O F F E R No. 322021 /45: Nabertherm GMBH Bahnhofstr 20 28865 Lilienthal/Bremen
O F F E R No. 322021 /45: Nabertherm GMBH Bahnhofstr 20 28865 Lilienthal/Bremen
O F F E R No. 322021 /45: Nabertherm GMBH Bahnhofstr 20 28865 Lilienthal/Bremen
ISO 9001 Commerzbank, Bremen Deutsche Bank, Bremen Kreissparkasse Rotenburg-Osterholz Nabertherm GmbH, Sitz Lilienthal
BLZ 290 800 10 Kto 1 064 800 BLZ 290 700 50 Kto 2 506 509 BLZ 241 512 35 Kto 106 112 Amtsgericht Walsrode, HRB 121582
IBAN DE58 2908 0010 0106 4800 00 IBAN DE44 2907 0050 0250 6509 00 IBAN DE18 2415 1235 0000 1061 12 Geschäftsführer: Timm Grotheer
BIC/SWIFT DRESDEFF290 BIC/SWIFT DEUTDEHBXXX BIC/SWIFT BRLADE21ROB Aufsichtsratsvorsitzender: Martin Naber
Page 2 of 26
O F F E R No. 322021 /45
Contents
1. Scope of supply
2. Process
2.1. Process according to customer’s specifications
2.2. Process defined by Nabertherm
2.3. Operating modes
3. Defined application
4. Applied norms and specifications
4.1. General Norms and Directives
4.2. Specific norms
4.3. Customer’s specifications
5. Technical specifications
5.1. Temperature uniformity
6. Customized furnace design
6.1. Housing
6.2. Insulation
6.3. Heating system
6.4. Air-circulation / Inner chamber
6.5. Loading
7. Controls, switchgear and process documentation
7.1. Nabertherm Controller Series 500
7.2. Controller B500
7.3. MyNabertherm App
7.4. Freeware NTEdit for program editing on a PC
7.5. Switchgear
7.6. NTLog/NTGraph for Nabertherm controllers
8. Supplied documents in English
9. Acceptances, Installation and Commissioning
10. To be provided by the customer
11. Non-compliances with customer’s specifications, terms & conditions
12. Additional equipment
12.1. Controls
12.2. Process documentation
12.3. Housing
12.4. Door
12.5. Inner housing / air guidance
12.6. Fresh Air / Exhaust / Cooling
12.7. Safety equipment to comply with EN 1539
13. Additional accessories
14. Terms and Conditions
Page 3 of 26
O F F E R No. 322021 /45
1. Scope of supply
2. Process
3. Defined application
5. Technical specifications
6.1. Housing
▪ Oven prepared for standing on an even floor.
▪ Welded steel profile design with eye bolts for lifting of the oven with a crane or
forklift and transport to the installation place.
▪ All steel plates are surface treated for corrosion resistance. Coating of the oven
in RAL 9006. Special paintjob possible on request.
▪ Single-winged, wide opening swing door, opening angle 120°. Doors sealed with
a flexible silicone sealing, easy exchangeable.
▪ Open supply and exhaust air ducts for optimal and continuous exhaust of process
vapor and humidity.
▪ Ø 40 mm feedthrough on the front left side of the furnace, for insertion of
additional thermocouples into the furnace chamber.
Page 6 of 26
O F F E R No. 322021 /45
▪ Air circulation fan and heating register can be dismantled from the top of the
oven upwards for service work, > 850 mm distance above the oven roof and
lifting aid required by the customer.
6.2. Insulation
▪ 140 mm mineral wool high-quality insulation between inner and outer housing
of the side walls, ceiling and door. Floor with insulation of 80 mm mineral wool
to ensure low energy costs.
▪ Outside wall temperature < 25 °C above ambient temperature. Next to the door
and collar area higher temperatures have to be taken into consideration.
▪ The Insulation material is designed for continuous operating at 260°C.
▪ Exclusive use of insulation materials without categorization according to EC
Regulation No 1272/2008 (CLP). This explicitly means that alumino silicate
wool, also known as “refractory ceramic fiber” (RCF), which is classified and
possibly carcinogenic, is not used.
6.5. Loading
▪ The charging of pallets or racks is possible from the front by forklift. The forks
have to be long enough to position the charge. For a base frame to drive under
the furnace with a lifting cart or similar, please see additional equipment (chapter
12).
▪ The standard furnace is not designed for driving in with a forklift or similar.
▪ Lower charge weights can be loaded via an optional drive-in ramp.
▪ Shelves or drawers as well as charging- and platform trolley with fitting drive-
in tracks, please see additional equipment (chapter 12).
7.5. Switchgear
▪ Switchgear cabinet Rittal
▪ Cabinet wall-mounted on the left side of the oven for connection max. 80A
with dimensions approx. 1000 x 1000 x 300 mm WxHxD
▪ For connection > 80A in standing cabinet with approx. 1200 x 2000 x 400
mm WxDxH with connection in metallic conduit from the base to the oven
for distance of approx. 1,5 m
▪ Fan cooling with outlet filter
▪ Coating in RAL 7035
▪ Hard-wired connection with power supply from the bottom
▪ Thyristor control (SSR logic operation)
▪ Single zone heating control
▪ Signal for malfunction
▪ Main switch with red handle and yellow locking wreath as emergency stop
according to IEC/EN 60204-1
▪ Safety contactors and semiconductor fuses
▪ Temperature limit controller with adjustable cut-out temperature for thermal
protection class 2 in accordance with EN 60519-2 for protection of the oven and
load.
▪ Temperature display in °C, alternative configuration in °F must be
specified with order.
▪ Thermocouples NiCr-Ni (type K), class 1 according DIN IEC 584 metal-clad
with Inconel
▪ Door-contact-switch
▪ Environmental conditions for electrical equipment:
▪ temperature +5°C up to +40°C
▪ humidity < 80%, not precipitating
Page 11 of 26
O F F E R No. 322021 /45
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
EUR 21.949,00
+ Freight charges EUR 8.570,00
+ Packing charges EUR 975,00
⎯⎯⎯⎯⎯⎯⎯⎯⎯
Total (excl. VAT) EUR 31.494,00
═══════════════
Page 13 of 26
O F F E R No. 322021 /45
The following prices are valid when ordered together with the oven according to the basic
offer, excl. FAT. When ordering additional equipment the delivery time may vary. If
additional equipment will be ordered after delivery of the oven any refurbishments and
related prices have to be reconciled.
12.1. Controls
▪ Communication module Modbus-TCP for controllers, series 400 / 500 Surcharge EUR 670,00 - 6%
▪ communication with external systems via Modbus-TCP (Ethernet, slave)
▪ for Nabertherm controllers
▪ B500, B510, C540, C550, P570, P580
▪ B400, B410, C440, C450, P470, P480
▪ remote access functions:
▪ selection of a program which is already stored in the controller (selection of
program number)
▪ program start/stop/pause, segment jump
▪ Preset of continuous setpoint temperature (from controller version 1.51)
▪ read access to e. g.:
▪ setpoint and actual temperature values
▪ output power in %
▪ status, warnings, errors etc.
▪ Parallel connection to VCD software (from controller version 1.6)
▪ Integrated webserver (controller version 1.8) to view furnace status information
in a web browser (e. g. Chrome)
Page 14 of 26
O F F E R No. 322021 /45
The furnace will be connected to a standard PC, provided by the customer. Access
from several PCs to one furnace is not possible. The price is valid for one furnace.
For each additional furnace an Ethernet module (hardware) is necessary.
Performance
▪ Parallel operation/monitoring and documentation of up to 16 furnaces including
additional heating zones (if available)
▪ Archiving, graphical and numerical presentation of process data
▪ Programming of heat treatment cycle incl. all functions directly on the computer
▪ Remote start of a furnace run via the VCD software
▪ Export of archived data as a report (PDF) or text file (CSV)
▪ Free text input of batch data with search function
▪ Program management by means of program lists (selection of programs,
program creation, copying, deleting)
▪ Program input in a table form, plain text labeling of the program name with
additional comments for users
▪ Display of status information: Program, segment, actual/setpoint value, heat
output, operating time, remaining operating time
▪ Furnace-specific archive function: completed records can be retrieved from the
archive and, if necessary, exported (CSV/XML format) or can be printed as a
report.
▪ Multi-level user administration [Operator] / [Supervisor] / [Admin] with
different access rights to the software
▪ Locking function
▪ Menu messages with search filter for specific events
▪ Menu settings with the following functions
▪ Adjustment of the furnace name (customer-specific names) and sequence
▪ Adjustment of the process data description with customer-specific names
▪ Adjusting the user management
Page 15 of 26
O F F E R No. 322021 /45
▪ Language selection: DE / EN / FR / IT / ES / RU / NL / PL / CN / TR / RO /
N / DK / PT / SE / CZ / HU, other languages on request
▪ Temperature unit selectable in °F or °C
Scope of delivery
▪ Software on CD-ROM
▪ Acrobat Reader Software to read the operating instructions
▪ Software .Net Framework 4.5
▪ Instructions in German / English as PDF on CD
▪ Communication-module (Ethernet) for connection to the controller module in
the switchgear including web server for displaying the furnace status in a web
browser in the same network
▪ Network cables (5m) for connecting a furnace to the PC
▪ Network socket for connecting the network cable through the switchgear wall
▪ With simultaneous orders with a furnace, the hardware components are installed
directly.
Optionally available
▪ Extension package 1 for recording an additional measuring point (also as
independent display with own display unit C6D)
▪ Extension package 2 for recording three additional independent measuring
points each. Up to three extension packages "Type 2" can be connected (3 / 6 /
9 measuring points)
▪ Extension package 3 for determination of weight loss with connection of scales
▪ Data input by barcode scanner
Page 16 of 26
O F F E R No. 322021 /45
▪ HiProSystems H1700 with PLC controls and touch panel Surcharge EUR 5.600,00 - 6%
The H1700 is a professional PLC process controls system of the HiPro Systems
product group. It provides convenient operation of all functions for different
processes, with flexible options for adaption to customized functions.
Program management
▪ Temperature programs and their switchable functions are entered in a table
▪ 10 programs / 20 segments, delayed start time in real time
▪ Switchable functions (depending on furnace equipment):
▪ Up to 6 segmental switchable digital functions (e. g. relays for flaps, gas
systems, controlled cooling etc.)
Program Input
▪ Up to 2 segmental adjustable functions (analog values)
▪ Entry of ramps and dwell times up to 23 h 59 min per segment. Longer dwell
times can be reached by linking several segments.
Temperature controls
▪ Up to 8 control zones, depending on furnace specification (see chap. „heating“)
▪ Furnace chamber control, extendable to charge-/ cascade control, depending on
furnace specification
▪ PID control parameters entered in 200 °C steps
▪ In case of a power failure the running program is stored and can be continued
after power recovery (limitations for furnaces with safety systems possible)
Calibration
Program Selection
▪ Measurement range calibration with 18 freely selectable supporting points
PLC
▪ Operation and control of the process by means of Siemens PLC
12.3. Housing
▪ Base frame for charging with a fork lift or manipulator EUR 1.410,00 - 6%
▪ Oven installed on a permanent fixed base frame
▪ Charging height: 340 mm.
▪ Height for cross below with a forklift: 170 mm
▪ Coating of the base frame similar to oven
▪ Furnace and door handle height will increase about 250mm
▪ Furnace is not classified as walk in chamber
12.4. Door
▪ Swinging door hinged on the left side instead of right side (standard position) pc EUR 740,00 - 6%
▪ Swinging door hinged on the left side instead of right side
(only by model KTR 1000 or KTR 1500)
Door stopper
Page 19 of 26
O F F E R No. 322021 /45
▪ Track width a: 50 mm
▪ Track distance b: 600 mm
▪ Track design: V-Shape a
b
▪ Option: customized drive-in tracks in accordance to customer own charging trolley
can be offered on request
▪ An advance tightness of the oven can be achieved by using special track plugs for
drive-in tracks
▪ The customer has to take care of an even and heat-resistant floor in the drive-in
area.
▪ Switchgear cooling for workshop temperatures above 55°C Surcharge EUR 3.160,00 - 6%
▪ For temperatures above 55°C with water-cooling
Page 22 of 26
O F F E R No. 322021 /45
The following maximum amounts of organic solvents per charge are allowed:
Drying temperature 50°C 100°C 150°C 200°C 250°C
Max amount of liquid solvents
342 g 153 g 88 g 58 g 46 g
in g/charge
Process conditions
The above stated values take into account very serious process-conditions regarding
EN 1539 requirements. The EN 1539 provides exceptions in which the amounts of
solvent per charge are allowed to be increased due to low evaporation rates of the
solvent containing substances. In case of processes using impregnating resins, the
above-mentioned values may be increased up to a factor of 20. The customer shall
analyse the process details of his parts. If the max. permissible evaporation rate will
not be exceeded, he is allowed to increase the amounts of solvent per charge.
▪ Sliding tracks and inlaid frame sheets per level EUR 820,00 - 6%
▪ Frame sheet made of stainless steel 1.4301
▪ Mesh-type design
▪ Frame sheets in combination with sliding devices can be flexible added to the
raster of the oven easily
▪ Max. load per frame sheet = 60 kg
▪ Size: 1015 mm x 960 mm (B x T)
▪ Incl. 1 set of sliding devices made of galvanized steel for better sliding properties
▪ Max. number of frame sheets: 18 (limited to 9 frame sheets in combination with
adjustable air guidance jalousies).
▪ Number per level: 1
▪ Grid space without adjustable air guidance jalousies: 80 mm
▪ Grid space with adjustable air guidance jalousies: 160 mm
▪ A max. total charge load of 500 kg for multiple frame sheets has to be
considered.
▪ Reinforced frame sheets (max. 150kg) on request
▪ Sliding tracks and slide-in sheets for charging trolley / frame per level EUR 820,00 - 6%
▪ Material stainless steel EN 1.4301
▪ Perforated sheet design
▪ Frame sheets in combination with sliding devices can be flexible added to the
raster of the charging trolley
▪ Max. load per frame sheet = 30 kg
▪ Size: 810 x 880 x 15 mm (w x d x h)
▪ Incl. 1 Set of sliding devices
▪ Seals for fresh air and exhaust sockets set EUR 295,00 - 6%
▪ 1 set consists of seal for open fresh air socket and seal for open exhaust socket.
▪ Seals for fresh air and exhaust ducts will be fitted on the fresh air and exhaust
sockets.
▪ Furnace cannot be used as dryer with closed sockets, because the atmosphere
exchange is interrupted. Saving energy is possible.
▪ Temperature working range changed to 150°C – Tmax.
Page 25 of 26
O F F E R No. 322021 /45
Delivery Time Approx. 26-28 weeks to Callao Seaport, the exact date of shipment has to be reconciled. Quote
for alternative shorter delivery time by airfreight on request. No liability for consequential
damages resulting from late delivery; no entitlement to liquidated damages.
Note:
For deliveries to your country we need to apply for an export permission. In order to achieve
this permission we need a written statement from the end-user on his letterhead explaining in
detail the application the furnace will be used for. It might take several weeks or even longer
before we get the export permission.
Delivery Terms /
Risk Transfer CIF (Incoterms 2020), Callao Seaport
Validity No contract before confirmed by Nabertherm. Any agreements or statements beyond this offer
are invalid. Technical changes such as product improvements or components exchange
reserved.
Guarantee Nabertherm provides for a guarantee on the furnace function with respect to standard industrial
use as well as on spare parts for 12 months starting from the day of delivery. Wear & tear parts
or damages due to improper use or maintenance not in compliance with the operating
instructions as well as damages due to interaction between furnace components and charge are
excluded from the guarantee. The warranty period for repair and service jobs is 6 months. For
furnaces subject to AMS or similar norms see for additional liability rules above.
Nabertherm keeps a wide variety of spare and replacement parts in stock. Regardless of this, a
spare parts list with a recommendation for stocking by the customer, without guarantee for
completeness, can be provided on request. To minimize downtimes, non-stock spare parts
should be purchased and stored by the customer.
Consequential Losses/ There shall be no liability for either party towards the other party for loss of production, loss of
Limited Liability profit, loss of use, loss of contracts or for any other consequential or indirect loss whatsoever.
The said exclusion of liability shall not apply in cases of strict liability under the Product
Liability Act, for defects of the Product causing death or personal injury, or damage to items of
property used privately. Neither does the said exclusion apply in the case of damage
attributable to fraudulent concealment or under a specific guarantee granted.
Title of goods Title will not pass before receipt of full payment.
Otherwise, we supply according to the General Conditions “ORGALIME S 2012” of March 2012 – downloadable from our
webpage www.nabertherm.com/terms with password: “terms”. Contracts are governed by German law under exclusion of
the ‘Convention on Contracts for the International Sale of Goods (CISG)’.
Nabertherm GmbH