Page 93

TEST REPORT FOR

TRANSFORMER MANAGEMENT RELAY

PLANT : 4x600 MW TPP, VEDANTA LIMITED, JHARSUGUDA, ODISHA SHEET : 1 OF: 5

CLIENT: STEAG ENERGY SERVICE PRIVATE LIMITED. DATE : 08.10.2024
PROJECT: U#1 Annual Electrical Maintenance Testing of Electrical Equipment’s.

1. Location : UNIT # 1 / 11 kV SWITCH GEAR SEC-A

Feeder Name : LIGHTING TRAFO

2. Equipment Details:

Make WISCOM
Type Wdz-440ex TMR Transformer Management Relay
Sl.No N/V
CT. Ratio 50/5

3. Protection Settings:

Delay
S no Protection Setting(A) S no Protection Status
(SEC)
1 Trafo Rated Current 3.31 1 Inst O/C Relay Trip
2 Inst O/C Level 32.0 0.05 2 Def time O/C Relay Off
3 Def time OCR 3.00 2.00 3 Neq Seq CR1 Trip
5 Neg Seq CR1 2.60 0.90 4 Neq Seq CR2 Trip
6 Neg Seq CR2 1.20 4.0 5 HVS Inst ZSCR Relay Trip
7 HVS Inst ZCSR (50N) 0.75 0.5 6 HVS OCR Relay Trip
8 HVS OCR (51) 10.0 0.9 7 HVS IDMT O/L Relay Alarm
9 HVS IDMT O/L relay 2.80 8.0 8 LVS IDMT E/F Relay Trip
10 HVS IDMT O/L relay Style DT 9 Switch-1 Relay (63) Off
11 LVS EFR (51N) 2.00 0.24 10 Switch-2 Relay (63) Trip
12 LVS IDMT EFR Style N IDMT 11 Switch-3 Relay (63) Alarm
13 Switch 1 Relay Delay 1.0 13 FC fault current latch trip Off
14 Switch 2 Relay Delay 1.0 14 Fuse relay Off
15 Switch 3 Relay Delay 2.0
18 FC fault current Latch 70.0
20 Fuse relay Delay 0.20

TESTED BY WITNESSED BY VERIFIED BY

REFERENCE
M/s. STEAG LTD. M/s. STEAG LTD. M/s VEDANTA LTD.
NAME Mr. Dhayanithi Mr. Anubhav Lenka Mr. Debabrata Pati
DESIGNATION Protection Engineer Deputy Manager Associate Manager
SIGNATURE
DATE
 Page 94

TEST REPORT FOR

TRANSFORMER MANAGEMENT RELAY

PLANT : 4x600 MW TPP, VEDANTA LIMITED, JHARSUGUDA, ODISHA SHEET : 2 OF: 5

CLIENT: STEAG ENERGY SERVICE PRIVATE LIMITED. DATE : 08.10.2024
PROJECT: U#1 Annual Electrical Maintenance Testing of Electrical Equipment’s.

4. MEASUREMENT TESTING:

4.1. Measuring Core of CT:

Injected Measured Injected Measured

Phase Ref
current (A) Current(A) Current (A) Current (A)
R 2.50 MIa=2.50 5.0 MIa= 5.00
Y 2.50 MIb=2.49 5.0 MIb= 4.99
B 2.50 MIc=2.50 5.0 MIc= 5.00

4.2. Protection Core:

Injected Measured Injected Measured

Phase Ref
current (A) Current (A) Current (A) Current(A)
R 2.50 Ia= 2.49 5.00 Ia= 5.01
Y 2.50 Ib= 2.51 5.00 Ib= 4.99
B 2.50 Ic= 2.50 5.00 Ic= 5.00

4.3. HV NCT Measurement: CT Ratio: (400/5)

Phase Ref Injected current (A) Measured Current (A)

R-N 1.0 4.98
R-N 2.5 12.51
R-N 5.0 24.98

4.4. LV NCT Measurement: CT Ratio: (400/5)

Phase Ref Injected current(A) Measured Current(A)

R-N 1.0 0.98
R-N 2.5 2.48
R-N 5.0 4.99

TESTED BY WITNESSED BY VERIFIED BY

REFERENCE
M/s. STEAG LTD. M/s. STEAG LTD. M/s VEDANTA LTD.
NAME Mr. Dhayanithi Mr. Anubhav Lenka Mr. Debabrata Pati
DESIGNATION Protection Engineer Deputy Manager Associate Manager
SIGNATURE
DATE
 Page 95

TEST REPORT FOR

TRANSFORMER MANAGEMENT RELAY

PLANT : 4x600 MW TPP, VEDANTA LIMITED, JHARSUGUDA, ODISHA SHEET : 3 OF: 5

CLIENT: STEAG ENERGY SERVICE PRIVATE LIMITED. DATE : 08.10.2024
PROJECT: U#1 Annual Electrical Maintenance Testing of Electrical Equipment’s.

4.5. PT Measurement:

Injected Measured Voltage (V) Injected Measured Voltage (V)

Phase Ref
Voltage(V) Metering Protection Voltage(V) Metering Protection
R-N 31.75 Uab= 54.78 54.59 63.51 Uab= 109.17 109.03
Y-N 31.75 Ubc= 54.71 54.51 63.51 Ubc= 108.98 109.12
B-N 31.75 Uca= 54.78 54.45 63.51 Uca= 108.91 109.11

5. PROTECTION TESTING

5.1. INST Over Current:

Set Current= 38.0 A Delay Time = 0.05 sec [FOR TESTING PURPOSE 32.0A]
Measured Current in
Phase Pickup Current (A) Operated Time (Sec)
Relay (A)
R 32.0 Ia= 31.96
Y 32.0 Ib= 32.07 0.081
B 32.0 Ic= 31.97

5.2. Negative Sequence O.C

(i) CR1: Set Current I2= 2.6 A Delay time= 0.90 sec
Measured Current in Operated Time
Phase Pickup Current (A)
Relay (A) (Sec)
R 2.65 ∟0 Ia= 2.64
Y 2.65 ∟120 Ib= 2.64 0.941
B 2.65 ∟-120 I2= 2.63

(ii) CR2: Set Current I2= 1.20 A Delay time= 4.0 sec
Measured Current in Operated Time
Phase Pickup Current (A)
Relay (A) (Sec)
R 1.29∟0 Ia= 1.23
Y 1.29∟120 Ib= 1.25 4.043
B 1.29∟-120 I2= 1.27

TESTED BY WITNESSED BY VERIFIED BY

REFERENCE
M/s. STEAG LTD. M/s. STEAG LTD. M/s VEDANTA LTD.
NAME Mr. Dhayanithi Mr. Anubhav Lenka Mr. Debabrata Pati
DESIGNATION Protection Engineer Deputy Manager Associate Manager
SIGNATURE
DATE
 Page 96

TEST REPORT FOR

TRANSFORMER MANAGEMENT RELAY

PLANT : 4x600 MW TPP, VEDANTA LIMITED, JHARSUGUDA, ODISHA SHEET : 4 OF: 5

CLIENT: STEAG ENERGY SERVICE PRIVATE LIMITED. DATE : 08.10.2024
PROJECT: U#1 Annual Electrical Maintenance Testing of Electrical Equipment’s.

5.3 INST. Zero Sequence Over Current:

Set: IOg= 0.75 A Delay Time = 0.5 Sec

Operated Time
Phase Pickup Current (A) Injected Current (A)
( Sec)
R-N 0.75 0.75 0.538

5.4 HV Side Over Current:

Set I= 10.0 A Delay Time = 0.90 sec IDMT Style: DEF TIME

Measured Current in Operated Time

Phase Pickup Current (A)
Relay (A) (Sec)
R 10.0 Ia= 10.03
Y 10.0 Ib= 10.08 0.932
B 10.0 Ic= 10.02

5.5 HV Side IDMT Over Load:

Measured Current in Operated Time

Phase Pickup Current (A)
Relay (A) (Sec)
R 5.6 5.60
Y 5.6 5.60 15.0
B 5.6 5.62

5.6 LV Side IDMT Earth Fault:

Set: IOg= 2.0 A Time Delay = 0.24 Sec IDMT Style: NI CURVE

Injected Current (A) Measured Current (A) Operated Time (Sec)

Phase
X2 X5 X2 X5 X2 X5
R-N 4.0 10.0 3.98 10.03 2.23 1.057
EXPECTED TIME

TESTED BY WITNESSED BY VERIFIED BY

REFERENCE
M/s. STEAG LTD. M/s. STEAG LTD. M/s VEDANTA LTD.
NAME Mr. Dhayanithi Mr. Anubhav Lenka Mr. Debabrata Pati
DESIGNATION Protection Engineer Deputy Manager Associate Manager
SIGNATURE
DATE
 Page 97

TEST REPORT FOR

TRANSFORMER MANAGEMENT RELAY

PLANT : 4x600 MW TPP, VEDANTA LIMITED, JHARSUGUDA, ODISHA SHEET : 5 OF: 5

CLIENT: STEAG ENERGY SERVICE PRIVATE LIMITED. DATE : 08.10.2024
PROJECT: U#1 Annual Electrical Maintenance Testing of Electrical Equipment’s.

6. FINAL CHECKS:

SN OBSERVATION STATUS RESULT

1 Relay Measurement Testing Completed Ok
2 Relay Protection Testing Completed Ok
3 Relay Indications (ON/OFF/Trip) Completed Ok
4 Relay Communication (RXD & TXD) Completed Ok
5 Analog Output Checking Completed Ok
6 Relay & Relay Cards Cleaning Completed Ok
7 Relay all cards Components Checking Completed Ok
8 All CT Links Closed & Tightness Check after Testing Completed Ok
9 All Protection Settings Normalized after Testing Completed Ok

7. Comment : Nil.

8. Remarks : Test Results are Fount Satisfactory.

TESTED BY WITNESSED BY VERIFIED BY

REFERENCE
M/s. STEAG LTD. M/s. STEAG LTD. M/s VEDANTA LTD.
NAME Mr. Dhayanithi Mr. Anubhav Lenka Mr. Debabrata Pati
DESIGNATION Protection Engineer Deputy Manager Associate Manager
SIGNATURE
DATE