DESIGN, INSTALLATION, OPERATION AND

MAINTENANCE MANUAL

FOR

PRE-ENGINEERED AUTOMATIC INDIRECT

CARBON DIOXIDE
EXTINGUISHER UNITS
Models:
950504 – 5 LB
951004 – 10 LB
952004 – 20 LB (With Dimensional Restrictions)

July 2016
P/N 800024

Firetrace USA LLC.

8435 N. 90th St, Suite 2
Scottsdale, AZ 85258 USA

Telephone: 480-607-1218
Fax: 480-315-1316
Website: www.firetrace.com
Email: [email protected]

800024-004 Page 1 07/28/2016

 TABLE OF CONTENTS
1.0 FORWARD ........................................................................................................ 4
1.1 General........................................................................................................... 4
1.2 Safety Precautions ........................................................................................ 4
2.0 INTRODUCTION............................................................................................... 6
2.1 Carbon Dioxide Extinguishing Agent ........................................................... 6
2.1.1 Cleanliness ............................................................................................. 6
2.1.2 Physical Properties of Carbon Dioxide ................................................ 6
2.1.3 Fill Density .............................................................................................. 7
3.0 SYSTEM DESCRIPTION ................................................................................. 9
3.1 General........................................................................................................... 9
3.1.1 Operating Pressure ............................................................................. 10
3.1.2 Operating Temperature Range Limitations: ...................................... 10
3.2 Component Descriptions ............................................................................ 10
3.2.1 CO2 Cylinder Valve Assemblies ......................................................... 10
3.2.2 Cylinder Mounting Bracket.................................................................. 12
3.2.3 Firetrace Flexible Detector/Actuation Tubing.................................... 12
3.2.4 Discharge Nozzle ................................................................................ 12
3.2.5 Pressure Switch ................................................................................... 12
3.2.6 Recharge Adapters, CO2 Cylinder ..................................................... 13
3.2.7 Cylinder N2 Recharge Adapter ........................................................... 13
3.2.8 CO2 Warning Nameplate .................................................................... 13
4.0 SYSTEM DESIGN AND LIMITATIONS FOR TOTAL FLOODING ............ 14
4.1 General......................................................................................................... 14
4.2 Design Procedure........................................................................................ 14
4.3 Hazard Enclosure Volume Limitations ...................................................... 15
4.4 General Specifications ................................................................................ 15
4.4.1 Discharge Time: ................................................................................... 15
4.4.2 Storage and Operating Temperature Range: ................................... 15
4.4.3 System Operating Pressure: .............................................................. 15
4.5 Minimum Design Concentrations ............................................................... 15
4.6 Openings and Ventilation Shutdown ......................................................... 17
4.7 CO2 Design Concentration Flooding Factors ............................................ 17
4.8 Maximum Protected Volume ...................................................................... 18
4.8.1 Example Calculations.......................................................................... 19
4.9 Nozzle and Discharge Tubing Requirements ........................................... 19
4.9.1 Discharge Nozzle Limitations ............................................................. 19
4.9.2 Discharge Piping & Fitting Specifications.......................................... 20
4.9.3 Maximum Piping and Fitting Limitations ............................................ 20
4.10 Firetrace Detector Tubing ........................................................................... 20
5.0 INSTALLATION INSTRUCTIONS ................................................................. 22
5.1 CO2 Cylinder/Valve and Bracket Assemblies ........................................... 22
5.2 Discharge Piping and Nozzles ................................................................... 22
5.3 Firetrace Detection Tubing ......................................................................... 23
5.4 Pressurization of Firetrace Detection Tubing ........................................... 23
6.0 SERVICE, MAINTENANCE, & FILLING INSTRUCTIONS ......................... 25

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 6.1 General......................................................................................................... 25
6.2 Periodic Service and Maintenance ............................................................ 25
6.3 Periodic Service and Maintenance Procedures ....................................... 25
6.3.1 Weekly/Monthly: Performed by Owner or End User ....................... 26
6.3.2 Semi-Annual Inspection ...................................................................... 26
6.3.3 Five Year Inspection............................................................................ 26
6.4 Post Fire Maintenance ................................................................................ 26
6.4.1 CO2 Cylinder Valve .............................................................................. 26
6.5 CO2 Cylinder Retest .................................................................................... 27
6.6 Filling Procedures........................................................................................ 28
APPENDIX A ............................................................................................................... 29
System Parts List ....................................................................................................... 30
Discharge Line Parts List ........................................................................................... 31
Detection Line Parts List ........................................................................................... 31
Component Drawings ................................................................................................ 33
FM Approval Guide Listing .......................................................................................... 37
APPENDIX B ............................................................................................................... 38

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1.0 FORWARD

1.1 General

This manual is written for the fire protection professional that designs, installs, and
maintains Firetrace Pre-engineered Automatic High Pressure Carbon Dioxide (CO2)
Extinguisher Units.

Firetrace CO2 automatic high-pressure extinguisher units are to be designed, installed,

inspected, tested, maintained, and recharged by qualified trained personnel in
accordance with the following:

 All instructions, limitations, etc. contained in this manual P/N 800024

 All information contained on the agent cylinder nameplate(s)
 NFPA 12, Standard on Carbon Dioxide Extinguishing Systems 2015 Edition.
 FM Approval Listing* (please refer to Appendix A for the FM Approval system
specifications and limitations)
 Local Authority having jurisdiction

* FM approval for flammable liquid hazards only

1.2 Safety Precautions

Safety precautions are essential when any electrical or mechanical equipment is

involved. These precautions should be followed when handling, servicing, and
recharging Firetrace CO2 automatic high-pressure extinguisher unit cylinders and
equipment. If safety precautions are overlooked or ignored, personal injury or property
damage may occur.

The following symbols are used throughout this manual. Always heed these precautions.
They are essential to the safe use of the equipment described in this manual.

DANGER:
This danger symbol identifies immediate hazards and provides specific
instructions or procedures, which if not correctly followed WILL result in
severe personal injury or death.

WARNING:
This warning symbol identifies specific instructions or procedures, which, if
not correctly followed, COULD result in severe personal injury of death.

CAUTION:
This caution symbol identifies specific instructions or procedures, which, if
not correctly followed, COULD result in minor personal injury or equipment or
property damage.

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The following safety precautions should always be followed:

WARNING
Pressurized (charged) cylinders are extremely hazardous and if not handled
properly are capable of causing bodily injury, death or property damage.

1. Read and understand this manual and the other documents referenced herein.
2. The valve discharge outlet safety cap and filling port cap MUST be installed on the
cylinder valve at all times and only removed when connected into the discharge
tubing, or when performing testing, or salvaging operations in accordance with the
procedures contained in this manual.
3. Wear safety glasses when working with pressurized cylinders and charging
equipment. It is recommended to wear leather gloves to avoid any cryogenic burns if
CO2 is accidentally discharged on or near the skin.
4. Make sure that the ball valve (attached to the cylinder valve) is closed (lever is in
“OFF” position), the detection tubing has been removed from the cylinder valve; and
the safety caps installed, before removing the cylinder from the installation, and
before performing any charging, leak tests or salvage operations.
5. Follow all of the safety procedures included on the cylinder nameplate and in this
manual.
6. Never assume that a cylinder is empty. Treat all cylinders as if they are fully
charged.

Any questions concerning the information contained in this manual should be

addressed to:

Firetrace USA LLC.

8435 N 90th St, Suite 2
Scottsdale, AZ 85258 USA

Telephone: 480-607-1218
Fax: 480-315-1316

Email: [email protected]

The following web site should be visited for frequent technical announcements

www.firetrace.com

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2.0 INTRODUCTION

The following Firetrace High Pressure CO2 Automatic Fire Extinguisher Units are
approved with FM Approvals:
950504
951004952004*(*With restrictions. See 4.3 Hazard Enclosure Volume
Limitations)

These units are designed for total flooding using CO2, in accordance with NFPA 12,
Standard on Carbon Dioxide Extinguishing Systems. 2015 Edition

The Firetrace Pre-Engineered Automatic High Pressure Units have been tested to limits
established by FM in compliance with the requirements detailed in this manual.

Each installed pre-engineered unit is equipped with its’ own detection and its own
discharge tubing and nozzles. The pre-engineered concept minimizes the amount of
engineering involved in the units design. When the discharge tubing and nozzles are
installed within the limitations stated in this manual, no hydraulic calculations are
required to determine pressure drop, agent flow or discharge time.

The hazard being protected can be any size, shape or volume, provided that the hazard
being protected is within the limitations described in this Manual (please refer to
Appendix A for the FM Approval system specification and limitations). Each extinguisher
unit, when installed, is a self-contained unit, meaning that it is equipped with its own
automatic (non-electric) detection system, which when actuated, automatically releases
the suppression agent into the hazard area.

Local authorities having jurisdiction should be consulted as to the acceptability for

particular hazards and requirements covering installation.

2.1 Carbon Dioxide Extinguishing Agent

The extinguishing agent used in Firetrace pre-engineered automatic high-pressure

extinguisher units is Carbon Dioxide, more commonly known as CO 2. CO2 is a colorless,
odorless, electrically nonconductive inert gas that is an extremely effective fire
suppression agent.

2.1.1 Cleanliness

CO2 is clean and leaves no residue, thereby minimizing any after fire clean up, along
with keeping expensive downtime to a minimum. Most materials such as steel,
aluminum, stainless steel, brass, as well as plastics, rubber and electronic components
are not affected by exposure to CO 2. This agent is also environmentally friendly, having
an ozone depletion potential (ODP) of 0.00.

2.1.2 Physical Properties of Carbon Dioxide

Chemical Name: Carbon Dioxide

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Molecular Weight 44.01
o
Boiling Point ( F) @ 14.7psia -109.3
Freezing Point (oF) -69.9
o
Critical Temperature ( F) 87.9
Critical Pressure (psia) 1071
Critical Density (lbm/ft3) 29.2
o o
Specific Heat, Liquid (BTU/Lb- F) @ 2 F 0.489
Specific Heat, Vapor (BTU/Lb-oF) @ Constant
Pressure (1 ATM) @ 77oF
Heat of Vaporization (BTU/lb) @ Boiling Point
Thermal Conductivity (BTU/hr ft oF) of Liquid @ 77 oF
Viscosity, Liquid (lb/ft hr) @ 77oF
Vapor Pressure (psig) @ 70oF 838
Ozone Depletion Potential 0.00

2.1.3 Fill Density

Each Firetrace CO2 storage cylinder has been designed for a maximum fill density as
shown in Table 3.1. It is important that these values not be exceeded.

Fill density and temperature significantly affect the pressure in the storage cylinder. At
elevated temperatures the rate of increase in pressure is very sensitive to fill density
(see Figure 2.1). If the maximum fill density is exceeded; the pressure will increase
rapidly with temperature increase so as to present a hazard to personnel and property.
Adherence to the limits on fill density and pressurization levels will prevent excessively
high pressures from occurring if the storage cylinder is exposed to elevated temperature.
This will also minimize the possibility of an inadvertent discharge of agent through the
cylinder pressure relief device, where provided. It is recommended to not mount the
cylinder in direct sunlight as this would create elevated cylinder temperatures.

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 Pressure VS. Temperature
For Carbon Dioxide Cylinders

160

140
130o F

120
Temperature

100

80

Service Pressure
60

Test Pressure
40
68% Fill Density
20

0
0 300 600 900 1200 1500 1800 2100 2400 2700 3000 3300

Pressure (PSIA)
Figure 2.1: Pressure vs. Temperature of CO2

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3.0 SYSTEM DESCRIPTION

3.1 General

The Firetrace CO2 Automatic High Pressure units are FM Approved in 3 sizes (please
refer to Appendix A for the FM Approval system specifications and limitations), namely:

950504 Charged with 5.0 Lbs. of CO2

951004 Charged with 10.0 Lbs. of CO2
952004 Charged with 20.0 Lbs. of CO2

These units are designed for use in Total Flooding applications where the hazard is not
occupied by a human being. A lock-out valve shall be provided on all systems except
where dimensional constraints prevent personnel from entering the protected space.

The Firetrace CO2 units can be used, but are not limited, to protect the following:

 Electrical and electronic cabinets

 Telecommunication areas
 Data Processing areas and cabinets
 Other high value assets
 Laboratory fume /exhaust cabinets
 Pump enclosures
 UPS units
 Flammable Chemicals storage cabinets
 Generator Enclosures
 Transformer Cabinets
 Computer/Data Storage Cabinets
 CNC & VMC Machining centers
 Many other applications

CO2 is a gaseous fire-extinguishing agent that is effective for use on (please refer to
Appendix A for the FM Approval system specifications and limitations):
 Class A –
 Surface type fires
 Deep seated fires
 Class B – Flammable liquid fires
 Class C – Electrical equipment fires

CO2 should not be used where the following materials may be present.
 Pyrotechnic chemicals containing their own oxygen supply
 Reactive metals such as lithium, sodium, potassium, magnesium, titanium,
zirconium, uranium and plutonium
 Metal hydrides
 Chemicals capable of undergoing auto thermal decomposition, such as
certain organic peroxides and hydrazine

For hazards beyond the scope described above, it is recommended that the designer
consult with Firetrace, NFPA 12, and the local authority having jurisdiction, as to the

800024-004 Page 9 07/28/2016

suitability on the use of CO2 for a particular hazard, for personnel exposure effects from
the design concentration, and for installation requirements.
Firetrace CO2 Automatic High Pressure Extinguisher Units consist of the following major
components:

 CO2 Cylinder/Valve assembly

 Cylinder Mounting Bracket
 Firetrace detector/actuation tubing and fittings (no substitute)
 Discharge nozzles
 Discharge Port Adapter
 Pressure switch
 Discharge tubing and fittings (furnished by others)

Once installed, the Firetrace Automatic High Pressure Unit becomes a self-contained,
self-actuating unit that does not require an external source of power or electricity.

The unit utilizes a UL recognized component (per UL standard 521), a Linear Heat
Detector (See Certificate of Compliance 20140705-S35465) known as Firetrace
Automatic Detection Tubing, which when pressurized with Dry Nitrogen, will allow the
fire suppression valve to remain in the closed position. This tubing acts a continuous
linear thermal detector that ruptures upon direct flame impingement or at temperatures
above 383°F (195°C). Once the detector tubing is ruptured, the cylinder valve
automatically opens, allowing the CO2 agent to flow through the discharge tubing,
distributing the extinguishing agent through the nozzle(s) onto the protected area. Upon
actuation, the pressure switch can be used to indicate discharge, shutdown ventilation,
close all openings, shut-off electrical power, etc. as may be required.

3.1.1 Operating Pressure

The CO2 cylinder is stored as a liquefied gas under its own pressure; 838 psig @ 70oF.

3.1.2 Operating Temperature Range Limitations:

The ambient operating temperature range for all unit components is:
0oF to +130oF (-17.8oC to +54.4oC).

3.2 Component Descriptions

3.2.1 CO2 Cylinder Valve Assemblies

CO2 is stored in DOT/TC aluminum cylinders as a liquefied compressed gas, under its
own pressure; 838 psig @ 70oF (5,778 KPa @ 21oC). The cylinder/valve assemblies are
FM Approved (please refer to Appendix A for the FM Approval system specifications and
limitations) in 3 sizes, namely:

5 LB size filled with 5.0 LBS (2.27 Kg) of CO 2

10 LB size; filled with 10.0 LBS (4.54 Kg) of CO 2
20 LB size; filled with 20.0 LBS (9.07 Kg) of CO 2

Each cylinder is equipped with a brass valve and a quarter turn ball valve that interfaces
with the Firetrace detector tubing. The ball valve must be kept closed at all times when
the cylinder is not in service.

800024-004 Page 10 07/28/2016

In addition, the CO2 Cylinder valves are equipped with a pressure relief (rupture disc)
device in compliance with DOT/TC requirements.

Each valve is also equipped with (1) discharge outlet port and (1) filling port. Each port
is provided with a safety cap that must be installed whenever a cylinder is not in service.
These caps are safety devices designed to prevent uncontrolled discharge of the
cylinder in the event that the valve is accidentally actuated.

WARNING
The safety caps must be installed on the valve discharge port and filling port
at all times, except when connected into the units discharge tubing or when
filling. Failure to follow these instructions could result in personal injury,
death or property damage.

Table 3.1 describes the 5, 10, and 20 LB cylinder assemblies. Each cylinder is equipped
with a straight siphon tube and can only be mounted in a vertical (upright) position.

Table 3.1: CO2 Cylinder / Valve Assemblies

Nom Assy Outside Overall Internal CO2 Fill

Size Part Dia. Height Volume Agent Densit
y
No. in. cm in. Cm in3 cm3 lb. kg %
5 950504 5.25 12.70 20.0 50.67 205 3359 5.0 2.27 68
10 951004 6.89 17.50 22.4 55.32 408 6717 10.0 4.54 68
20 952004 8.00 20.32 29.0 72.14 816 13340 20.0 9.07 68

Table 3.2 describes the DOT/TC Specifications used for the manufacture of the CO 2
cylinders.

Table 3.2: DOT/TC Cylinder Specifications

Cylinder
Nominal DOT TC Service Test Pressure
Size Spec Spec Pressure DOT TC
psig psig psig
5 3AL1800 3ALM124 1800 3000 2700
10 3AL1800 3ALM124 1800 3000 2700
20 3AL1800 3ALM124 1800 3000 2700

The Firetrace CO2 Units are designed for an operating temperature range of 0 oF to
+130oF. Table 3.3 shows the cylinder, pressure-temperature relationship based on a
maximum fill density of 68%; and a charged pressure of 838 psig at 70 oF

800024-004 Page 11 07/28/2016

 Table 3.3: Cylinder Pressure-Temperature Relationship

Cylinder Pressure
Temperature Pressure
o o
F C psig kPa
32 0.00 505 3,481
40 4.44 567 3,909
50 10.00 652 4,495
60 15.56 747 5,150
70 21.11 852 5,874
80 26.67 975 6,722
90 32.22 1205 8,308
100 37.78 1465 10,100
110 43.33 1725 11,893
120 48.89 1995 13,755
130 54.44 2265 15,616
140 60.00 2545 17,547
150 65.56 2825 19,477

3.2.2 Cylinder Mounting Bracket

A wall mounted painted steel bracket is used to mount the 5, 10, and 20lb cylinder/valve
assemblies in a vertical (upright) position. Each bracket is equipped with an interlocking
steel strap that is secured with a metallic pin.

3.2.3 Firetrace Flexible Detector/Actuation Tubing

The Firetrace detection/activation tubing is a UL recognized component per UL standard
521 (See Certificate of Compliance 20140705-S35465). The Firetrace tubing is used as
a combination linear heat detector and unit activation device to cause actuation of the
CO2 agent cylinder. The tubing is installed throughout the hazard volume, with one end
connected to the CO2 cylinder valve. The tubing is pressurized with nitrogen to 195 psig
while maintaining the ball valve in the “OFF” position. An optional pressure gauge or
pressure switch can be connected to the other end of the detector tube to monitor tubing
pressure and/or signal unit actuation etc. The detector tubing is heat sensitive and in a
fire situation is designed to rupture upon direct flame impingement or at any point along
the tube when the temperature reaches 383°F (195°C). The rupture of the tube releases
the nitrogen pressure causing the CO 2 cylinder valve to actuate, resulting in complete
discharge of the CO2 agent through the nozzles.

3.2.4 Discharge Nozzle

Discharge nozzles are used to distribute CO 2 agent uniformly throughout the hazard
area. One size nozzle is available for use with all IHP models, and must be used within
the limitations described in this Manual

3.2.5 Pressure Switch

A pressure switch is available as an optional item. This switch can be connected at the
end of the line of the Firetrace detector tubing to monitor unit pressure, unit actuation
and or to energize or de-energize electrically operated equipment. Firetrace
recommends that all units use a pressure switch coupled with some device to alert
personnel in the event of discharge.

800024-004 Page 12 07/28/2016

3.2.6 Recharge Adapters, CO2 Cylinder
The recharge adapter is connected to the filling port located on the cylinder valve during
the cylinder recharging procedure. The adapter is used for refilling the cylinder with CO 2.

3.2.7 Cylinder N2 Recharge Adapter

The recharge adapter is connected to the Firetrace tubing, and the other end of the
tubing is attached to the ball valve, located on the cylinder valve, during the charging
procedure. The adapter is used to apply nitrogen pressure to the detection tubing, and
to keep the valve piston seated.

3.2.8 CO2 Warning Nameplate

The Warning Plate is required to warn personnel not to enter the hazard area during or
after discharge. Warning signs shall be provided in a conspicuous location, at the
entrance to the protected areas, or in the case of cabinet protection on the front face of
the cabinet. Signs must be in accordance with NFPA 12, Section 4.3.

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4.0 SYSTEM DESIGN AND LIMITATIONS FOR TOTAL FLOODING

4.1 General
The Firetrace series of CO2 Pre-Engineered Automatic High Pressure Extinguisher
units were tested and limits established by Firetrace and Factory Mutual. These units
were subjected to numerous performance tests, in order to verify their suitability and to
establish design limitations for:

 Hazard volume
 Nozzle placement
 Discharge time and flow rates
 Design concentrations and design factors
 Detector tubing placement

The pre-engineered automatic unit concept minimizes the amount of engineering

required when evaluating a design for a specific application. So long as the discharge
piping, tubing, and nozzles are installed within the limits prescribed in this manual, no
calculations are required for pressure drop, flow rates or discharge time. When the
additional limitations of hazard volume, design concentration, agent quantity, detector
arrangement, etc., are also met, the unit installation can be understood to comply with
the design requirements, NFPA 12, and FM Approval (please refer to Appendix A for
the FM Approval system specifications and limitations).

4.2 Design Procedure

The following procedures should be used to design a Firetrace CO 2 pre-engineered

IHP automatic extinguisher unit. In addition, the applicable requirements specified in
NFPA 12 should be followed.

a. Conduct a survey and analysis of the hazard to be protected

b. Determine the height, length, and width of the enclosure. Calculate the
volume. All of these parameters must be within the dimensional limits specified
in this manual. (See Section 4.3, Table 4.1).
c. Determine the anticipated minimum and maximum ambient temperatures
expected within the enclosure to be protected.
d. Determine the minimum design concentration required for the hazard. (See
Section 4.5 and Table 4.3).
e. Determine the integrity of the enclosure. Are there any openings that must be
closed at the time of agent discharge? (See Section 4.6).
f. Calculate the quantity of CO2 agent required, with the proper design
concentration, to protect the enclosed space. (Refer to Section 4.7 and Example
4.8.1).
g. Determine the cylinder size required, based on the hazard volume limitations,
enclosure size, and quantity of CO2 agent required.
h. Determine the location of the CO2 cylinder.
i. Determine the location and quantity of nozzles required, based on the size and
configuration of the enclosure. (See Section 4.9 and Table 4.6).
j. Determine the routing and quantity of discharge pipe (tubing) required. The
discharge pipe (tubing) and fitting limitations must not be exceeded. (See
Section 4.9 and Table 4.6).

800024-004 Page 14 07/28/2016

 k. Determine the arrangement and placement of the Firetrace detection tubing.
(See Section 4.10).
l. Determine any auxiliary equipment requirements, such as pressure switch(s) to
sound alarms, shut-down ventilation, shut-off electrical power, etc..
m. Prepare system drawings, bill of materials list, etc; following Section 4.4 of NFPA
12 2015 Edition.

4.3 Hazard Enclosure Volume Limitations

The maximum volume for each size unit is shown in Table 4.1. The protected
enclosure can be any size or shape provided that the volume does not exceed the
limitations shown in Table 4.1 with the exception of the IHP-2000 as noted below.

Table 4.1: Enclosure Size Limitations

CO2 Volume
Model (Lbs) (Ft3)
950504 5.0 70
951004 10.0 140
952004 20.0 300*
* At least one dimension (l, w, h) must not exceed 2 feet
Volumes are based on 34% Design Concentration

4.4 General Specifications

4.4.1 Discharge Time:

Surface fires: The design concentration must be achieved within 1 minute from start
of discharge.

4.4.2 Storage and Operating Temperature Range:

The Firetrace CO2 units and equipment are designed to be stored and operated at an
ambient temperature range of 0 oF to +130oF. (-17.8oC to +54.4oC).

4.4.3 System Operating Pressure:

The normal operating pressure for the unit is 838 psig at 70 oF.

4.5 Minimum Design Concentrations

The minimum design concentrations to be used with Firetrace CO 2 units shall not be
less than 34%. For class B hazards, proper consideration must be given to the
material involved in the hazard, the design concentration should then be given a safety
factor (SF) of 20%, as specified in NFPA 12, Year 2015 edition.

800024-004 Page 15 07/28/2016

 Table 4.2: Minimum Safety Factor

Minimum
Hazard Type
Safety Factor
Class B Flammable Liquids 20%

Table 4.3 lists CO2 minimum design concentrations that must be used with Firetrace
CO2 units for Class A hazards and the various Class B fuels shown.

Consult Firetrace website, or contact Firetrace if the hazard you desire to protect is not
listed.

Table 4.3: Minimum Carbon Dioxide Concentrations for Extinguishment

Theoretical Minimum
Minimum CO2 Design CO2
Material Concentration Concentration
% %
Class A (surface fires) (a)
Including plastic materials typically 34 34
found in electrical/electronic equip.
Class B fuels (b)
Acetylene 55 66
Acetone 27 34
Aviation Gas Grades 115/145 30 36
Benzol, Benzene 31 37
Butadiene 34 41
Butane 28 34
Butane-I 31 37
Carbon Disulfide 60 72
Carbon Monoxide 53 64
Coal or Natural Gas 31 37
Cyclopropane 31 37
Diethyl Ether 33 40
Dimethyl Ether 33 40
Dowtherm 38 46
Ethane 33 40
Ethyl Alcohol 36 43
Ethyl Ether 38 46
Ethylene 41 49
Ethylene Dichloride 21 34
Ethylene Oxide 44 53
Gasoline 28 34
Hexane 29 35
Higher Paraffin Hydrocarbons
28 34
CnH2m + 2m - 5

800024-004 Page 16 07/28/2016

 Hydrogen 62 75
Hydrogen Sulfide 30 36
Isobutane 30 36
Isobutylene 26 34
Isobutyl Formate 26 34
JP-4 30 36
Kerosene 28 34
Methane 25 34
Methyl Acetate 29 35
Methyl Alcohol 33 40
Methyl Butene - I 30 36
Methyl Ethyl Ketone 33 40
Methyl Formate 32 39
Pentane 29 35
Propane 30 36
Propylene 30 36
Quench, Lube Oils 28 34
Note: The theoretical minimum extinguishing concentrations in air for the materials in the table were obtained
from a compilation of Bureau of Mines, Limits of Flammability of Gases and Vapors (Bulletins 503 and 627)

For all materials not given in Table 4.3, the minimum theoretical carbon dioxide
concentration shall be obtained from some recognized source or determined by test.

4.6 Openings and Ventilation Shutdown

Provisions must be made to provide means to close all openings in the hazard
enclosure and shut-off ventilation at the time of discharge.

4.7 CO2 Design Concentration Flooding Factors

The total flooding quantity of CO2 agent needed to protect an enclosure containing a
material requiring a 34% design concentration can be found in Table 4.4.

To find the total quantity of CO2 required, multiply the hazard volume by the Volume
Factor found in Table 4.4

If the design concentration is greater than 34%, the basic quantity calculated from Table
4.4 shall be multiplied by the corresponding conversion factor found in Figure 4.1.

CAUTION
This table should only be used for materials requiring a 34% CO2
Design Concentration. And for environments where the temperature
range is between 0-130 o F

800024-004 Page 17 07/28/2016

 Table 4.4: Flooding Factors for 34% Concentration.

(C)
(A) (B)
Calculated
Volume of Space Volume Factor
Quantity (LB)
(Ft3) Ft3/lb CO2 lb CO2/Ft3 (Not Less Than)
Up to 140 14 0.072 ---
141-500 15 0.067 10
501-1600 16 0.063 35
1601-4500 18 0.056 100
4501-50,000 20 0.050 250
Over 50,000 22 0.046 2500

4
Conversion Factor

1
30 40 50 60 70 80
Minimum Design CO2 Concentration (%)

Figure 4.1: Conversion Factor for Design Concentrations Greater than 34%.

4.8 Maximum Protected Volume

The maximum volume that can be protected by the Firetrace CO 2 units is dependent
on the minimum design concentration. The maximum volumes calculated from Table
4.4 for concentrations of 34% for Firetrace CO2 systems are listed below.

Table 4.5: Maximum Protected Volume for IHP Systems

Model Volume (ft3)

950504 Up to 70
951004 71 to 140
952004 141-300

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4.8.1 Example Calculations

The requirements given in Sections 4.1 through 4.8 describe the procedures to be used
to design and size a Firetrace IHP CO 2 unit.

The following example provides guidelines, following procedures 4.2.a, through 4.2.e., in
order to determine the quantity of CO 2 agent required and cylinder size for a total
flooding application.

Example:
Given:
 Hazard – Small cabinet storing Ethyl Alcohol.
 Class B hazard
 Enclosure size: 4’ wide x 4’ long x 6’ high. One (1) access door equipped
with self closing apparatus
 Minimum anticipated ambient temperature: 50 oF
 Maximum anticipated ambient temperature: 90 oF

Procedure:
a. Determine min. design concentration required (Refer to Table 4.3
Use 43% min. design concentration for Ethyl Alcohol.

b. Calculate hazard volume (V).

V = 4’ x 4’ x 6’ =96 Ft3

c. Calculate quantity (Q) of CO2 required first using volume factor for 34%
concentration (Refer to Table 4.4)
volume of 96 Ft3 shows that a Volume Factor 0.072 Lb CO2/Ft3

Q = 96 Ft3 x 0.072 Lb CO2/Ft3 = 6.912 Lbs. of CO2 is required. Because this is

based on a 34% concentration, it must be multiplied by the conversion factor,
which can be found in Figure 4.1. For a design concentration of 43%, the
conversion factor is 1.25.
Qtotal = 6.912 x 1.25= 8.64 Lbs (This then requires the use of a 951004 with 10
Lbs of CO2)

4.9 Nozzle and Discharge Tubing Requirements

4.9.1 Discharge Nozzle Limitations

One size nozzle P/N 510010 is to be used with all Firetrace IHP CO2 extinguisher units
in total flooding applications.

Placement of nozzles shall be such that discharge of CO2 will not splash flammable
liquids or create dust clouds that could extend the fire.

More than one nozzle can be used to protect a particular hazard, as long as the
“Equivalent Length of Pipe” for Firetrace IHP CO2 systems is not exceeded. Refer to
section 4.9.3 for information regarding the “Equivalent Length of Pipe”.

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4.9.2 Discharge Piping & Fitting Specifications

All Firetrace IHP Units shall use steel piping for the distribution system. The following
piping and fittings shall be used.

Piping Specifications:
Material: Black or Galvanized steel pipe
Type: ASTM A 53 seamless or electric welded, Grade A or B
Size: ½ Pipe
Note: For other options consult NFPA 12 2015 Edition Section 4.7

Pipe Fitting Specifications:

Material: Malleable or ductile iron fittings
Type: Class 300

4.9.3 Maximum Piping and Fitting Limitations

The maximum “Equivalent Length of Piping” shall not exceed 24 ft. The “Equivalent
Length of Piping” includes individual lengths of pipe and all pipe fittings. Table 4.6
includes the equivalent lengths of ½ inch threaded pipe fittings that need to be
considered when determining the total “Equivalent Length of Piping”.

Table 4.6: Equivalent length in feet of threaded pipe fittings.

Elbow 90 o
Elbow Elbow Long Union
Pipe Tee Side
Std. Std. Radius Coupling
Size
45o 90 o & Tee
Thru Flow
1/2 0.8 1.7 1.0 3.4 0.4

4.10 Firetrace Detector Tubing

The Firetrace detection/activation tubing is a UL recognized component per UL standard

521 (See Certificate of Compliance 20140705-S35465). For the Indirect CO2 units, the
Firetrace tube is used as a combination heat detector and unit activation device to cause
actuation of the CO2 agent cylinder.

The detector tubing is heat sensitive and in a fire situation is designed to rupture upon
direct flame impingement or at any point along the tube when the temperature reaches
383°F (195°C).

Location and spacing of the tubing is critical to the response time in the event of a fire.
The tubing should be placed above the hazard areas being protected. The drawing in
Appendix A provides general guidelines for placement of the detector tubing along with
the maximum spacing and height limitations. Depending on the configuration of specific

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hazards, the guidelines may, or may not, be applicable. The maximum length of tubing
that can be used for any IHP unit is 120 feet. The maximum height that is allowed
between layers is 3.28 feet. The maximum distance between passes is 21.12 inches.

NOTE: It is recommended that the tubing not be placed horizontally adjacent to

potential fire sources as this may significantly delay response time.

800024-004 Page 21 07/28/2016

5.0 INSTALLATION INSTRUCTIONS

This section provides installation instructions covering components and limitations

described in Sections 3 and 4 of this manual.

All components should be installed to facilitate proper inspection, testing, recharging,

and any other required service or maintenance as may be necessary. Equipment must
not be subjected to severe weather conditions or mechanical, chemical, or other
damage, which could render the equipment inoperative. The equipment must be
installed in accordance with instructions in this manual and NFPA 12.

WARNING
CO2 cylinder/valve assemblies must be handled, installed, and serviced in
accordance with the instruction contained in this manual and on the cylinder
nameplate. Failure to follow these instructions could result in severe injury,
property damage or death.

5.1 CO2 Cylinder/Valve and Bracket Assemblies

The CO2 cylinders should be located as close as possible to the protected enclosure. In
some cases, the cylinder can be mounted inside the protected enclosure. The
assemblies shall be located in a readily accessible location to allow for ease of
inspection service and maintenance. The cylinders shall be located in an environment
protected from the weather and where the temperature range is between 0 oF and +
130oF.

Cylinder and bracket must be mounted in the vertical plane with the cylinder valve facing
up.

Mount the cylinder where it will not be subject to accidental damage or movement.
Suitable protection must be installed where necessary to prevent damage or movement.

CAUTION
Make sure that the ball valve, located on the cylinder valve, is maintained in
the “OFF” position, and the discharge port safety caps are in place. Failure to
follow these instructions will result in actuation and discharge of the cylinder
contents.

1. Securely mount the cylinder bracket to structural support using 2 or more

mounting holes.

2. Secure cylinder in place using the bracket strap.

5.2 Discharge Piping and Nozzles

1. Locate the nozzle(s) following the guidelines and limitations described in Section
4.9.

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 2. Determine the routing of the discharge piping following the guidelines and
limitations described in Section 4.9

3. Remove the safety cap from the valve discharge port as required. Attach female
connection fittings (Firetrace P/N 200201) onto discharge port.

4. Install the necessary piping and fittings between the cylinder and nozzle(s).
Secure piping with appropriate size piping clamps as required.

5.3 Firetrace Detection Tubing

CAUTION
1. Do not kink, bend, or crush Firetrace tubing in order to prevent leakage,
which could result in accidental unit discharge.
2. Do not install tubing in a hazardous environment where the maximum
ambient temperature exceeds 176oF (80oC)
3. Do not place the tubing on a surface where the temperature of the
surface exceeds 140oF (60oC)
4. Maximum length of detector tubing shall not exceed 120 Feet.

1. Follow guidelines as outlined in section 4.10 and the drawing in Appendix A for
the tubing placement.

2. Secure detection tubing using Mounting Tabs at 1.5 ft. intervals.

3. Use appropriate rubber/plastic grommets when detection tubing is routed through

sharp holes in order to prevent damage to the tubing.

4. Connect the end of line adapter and spring top unit to the detection tubing as
shown in Appendix A.

5. When installing tubing to the cylinder valve make sure that the detection tubing is
pushed through the top of the ball valve inlet all the way through to the shoulder
and then tighten the spring top unit to a torque of 4-6 Nm.

6. Ensure the detection tubing is pushed through the end of line adapter all the way
through to the shoulder. Then tighten the spring top unit to the end of line
adapter to a torque of 4-6 Nm.

7. The detector tubing is now ready to be pressurized with nitrogen. (See section
5.4 for pressurization procedure)

5.4 Pressurization of Firetrace Detection Tubing

1. Attach the filling adapter (P/N 600023) to the detector-tubing end of line adapter.

2. Using a regulated dry nitrogen supply, pressurize the detection tubing with dry
nitrogen through the filling adapter to 195 psig. It is recommended to have a
portable dry nitrogen cylinder for on site use.

800024-004 Page 23 07/28/2016

 3. Remove the filling adapter and attach calibrated test pressure gauge & 0-ring to
verify that the tubing is pressurized to at least 195 psig at 70oF.

4. With gauge still attached to the end of line adapter, test for leakage.
 Apply soapy water solution to the cylinder valve connection, end of line
adapter connection, and the pressure gauge connection. Observe for bubble
leaks.
 Wait 30 minutes, then observe pressure gauge. Any decrease in pressure is
an indication of a leak.
 In the event of a leak go back to Section 5.3 and repeat steps 4, 5, & 6.
 If no leaks are observed proceed to step 5 of Section 5.4

5. If an optional pressure switch is to be installed in the EOL adapter, remove

pressure gauge and install the washer and pressure switch using wiring
instructions located on the device. Check pressure switch connection for bubble
leaks using soapy water solution.

6. After confirming that there is no leakage within the detector tubing, SLOWLY
rotate the ball valve lever counter clockwise to the “ON” position.

CAUTION
If the ball valve lever is opened abruptly this may result in activation of the
cylinder valve and unit discharge.

7. Tamper proof the unit by choosing one of the options below

a. Option #1 Remove the ball valve lever completely. Follow directions for
removal of lever listed in Appendix A.
b. Option #2 Attach tamper seal around the ball valve lever to secure it in
the “ON” position, which is the set/ready position also shown in Appendix
A.

8. Ensure appropriate electrical connections to the optional EOL pressure switch,

which can be used to annunciate unit discharge, shut down ventilation, etc., as
may be required by the end user or the AHJ. (All electrical connections are to be
in accordance to NFPA 70 National Electric Code)

9. Attach the warning nameplate(s) (Firetrace P/N 800031) to the appropriate

locations.

10. Unit is now fully armed and ready for use.

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6.0 SERVICE, MAINTENANCE, & FILLING INSTRUCTIONS

WARNING
1. CO2 cylinder/valve assemblies must be handled, installed, inspected
and serviced only by qualified and trained personnel in accordance
with the instructions contained in this manual, the cylinder nameplate,
NFPA 12, and any other regulations and codes that may apply.
2. Before performing maintenance or refilling procedures refer to the
material safety data sheets in the appendix at the back of this manual.

6.1 General

A regular program of systematic maintenance must be established for continuous,

proper operation of all CO2 units, and to avoid violating the warranty. A periodic
maintenance schedule must be followed and an inspection log maintained for ready
reference. As a minimum, the log must record: (1) inspection interval, (2) inspection
procedure performed, (3) maintenance performed, if any, as a result of inspection, and
(4) name of inspector performing task.

6.2 Periodic Service and Maintenance

Perform service and maintenance of the CO 2 unit in accordance with the schedule
shown in Table 6.2

Table 6.2: Periodic service and maintenance schedule.

Reference
Schedule Requirement Paragraph

Weekly Visually inspect unit components 6.3.1

Monthly Visually inspect unit components. 6.3.1

Semi-Anually Check CO2 cylinder weight. 6.3.2

Check nozzles for obstruction.

Every 5 Years Perform external visual inspection of CO2 6.3.3

Cylinders.

6.3 Periodic Service and Maintenance Procedures

800024-004 Page 25 07/28/2016

6.3.1 Weekly/Monthly: Performed by Owner or End User

1. Make a general visual inspection of the CO 2 cylinder and equipment for

damaged or missing parts.
2. Ensure access to hazard areas, discharge nozzles, and cylinders are
unobstructed and that there are not obstructions to the operation of the
equipment or distribution of CO2 agent.
3. Inspect detection tubing in hazard area for abrasion, distortion, cuts, or
dirt accumulation, and that there are no obstructions preventing tubing
from sensing a fire should one occur.
4. Verify that there have been no changes in the size of the enclosure and
that no new ventilation has been added.

6.3.2 Semi-Annual Inspection

1. Check CO2 cylinder for weight.

2. Remove cylinder from the installation as follows:
 Close ball valve, by turning ball valve lever clockwise to the
“OFF” position.
 Disconnect detector tubing at the ball valve. Note: There will
be a loss of nitrogen pressure out of the tubing.
 Disconnect piping and fittings from the cylinder valve discharge
port.
 Immediately install safety cap onto the valve discharge port.
 Remove cylinder from bracket
3. Weigh cylinder. Compare measured weight with weight found on the
cylinder nameplate. If the container shows a loss in agent quantity of
more than 10 percent, the cylinder shall be refilled or replaced.
4. Remove nozzle(s) and inspect for obstructions. Reinstall nozzles.
5. Reinstall cylinder and re-pressurize detector tubing with nitrogen following
the applicable procedures outlined in Section 5.0.

6.3.3 Five Year Inspection

CO2 cylinders continuously in service without discharging shall be given a

complete external visual inspection in place, every 5 years or more
frequently if required.

6.4 Post Fire Maintenance

In the event of a unit discharge the following procedures shall be performed.

6.4.1 CO2 Cylinder Valve

Remove the cylinder assembly from the installation following procedures detailed
in Section 6.3.2, Step 2. Inspect and service the CO2 cylinder valve as
follows:

800024-004 Page 26 07/28/2016

 WARNING
Prior to removal of the valve from the cylinder, verify that all
pressure has been released. To relieve any remaining pressure
loosen but do not remove the valve safety caps. Then open the
ball valve to the “ON” position and allow any residual pressure to
leak out past the plugs.

1 Only after verifying that the cylinder has been depressurized, remove
valve from cylinder.
2 Perform a visual inspection of the valve to verify that no damage occurred
due to the fire. If integrity of the valve looks compromised, contact
Firetrace. The valve should not be serviced by anyone other than a
Firetrace Technician.
3 Change the cylinder/valve o-ring. Discharge of CO2 causes the o-ring to
undergo vacuum decompression; failure to change the o-ring will result in
leaks around the cylinder/valve connection.
3. Re-seat the piston in the valve by following the procedure in Section 6.6,
Step 2.

6.5 CO2 Cylinder Retest

Firetrace CO2 cylinders are built to DOT-3AL specifications and therefore fall under DOT
regulations for retest prior to refill.

DOT-3AL cylinders used exclusively in CO2 service are required to be retested and re-
stamped prior to recharge and shipment if the last retest date has expired.

Firetrace CO2 (DOT-3AL) containers requiring retest must be hydrostatically tested in

accordance with DOT CFR Title 49, Section 173.34(e). This periodic retest must be
performed by an authorized retester having a current identification number issued by the
Associated Administrator for Hazardous Material Safety of DOT, and must include an
internal and external examination in accordance with CGA pamphlet C-6, C-6.1, C-6.2,
or C-6.3, as applicable. The test procedures are described in CGA pamphlet C-1.
Because volumetric expansion of the container must be measured, only the water jacket
volumetric expansion method or the direct expansion methods are acceptable.

As an alternate option, CO2 agent containers may be given a complete external visual
inspection, as detailed in Section 173.34(e)(13), in lieu of hydrostatic test. The visual
inspection shall only be made by competent persons. A person who performs the visual
examination specified in 173.34(e)(13) is not required to have a re-tester’s identification
number.

Retest can be performed by either of the following methods:

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 First Subsequent Special Marking
Retest Method Retest Retest Due (Yrs)
Due (Yrs)

Full hydrostatic test

Retest Date
including determination of 5 5
Month/Year
cylinder expansion.

External visual inspection

per paragraph Retest Date
173.34(e)(13) and CGA 5 5 followed by “E”
pamphlet C-6, Section 3.

6.6 Filling Procedures

1. Weigh and record cylinder empty weight with valve and the 2 safety caps
installed.
2. Remove the safety cap from the discharge port and visually check that the
piston is seated inside of the valve. Replace safety cap. (If piston is not seated,
apply 195 psi of Nitrogen pressure through the ball valve. You will be able to
hear the piston change positions. Return ball valve to “OFF” position and
remove hose connection).
3. Remove safety cap from filling port and attach Firetrace CO 2 filling adapter (P/N
60024) to filling port
4. Attach CO2 supply line to filling adapter. (CO 2 is to be pumped)
5. Place the cylinder, with supply line hooked up, on scale and zero the scale.
Open the supply of CO2 from bulk tank to fill the cylinder to the required weight.
6. Close supply of CO2 while maintaining all connections.
7. Disconnect CO2 recharge adapter and immediately attach discharge port cap to
valve.

CAUTION
Any hissing or discharge coming from vent valve indicates that
the piston is not seating properly or has opened. If this occurs,
repeat Step 10 and verify that the cylinder valve piston remains
closed.

8. Verify weight by checking it against what is printed on the label.

9. Leak test the cylinder.
10. Cylinder is now ready to be transported to the installation site.

Note: All reasonable efforts must be made to prevent emitting any CO2 to
the environment during filling or servicing of Firetrace units.

800024-004 Page 28 07/28/2016

 APPENDIX A

SYSTEM PARTS LIST

DISHARGE LINE PARTS LIST

DETECTION LINE PARTS LIST

COMPONENT DRAWINGS

INSTALLATION DRAWINGS

800024-004 Page 29 07/28/2016

 System Parts List

5, 10, and 20 LB.

PRE-ENGINEERED 7
AUTOMATIC INDIRECT
1
CO₂ EXTINGUISHER UNIT

MODELS: 950504 5 LB. CO₂ IHP 5

951004 10 LB. CO₂ IHP

952004 20 LB. CO₂ IHP
6
3
ITEM PART NO. DESCRIPTION SYSTEM

1 310201 IHP Valve All Systems

2 110050 5 Lb. Cylinder 5 LB
2 110100 10 Lb. Cylinder 10 LB
2 110200 20 Lb. Cylinder 20 LB 2
4
3 600008 Siphon Tube 5/8”x131/4” 5 LB
3 600005 Siphon Tube 5/8”x151/4” 10 LB
3 600006 Siphon Tube 5/8”x211/4” 20 LB
4 111201 5 Lb. Heavy Duty Bracket 5 LB
4 111010 10 Lb. Heavy Duty Bracket 10 LB
4 111020 20 Lb. Heavy Duty Bracket 20 LB
5 310310 Discharge Port Safety Cap All Systems 8
6 310305 Collar O-Ring All Systems
7 200160 Spring Top Support Unit All Systems
8 600053 Pull Pin All Systems
9 600007 Nameplate: CO2 All Systems
* 600125 Label: IHP CO2 All Systems
* 800100 Warranty/Registration Card All Systems
* 200201 Discharge Port Adapter All Systems
*PART NOT PICTURED

800024-004 Page 30 07/28/2016

 Discharge Line Parts List

ITEM NUMBER PART NUMBER DESCRIPTION

* 200201 IHP Discharge Port Adapter
3 510010 Small Total Flood Nozzle
4 500024 Total Flooding Nozzle
1 510015 IHP Wide Dispersion Nozzle
2 510016 IHP Narrow Dispersion Nozzle
* 201802 2’ Hydraulic Discharge Hose With Elbows
* 201804 4’ Hydraulic Discharge Hose With Elbows
* 201806 6’ Hydraulic Discharge Hose With Elbows
* 201808 8’ Hydraulic Discharge Hose With Elbows
* PART NOT PICTURED

2
1

800024-004 Page 31 07/28/2016

 Detection Line Parts List

ITEM NUMBER PART NUMBER DESCRIPTION

* 200005 Firetrace Detection/Actuation Tubing (by the foot)
* 200125 Tube Union With Spring Tops
1 200126 Tube Tee With Spring Tops
* 200136 Bulkhead With Spring Tops
3 200155 Tube Elbow With Spring Tops
* 200160 Spring Top
* 200158 Tube Union Slip On Fitting
2 200157 Tube Tee Slip On Fitting
4 200178 Tube Elbow Slip On Fitting
* 200179 Tube to Threads Union Slip On Fitting
* 200177 Tube to Threads Tee Slip On Fitting
* 200159 Tube to Threads Elbow Slip On Fitting
* 200133 Tube Plug
* 200168 End Of Line Adapter With Spring Top
* 200169 In Line Adapter With Spring Tops
* 310303 Plug With O-Ring For End Of Line Adapter
* 400029 CO2 195 psi Pressure Gauge
* 400004 Pressure Switch With Washer for End Of Line Adapter
* 600090 Audible Alarm (Battery Operated)
* 200171 Mounting Tabs (Qty. 12)
* 200150 Rubber Grommets (Qty. 2)
* 200151 Plastic Grommets (Qty. 2)
* PART NOT PICTURED

800024-004 Page 32 07/28/2016

 R Component Drawings
FIRETRACE
Firetrace Indirect High Pressure (IHP) Valve
AUTOMATIC FIRE SUPRESSION SYSTEMS
COMPONENT DESCRIPTION
INDIRECT HIGH PRESSURE CO2 VALVE
P/N 310201

800024-004 Page 33 07/28/2016

 Firetrace IHP System Overview
R

FIRETRACE
AUTOMATIC FIRE SUPRESSION SYSTEMS
COMPONENT DESCRIPTION
TYPICAL HIGH PRESSURE
INSTALLATION

NOZZLE
NOZZLE

SPRING TOP SUPPORT

UNIT

INDIRECT HIGH
PRESSURE VALVE

HIGH PRESSURE
DISCHARGE PORT
ADAPTER TUBING CLIPS

FILLING ADAPTER
(REMOVE AFTER PRESSURIZING LINE)

FIRETRACE DETECTION
END OF THE
TUBING
LINE ADAPTER

SPRING TOP SUPPORT

UNIT

OPTIONAL MANUAL RELEASE

*NOTE: Manual Release can be

used in place of an End of Line Adapter, BRACKET
or can be added at any point along tube by
adding a "T" fitting

End of Line Adapter may also incorporate

an optional Pressure Gauge or
a Pressure Switch

800024-004 Page 34 07/28/2016

 R

FIRETRACEFiretrace Tubing Placement Diagram

AUTOMATIC FIRE SUPRESSION SYSTEMS

Side View Overhead View

800024-004 Page 35 07/28/2016

 Ball Valve
Lever

Plastic Tie
4” Long
18 LB Tensile Strength

Option #1 Option #2
1. Check to see that the ball valve 1. Remove the ON/OFF faceplate.
lever is set to the “ON” position. 2. Unscrew the ball valve lever
2. Remove the ON/OFF faceplate. from the assembly.
3. Pull the tie through the hole in 3. Pull the lever off of the ball valve
the ball valve lever. assembly.
4. Wrap the tie around the ball 4. Keep the items in a bag and
valve assembly. secure them to the unit.
5. Firmly pull on the tie to tighten
and secure the lever.
6. If desired, cut off the excess tie.

800024-004 Page 36 07/28/2016

 FM APPROVAL GUIDE LISTING
Model IHP Pre-Engineered, Automatic Indirect High Pressure Carbon Dioxide
Detection and Extinguishing Systems

Model IHP Pre-Engineered, Automatic Indirect High Pressure Carbon

System Designation:
Dioxide Detection and Extinguishing Systems
Pre-Engineered Total Flooding System for the Protection of Class B
System Type:
(Ignitable Liquid) Hazards
Agent Identification: Carbon Dioxide (CO2)
IHP-500 (5 lb CO2)
Available Agent Container Models
IHP-1000 (10 lb CO2)
(Agent Mass):
IHP-2000 (20 lb CO2)
Minimum Design Concentration 34%
Ambient Temperature Installation
0°F to 130°F (-18°C to 54°C)
Range:
Maximum Equivalent Length of
24 ft (7.3 m)
Discharge Piping:
IHP-500: Up to 70 ft3 (2.0 m3)
Protected Volume*: IHP-1000: 71 ft3 to 140 ft3 (2.0 m3 to 4.0 m3)
IHP-2000: 141 ft3 to 300 ft3 (4.0 m3 to 8.5 m3)**
Design, Installation, Operation, Design, Installation, Operation, and Maintenance Manual for Carbon
and Maintenance Manual: Dioxide Detection and Extinguishing Systems, P/N 800024, July 2013
* Carbon Dioxide design concentration of 34% at maximum protected
volume
Limitations or Exceptions to the ** At least one dimension (length, width, or height) must not exceed 2 ft
Approval: (0.6 m)
Further limitations as defined in the most recent version of NFPA 12, as
well as in the manual listed above
Firetrace International LLC
8435 N. 90th Street, Suite 2
Scottsdale, AZ 85258
USA
Approved Filling Stations: Firetrace International LLC
12 Fairlawn Enterprise Park
Bonehurst Rd, Salfords
Redhill, Surrey RH1 5GH
United Kingdom

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 APPENDIX B

Safety Data Sheet

Carbon Dioxide

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 Carbon Dioxide

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