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Creator: Au
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PUSHBUTTON CONTROLLED DIMMER

SUITED FOR HALOGEN LIGHTING
K8024
Features:
þ Easy pushbutton up/down control of light sources
þ A brief push toggles on/off, while continued pushing en-
gages dimming action
þ Memory function maintains preferred level
þ Soft start function
þ Suitable for low voltage halogen lighting

Specifications:
• Operating voltages: 110-125 or 220-240VAC 50/60Hz
• Max. Load: 3.5A (750W/220V; 375W/110V)
• Noise suppressed according to EN55015
• Dimming speed: approx. 3.5s
• Dimensions pcb (wxdxh): 62x49x38mm (2.4”x1.9”x1.5”)
Modifications reserved

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5% 1% COLOR= 2… 5

4K7= ( 4 - 7 - 2 - B ) 4K7= ( 4 - 7 - 0 - 1 - 1 )
I P E SF SDK N D GB F NL
C CODICE CODIGO CODIGO VÄRI FÄRG FARVE FARGE FARB COLOUR CODIFI- KLEUR C
SCHEMA KODE KODE CODE CATION KODE
O COLORE DE CO- DE CO- KOODI KODE O
DES
D RES LORES COU- D
E LEURS E

0 Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart 0
1 Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin 1
2 Rosso Encarnado Rojo Punainen Röd Rød Rød Rot Red Rouge Rood 2
3 Aranciato Laranja Naranjado Oranssi Orange Orange Orange Orange Orange Orange Oranje 3
4 Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel 4
5 Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen 5
6 Blu Azul Azul Sininen Blå Blå Blå Blau Blue Blue Blauw 6
7 Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars 7
8 Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs 8
9 Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9
A Argento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A
B Oro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B

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1. Assembly (Skipping this can lead to troubles!)

Ok, so we have your attention. These hints will help you to make this project suc-
cessful.
Read them carefully.

1.1 Make sure you have the right

tools:

• A good quality soldering iron (25-

40W) with a small tip.
• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the
tip, to give it a wet look. This is called ‘thinning’ and will protect the tip, and en-
ables you to make good connections. When solder rolls off
the tip, it needs cleaning.

• Thin raisin-core solder. Do not use

any flux or grease.

• A diagonal cutter to trim excess wires. To avoid injury

when cutting excess leads, hold the lead so they cannot
fly towards the eyes.

• Needle nose pliers, for bending leads, or to hold components in place.

• Small blade and Phillips screwdrivers. A basic range is fine.

0.0
For some projects, a basic multi-meter is re- 00
quired, or might be handy

1.2 Assembly Hints:

þ Make sure the skill level matches your experience, to avoid disappointments.
þ Follow the instructions carefully. Read and understand the entire step before
you perform each operation.
þ Perform the assembly in the correct order as stated in this manual
þ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
þ Values on the circuit diagram are subject to changes.
þ Values in this assembly guide are correct*
þ Use the check boxes to mark your progress.
þ Please read the included information on safety and customer service

* Typographical inaccuracies excluded. Always look for possible last minute man-
ual updates, indicated as ‘NOTE’ on a separate leaflet.

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1.3 Soldering Hints:

Mount the component Make sure the solder Trim excess leads as
against the PCB surface joints are cone-shaped close as possible to the
and carefully solder the and shiny solder joint
leads

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AXIAL COMPONENTS ARE 3. ZENERDIODE

TAPED IN THE CORRECT (Watch the polarity!)
MOUNTING SEQUENCE !
ZD...
CATHODE

q ZD1: 5V6/1.3W

4. IC SOCKET

REMOVE THEM FROM THE TAPE

ONE AT A TIME!

1. DIODES (Watch the polarity!)

q IC1: 8P
D...
CATHODE
5. LED (Watch the polarity!)

LD...
q D1: 1N4148
q D2: 1N4007

2. ¼W RESISTORS CATHODE

q LD1 : L-934LSRD
R...

q R1: 33 (3 - 3 - 0 - B)
q R2: 120K (1 - 2 - 4 - B)
q R3: 470K (4 - 7 - 4 - B)
q R4: 330K (3 - 3 - 4 - B)
q Choose operating voltage:
220-240VACè R5: 1M5 (1-5-5-B)
110-125VACè R5: 680K (6-8-4-B)
q R6: 10K (1 – 0 – 3 – B)

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6. 1W RESISTOR 9. ELECTROLYTIC CAPACITOR

R...
(Watch the polarity!)

2mm
C...
q R7: 1K (1 - 0 - 2 - B)

7. CAPACITORS
q C4: 100µ

C...
10. CAPACITORS

q C1: 6n8 (682 - 6800)

q C2: 100n (104 - µ1)
q C3: 100n (104 - µ1)

8. HEADER
q C5: 100n/250VAC (µ1 - 0.1)

q Choose operating voltage:

For 220-240VAC:
C6: 100n/250VAC (µ1 – 0.1)

For 110-125VAC:
C6: 220n/160VAC (µ22 – 0.22)
q ABCD: 4POLE
11. TERMINAL BLOCKS

q SK1
q SK2

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12. FUSEHOLDER AND FUSE 15. IC (Watch the position of the

notch!)

F...

q IC1: SLB0587 or eq.

q F1 : 4A (T) SLOW
16. SHUNT for MODE SELECT
q AB: same dimming direction and
13. CHOKE no memory
L...

q BC: reversed dimming direction

GLUE with memory

q L1

14. TRIAC

10mm
M3 BOLT q CD: reversed dimming direction
and no memory

M3
NUT

q T7: BT137F, TIC206M or EQ.

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17. HOOK-UP DIAGRAM

MAKE SURE YOUR ASSEMBLY COMPLIES WITH LOCAL SAFETY REGULATIONS !
Hint : Put an extra thick layer of solder
on all thinned PCB tracks

MAINS RATED PUSHBUTTON

to improve their current handling capacities
WARNING : ALL PARTS CARRY DANGEROUS VOLTAGES !

AS POSSIBLE
KEEP LEADS
AS SHORT
380W/110V
750W/240V
MAX
!

POWER
AC
!

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18. PCB LAYOUT

D2

C4
R1
R6
AB:SAME
BC:REVERSE
+MEMORY
ZD1

C2
CD:REVERSE TR1
LD1

D1

R5
R7

C1

A B C D P8024'2
!

C3
SK3
R4
L1

VELLEMAN
F1

1
IC1
C5
C6

R2

R3
SK1 SK2

4A SLOW
LAMP L L
PB

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19. DIAGRAM
C6 F1 SK1 LOAD 3.5A max
R7 LOAD
N
1K/1W 4A SLOW L AC POWER
100n/250Vac @ 230VAC L
D2 220n/160Vac @ 120VAC
R1 SCREW02
33 R4
1N4007
330K

R2 100n
120K C3 L1

3
IC1

Vs
680K @ 120VAC

C1
SK3 R3 1M5 @ 230VAC
R6 A 6 Iext Isync 4
10K 470K R5 100n/250VAC
B D1 TR1
LD1 2 8 TIC216M C5
C Iprog Qt
Isen
VD

Low Current D 1N4148

HDR4 SLB0587
SK2 C1
1

ZD1 C2 C4 PB 6n8

5V6/1.3W 100n 100µ/16V L

SCREW02

AB: Same dimming direction, no memory

BC: Reversed dimming direction, with memory
CD: Reversed dimming direction, no memory K8024: TOUCH DIMMER FOR HALOGEN LAMPS

Creator: Au
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Notes :

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VELLEMAN COMPONENTS NV
Legen Heirweg 33
9890 Gavere
Belgium
www.velleman.be

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