TEST CERTIFICATE OF PROTECTIVE RELAYS & BREAKER RELEASE

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PCBL LIMITED, PALEJ

Executed By :

Address : “Paramhans”, 54, Vishwas

Colony, Jetalpur Road,
Vadodara– 390 007;
Gujarat.
Telefax : +91-265-2225137
E-mail : [email protected]
Website : www.systemprotection.in
 INDEX
Sr. No. Description Page No.
NEW SUBSTATION
3.3 kV HT PANEL
1 P – 2, CARCASE BLOWER 01 – 04
2 P – CARCASE BLOWER STARTER 05
415 V LT PCC PANEL
3 P – 14FB, CARCASE MCC 06
LINE – 1, 2 MCC ROOM
415 V LT SOFT BLACK MCC PANEL
4 P – 1F2, INCOMER FROM NEW SUBSTATION PCC 07
 TEST CERTIFICATE OF NUMERICAL RELAY
Client PCBL LIMITED, PALEJ Tested on 17.07.2022
Plant NEW SUBSTATION Tested by RRV
Location P – 2, CARCASE BLOWER, 3.3 kV HT PANEL

1.0 Name Plate Details of Relay :

Make Type Model No. Serial No. Rated In (A) Aux. Supply
SIEMENS 7SR1053 2LA21 – 2EA0/EE GF 2110503646 1/5 60 – 240 V AC DC

2.0 Service Settings :

Sr. No. Description Relay setting
Thermal Overload Protection Itheta (49) 0.9 x In
Tauh Heating Constant 40 min
2.1
Taus Starting Constant 1 x Tauh
Tauc Cooling Constant 2 x Tauh
Stall Protection (14 – 1) 3.04 x In
2.2
Delay 20 s
Max Number of Starts (66) 3
Max Starts Period 15 min
2.3
Starts Inhibit Delay 15 min
Time between Starts 20 min
Start time Supervision (48 – 1) 1 x Itheta
2.4
Delay 22 s
Phase Unbalance (46) 0.3 x Itheta
Characteristic 46
2.5
Time Multiplier 1
Min operating Time 3s
Phase Overcurrent Protection (50 – 1) 5 x In
2.6
Delay 0.05 s
Measured Earth Fault Protection (51G – 1) 0.2 x In
2.7 Characteristic DTL
Delay 0.1 s

Page 1 of 7
3.0 Secondary Injection Test:
Current Measurement
Phase Current Injected from kit (A) Current Measured from Relay (A)
R 5.0 125
Y 5.0 125
B 5.0 125
N 5.0 50

3.1 Thermal overload Unit Checks (49) :

Injected
Calculated Operated Time Operating
Set Current (A) Current Tauh (min)
Time (s) (s) Indication
R – Y – B (A)
0.9 x In 9.0 40 690.43 689.5 OK

3.2 Stall Protection Unit Checks (14 – 1) :

Injected Current Operating
Set Current (A) Set Time (s) Operating Time (s)
R – Y – B (A) Indication
3.04 x In 15.2 20 20.07 OK

3.3 Start time Supervision Unit Checks (48 – 1) :

Injected Current Operating
Set Current (A) Set Time (s) Operating Time (s)
R – Y – B (A) Indication
1 x Itheta 4.5 22 22.09 OK

3.4 Phase Unbalance Unit Checks (46) :

Injected Current Operating
Set Current (A) Calculated Time (s) Operated Time (s)
R – Y – B (A) Indication
0.3 x Itheta 0.3 11.11 11.14 OK

3.5 Phase Overcurrent Unit Checks (50 – 1) :

Injected Current Operating
Set Current (A) Set Time (s) Operating Time (s)
R – Y – B (A) Indication
5 x In 25.0 0.05 0.098 OK

3.6 Measured Earth Fault Unit Checks (51G – 1) :

Injected Current Operating
Set Current (A) Set Time (s) Operating Time (s)
(A) Indication
0.2 x In 1.11 0.10 0.144 OK

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4.0 General check-up :
Sr. No. Description Remarks
4.1 Inspection for Physical damage OK
4.2 LED Indication Check OK
4.3 Service Settings restored OK
4.4 Abnormality if any NONE

5.0 Remarks : TESTED AS ABOVE

Page 3 of 7
 TEST CERTIFICATE OF AUXILIARY RELAY
Client PCBL LIMITED, PALEJ Tested on 17.07.2022
Plant NEW SUBSTATION Tested by RRV
Location P – 2, CARCASE BLOWER, 3.3 kV HT PANEL

1.0 Name Plate Details of Relay :

Sr. No. Make Type Model No. Serial No. Aux. Supply
1.1 ALSTOM VAJH 13 YF 63B 1305 1581 0402 001 110 – 125 V DC
1.2 ALSTOM VAX 31 ZG 8074BCH 1305 1582 0402 002 110 – 125 V DC

2.0 Coil Resistance Test :

Sr. No. Coil Designation Coil Resistance (kΩ)
2.1 A 0.079
2.2 A/B/C 7.82 / 7.89 / 12.23

3.0 Coil Pick − up And Drop − Off Test :

Sr. No. Coil Designation Pick − up Voltage (V) Drop − off Voltage (V)
3.1 A 39 HAND RESET
3.2 A/B/C 40 / 45 / 62 12 / 13 / 10

4.0 General Check − Up :

Sr. No. Description 1.1 1.2
4.1 Inspection for physical damage OK OK
4.2 Wiring check of relay OK OK
4.3 Cleaning and pressure of relay contacts OK OK
4.4 Flag operation and resetting of flags with cover OK OK
4.5 Abnormality if any NONE NONE

5.0 Remarks : TESTED AS ABOVE

Page 4 of 7
 TEST CERTIFICATE OF INSTANTANEOUS VOLTAGE RELAY
Client PCBL LIMITED, PALEJ Tested on 17.07.2022
Plant NEW SUBSTATION Tested by RRV
Location P – CARCASE BLOWER STARTER

1.0 Name Plate Details of Relay :

Make Type Model No. Serial No. Rated Voltage Aux. Supply
GE VAGM 22 AF 171G 35431135 / 08 / 21 110 V AC −

2.0 Service Settings:

Range Of Relay (V) Service Setting (V)
44 – 88 88

3.0 Secondary Injection Test :

Set Voltage (V) Resetting Voltage (V) Operating Voltage (V)
44.0 50.0 45.0
58.6 66.0 59.0
88.0 99.0 89.0

4.0 General Check − Up :

Sr. No. Description Remarks
4.1 Inspection for physical damage OK
4.2 Wiring check OK
4.3 Cleaning and pressure of relay contacts OK
4.4 Service Setting restored OK
4.5 Flag operation and resetting of flag with cover OK
4.6 Abnormality if any NONE

5.0 Remarks : TESTED AS ABOVE

Page 5 of 7
 TEST CERTIFICATE OF BREAKER RELEASE RELAY
Client PCBL LIMITED, PALEJ Tested on 17.07.2022
Plant NEW SUBSTATION Tested by RRV
Location P – 14FB, CARCASE MCC, 415 V LT PCC PANEL

1.0 Name Plate details of Relay :

Make Type Serial No. Rated In (A)
SIEMENS ETU15B 491240127113 1600

2.0 Service Setting :

Sr. No. Setting Parameter Setting Range Service setting
Long Time Unit (L) - -
2.1 Current Setting 0.5 – 1.0 x In 1.0 x In
Time delay setting Tr = 10 s (@6xIn)
Instantaneous Unit (I) - -
2.2
Current Setting 2 – 8 x In 5 x In

3.0 Secondary Injection Test :

Protection Protection Healthiness Trip Command
Long Time (IR) OK OK
Instantaneous (In) OK OK

4.0 General Check – up :

Sr. No. Description Remarks
4.1 Inspection for physical damage OK
4.2 Service settings restored OK

5.0 Remarks : TESTED AS ABOVE

Page 6 of 7
 TEST CERTIFICATE OF BREAKER RELEASE RELAY
Client PCBL LIMITED, PALEJ Tested on 17.07.2022
Plant LINE – 1, 2 MCC ROOM Tested by RRV
Location P – 1F2, INCOMER FROM NEW SUBSTATION PCC, 415 V LT SOFT BLACK MCC PANEL

1.0 Name Plate details of Relay :

Make Type Serial No. Rated In (A)
SIEMENS ETU25B 6641350216000 1600

2.0 Service Setting :

Sr. No. Setting Parameter Setting Range Service setting
Long Time Unit (L) - -
2.1 Current Setting 0.4 – 1.0 x In 1.0 x In
Time delay setting Tr = 10 s (@6xIn)
Short Circuit Unit (S) - -
2.2 Current Setting 1.25 – 12 x In 3 x In
Time delay setting 0 – 0.4 s 0.4 s
Instantaneous Unit (I) - -
2.3
Current Setting 20 x In

3.0 Secondary Injection Test :

Protection Protection Healthiness Trip Command
Long Time (IR) OK OK
Short Circuit Time (ISd) OK OK
Instantaneous (In) OK OK

4.0 General Check – up :

Sr. No. Description Remarks
4.1 Inspection for physical damage OK
4.2 Service settings restored OK

5.0 Remarks : TESTED AS ABOVE

Page 7 of 7