PlateRite 8600

Thermal Plate Recorders

CTP

Innovation & Reliability

 The versatility and performance you need for your pressroom
Dainippon Screen’s thermal Computer-to-Plate (CtP) solutions are unbeatable for their quality, accuracy and reliability. They

consistently produce plates with a dot sharpness and registration accuracy that enable superior process control and fast make-ready

times. They also offer all the benefits of easy daylight handling and exceptional production efficiency for both short and long runs.

The PlateRite 8600 series is the latest generation of Screen’s PlateRite CtP recorders. The series has been re-designed for

greater flexibility, and has a new look. The PlateRite 8600S is an updated, higher productivity version of the PlateRite 8600.

There is also a new model offering 4000 dpi support, called the PlateRite 8600Z. Last but not least, there is the PlateRite 8600E,

an economically priced, entry model. The PlateRite 8600E can be upgraded to the PlateRite 8600S in the field, which makes it

perfect for customers who are just getting into CtP work, since it gives them the option to upgrade to the PlateRite 8600S when

necessary to cope with increasing productivity demands.

All the PlateRite 8600 series models have a proven external-drum design and come with the option of inline punching blocks

to help ensure perfect on-press register and faster make-ready. Making the move to high-quality thermal CtP has never been easier.

The newly re-designed SA-L 8800II and MA-L 8800II optional autoloaders for the new PlateRite series are already available.

The SA-L 8800II and MA-L 8800II supersede the current SA-L 8800 and MA-L 8800, respectively.

Advanced Technology
Versatility and productivity

Fast, reliable thermal CtP output Suitable for a wide range of plate sizes
The PlateRite 8600Z and PlateRite 8600S feature a 64-channel light source that The PlateRite 8600Z, PlateRite 8600S, and PlateRite 8600E are suitable for use
makes it possible to output a blistering 22 plates per hour* on the high-speed with a wide range of plate sizes, from 450 x 370 mm (17.8" x 14.6") (GTO size)
rotating drum. The PlateRite 8600E features a 32-channel light source; the to 1,160 x 940 mm (45.6" x 37"), and plate thicknesses between 0.15 and 0.3
PlateRite 8600E can output up to 14 plates an hour*. mm (6 and 11.8 mil). They are compatible with plates up to 0.4 mm (15.7 mil)
Experience the exceptional reproduction quality that only thermal plate thick as a factory option. By popular request, they are now also compatible
recorders can deliver. You have a choice of several advanced models to suit all with B3 vertical size plates. As a factory option, a plate size of 304 x 370 mm
your production requirements. (12" x 14.6") can Min. plate size

be supported.
* 1,030 x 800 mm (40.5" x 31.5") plate size at 2,400 dpi
370 mm (14.6")

Min. plate size

600 mm (23.7")

Model PlateRite 8600Z PlateRite 8600S PlateRite 8600E with factory option

Plates per hour 22 14

940 mm (37")

Imaging head 64 channels 32 channels

B3 vertical size
Plate sizes B3 to B1

304 mm (12")
Max. plate size
450 mm (17.8")

1,160 mm (45.6")
Advanced external drum design Simple upgrade by direct replacement of parts
The thermal PlateRite series recorders are constructed with a reliable external To meet your expanding production requirements, we have made it easy to
drum design. This makes it possible for the drum to spin at high speeds with the upgrade the PlateRite 8600E to the PlateRite 8600S by simply replacing
imaging head positioned close to the surface of the plate. Easy maintenance of certain key parts. This eliminates excess costs and increases operating efficiency.
the imaging head is another key advantage of this design. Individual laser
diodes can be replaced as required.
Intelligent auto-balance system
Thanks to this auto-balance system, no manual adjustments are required for
drum balance when
switching to a different
sized plate. All you need
to do is select the plate
size from the display menu
and the auto-balance
system automatically
optimizes the balance of
the recording drum.

State-of-the-art plate-securing system

The PlateRite 8600 series recorders feature an automated clamping and Achieving very high registration accuracy with an automatic
vacuum system. This system can reliably and firmly secure a wide range of inline punching system
plate sizes, even for fast-rotation/high-speed exposure. The PlateRite 8600 series recorders feature an automatic inline punching
system that helps enable perfect register on press. Plates are punched by the

Vacuum system
automatic inline punching system immediately before being loaded onto the
Fixed leading edge clamps
drum. Matching the punched holes with the registration pins on the drum
Variable-position during plate loading ensures that plates are always placed in the same position,
trailing edge clamps
regardless of variations in plate size or squareness, and results in very high
Plate registration accuracy.
When optional press punch blocks are used (up to 8 punch blocks can
be mounted and selected according to plate size and press type), imaged plates
Troughs for securing clamps
can be loaded straight to the press. This eliminates any further manual steps,
ensures high registration accuracy and creates the foundation for perfect results
Drum on press. The entire process significantly shortens press make-ready time and
dramatically increases efficiency.

Compatible with 8-mm clamps

The PlateRite 8600 series recorders support the use of 8-mm clamps as well as
common 12-mm clamps.
Most web offset presses Tail edge
require smaller clamp sizes
to ensure that the maximum
8 mm

imaging area is made available.

By supporting 8-mm clamps
the PlateRite 8600 series
recorders are able to cover
8 mm

the requirements of both

web and sheet-fed offset
presses.
Gripper
 If automated plate production is part of your plan for CtP success,
the PlateRite 8600 has what you’re looking for

A sensor moves into place to detect whether Suction pads grip the backside of the plate (no The same sensor is activated again to check if
1 the first layer is a plate or interleaf paper. 2 contact is made with the front) and the plate is 3 the next layer is a plate or interleaf paper.
loaded into the PlateRite.

The interleaf paper is lifted away and ejected

4 to an external collection box.

Innovative plate-handling system ensures no contact with front of plate

Sensor automatically detects plate/interleaf paper

External collection box for ejected interleaf paper

SA-L 8800II single-cassette autoloader (option) MA-L 8800II multi-cassette autoloader (option)
The SA-L 8800II single-cassette autoloader can hold up to 100 The MA-L 8800II multi-cassette autoloader enables complete
plates. It automatically removes interleaf paper and sends it to automation of the cassette changing and plate loading processes.
an external collection box just before each plate is loaded. No It is attached as an extension to the single-cassette autoloader.
contact is made with the sensitive emulsion side of the plate at It comes standard with three cassettes, with each cassette
any stage during transport, eliminating the risk of damage to the holding up to 100 plates. An additional two cassettes are available
plate. Manual loading is also possible, providing the flexibility to as an option. The use of five cassettes makes it possible to
use different sized plates whenever required. image up to 500 plates of five different sizes without operator
intervention - almost 24 hours of unattended operation at 22
plates per hour!

Plate
Single-cassette PlateRite 8600 AT-T
AT-T processor Stacker
Plate
autoloader PlateRite 8600 AT-T
AT-T Stacker
processor
SA-L 8800II

Multi-cassette
autoloader
MA-L 8800II

Processor bridge
The AT-T processor bridge automates plate transport between
the PlateRite 8600 and the inline processor. Exposed plates are
moved from the PlateRite onto the bridge. The plates can then
be conveyed from the bridge to the plate processor.

PlateRite 8600

Single-cassette autoloader SA-L 8800II

Multi-cassette autoloader MA-L 8800II

Processor bridge AT-T, AT-M

Processor bridge completes automated line,

and is compatible with major processor types

Inline punching system (option)

MA-L 8800II
Up to 5 cassettes, each with up to 100 plates
Up to 5 different plate sizes (or all same)
Maximum of 500 plates loaded without operator intervention
 Take full advantage of CtP production with Trueflow 3
Trueflow 3
A fully JDF-compliant PDF workflow system

A fully JDF-enabled end-to-end print production workflow

solution
Trueflow 3, a fully JDF-compliant PDF wokflow system is the core of
Trueflownet, Screen’s latest innovative JDF-based print business solution.
Trueflow 3 makes it possible for you to build an advanced process
automation workflow for CtP production, from MIS to press and postpress
processing. Trueflow 3 can generate JDF automatic processing job tickets based
on information from a JDF-enabled MIS job ordering system and feed job
status and processing results back to the MIS. It makes it easy for you to create
a fully JDF-enabled end-to-end print production management workflow.

JDF-based automated workflow and flexible late-binding

function
Trueflow 3 offers two different automated workflow paths that use JDF
technology: Hot Folders and Job Containers. These automated workflow paths
provide customized automated processing for everything from initial input to
final output. Trueflow 3 also features a Job workflow path for jobs with a large
Fast platesetters need the right system to drive them. Screen provides this with
number of pages, which enables output processing while keeping track of
Trueflow 3, a fully JDF-compliant PDF workflow system that enables the control
multiple signatures and pages. The flexible Job workflow path is late binding,
and speed required to match the performance of the PlateRite 8600.
and has the advantage of allowing last-minute corrections by the page.
Trueflow 3 is designed to drive flexible and highly automated computer-
to-plate (CtP) production and to manage a JDF-based operating environment.
Remote-site operations
Using JDF-based Job tickets, Trueflow 3 integrates everything from incoming
With Trueflow 3, you can create quality-assured screened Outline PDF or Dot
job handling to prepress, proofing, and output for CtP.
TIFF files for delivery to a remote site for proofing or output. Trueflow 3 offers
Trueflow 3 incorporates the latest Adobe PDF interpreter, and can
remote operation solutions such as Trueflow 3 FlatRunner and Trueflow Dot Tiff
accept standard PDF 1.4/1.5 and PostScript data files, as well as supporting
Controller (DTC). Trueflow 3 FlatRunner functions as an output station for
JDF ticket based workflow technologies for automated print production.
Trueflow/Trueflow 3, and DTC can accept Dot TIFF files and send them to the
Trueflow 3 automation for output-ready jobs covers every step of your
desired output device.
production workflow, including preflight, overprint, automated trapping,
imposition, multiple format output, and CIP3 PPF/CIP4 JDF.

Outline PDF

Trueflow 3 FlatRunner
MIS

Dot TIFF
Plate Recorder
Dot DCS2
JDF JMF
Trueflow 3 DTC
RGB

PDF

PDF/PS

DTP Plate Recorder Press Postpress

CMYK
Plate Print

CIP3/4 PPF

CIP3/4 PPF

LabProof SE (Color proofing system) FlatWorker

CIP3/CIP4 support
Keeping you on the cutting edge

Trueflow 3 outputs PPF files that comply with CIP3/4 standards. These files, information for postpress devices such as binding, cutting, and folding
which use prepress data to streamline downstream processes, dramatically equipment. Trueflow 3 offers all the process integration advantages of
reduce the work involved in setting up PPF-compatible printing presses by CIP3/CIP4 support.
offering automated ink key control. PPF files can also be set up to include

JDF-enabled MIS systems

DTP Postpress

JDF JMF
RGB

JDF JMF JDF JMF

Prepress Press
CMYK

PF
/4 P
CIP3
CIP3/4 PPF

FlatWorker

Spekta 2
AM/FM hybrid screening

The PlateRite 8600 series supports Spekta 2. Spekta 2 combines the strengths of both conventional
AM screening methods and advanced FM (stochastic) screening. This makes it possible to produce
extraordinary quality with ordinary screen rulings.
All the dots in Spekta 2 screens are randomized so that moiré and visible rosette patterns
can never occur. And by applying FM screening methods to highlights and shadow areas, Spekta 2
produces breathtaking detail and color completely free of jagged edges and broken lines. Spekta 2
screening and the PlateRite 8600 make an unbeatable combination.

Spekta 2

AM screening
Space requirements
B C

A
Dimensions
A B C
mm 1,302 1,295 2,440
inches 51.3 51 96.1

PlateRite 8600 specifications

Product name PlateRite 8600Z PlateRite 8600S PlateRite 8600E
Recording system External drum
Light source 64-channel infrared laser diodes 32-channel infrared laser diodes
Plate size Maximum 1,160 x 940 mm (45.6" x 37"); Minimum 450 x 370 mm (17.8" x 14.6")*1
Exposure size Maximum 1,160 x 924 mm (45.6" x 36.3")
Minimum 450 x 354 mm (17.8" x 14")*2,*3
Media Thermal (infrared sensitive) plates
Media thickness 0.15 to 0.3 mm (6 to 11.8 mil)*4
Resolutions 1,200*5/2,000*5/2,400/2,438/2,540/4,000 dpi 1,200*5/2,400/2,438/2,540 dpi
Repeatability ±5 microns*6
Productivity 22 plates/hr (1,030 x 800 mm/40.5" x 31.5" plates) at 2,400 dpi*7 14 plates/hr (1,030 x 800 mm/
40.5" x 31.5" plates) at 2,400 dpi*7
Interface Fast PIF
Plate transport Semi-automatic loading (standard), Fully-automatic loading (optional), Processor bridge (optional)
Punch systems (optional) SCREEN, Heidelberg, Protocol, Komori, and others
Dimensions (W x D x H) Main unit: 2,440 x 1,295 x 1,302 mm (96.1" x 51" x 51.3"); Blower unit: 693 x 675 x 550 mm (27.3" x 26.6" x 21.7")
Weight Main unit: 1,150 kg (2,530 lb); Blower unit: 85 kg (187 lb)
Power requirements Main unit: Single phase, 200 to 240 V, +6%, -10%, 4.0 kW, 32 A
(SA-L, MA-L, AT-T, AT-M, and blower unit are powered by main unit)
Environment Recommended: 21 to 25˚C (69.8 to 77˚F); Required: 18 to 26˚C (64.4 to 78.8˚F); Relative humidity: 40 to 70% (no condensation)
Options SA-L 8800II single-cassette autoloader, MA-L 8800II multi-cassette autoloader, AT-T processor bridge, AT-M processor bridge,
standard optional punch, custom optional punch, optional registration punch*8, air-conditioning unit, signal tower
*1. Compatible with 304 x 370 mm (12" x 14.6") plate sizes as a factory option. *2. Use of 8-mm clamps results in 16-mm reduction of exposure size. Use of 12-mm clamps results in 24-mm reduction.
*3. Minimum plate size 304 x 354 mm (12" x 14") with factory option. *4. Up to 0.4 mm (15 mil) thick as a factory option.
*5. 1,200 dpi uses 2,400 dpi double dots. 2,000 dpi uses 4,000 dpi double dots. *6. Over four consecutive exposures on one plate at 23˚C (73.4˚F) and 60% relative humidity.
*7. Productivity may vary depending upon media sensitivity. *8. Required for plate widths 590 mm (23.3") or larger, but less than 610 mm (24").

Autoloader specifications
Model name MA-L 8800II SA-L 8800II
Plate transport Fully automatic loading and automatic interleaf removal
Cassette capacity 100 plates per cassette 100 plates
No. of cassettes 3 cassettes (standard), additional 2 cassettes (optional) 1 cassette
Cassette transport Fully automatic
Cleaning function Cleaning roller (cleans both sides of plate)
Dimensions (W x D x H) 3,213 x 1,806 x 1,295 mm (126.5" x 71.1" x 51") 1,758 x 1,806 x 1,295 mm (69.3" x 71.1" x 51")
Weight 1,250 kg (2,750 lb) 600 kg (1,320 lb)
Plate supply section: 530 kg (1,166 lb) / Cassette collection section: 720 kg (1,586 lb)*1
Power Powered by main unit
Environment Recommended: 21 to 25˚C (69.8 to 77˚F); Required: 18 to 26˚C (64.4 to 78.8˚F); Relative humidity: 40 to 70% (no condensation)
Standard accessories 3 cassettes, interleaf paper collection box Plate cassette and carrier, Interleaf paper collection box
Options Additional plate cassettes (with cassette trays and motors) Additional plate cassettes and carriers (with cassette dust covers)

HEAD OFFICE
• Teranouchi-agaru 4-chome, Horikawa-dori, Kamigyo-ku, Kyoto, 602-8585 Japan/Phone +81-75-414-7610/Fax +81-75-414-7608
• This brochure was made using SPEKTA 2 screening.
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DAINIPPON SCREEN (U.K.) LTD.
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DAINIPPON SCREEN (NEDERLAND) BV
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SCREEN FRANCE
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DAINIPPON SCREEN SINGAPORE PTE. LTD.
, , ,
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DAINIPPON SCREEN (CHINA) LTD.
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Beijing office /Phone 010-6708-9271, 9272, 9273/Fax 010-6708-9395
Shanghai office /Phone 021-6466-4501/Fax 021-6466-4503
Guangzhou office/Phone 020-3891-1112/Fax 020-3891-1036
DAINIPPON SCREEN (TAIWAN) CO., LTD.
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DAINIPPON SCREEN (KOREA) CO., LTD.
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• Unit 2, 207-209 Young Street, Waterloo, NSW 2017, Australia/Phone 02-9310-1314/Fax 02-9310-3566

Internet web site : www.screen.co.jp

www.screenusa.com We reserve the right to alter product design and specifications without
www.screeneurope.com prior notice.
No.205-101E Printed in Japan 07-07 040FSM(R0-4)