA 5100C / LC / XLC 1000 45/37 (60.3/49.6) 4463 (3293.7)
PUMA 5100MA / LMA / XLMA 2000 37/30 (49.6/40.2) 2432 (1794.8)
PUMA 5100MB / LMB / XLMB 1500 45/37 (60.3/49.6) 2957 (2182.3)
PUMA 5100LYA / XLYA 2000 37/30 (49.6/40.2) 2431 (1794.1)
PUMA 5100LYB / XLYB 1500 45/37 (60.3/49.6) 2957 (2182.3)
PUMA 5100LYC 1000 45/37 (60.3/49.6) 3268 (2411.8)
04 / 05
Product Overview
Tailstock
Basic Information
Turret
2-axis model
BMT75P
No. of tool stations
12 ea
PUMA
4100/5100
series
Cutting performance
Multi-functionality
including end milling, O.D turning
U-Drill (2-axis)
Face milling
U-Drill (3-axis)
06 / 07
Product Overview
Standard / Optional Specifications
Standard Optional △ Contact DOOSAN X N/A
The long boring bar option allows you to easily machine deep holes to minimize For more stable pipe threading process, twin chucking option(manual or pneumatic)
cycle time. Please consult with Doosan specialist for details. is available. Please consult with Doosan specialist for details.
The Quick Change Tool system simplifies tool change operation. Recommended for
users who need to change tools frequently or reduce the set-up time.
Chip conveyor type Long Short Needle Short Sludge Long Short Needle
Normal X ○ △ ○ △ X △ X
Doosan’s ergonomic roller coolant tank design, Scrapper
allows users to easily replace and refill coolant. type
Magnetic X ○ ○ ○ ○ - - -
Roller on the coolant tank allows users to simply
take out and put it back in the machine like a ○ : Suitable, △ : Possible, X : Not suitable
drawer unit.
08 / 09
Product Overview
DOOSAN Fanuc i Plus 15 inch screen + New OP
DOOSAN Fanuc i Plus' operation panel enhances operating convenience by incorporating
Basic Information common-design buttons and layout, and features the Qwerty keyboard for fast and easy operation.
Basic Structure DOOSAN Fanuc i Plus is
Cutting
Performance
optimized for maximizing
customer productivity
and convenience. DOOSAN Fanuc i Plus
Detailed
• 15 inch color display
Information Intuitive and user-friendly design
Options
Applications
Diagrams
Specifications
Variety of applications
Easy Operation Package • Providing various applications related to
PLANNING, MACHINING, IMPROVEMENT, and UTILITY
for customer convenience.
Increased Productivity
10%
tin
-c
non
by
Minimizes non-cutting time to further
Cycle Time improve productivity.
g
tin
cu
ing
-c
ut
tt
non
DOOSAN Conversational
programming software for PC
This function detects overload on tools, caused Function allows users to easily keep
PUMA
by wear and damage, and triggers an alarm to track of machine operating hours and
4100/5100
minimize damage. the number of completed parts.
series
SIEMENS S828D 15.6 inch screen + New OP
The newly-designed operation panel enhances operating convenience by incorporating common-design buttons
and layout, and features the Qwerty keyboard for fast and easy operation.
SIEMENS CNC optimized
for DOOSAN machine
tools maximizes usersʼ
productivity.
15.6-inch display
• USB (standard)
• QWERTY Keyboard (standard)
[offset]
[operating parameter]
[attachment setting]
[Collision avoidance]
[offset] [various]
10 / 11
Product Overview
Stable threading Threading repair function
performance This function allows users to repair thread even when original program is not available
Basic Information and this is a standard Fanuc NC function.
Basic Structure All PUMA 4100 / 5100
Cutting
Performance
series (2-Axis* to
Y-Axis) are capable of
threading work.
Detailed
Information
*In order to re-machine threads or
Options perform arbitrary speed threading on
Applications a 2-Axis machine, additional optional
Diagrams devices have to be selected.
Specifications
Customer Support
Service
100%
Override speed change Override speed 100%
100%
80% Tool
This function allows users to re-machine damaged threads by using the existing program.
PUMA
4100/5100
series
Power-Torque Diagram (SIEMENS)
Power : kW (Hp)
Power : kW (Hp)
Torque : N·m (ft-lb)
Power : kW (Hp)
(S6 40%) 39(52.3)
860(634.7) (S6 40%) (S6 60%) 33(44.3)
669(493.7) (S6 60%) (S1 Cont.) 26.5(35.5)
573(422.9) (S1 Cont.) 20.6(27.6)
(S6 40%) (S6 40%) 45(60.3) 19.5(26.1)
(S6 60%) (S6 60%) 36(48.3)
(S1 Cont.) (S1 Cont.) 30(40.2) 31(41.6)
25(33.5)
20.8(27.9)
12 / 13
Product Overview
Power-Torque Diagram (SIEMENS)
Basic Structure Max. spindle speed : 1500 r/min Max. spindle speed : 2000 r/min
Cutting
Performance 3182(2348.3) (S6 40%)
2545(1878.2) (S6 60%)
2121(1565.3) (S1 Cont.) 2268(1673.8) (S6 40%)
1815(1339.5) (S6 60%)
1513(2593.3) (S1 Cont.)
Torque : N·m (ft-lb)
Power : kW (Hp)
Detailed 795(5868.6) (S6 40%)
Information 636(469.4) (S6 60%) 567(418.4) (S6 40%)
530(391.1) (S1 Cont.)
(S6 40%) (S6 40%) 45(60.3) 455(335.8) (S6 60%) (S6 40%) (S6 40%) 45(60.3)
40(53.6) 378(279.0) (S1 Cont.) (S6 60%) (S6 60%) 36(48.3)
(S6 60%) (S6 60%) 36(48.3) 35(46.9)
Options (S1 Cont.) (S1 Cont.) 30(40.2) (S1 Cont.) (S1 Cont.) 30(40.2)
28(37.5)
Applications
Diagrams
135 221 563 540 758 884 1500 189 500 758 2000
Specifications
Customer Support
PUMA 5100MB / LMB / XLB PUMA 5100LYA / XLYA
Service
Max. spindle speed : 1000 r/min Max. spindle speed : 2000 r/min
Power : kW (Hp)
1350(996.3) (S6 40%)
1080(797.0) (S6 60%)
899(663.5) (S1 Cont.) 567(418.4) (S6 40%)
455(335.8) (S6 60%) (S6 40%) (S6 40%) 45(60.3)
378(279.0) (S1 Cont.) (S6 60%) (S6 60%) 36(48.3)
(S6 40%) (S6 40%) 45(60.3) (S1 Cont.) (S1 Cont.) 30(40.2)
40(53.6)
(S6 60%) (S6 60%) 36(48.3) 35(46.9)
(S1 Cont.) (S1 Cont.) 30(40.2)
28(37.5)
Power : kW (Hp)
795(586.7) (S6 40%)
636(469.4) (S6 60%) 880(649.4) (S6 40%)
530(391.1) (S1 Cont.)
(S6 40%) (S6 40%) 45(60.3) 704(519.6) (S6 60%)
40(53.6) 586(432.5) (S1 Cont.)
(S6 60%) (S6 60%) 36(48.3) 35(46.9)
(S1 Cont.) (S1 Cont.) 30(40.2) (S6 40%) (S6 40%) 45(60.3)
28(37.5) (S6 60%) (S6 60%) 36(48.3)
(S1 Cont.) (S1 Cont.) 30(40.2)
Power : kW (Hp)
99 162 245 352 422 576 872 1500 500 1167 2000
4463 (3293.7) 30min. 30min. 30min. 42 (56.3) 45 (60.3) 30min. 30min. 37 (49.6)
Cont. Cont. Cont. 37 (49.6)
35 (46.9) 33.5 34 (45.6) 30 (40.2)
3670 (2708.5) (44.9) Cont. Cont.
28 (37.5) 2432 (1794.8) 30min. 28 (37.5)
22 (29.5)
1972 (1455.3) Cont. 18.5 (24.8)
Torque : N·m (ft-lb)
Power : kW (Hp)
Power : kW (Hp)
1255 (926.2) Cont.
1032 (761.6)
608 (448.7) 30min.
493 (363.8) Cont.
Power : kW (Hp)
740 (546.1) 30min.
608 (448.7) Cont. 608 (448.7) S3 40%
493 (363.8) S1 Cont.
18.5 (24.8)
Power : kW (Hp)
Power : kW (Hp)
818 (603.7) 30min.
739 (545.4) S3 60% 673 (496.7) Cont.
608 (448.7) S1 Cont.
Rotary tool
Max. spindle speed : 4000 r/min
S3 15% 23 (30.8)
S3 25% 15 (20.1) 16.6 (22.3)
146 (107.7) S3 15%
30min.
Torque : N·m (ft-lb)
11 (14.8)
95 (70.1) S3 25%
Power : kW (Hp)
Cont.
70 (51.7) 30min. 7.5 (10.1)
48 (35.4) Cont.
1500 2000
2000 4000
14 / 15
Product Overview
Power-Torque Diagram (FANUC)
Power : kW (Hp)
280 (206.6) Cont. Cont. 29 (38.9) 26 (34.9)
Detailed 22 (29.5)
Power : kW
Information 668 (493.0) S3 25%
496 (366.0) 30min.
420 (310.0) Cont.
Options
Applications
Diagrams
Specifications 211 563 844 140 375 562
750 2000 3000 500 1333 2000
1025(756.5) S6 25%
30min. 30min. S6 40%
3280 (2420.6) 30min. Cont. Cont. 31 (41.6) 37 (49.6) 832(614.0)
2659 (1962.3) Cont. 25.4 (34.1) 30 (40.2) 610(450.2) S1 Cont.
22 (29.5) S6 25%
18.5 (24.8) 491(362.4)
Torque : N·m (ft-lb)
Power : kW (Hp)
398(293.7) S6 25% S6 25% 37(49.6)
S1 Cont. S6 40% S6 60% 30(40.2)
921 (679.7) 30min.
Power : kW
292(215.5) 26(34.9)
747 (551.3) Cont. S1 Cont. S1 Cont. 22(29.5)
18.5(24.8)
Power : kW (Hp)
13 (17.4)
993 (732.8) Cont.
Power : kW
30min. 30min.
30min. 30min. 4038 (159.0) 30min. 45 (60.3)
3280 (2420.6) 30min. Cont. Cont. 37 (49.6)
3320 (130.7) Cont.
Cont. Cont.
33 (44.3)37 (49.6)
2659 (1962.3) Cont. 30 (40.2)
22 (29.5) 27 (36.2)
Torque : N·m (ft-lb)
18.5 (24.8)
Power : kW (Hp)
Top view
C
Front view
D
B E
A C D
Model (Length with chip (Height of ground to
(Length) (Width) (Height)
conveyor) chip outlet)
4654 / 4759
PUMA 4100 / 5100 5549 (218.5) 2056 (80.9) 2194 (86.4) 1053 (41.5)
(183.2 / 187.4)
5774 / 5879
PUMA 4100L / 5100L 6669 (262.6) 2275 (89.6) 2272 (89.4) 1053 (41.5)
(227.3 / 231.5)
7024 / 7059 7958 / 7993
PUMA 4100XL / 5100XL 2276 (89.6) 2335 (91.9) 1021 (40.2)
(276.5 / 277.9) (313.3 / 314.7)
4654 / 4759
PUMA 4100M / 5100M 5580 (219.7) 2056 (80.9) 2194 (86.4) 1053 (41.5)
(183.2 / 187.4)
5774 / 5879
PUMA 4100LM / 5100LM 6669 (262.6) 2275 (89.6) 2272 (89.4) 1053 (41.5)
(227.3 / 231.5)
7024 / 7059 7958 / 7993
PUMA 4100XLM / 5100XLM 2276 (89.6) 2335 (91.9) 1021 (40.2)
(276.5 / 277.9) (313.3 / 314.7)
PUMA 5100LY 5980 (235.4) 6890 (271.3) 2522 (99.3) 2885 (113.6) 1050 (41.3)
PUMA 5100XLY 7302 (287.5) 8175 (321.9) 2632 (103.6) 2937 (115.6) 1050 (41.3)
* Some peripheral equipment can be placed in other places * 500 mm of a space is required to the right of the machine in order to install and remove chip conveyor.
16 / 17
Product Overview
Tooling System
12st Turret
PUMA 4100A / LA / XLA Drill Sockets
(4) (3) MT#2-H60 MT#4-H60
OD Tool Clamper MT#3-H60 MT#5-H60 Drill
PUMA 5100
Unit : mm (inch)
Standard
Drill Sockets
MT#3-H80
(1) MT#4-H80 Drill
MT#5-H80
(5)
(1) Ø80 Boring Bar
(1)
OD Tool Clamper (1)
Boring Sleeves
Ø32(1.3)-H80 Ø40(1.6)-H80
U-Drill Cap Ø20(0.8)-H80 Ø50(2.0)-H80
Boring Bar
Ø25(1.0)-H80 Ø60(2.4)-H80
PUMA
4100/5100
series
PUMA 4100M / LM / XLM, PUMA 5100M / LM / XLM / LY
Unit : mm (inch)
Plug
Milling Collet
ER 40 Ø60 Boring Bar
Ø4 ~ Ø20,Ø22,Ø25
(19 Pieces)
(2) (3)
(1)
.0)
(22
.9) 59
(13 ø5
ø 32 352 ø 760 (29.9)
)
4)
ø ø 550 (21.7)
(12.6 1
2.
8 ) 2.8)
(0.
)
70
ø6
(1.6)
ø 288
40
)
)
70
40
(1.6)
ø 258
) (10.2)
12.7 .2)
2( 0 (10
ø 32 ø 26
(2.5)
(2.5)
64
64
.3)
8 (26
ø 66
38 38 )
5
(1.5
) (1.
)
2.6
(2.8)
70 .6)
1 (1
70 1.6)
(2.8
ø 32
(1
40
40
)(
(0.8)
(0.8)
20
ø
20
(15 386 40 77
.2) 270 (10.6) (1.6) 275 (10.8) (3.0)
310 (12.2) 352 (13.9) (X AXIS TRAVEL)
40 77 662 (26.1)
270 (10.6) (1.6) 275 (10.6) (3.0)
310 (12.2) 352 (13.9) (X AXIS TRAVEL)
662 (26.1)
18 / 19
Product Overview
Tool Interference Diagram
Basic Information PUMA 4100M (12 station) PUMA 5100 (10 station)
Unit : mm (inch) Unit : mm (inch)
Basic Structure
Cutting
Performance
(3 80
.3)
67 8
Detailed
.1)
(2.4)
ø
)
(2.6)(0
60
(2.4)
60
Information ø 224 (8.8)
5 )
60 10 1) 0) 2.5
. . 7 (1
Options (2.4
) 74 ) (49 (11 ø 31
. 9 2 7
(2 ø
(2.5)
(2.0)
64
50
Applications 57 7.4)
ø 2 0.1) 5 (2
Diagrams (1 ø 69
0)
(2 .
7 50
Specifications 24 ) 12 )
3)
70 .6)
(2.8)
9
(0. (0.5
(0 .
22 ø 26 (1.0)
40
(1
ø 2 8.7) ø 69 (2.7) ø 36
( 8 (1
4.5)
(2.4)
62
Customer Support
(0.2)
40 37
6
50 40 72
215 (8.5) (2.0) (1.6) 280 (11.0) (2.8) 270 (10.6) (1.6) 325 (12.8) (1.5)
Service 305 (12.0) 352 (13.9) (X AXIS TRAVEL) 310 (12.2) 362 (14.3) (X AXIS TRAVEL)
672 (26.5)
657 (25.9)
ø 799 (31.5)
.9)
ø 650 (25.6)
ø 57
(10
ø 60 (MAX. SWING DIA.) (MAX. TURNING DIA.)
55
76
ø 270 (10.6)
ø8 ø 650 (25.6)
(3.5)
(10
90
8 (2.6)
(0.3
(2.4)
(1.6
)
)
60
80
ø 245
(
(9.6)
ø 268 110 ) 11.0)
(
(10.6) 60
(2.4 74 ) (4.3ø 279
) (2.9
(2.0)
(2.5) )
50
64 53 (10.0
79
ø 2 .0)
ø2
(11
.0)
(0.3 50 (2
7
)
ø 26 (1.0)
45 ø 69 (2.7)
12 ) 5 ø 2 .6)
) (9
(0.5 (0.2
70 ()1.6)
(2.8
(11.8 9
40
(2.0)
ø 29
)
51
(2.4)
62
40 37 50 40 37
270 (10.6) (1.6) 325 (12.8) (1.5) 215 (8.5) (2.0)(1.6) 325 (12.8) (1.5)
310 (12.2) 362 (14.3) (X AXIS TRAVEL) 305 (12.0) 362 (14.3) (X AXIS TRAVEL)
672 (26.5) 667 (26.3)
580 (22.8)
305 (12.0) 335 (13.2) (X AXIS TRAVEL)
ø 805 (31.7) 215 (8.5) 90 (3.5) 275 (10.8) 60 (2.4)
50 (2.0)
ø 610 (24.0)
ø 25
6 (1
ø
(10 255
0.1
.0)
)
IA.)
NIN )
UR 1.7
GD
ø2 )
X T 0 (2
85 (10.0
) (11 ø 25ø52
(MA ø 55
ø 255 ø5
)
(2.8
(10.0 50
ø5 ) (21
05 .7)
(19 .7)
.9) (21
293.5 (11.6)
550
ø
PUMA
4100/5100
series
Working Range Diagram
1105 [2155
1105/[2155
3180 / 3150
3180 ]/ 3150
(43.5 ][84.8
(43.5/ 125.2
[84.8 //125.2
124.0])/ 124.0]) 1105 [2155
1105/[2155
3180 / 3150
3180 ]/ 3150
(43.5 ][84.8
(43.5/ 125.2
[84.8 //125.2
124.0])/ 124.0])
(Z AXIS TRAVEL)
(Z AXIS TRAVEL) (Z AXIS TRAVEL)
(Z AXIS TRAVEL)
(X AXIS TRAVEL)
TRAVEL)
(X AXIS TRAVEL)
TRAVEL)
352 (13.9)
(13.9)
352 (13.9)
352 (13.9)
(10.8)
(10.8)
(10.8)
(10.8)
77 275
32 77 101275
77352275
31 12275
(1.3)(3.0)(4.0)
(1.3) (4.0)
101
(X AXIS
(X AXIS
(1.2) (0.5)
(1.2) (0.5)
(4.8) (3.9)
(4.8) (3.9)
31 12
(3.0)
(3.0)
(3.0)
77
32
101 120101 120
(4.0) (4.7)
(4.0) (4.7)
120 (4.7)
120 (4.7) 120 (4.7)
120 (4.7)
(QUILL(QUILL
TRAVEL)
TRAVEL) (QUILL(QUILL
TRAVEL)
TRAVEL)
1000 [L:1000
2050[L:/ XL:3070
2050 / XL:3070
] (39.4 [L:
] (39.4
80.7 [L:
/ XL:
80.7
120.9])
/ XL: 120.9]) 1000 [L:1000
2050[L:/ XL:3070
2050 / XL:3070
] (39.4 [L:
] (39.4
80.7 [L:
/ XL:
80.7
120.9])
/ XL: 120.9])
(TAIL STOCK
(TAILTRAVEL)
STOCK TRAVEL) (TAIL STOCK
(TAILTRAVEL)
STOCK TRAVEL)
11051105
[2155
[2155
/ 3150]
/ 3150]
(43.5(43.5
[84.8[84.8
/ 124.0])
/ 124.0]) 11051105
[2155
[2155
/ 3150]
/ 3150]
(43.5(43.5
[84.8[84.8
/ 124.0])
/ 124.0])
(Z AXIS
(Z AXIS
TRAVEL)
TRAVEL) (Z AXIS
(Z AXIS
TRAVEL)
TRAVEL)
TRAVEL)
280TRAVEL)
TRAVEL)
TRAVEL)
(12.2)
310 (12.2)
(11.0)
280 (11.0)
352 (13.9)
AXIS(13.9)
352 (13.9)
AXIS(13.9)
40 (1.6)
40 (1.6)
310
(2.8)AXIS
(0.4) (4.1)
(0.4) (4.1)
(X AXIS
(1.7)104
10 104
(X 352
(X 352
42 (1.7)
72 (2.8)
72 (X
4210
156 100
156 100 156 156 100 100
(6.1) (3.9)
(6.1) (3.9) (6.1) (6.1)
(3.9) (3.9)
120 120
(4.7)(4.7)
120 120
(4.7)(4.7)
(QUILL
(QUILL
TRAVEL)
TRAVEL) (QUILL
(QUILL
TRAVEL)
TRAVEL)
10001000
[2050[2050
/ 3070]
/ 3070]
(39.4(39.4
[80.7[80.7
/ 120.9])
/ 120.9]) 10001000
[2050[2050
/ 3070]
/ 3070]
(39.4(39.4
[80.7[80.7
/ 120.9])
/ 120.9])
(TAIL(TAIL
STOCK STOCK
TRAVEL)
TRAVEL) (TAIL(TAIL
STOCK STOCK
TRAVEL)
TRAVEL)
11051105
[2155
[2155
/ 3150]
/ 3150]
(43.5(43.5
[84.8[84.8
/ 124.0])
/ 124.0]) 11051105
[2155
[2155
/ 3150]
/ 3150]
(43.5(43.5
[84.8[84.8
/ 124.0])
/ 124.0])
(Z AXIS
(Z AXIS
TRAVEL)
TRAVEL) (Z AXIS
(Z AXIS
TRAVEL)
TRAVEL)
TRAVEL)
310TRAVEL)
TRAVEL)
(X56AXIS TRAVEL)
(12.2)
310 (12.2)
352 (13.9)
AXIS(13.9)
352 (13.9)
AXIS(13.9)
(2.2) (11.7)
24(2.2)52 (11.7)
296
296
(0.4) (3.9)
(0.4) (3.9)
(0.9) (2.0)
(0.9) (2.0)
42 (1.7)(X AXIS
(X 352
10 99
10 99
24 52
(X 352
56
120 120
(4.7)(4.7) 120 120
(4.7)(4.7)
(QUILL
(QUILL
TRAVEL)
TRAVEL) (QUILL
(QUILL
TRAVEL)
TRAVEL)
10001000
[2050[2050
/ 3070]
/ 3070]
(39.4(39.4
[80.7[80.7
/ 120.9])
/ 120.9]) 10001000
[2050[2050
/ 3070]
/ 3070]
(39.4(39.4
[80.7[80.7
/ 120.9])
/ 120.9])
(TAIL(TAIL
STOCK STOCK
TRAVEL)
TRAVEL) (TAIL(TAIL
STOCK STOCK
TRAVEL)
TRAVEL)
20 / 21
Product Overview
Working Range Diagram
Basic Information
PUMA 5100 [L / XL]
Basic Structure Unit : mm (inch)
Cutting
Performance OD Tool Holder ID Tool holder
Options
(X AXIS TRAVEL)
TRAVEL)
(X AXIS TRAVEL)
(4.4) TRAVEL)
Applications
362 (14.3)
362 (14.3)
362 (14.3)
113 (14.3)
(2.0) (12.0)
(2.0) (12.0)
325 (12.8)
325 (12.8)
57 305
57 305
31 (1.2)
(2.0)AXIS
(2.0) (4.4)
52 113
(1.8) (3.9) (1.8) (3.9)
52362
Specifications
(X
(X
(0.5)
(0.5)
12
12
37 (1.5)
37 (1.5)
Service
1000 [2050 / 3070]
1000
(39.4
[2050
[80.7
/ 3070]
/ 120.9])
(39.4 [80.7 / 120.9]) 1000 [2050 / 3070]
1000
(39.4
[2050
[80.7
/ 3070]
/ 120.9])
(39.4 [80.7 / 120.9])
(TAIL STOCK TRAVEL)
(TAIL STOCK TRAVEL) (TAIL STOCK TRAVEL)
(TAIL STOCK TRAVEL)
(X AXIS TRAVEL)
(X AXIS TRAVEL)
(X AXIS TRAVEL)
(X AXIS TRAVEL)
362 (14.3)
362 (14.3)
362 (14.3)
362 (14.3)
(12.8)
(12.8)
(12.8)
(12.8)
325
325
325
325
(4.1)
(4.1)
104
104
(1.5)
(1.5)
(1.5)
(1.5)
37
37
37
37
(X AXIS TRAVEL)
(X AXIS TRAVEL)
(X AXIS TRAVEL)
341 (13.4)
341 (13.4)
362 (14.3)
362 (14.3)
362 (14.3)
362 (14.3)
(14.0)
(14.0)
355
355
52 (2.0)
(3.9)
(3.9)
99
99
(0.3)
(0.3)
(0.8)
(0.8)
21
(
355 (1
120(4.7)
(QUILL TRAVEL)
2050 (80.7) (TAILSTOCK TRAVEL)
(X AXIS TRAVEL)
2100 (Z AXIS TRAVEL)
(3.1)(10.8)
80 275 80 275
50 (2.0) 50 (2.0)
(14.0)
PUMA 5100LY
(X AXIS
(3.1)(10.8)
120(4.7)65(2.6)104.5(4.1)
Unit : mm (inch)
355 (14.0)355
120(4.7)
(QUILL TRAVEL)
120(4.7)65(2.6)104.5(4.1)
2050 (80.7) (TAILSTOCK TRAVEL)
120(4.7)
OD Tool Holder Straight Milling Unit (QUILL TRAVEL)
2050 (80.7) (TAILSTOCK TRAVEL)
(X AXIS TRAVEL)
264(10.4)264(10.4)
AXIS TRAVEL)
(3.1)(10.8)
(2.5) (11.5)
TRAVEL)
80 27580 275
64 29164 291
(0.4)
10
(1.1)
27
(X(14.0)
(14.0)
(3.1)(10.8)
180 (7.1)
(X AXIS
(2.5) (11.5)
180 (7.1) 111.5(4.4)
(0.4)
10
120(4.7)
355
120(4.7)
(1.1)
355 (14.0)355
27
355 (14.0)
(X AXIS TRAVEL)
2100 (Z AXIS TRAVEL)
100 (3.9)100 (3.9)
AXIS TRAVEL)
TRAVEL)
(3.1)(10.8)
80 27580 275
(14.0)
(3.1)(10.8)
(X AXIS
(3.1)(10.8)
120(4.7)65(2.6)104.5(4.1) 180 (7.1)94(3.7)
355
120(4.7)
355 (14.0)355
120(4.7) 3150 (124.0) (Z AXIS TRAVEL)
355 (14.0)
(3.1)(10.8)
2050 (80.7) (TAILSTOCK TRAVEL) 2050 (80.7) (TAILSTOCK TRAVEL)
80 275
(0.4)
10
3150 (124.0) (Z AXIS TRAVEL)
2100 (82.7) (Z AXIS TRAVEL)
180 (7.1)111.5(4.4)
(10.8)
80 275
(0.4)
10
264(10.4)
(3.1)
AXIS TRAVEL)
(2.5) (11.5)
120(4.7)
(1.1)
27
(QUILL TRAVEL)
PUMA 5100XLY
264(10.4)
180 (7.1)
Unit : mm (inch)
100 (3.9)
(1.1)
120(4.7)
27
(10.8)
355
50 (2.0)
80 275
(QUILL TRAVEL)
355 (14.0)
50 (2.0)
80 275
3150 (124.0) (Z AXIS TRAVEL) 3150 (124.0) (Z AXIS TRAVEL) 120 (4.7)
65(2.6)
104.5(4.1)
2100 (82.7) (Z AXIS TRAVEL) 120(4.7)
(X AXIS TRAVEL)
(QUILL TRAVEL)
AXIS TRAVEL)
80 (10.8)
80(X 275
(3.1)(10.8)
(2.5)(11.5)
275
64 291
(1.1)
(0.4)
27
10
180 (7.1)
355 275
180 (7.1)94(3.7)
180 (7.1)111.5(4.4)
355 (14.0) (X AXIS TRAVEL)
120(4.7)
355 (14.0) (X AXIS TRAVEL)
120(4.7)120(4.7)
355
264(10.4)
3050 (120.1) (TAILSTOCK TRAVEL) (QUILL TRAVEL) 3050 (120.1) (TAILSTOCK TRAVEL)
2050 (80.7) (TAILSTOCK TRAVEL)180 (7.1)94(3.7)
(2.5)(11.5)
64 291
(3.1)(10.8)
(1.1)
120(4.7)
27
(0.4)
10
(QUILL TRAVEL)
2050 (80.7) 3150 (124.0) (Z AXIS TRAVEL) 180 (7.1)
3150 (124.0) (Z AXIS(TAILSTOCK
TRAVEL) TRAVEL) 180 (7.1)111.5(4.4) 120(4.7)
120(4.7) (QUILL TRAVEL)
355 (14.0) (X AXIS TRAVEL)
355 (14.0) (X AXIS TRAVEL)
122 (4.8)
(3.1)(10.8)
(3.1)(10.8)
50 (2.0)
80 275
80 275
120(4.7)
355 (14.0) (X AXIS TRAVEL)
120(4.7)
(QUILL TRAVEL) (QUILL TRAVEL)
3050 (120.1) (TAILSTOCK TRAVEL) 3050 (120.1) (TAILSTOCK TRAVEL)
122 (4.8)
100 (3.9)
(3.1)(10.8)
80 275
(3.1)(10.8)
50 (2.0)
80 275
(QUILL TRAVEL)
3050 (120.1) (TAILSTOCK TRAVEL)
3050 (120.1) (TAILSTOCK TRAVEL)
264(10.4)
(2.5)(11.5)
64 291
(1.1)
27
(QUILL TRAVEL) 22 / 23
264(10.4)
(1.1)
27
Product Overview
Machine Specifications
Basic Information Description PUMA 4100A PUMA 4100B PUMA 4100C PUMA 4100MA PUMA 4100MB PUMA 4100MC
Unit
[LA / XLA] [LB / XLB] [LC / XLC] [LMA / XLMA] [LMB / XLMB] [LMC / XLMC]
Basic Structure
Capacity Swing over bed mm (inch) 790 [790 / 770] (31.1 [31.1 / 30.3])
Cutting
Swing over saddle mm (inch) 590 (22.0)
Performance
315 [315 / 380]
Recom. turning diameter mm (inch) 315 (12.4) 380 (15.0) 315 (12.4)
(12.4 [12.4 / 15.0])
Max. turning diameter mm (inch) 550 (21.7)
Detailed
Information 1074 [2124 / 3152] 1042 [2092 / 3120] 1002 [2052 / 3080] 1010 [2060 / 3100] 978 [2028 / 3068] 938 [1988 / 3028]
Max. turning length mm (inch)
(42.3 [83.6 / 124.1]) (41.0 [82.4 / 122.8]) 39.4 [80.8 / 121.3]) (39.9 [81.1 / 122.0]) (38.5 [79.8 / 120.8]) (36.9 [78.3 / 119.2])
Options Chuck size inch 12 15 21 12 15 21
Applications
Chuck work weight
Diagrams kg (lb) 500 (1102.3) 870 (1918.0) 1400 (3086.5) 500 (1102.3) 870 (1918.0) 1400 (3086.5)
(including chuck)
Specifications Shaft work weight
kg (lb) 1000 (2204.6) 1700 (3747.9) 2600 (5732.0) 1000 (2204.6) 1700 (3747.9) 2600 (5732.0)
(including chuck)
Bar working diameter mm (inch) 102 (4.0) 116.5 (4.6) 165.5 (6.5) 102 (4.0) 116.5 (4.6) 165.5 (6.5)
Customer Support Travels X-axis mm (inch) 352 (13.9)
Service Z-axis mm (inch) 1105 [2155 / 3180] (43.5 [84.8 / 125.2]) 1105 [2155 / 3150] (43.5 [84.8 / 124.0])
Travel distance
Y-axis mm (inch) -
C-axis deg - 360
X-axis m/min (ipm) 16 (629.9)
Tailstock Tailstock travel mm(inch) 1000 [2050 / 3070] (39.4 [80.7 / 120.9])
Quill diameter mm(inch) 120( 4.7)
Quill travel mm(inch) 120( 4.7)
Quill bore taper MT MT#6 Live {MT#5 Built-in Dead}*
Power Electric power supply 42.25 51.05 43.18 43.18 51.98
kVA
Source (rated capacity) [43.17/ 44.98] [51.97 / 53.78] [45.06 / 44.98] [45.06 / 44.98] [53.86 / 53.78]
Machine Length mm(inch) 4654 [5774 / 7024] (183.2 [227.3 / 276.5])
Dimensions Width mm(inch) 2056 [2275 / 2276] (80.9 [89.6 / 89.6])
Height mm(inch) 2194 [2272 / 2335] (86.4 [89.4 / 91.9])
9450 [10900 / 11900]
9950 [11400 / 12400] 10450 [11900 / 12900] 9600 [11050 / 12050] 10100 [11550 / 12550] 10600 [12050 / 13050]
Weight kg(lb) (20833 [24030 /
(21936 [25132 / 27337] (23038 [26235 / 28439] (21164 [24361 / 26565]) (22266 [25463 / 27668]) (23369 [26565 / 28770])
26235])
Control NC system - DOOSAN Fanuc i Plus, Fanuc 32i (SIEMENS 828D / 840D)**
* { } : Option ** : Please contact Doosan in advance
PUMA
Note1 : Standard chuck is not included in PUMA 5100C series. Depends on customers' request, its applicable chuck is different. Tha't's way, some specifications are not fixed.
4100/5100
series
Description PUMA 5100A PUMA 5100B PUMA 5100C PUMA 5100MA PUMA 5100MB PUMA 5100LYA PUMA 5100LYB
Unit PUMA 5100LYC
[LA / XLA] [LB / XLB] [LC / XLC] [LMA / XLMA] [LMB / XLMB] [XLYA] [XLYB]
Capacity Swing over bed mm (inch) 900 [900 / 870] (35.4 [35.4 / 34.3]) 880 (34.6)
Swing over saddle mm (inch) 690 (27.2) 817 (32.2)
Recom. turning diameter mm (inch) 380 (15.0) 380 (15.0)
Max. turning diameter mm (inch) 650 (25.6) 550 (21.7)
1032 [2082 / 3082] 992 [2042 / 3042 ] 992 [2042 / 3068 ] 952 [2002 / 3028] 2050 (80.7) 2020 (79.5)
Max. turning length mm (inch)
(40.6 [82.0 / 121.3]) (39.1 [80.4 / 119.8]) (39.1 [80.4 / 120.8]) (37.4 [78.8 / 119.2]) [3070 (120.9)] [3040 (119.7) ]
No chuck(order No chuck(order
Chuck size inch 15 21 15 21 15 21
base) base)
Chuck work weight
kg (lb) 870 (1918.0) 1400 (3086.5) 2000 (4409.2) 870 (1918.0) 1400 (3086.5) 870 (1918.0) 1400 (3086.5) 2000 (4409.2)
(including chuck)
Shaft work weight
kg (lb) 1700 (3747.9) 2600 (5732.0) 3600 (7936.6) 1700 (3747.9) 2600 (5732.0) 1700 (3747.9) 2600 (5732.0) 3600 (7936.6)
(including chuck)
depends on depends on
Bar working diameter mm (inch) 116.5 (4.6) 165.5 (6.5) 116.5 (4.6) 165.5 (6.5) 116.5 (4.6) 165.5 (6.5)
applied chuck applied chuck
Travels X-axis mm (inch) 362 (14.3) 355 (14.0)
Z-axis mm (inch) 1105 [2155 / 3150] (43.5 [84.8 / 124.0]) 2100 (82.7) [3150 (124.0)]
Travel distance
Y-axis mm (inch) - 150 (5.9)
C-axis deg - 360 360
X-axis m/min (ipm) 16 (629.9) 20 (787.4)
Rapid Z-axis m/min (ipm) 20 (787.4) 18 (708.7) [20 (787.4)]
traverse rate Y-axis m/min (ipm) 10 (393.7)
C-axis r/min - 50 [100]
Main Max. spindle speed r/min 2000 1500 1000 2000 1500 2000 1500 1000
spindle Main spindle motor power 37/30 45/37 37/30 45/37 37/30 45/37
kW (Hp)
(30min/Cont.) (49.6/40.2) (60.3/49.6) (49.6/40.2) (60.3/49.6) (49.6/40.2) (60.3/49.6)
Max. spindle torque N·m (ft-lb) 3280 (2420.6) 4038 (2980.0) 4463 (3293.7) 2432 (1794.8) 2957 (2182.3) 2431 (1794.1) 2957 (2182.3) 3268 (2411.8)
ISO 702-4 ISO 702-4
Spindle nose ASA A2-11 A1-15 A2-11 A1-15 A2-11 A1-15
NO.20 NO.20
Spindle bearing dia.(Front) mm (inch) 180 (7.1) 240 (9.4) 340 (13.4) 180 (7.1) 240 (9.4) 180 (7.1) 240 (9.4) 340 (13.4)
Max. Spindle through hole
mm (inch) 132 (5.2) 181 (7.1) 275 (10.8) 132 (5.2) 181 (7.1) 132 (5.2) 181 (7.1) 275 (10.8)
diameter
Min. spindle indexing
deg - 0.001 0.001
angle(C-axis)
Turret No. of tool stations ea 10 {12}* 12, BMT75P 12, BMT75P
25 x 25 {32 x 32} (1.0 x 1.0 {1.3 x
OD tool size mm (inch) 32 x 32 (1.3 x 1.3) 25 x 25 {32 x 32} (1.0 x 1.0 {1.3 x 1.3})*
1.3})*
Max. boring bar size mm (inch) 80 (3.1) 60 (2.4) 60 (2.4)
Turret indexing time
s 0.25 0.25
(1 station swivel)
Max. rotary tool speed r/min - 4000 4000
Rotary tool motor power
23/15/11/7.5 23/15/11/7.5
(S3 15%/S3 25%/30min/ kW (Hp) -
(30.8/20.1/14.8/10.1) (30.8/20.1/14.8/10.1)
Cont.)
Max. rotary tool torque N·m (ft-lb) - 146 (107.7) 146 (107.7)
Tailstock Tailstock travel mm(inch) 1000 [2050 / 3070] (39.4 [80.7 / 120.9]) 2050 (80.7)
Quill diameter mm(inch) 120( 4.7) 120( 4.7)
Quill travel mm(inch) 120( 4.7) 120( 4.7)
Quill bore taper MT MT#6 Live {MT#5 Built-in Dead}* MT#6 Live {MT#5 Built-in Dead}*
Power Electric power supply 52.55 60.25 53.86 61.56
kVA 61.09 68.79
Source (rated capacity) [52.55 / 53.78] [60.25 / 59.36] [53.86 / 53.78] [61.56 / 59.36]
Machine Length mm(inch) 4759 [5879 / 7059] (187.4 [231.5 / 277.9]) 5980 (235.4) [7302 (287.5)]
Dimensions Width mm(inch) 2056 [2275 / 2276] (80.9 [89.6 / 89.6]) 2522 (99.3) [2632 (103.6)]
Height mm(inch) 2194 [2272 / 2335] (86.4 [89.4 / 91.9]) 2885 (113.6) [2937 (115.6)]
10100 [11550 / 10600 [12050 / 10650 [12100 / 10250 [11700 / 10750 [12200 /
13000 (28660)
Weight kg(lb) 12550] (22266 [25463 13050] (23369 [26565 13100] (23479 [26676 12700] (22597 [25794 13200] (23699 [26896
[16000 (35273)]
/ 27668]) / 28770]) / 28880]) / 27998]) / 29101])
Control NC system - DOOSAN Fanuc i Plus, Fanuc 32i (SIEMENS 828D / 840D)**
* { } : Option ** : Please contact Doosan in advance
Note1 : Standard chuck is not included in PUMA 5100C series. Depends on customers' request, its applicable chuck is different. Tha't's way, some specifications are not fixed.
24 / 25
Product Overview
NC Unit Specifications
Standard Optional X N/A
Basic Structure
FANUC No. Division Item Spec. æFanuc i Plus
FANUC 32i
2-axis M Y 2-axis M Y
Cutting
2 3 4 2 3 4
Performance 1 Controlled axes
(X,Z) (X,Z,C) (X,Z,C,Y) (X,Z) (X,Z,C) (X,Z,C,Y)
2 Simultaneously controlled axes 2 axes 3 axes 4 axes 2 axes 3 axes 4 axes
3 Cs contouring control X X
Detailed 4 Torque control
Information 5 HRV2 control
6 Controlled Inch/metric conversion
Options 7 axis Stored stroke check 1
Applications 8 Stored stroke check 2,3
Diagrams 9 Stored limit check before move
Specifications 10 Chamfering on/off
Unexpected disturbance torque
11
detection function
12 Position switch
Customer Support Included in RS232C
13 DNC operation
Service interface.
14 DNC operation with memory card
15 Tool retract and recover
16 Wrong operation prevention
17 Dry run
Operation
18 Single block
19 Reference position shift
20 Handle interruption
21 Incremental feed x1, x10, x100
22 Manual handle retrace
23 Active block cancel
24 Nano interpolation
25 Linear interpolation
26 Circular interpolation
27 Polar coordinate interpolation X X
28 Cylindrical interpolation X X
29 Helical interpolation X X
30 Thread cutting, synchronous cutting
31 Multi threading
32 Interpolation Thread cutting retract
33 functions Continuous threading
34 Variable lead thread cutting
35 Circular thread cutting
36 Polygon machining with two spindles X X
Input signal is 8
37 High-speed skip
points.
38 2nd reference position return G30
DOOSAN
FANUC No. Division Item Spec. Fanuc i Plus
FANUC 32i
2-axis M Y 2-axis M Y
57 Interruption type custom macro
58 Canned cycle
59 Multiple repetitive cycles G70~G76
60 Multiple repetitive cycles II Pocket profile
61 Program input Canned cycle for drilling
62 Automatic corner override X X X
63 Coordinate system shift
64 Direct input of coordinate system shift
65 Pattern data input
66 Operation EZ Guide i (Conversational Programming Solution) *1) *1) *1)
67 Guidance iHMI with Machining Cycle *2) *2) *2) X X X
68 Function EZ Operation package
69 Constant surface speed control
70 Auxiliary/ Spindle override 0 - 150%
71 Spindle speed Spindle orientation
72 function Rigid tap
73 Arbitrary speed threading
74 32-pairs X X X X X X
75 64-pairs X X X
76 99-pairs X X X
77 128-pairs X X X
Tool offset pairs
78 200-pairs
79 400-pairs X X X
80 Tool function/ 499-pairs X X X
Tool
81 compensation 999-pairs X X X
82 Tool offset
83 Tool radius/Tool nose radius compensation
84 Tool geometry/wear compensation
85 Automatic tool offset G36/G37
86 Direct input of offset value measured B
87 Tool life management
Accuracy Backlash compensation for each rapid
88
compensation traverse and cutting feed
89 function Stored pitch error compensation
640M(256KB)_500
90 X X X
programs
1280M(512KB)_1000
91 X X X
programs
2560M(1MB)_1000
92 X X X
Part program storage size & Number of programs
Editing registerable programs 5120M(2MB)_1000
93
operation programs
1280M(512KB)_400
94 X X X X X X
programs
5120M(2MB)_400
95 X X X X X X
programs
96 Program protect
97 Password function
98 Fast data server
99 External data input
Data input/
100 Memory card input/output
output
101 USB memory input/output
102 Automatic data backup
103 Interface Embedded Ethernet
104 function Fast Ethernet
105 15" color LCD
Display unit 15" color LCD with Touch
106 X X X
Others Panel
107 with PMC I/O module
Robot interface
108 with PROFIBUS-DP
*1) Only with 15" LCD standard *2) Only with 15" Touch LCD standard
26 / 27
Product Overview
CNC Specifications
Standard Optional X Not applicable
28 / 29
Product Overview
Responding to Customers
Basic Information
Basic Structure
Cutting
Anytime, Anywhere
Performance
Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, Anywhere
Doosan machine tools provides a system-based professional support service before
Detailed
and after the machine tool sale by responding quickly and efficiently to customers’ demands.
Information
By supplying spare parts, product training, field service and technical support, we can provide top class support
Options
Applications to our customers around the world.
Diagrams
Specifications
Customer Support
Service
AMERICA EUROPE
CHINA (Shanghai)
CHINA (Yantai)
Head Office
Changwon Factory
INDIA
4 167 51 200 3
PUMA
4100/5100
series
Doosan Machine Tools
Customer Support Service
We help customers to achieve success by providing a variety of
professional services from pre-sales consultancy to post-sales support.
30 / 31
doosanmachinetools.com
Head Office Doosan Machine Tools Europe Doosan Machine Tools China
22F T Tower, 30, Sowol-ro 2-gil Emdener Strasse 24, D-41540 Room 101,201,301, Building 39 Xinzhuan
Jung-gu, Seoul, Korea, 04637 Dormagen, Germany Highway No.258 Songjiang District
Tel +82-2-6972-0370/0350 Tel: +49-2133-5067-100 China Shanghai (201612)
Fax +82-2-6972-0400 Fax: +49-2133-5067-111 Tel: +86 21-5445-1155
Fax: +86 21-6405-1472
Doosan Machine Tools America Doosan Machine Tools India
19A Chapin Road, Pine Brook No.82, Jakkuar Village Sales inquiry
New Jersey 07058, United States Yelahanka Hobil, Bangalore-560064 [email protected]
Tel: +1-973-618-2500 Tel: + 91-80-2205-6900
Fax: +1-973-618-2501 E-mail: [email protected]
*The specifications and information above-mentioned may be changed without prior notice.
*Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement
with Doosan Corporation, the registered trademark holder.
Fire Safety There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and
Precautions modifying the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine. ver. EN 210430 SU