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O F F E R No. 322021 /45: Nabertherm GMBH Bahnhofstr 20 28865 Lilienthal/Bremen

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Nabertherm GmbH, Bahnhofstraße 20

28865 Lilienthal/Bremen, Germany

Tel + 49 (04298) 922-0, Fax –129, -159


Nabertherm GmbH . Bahnhofstr 20 . 28865 Lilienthal/Bremen contact@nabertherm.de, www.nabertherm.com

Mr. Juan Carlos Espinoza Tapia USt-IdNr./VAT-Reg.No.: DE813108298


Unity PE
Calle José Gálvez 456
Miraflores, Lima
PERU
Kristof Leyk
Phone: +49 (0) 4298 922-244
Fax: +49 (0) 4298 922-129
kristof.leyk@nabertherm.de

O F F E R No. 322021 /45 14.11.2022

Your Cust.-No.: -------


Your Inquiry: by e-mail
Dated: 10.10.2022

Description of Goods Qty Unit Price EUR Total Price EUR


⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
KTR 1500 1,00 pc 23.350,00 -6,00 % 21.949,00
with Controller B 500

Electrically heated chamber dryer

KTR 1500 with optional charging wagon

ISO 9001 Commerzbank, Bremen Deutsche Bank, Bremen Kreissparkasse Rotenburg-Osterholz Nabertherm GmbH, Sitz Lilienthal
BLZ 290 800 10 Kto 1 064 800 BLZ 290 700 50 Kto 2 506 509 BLZ 241 512 35 Kto 106 112 Amtsgericht Walsrode, HRB 121582
IBAN DE58 2908 0010 0106 4800 00 IBAN DE44 2907 0050 0250 6509 00 IBAN DE18 2415 1235 0000 1061 12 Geschäftsführer: Timm Grotheer
BIC/SWIFT DRESDEFF290 BIC/SWIFT DEUTDEHBXXX BIC/SWIFT BRLADE21ROB Aufsichtsratsvorsitzender: Martin Naber
Page 2 of 26
O F F E R No. 322021 /45

Contents

1. Scope of supply
2. Process
2.1. Process according to customer’s specifications
2.2. Process defined by Nabertherm
2.3. Operating modes
3. Defined application
4. Applied norms and specifications
4.1. General Norms and Directives
4.2. Specific norms
4.3. Customer’s specifications
5. Technical specifications
5.1. Temperature uniformity
6. Customized furnace design
6.1. Housing
6.2. Insulation
6.3. Heating system
6.4. Air-circulation / Inner chamber
6.5. Loading
7. Controls, switchgear and process documentation
7.1. Nabertherm Controller Series 500
7.2. Controller B500
7.3. MyNabertherm App
7.4. Freeware NTEdit for program editing on a PC
7.5. Switchgear
7.6. NTLog/NTGraph for Nabertherm controllers
8. Supplied documents in English
9. Acceptances, Installation and Commissioning
10. To be provided by the customer
11. Non-compliances with customer’s specifications, terms & conditions
12. Additional equipment
12.1. Controls
12.2. Process documentation
12.3. Housing
12.4. Door
12.5. Inner housing / air guidance
12.6. Fresh Air / Exhaust / Cooling
12.7. Safety equipment to comply with EN 1539
13. Additional accessories
14. Terms and Conditions
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O F F E R No. 322021 /45

1. Scope of supply

▪ Electrically heated chamber dryer KTR 1500 with


▪ Controller B 500
▪ Alternating voltage 400V 3Ph 60Hz
▪ Documentation tool NTLog/NTGraph Basic

2. Process

2.1. Process according to customer’s specifications


Material to be specified by the customer
Process to be specified by the customer
Max. product dimensions to be specified by the customer
Max. charge weight to be specified by the customer
Cycle details to be specified by the customer
Process guarantee customer takes over process responsibility

2.2. Process defined by Nabertherm


▪ Process, in which neither explosive nor flammable atmosphere is generated by
the charge.

2.3. Operating modes


▪ Manual charging and unloading of the furnace
▪ Automatic process control

3. Defined application

▪ Not for processes with flammable atmosphere


▪ No use for processes with generation of hazardous substances which require
additional protective measures.
▪ Not for processes containing solvents according to EN 1539
▪ This furnace does not provide for a safety system for processes generating
explosive gas mixtures, e.g. debinding processes. If used for this kind of processes
the concentration of organic gases in the furnace must never exceed 3% of the
lower explosion level (LEL). This precondition is not only valid for normal
operation but in particular for exceptional circumstances, e.g. process failures
(caused by a module breakdown, etc.).
▪ For processes with higher concentrations than 3% of the lower explosion level
(LEL), the oven shall be equipped in compliance to EN 1539 which respects
processes generating solvent containing goods and explosive gas mixtures. We
would be pleased to send you a separate offer for such kind of process.
▪ Processes like drying or heating of parts
▪ Drying of substances (evaporation of non-flammable substances)
▪ Typical applications are the drying of plastics, powders, workpieces, water-based
paints, powder coatings and the heating of components and plastics.
▪ Temperature operating range Tamb + 5°C to 260°C, optional up to 300°C
▪ The dryer is designed for continuous operation. The dryer is designed for charging
and discharging at maximum temperature. However, opening the dryer at a
temperature above 200 °C (392 °F) can lead to increased wear of the door seal.
Page 4 of 26
O F F E R No. 322021 /45

▪ Loading is done manually or with a stacker / manipulator horizontally.


▪ The oven is low in dust. For the surface drying process with normal requirements
regarding surface quality, the additional equipment "Inner casing sealed by welding"
and, if necessary, fresh air filter is recommended. This keeps the furnace chamber
virtually free of fibres and particles from the furnace insulation.
▪ Not for processes containing food
▪ The heating and cooling time of the charged oven is defined by material, geometry
and weight of the charge. The indicated workspace can be used for the charging. In
case that the oven cannot meet the required heating and / or cooling time, the
process is to modify accordingly, respectively the charge is to reduce.

4. Applied norms and specifications

4.1. General Norms and Directives


▪ EC-machinery directive 2006/42/EC
▪ Low voltage directive (LVD) 2014/35/EU
▪ Electromagnetic compatibility EMV-RL 2014/30/EU
▪ EN 60204-1
▪ EN 746-1
▪ EN 60519-1, EN 60519-2
▪ EN 61000-6-2, EN 61000-6-4
▪ Protection according to EN 60529 (IEC 529):
▪ IP 20: Oven and terminal connections of the heating elements
▪ IP 51: Switchgear (optional IP 54 available)
▪ RoHS directive 2011/65/EU

4.2. Specific norms


▪ The costs of compliance with local codes and regulations are not included in the
quote and will be charged separately. The customer will inform and advise the
supplier about any additional local codes to make sure that the quote can be
amended accordingly.

4.3. Customer’s specifications


▪ Not considered
Page 5 of 26
O F F E R No. 322021 /45

5. Technical specifications

Outer dimensions1, 2 approx. 1850 x 1430 x 2390 mm (W x D x H)


Inner dimensions2 1000 x 1000 x 1500 mm (w x d x h)
Work space3 800 x 800 x 1300 mm (w x d x h)
Volume2 1500 liters
Charging height2 90 mm
Max. operating temperature 260 °C
Working temperature range Tamb + 5°C to 260 °C
Quantity air circulation motor 1
Air circulation rate approx. 3600 m³/h
Exhaust air flow approx. 125 m³/h
Max charge weight 1000 kg with even distributed load
Connection rating approx. 22.2 kW
Heating power approx. 18 kW
Supply voltage 400V 3Ph 60Hz (fuse protection without
earth-leakage breaker)
Weight of oven approx. 1250 kg
1 Indication for standard furnace and without additions / width with switchgear
2 Due to production reasons the actual dimensions may differ slightly.
3 Defined space inside of the furnace in which is applied the temperature uniformity

External dimensions vary depending on additional equipment. Exact dimensions on


request.

5.1. Temperature uniformity


▪ +/- 3 K in the working range between Tamb + 25°C and 260°C according DIN
17052-1 in the empty oven in stationary state.
▪ +/- 5 K will be guaranteed between Tamb + 25°C and 260°C if drive-in tracks
will be included in the oven equipment. For +/- 3 K the useful space is reduced
by 300 mm in height measured from the oven bottom level.
▪ For temperature uniformity test measured at two working temperatures incl.
protocol is offered please see “additional equipment”.

6. Customized furnace design

6.1. Housing
▪ Oven prepared for standing on an even floor.
▪ Welded steel profile design with eye bolts for lifting of the oven with a crane or
forklift and transport to the installation place.
▪ All steel plates are surface treated for corrosion resistance. Coating of the oven
in RAL 9006. Special paintjob possible on request.
▪ Single-winged, wide opening swing door, opening angle 120°. Doors sealed with
a flexible silicone sealing, easy exchangeable.
▪ Open supply and exhaust air ducts for optimal and continuous exhaust of process
vapor and humidity.
▪ Ø 40 mm feedthrough on the front left side of the furnace, for insertion of
additional thermocouples into the furnace chamber.
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O F F E R No. 322021 /45

▪ Air circulation fan and heating register can be dismantled from the top of the
oven upwards for service work, > 850 mm distance above the oven roof and
lifting aid required by the customer.

6.2. Insulation
▪ 140 mm mineral wool high-quality insulation between inner and outer housing
of the side walls, ceiling and door. Floor with insulation of 80 mm mineral wool
to ensure low energy costs.
▪ Outside wall temperature < 25 °C above ambient temperature. Next to the door
and collar area higher temperatures have to be taken into consideration.
▪ The Insulation material is designed for continuous operating at 260°C.
▪ Exclusive use of insulation materials without categorization according to EC
Regulation No 1272/2008 (CLP). This explicitly means that alumino silicate
wool, also known as “refractory ceramic fiber” (RCF), which is classified and
possibly carcinogenic, is not used.

6.3. Heating system


▪ Heating register with tubular chrome heating elements provides for long life
expectancy.
▪ Heating elements mounted in the suction area of the air circulation fan for
excellent heat transfer and temperature uniformity.
▪ Fresh air is pre-heated by the heating elements and subsequently swirled by the
air circulation which results in very good temperature uniformity
▪ 1-zone heating controlled by solid state relays
Heating register
▪ Safety shut-off function of the heating system in case of:
▪ Opening the door
▪ Mal-function of the air-circulation fan motor
▪ Mal-function of the measuring circuit or the controller
▪ Activation of the over–temperature limit controller

6.4. Air-circulation / Inner chamber


▪ Powerful air-circulation fan installed in the ceiling of the oven
▪ Air cross-flow from right to the left results in good temperature uniformity
▪ Noise level < 67 dB (A)
▪ Oven chamber made of stainless steel 1.4301 with reinforced bottom plate
▪ Anchoring positions at the side walls of the furnace for fixing of holding devices
and insertion of frame sheets.
▪ Control and monitoring of the air-circulation fan motor:
▪ The air-circulation fan motor runs after program start and stops in case of the
end of program, mal-function, activating the over-temperature limiter,
pressing of main-switch or opening the oven door.
▪ Fan-malfunction message with optical signal
Air cross-flow
Page 7 of 26
O F F E R No. 322021 /45

6.5. Loading
▪ The charging of pallets or racks is possible from the front by forklift. The forks
have to be long enough to position the charge. For a base frame to drive under
the furnace with a lifting cart or similar, please see additional equipment (chapter
12).
▪ The standard furnace is not designed for driving in with a forklift or similar.
▪ Lower charge weights can be loaded via an optional drive-in ramp.
▪ Shelves or drawers as well as charging- and platform trolley with fitting drive-
in tracks, please see additional equipment (chapter 12).

7. Controls, switchgear and process documentation

7.1. Nabertherm Controller Series 500


▪ The Controller Series 500 offers a unique range of features and intuitive
operation. In combination with the free smartphone app "MyNabertherm", the
operation and monitoring of the furnace becomes even easier and more powerful
than ever before.
▪ Operation and programming by a high-contrast, large touch panel that displays
exactly the information that is relevant at that particular moment.
▪ Transparent, graphical display of temperature curves
▪ Clear display of process data

7.2. Controller B500


▪ Colorful, high-contrast 5-inch touch display
▪ Convenient data input on large touch screen
▪ Graphic and tabular display of the program
▪ Detailed information menu with:
▪ Time and date
▪ Program run times (run time, remaining run time)
▪ Operating hours counter
▪ Integrated kWh counter (energy counter)
▪ Error messages in plain text display
▪ Display of controller setting values
▪ Language switching, available in the following languages:
▪ DE, EN, FR, IT, ES, RU, DA, NL, PL, PT, SE, CZ, HU, TR, RO, NO, EE,
FI, HR, LV, LT, SK, SL, CN
▪ Input of the ramps as
▪ gradient (e. g. 100 K/h to 600 °C)
▪ by time and temperature (e. g. in 6 hours up to 600 °C)
▪ Input of temperatures and times in steps of 1° and 1 min
▪ Delayed start time of the furnace adjustable via real-time clock
▪ PID control parameter input in freely selectable temperature steps
▪ Temperature unit changeable: °C / °F
▪ Controller interlock with password lock to protect against operating errors
▪ Copy and delete function for programs
Page 8 of 26
O F F E R No. 322021 /45

▪ 5 programs with 4 segments each can be stored


▪ Program favorite list for quick access
▪ Filtering of the program list according to self-created categories
▪ Control of one heating zone
▪ Measurement range calibration option with up to 10 selectable supporting points
▪ Measuring accuracy ± 1 °C, smallest possible rate 1°C/h
▪ Self-optimization function for single-zone furnaces
▪ Up to two segment-wise, switchable functions e. g. relays for flaps, gassing
systems, cooling fan, etc., depending on furnace equipment
▪ Extra functions can be named in plain text = flap, gassing etc.
▪ Extra functions can remain switched on even after program end (e. g. cooling
fan)
▪ Six alarms with adjustable behavior
▪ Alarm trigger: [BAND / MAX / MIN / program end] and external input
▪ Adjustable monitoring ranges (ramp, hold time, etc.)
▪ Reaction to alarm may require additional equipment such as signal lamp,
acoustic alarm, relay, etc.
▪ Skip function for segment jump in a running program
▪ Program start also possible at current furnace temperature
▪ Adjustable modes for power failure behavior
▪ Continuation of program on power recovery without consideration of
duration of power failure or temperature drop
▪ Continuation of program in case of power failure < 2 min., otherwise abort
▪ Continue of program, if temperature drop less than 50 K, otherwise abort
▪ Program stop without consideration of duration of power failure or
temperature drop
▪ User administration with three levels and different access rights for increased
process reliability
▪ Operator = basic functions for starting/stopping the furnace
▪ Supervisor = additional rights for program input/modification
▪ Admin = additional system-relevant access rights to parameters, etc.
▪ Wi-Fi interface for status monitoring with mobile end devices via the
MyNabertherm app.
▪ Internal overtemperature protection with automatic shutdown if the set target
temperature is exceeded by 30 °C for three minutes
▪ Integrated gradient monitoring with adjustable trigger values (temperatures and
deviations): when the setpoint temperature is exceeded in the heating ramp, the
furnace heating switches off
▪ NTLog: USB interface for recording process data, evaluation via NTGraph
possible
▪ Import and export function via USB port for simplified service checks or
program import (see description NT-Edit)
▪ Online tutorials available: www.nabertherm.com/tutorials/controller
Page 9 of 26
O F F E R No. 322021 /45

7.3. MyNabertherm App


▪ Powerful and free digital add-on for Nabertherm 500 Series Controllers.
▪ Monitor the process progress of your Nabertherm furnaces easily online from
the office, the workshop, on the road or wherever you are. With the app, you
always keep in touch.

▪ The app functions for Nabertherm - furnace monitoring at a glance:


▪ Convenient, simultaneous monitoring of multiple Nabertherm furnaces.
▪ Total overview of all furnaces (dashboard)
▪ Individual overview
▪ Display of active / inactive furnaces
▪ Operating status
▪ Selection of current process data
▪ Display options for each furnace
▪ Overview of program progress
▪ Display of furnace name, program name, segment number
▪ Display of start time, program run time, remaining run time and approximate
time of program end.
▪ Status of extra functions such as fresh air fan, exhaust air flap, gassing, etc.
▪ Operating modes
▪ Push notifications in case of error messages
▪ Push notification on the lock screen
▪ Display of fault messages with fault text in the individual overview and the
current message list
▪ Service contact
▪ Store furnace data and get fast support
▪ Available in the following languages:
▪ DE, EN, FR, IT, ES, RU, DA, NL, PL, PT, SV, CS, HU, TR, RO, NO, EE,
FI, HR, LV, LT, SK, SL, CN
▪ Requirements
▪ The furnace must be able to be connected on site via WLAN and must be
connected to the Internet. Appropriate settings may need to be set up on site.
▪ For cell phones with Android (from version 9) and IOS (from version 13)

▪ Download Google Playstore: MyNabertherm – Google Playstore


▪ Download Apple Appstore: MyNabertherm - Apple Appstore
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O F F E R No. 322021 /45

7.4. Freeware NTEdit for program editing on a PC


▪ Clearly structured editing of programs on a PC
▪ Transfer to the controller via customer’s USB stick
▪ Import function of programs via customer’s USB stick
▪ Graphical overview of the set program on a PC
▪ Language selection of: DE/EN/FR/IT/SP/RU/ZN/PT
▪ Download is provided at http://www.nabertherm.com/download/
▪ Use of MS Excel required
▪ For PCs with Microsoft Office 2007/2010/2013 and Office 365
for Windows (32/64Bit)

7.5. Switchgear
▪ Switchgear cabinet Rittal
▪ Cabinet wall-mounted on the left side of the oven for connection max. 80A
with dimensions approx. 1000 x 1000 x 300 mm WxHxD
▪ For connection > 80A in standing cabinet with approx. 1200 x 2000 x 400
mm WxDxH with connection in metallic conduit from the base to the oven
for distance of approx. 1,5 m
▪ Fan cooling with outlet filter
▪ Coating in RAL 7035
▪ Hard-wired connection with power supply from the bottom
▪ Thyristor control (SSR logic operation)
▪ Single zone heating control
▪ Signal for malfunction
▪ Main switch with red handle and yellow locking wreath as emergency stop
according to IEC/EN 60204-1
▪ Safety contactors and semiconductor fuses
▪ Temperature limit controller with adjustable cut-out temperature for thermal
protection class 2 in accordance with EN 60519-2 for protection of the oven and
load.
▪ Temperature display in °C, alternative configuration in °F must be
specified with order.
▪ Thermocouples NiCr-Ni (type K), class 1 according DIN IEC 584 metal-clad
with Inconel
▪ Door-contact-switch
▪ Environmental conditions for electrical equipment:
▪ temperature +5°C up to +40°C
▪ humidity < 80%, not precipitating
Page 11 of 26
O F F E R No. 322021 /45

7.6. NTLog/NTGraph for Nabertherm controllers


Process documentation by means of data recording on customer’s USB flash drive
▪ Data stored in CSV format, evaluation via spreadsheet program (e. g. MS Excel
for Windows) possible
▪ Recorded data: time difference, segment number, temperature set points, actual
temperatures, power outputs, control functions
▪ Checksums to protect against accidental data manipulation. For enhanced
requirements with respect to unforgeable documentation according to ISO 9000
et seqq. as well as for long time documentation Nabertherm offers other
professional solutions.
▪ Easily accessible USB port
▪ Storage volume, depending on controller type:
▪ B500/510, C540/550, P570/580:
Up to 130.000 sets of data in up to 16 files
▪ B400 / 410, C440 / 450, P470 / 480:
Up to 80,000 sets of data in up to 16 files
▪ P300 / 310/330 B130 / 150/180 C280, all from version 3.0:
Up to 16,000 sets of data in up to 8 files
When saving further sets of data, the eldest file is overwritten.
▪ Simultaneous use of NTLog and Controltherm MV is not possible. With the 400
series controllers, the use of VCD software and NTLog is possible.

Visualization of Process Data with NTGraph (freeware)


▪ Software tool NTGraph to visualize the data in MS Excel for Windows (versions
2003/2010/2013/ Office 365) available free of charge
▪ Data displayed as a diagram, in a table or a simple report
▪ 8 different pre-set designs for the curve design available (color, scaling or
naming), individually adaptable
▪ Prepared in 8 languages (DE/EN/FR/IT/SP/IT/CH/RU), adaptation of texts in
other languages possible. Excel reports of the Russian and Chinese version in
English, description of the data sets in English or German
▪ This charge-free tool is excluded from warranty; there is no entitlement to
support. In case NTGraph is not compatible to your PC system another
spreadsheet program can be used for data evaluation.
Page 12 of 26
O F F E R No. 322021 /45

8. Supplied documents in English

▪ Operating and maintenance instructions


▪ Wiring diagrams
▪ Layout plan
▪ Declaration of Conformity in accordance to EC Directive for machines 2006/42/EC,
Annex II A
▪ All documents in English. Translation into national language will be done by
customer. If required, translation into national language can be done also by
Nabertherm as option.

9. Acceptances, Installation and Commissioning

▪ No installation and commissioning included (see additional equipment).

10. To be provided by the customer

▪ Preparation of installation site and foundation


▪ Unloading and transport to the installation site, removal of packaging material
▪ Disposal/recycling of packaging material
▪ Plant floor surface underneath the furnaces made of non-inflammable material
▪ The connection of the switchgear to customer’s power supply grid has to be
executed by the customer through an accredited electrician.

11. Non-compliances with customer’s specifications, terms & conditions

▪ No customer’s specifications, terms & conditions considered

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
EUR 21.949,00
+ Freight charges EUR 8.570,00
+ Packing charges EUR 975,00
⎯⎯⎯⎯⎯⎯⎯⎯⎯
Total (excl. VAT) EUR 31.494,00
═══════════════
Page 13 of 26
O F F E R No. 322021 /45

12. Additional equipment

The following prices are valid when ordered together with the oven according to the basic
offer, excl. FAT. When ordering additional equipment the delivery time may vary. If
additional equipment will be ordered after delivery of the oven any refurbishments and
related prices have to be reconciled.

12.1. Controls

▪ Controller C540 instead of B500 Surcharge EUR 340,00 - 6%


▪ Basic functions like B500 but
▪ 10 programs
▪ 20 segments per program

▪ Controller P570 instead of B500 Surcharge EUR 785,00 - 6%


▪ Basic functions like B500 but
▪ 50 programs
▪ 40 segments per program
▪ Max. six extra functions programmable

▪ Communication module Modbus-TCP for controllers, series 400 / 500 Surcharge EUR 670,00 - 6%
▪ communication with external systems via Modbus-TCP (Ethernet, slave)
▪ for Nabertherm controllers
▪ B500, B510, C540, C550, P570, P580
▪ B400, B410, C440, C450, P470, P480
▪ remote access functions:
▪ selection of a program which is already stored in the controller (selection of
program number)
▪ program start/stop/pause, segment jump
▪ Preset of continuous setpoint temperature (from controller version 1.51)
▪ read access to e. g.:
▪ setpoint and actual temperature values
▪ output power in %
▪ status, warnings, errors etc.
▪ Parallel connection to VCD software (from controller version 1.6)
▪ Integrated webserver (controller version 1.8) to view furnace status information
in a web browser (e. g. Chrome)
Page 14 of 26
O F F E R No. 322021 /45

▪ VCD Software with Ethernet-Port pc EUR 1.180,00 - 25%


Software for visualization, controls and documentation of up to 16 furnaces,
equipped with following controllers:
▪ B500/510, C540/550, P570/P580;
▪ B400/B410, C440/C450, P470/P480;
▪ with additional hardware (price on request) also B130, B150, B180, C280, C290,
C295, P300, P310, and P330, version 3.0 or better
▪ Eurotherm 3504 / 3508, from version 2.18 with additional hardware (Ethernet
interface and license module) with the following range of functions:
▪ 6 (3504) or 3 (3508) switchable functions
▪ Up to 2 control loops (e.g. 1 zone + batch, 1 zone + controlled cooling or 2
zones)
▪ Max. dwell time per segment: 100h per program segment
▪ As program controller or continuous operation with one setpoint.
▪ Program input only by the VCD software

The furnace will be connected to a standard PC, provided by the customer. Access
from several PCs to one furnace is not possible. The price is valid for one furnace.
For each additional furnace an Ethernet module (hardware) is necessary.

Performance
▪ Parallel operation/monitoring and documentation of up to 16 furnaces including
additional heating zones (if available)
▪ Archiving, graphical and numerical presentation of process data
▪ Programming of heat treatment cycle incl. all functions directly on the computer
▪ Remote start of a furnace run via the VCD software
▪ Export of archived data as a report (PDF) or text file (CSV)
▪ Free text input of batch data with search function
▪ Program management by means of program lists (selection of programs,
program creation, copying, deleting)
▪ Program input in a table form, plain text labeling of the program name with
additional comments for users
▪ Display of status information: Program, segment, actual/setpoint value, heat
output, operating time, remaining operating time
▪ Furnace-specific archive function: completed records can be retrieved from the
archive and, if necessary, exported (CSV/XML format) or can be printed as a
report.
▪ Multi-level user administration [Operator] / [Supervisor] / [Admin] with
different access rights to the software
▪ Locking function
▪ Menu messages with search filter for specific events
▪ Menu settings with the following functions
▪ Adjustment of the furnace name (customer-specific names) and sequence
▪ Adjustment of the process data description with customer-specific names
▪ Adjusting the user management
Page 15 of 26
O F F E R No. 322021 /45

▪ Language selection: DE / EN / FR / IT / ES / RU / NL / PL / CN / TR / RO /
N / DK / PT / SE / CZ / HU, other languages on request
▪ Temperature unit selectable in °F or °C

Minimum PC and network requirements


▪ Operating system: Microsoft Windows 10 (32/64 bit)
▪ Processor: Pentium 800 MHz PC
▪ RAM: at least 2 GB
▪ Hard disk: min. 20 GB free memory
▪ Monitor resolution 1280x720 (16:9) pixels or better. Recommended resolution
1920x1080 pixels
▪ USB interface, only required when connecting a B1xx, C2xx or P3xx controller
▪ Ethernet interface (RJ45)
▪ Network cable length max. 100 meters, CAT 5, shielded cable; for longer
distances, the use of repeaters is recommended.
▪ Data transmission between PC and controller should be done by a direct,
independent network. For external access to files on the PC, an additional
Ethernet card is required for stability reasons.

Scope of delivery
▪ Software on CD-ROM
▪ Acrobat Reader Software to read the operating instructions
▪ Software .Net Framework 4.5
▪ Instructions in German / English as PDF on CD
▪ Communication-module (Ethernet) for connection to the controller module in
the switchgear including web server for displaying the furnace status in a web
browser in the same network
▪ Network cables (5m) for connecting a furnace to the PC
▪ Network socket for connecting the network cable through the switchgear wall
▪ With simultaneous orders with a furnace, the hardware components are installed
directly.

Optionally available
▪ Extension package 1 for recording an additional measuring point (also as
independent display with own display unit C6D)
▪ Extension package 2 for recording three additional independent measuring
points each. Up to three extension packages "Type 2" can be connected (3 / 6 /
9 measuring points)
▪ Extension package 3 for determination of weight loss with connection of scales
▪ Data input by barcode scanner
Page 16 of 26
O F F E R No. 322021 /45

▪ HiProSystems H1700 with PLC controls and touch panel Surcharge EUR 5.600,00 - 6%
The H1700 is a professional PLC process controls system of the HiPro Systems
product group. It provides convenient operation of all functions for different
processes, with flexible options for adaption to customized functions.

Display and operation


▪ Convenient illustration and operation of all furnace functions via a 7 inch color
display with touch functionality
▪ Easy and individual entry of process parameters
▪ Manual operation of furnace functions
▪ Operation hours counter (resettable)
▪ Graphical display of setpoint and actual values for the current process, for last
96 hours
▪ Language selection of either German or English, extendable with other
languages Main Overview
▪ In case of follow-up orders for existing systems the design may vary

Program management
▪ Temperature programs and their switchable functions are entered in a table
▪ 10 programs / 20 segments, delayed start time in real time
▪ Switchable functions (depending on furnace equipment):
▪ Up to 6 segmental switchable digital functions (e. g. relays for flaps, gas
systems, controlled cooling etc.)
Program Input
▪ Up to 2 segmental adjustable functions (analog values)
▪ Entry of ramps and dwell times up to 23 h 59 min per segment. Longer dwell
times can be reached by linking several segments.

Temperature controls
▪ Up to 8 control zones, depending on furnace specification (see chap. „heating“)
▪ Furnace chamber control, extendable to charge-/ cascade control, depending on
furnace specification
▪ PID control parameters entered in 200 °C steps
▪ In case of a power failure the running program is stored and can be continued
after power recovery (limitations for furnaces with safety systems possible)

Calibration
Program Selection
▪ Measurement range calibration with 18 freely selectable supporting points

PLC
▪ Operation and control of the process by means of Siemens PLC

Further options and process documentation tools (available at additional charge)


▪ Process documentation: NCC, NTLog, temperature recorder
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▪ Extendable with e. g. controlled cooling, safety systems, user management, data


exchange with external system
▪ 20 programs
▪ 50 segments
▪ SMS alarm and/or teleservice of the furnace via mobile telephony or network
▪ Operations via touch panel in combination with NCC Aviation/Automotive with
limited functionality only

12.2. Process documentation

▪ NTLog/NTGraph Comfort pc EUR 1.180,00 - 6%


▪ For furnaces with PLC controls and touch panel (HiPro Systems)
▪ Functionality similar to NTLog Basic
▪ Additional data can be saved in customers’ network via the integrated Ethernet
interface, provided that the panel is within the same IP range.

12.3. Housing

▪ Silicone-free design with FKM-sealing EUR 840,00 - 6%


▪ The maximum temperature with FKM-sealing is limited to max. 200°C.
▪ The dryer does not contain of silicone parts.
▪ Door sealing made of FKM (quality F 7021).
▪ Wiring at the exchange area is made of Teflon.
▪ In combination with drive in tracks sealing plugs are necessary.

▪ Silicone-free design with fibre string EUR 350,00 - 6%


▪ Non dust-free door-sealing made of fiber string
(without hazard classification)
▪ Tmax 260°C
▪ The dryer does not contain of silicone parts.
▪ Wiring at the exchange area is made of Teflon.

▪ Measuring lead-through Ø 3 mm pc EUR 215,00 - 6%


▪ Lead-through for a mantle thermocouple type-K Ø 3 mm
▪ By the lead-through charge-controls and temperature monitoring resp.
measurements can be realized with adequate thermocouples.
▪ Position in standard is opposite the switchgear-side in the middle, exact location
must be clarified before order.

▪ Measuring socket Ø 15 mm pc EUR 260,00 - 6%


▪ Through the measuring socket multiple thermocouple wires can leaded-through
at on once for test purposes or temperature uniformity measurements
▪ Closing by rotatable-slide lid
▪ Position in standard is on the left side of the dryer, exact location must be
clarified before order.
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▪ Measuring socket Ø 40 mm pc EUR 260,00 - 6%


▪ Through the measuring socket multiple thermocouple wires can leaded-through
at on once for test purposes or temperature uniformity measurements
▪ Closing by rotatable-slide lid
▪ Position in standard is on the left side of the dryer, exact location must be
clarified before order.

▪ Base frame for charging with a fork lift or manipulator EUR 1.410,00 - 6%
▪ Oven installed on a permanent fixed base frame
▪ Charging height: 340 mm.
▪ Height for cross below with a forklift: 170 mm
▪ Coating of the base frame similar to oven
▪ Furnace and door handle height will increase about 250mm
▪ Furnace is not classified as walk in chamber

12.4. Door

▪ Observation window in the door pc EUR 900,00 - 6%


▪ Dimensions 300 x 300 mm
▪ One window per door

▪ Electro-mechanical door locking pc EUR 965,00 - 6%


▪ Door locking activated after program start
▪ For protecting the charge while the program is running
▪ Release of the locking after program end
▪ Release of the locking after activation of TWB
▪ Powerless open
▪ For walk in chambers also an oven chamber lightening and emergency opening
of the door lock is included. This avoids the hazard of locked-in during the
process!

▪ Swinging door hinged on the left side instead of right side (standard position) pc EUR 740,00 - 6%
▪ Swinging door hinged on the left side instead of right side
(only by model KTR 1000 or KTR 1500)

▪ Door stopper per door pc EUR 195,00 - 6%


▪ Door is kept at the intended position
▪ Area around the door stopper shielded with stainless steel sheet
▪ In combination with the base frame on request

Door stopper
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12.5. Inner housing / air guidance

▪ Oven chamber lightening pc EUR 495,00 - 6%


▪ 1 x 60 W lightening in the oven chamber
▪ Socket E27
▪ Heat resistant up to 300°C
▪ Activated via manual switch located on the switchgear cabinet
▪ Oven chamber in the rear part is constricted, workspace is not constricted

▪ Inner casing sealed by welding EUR 650,00 - 6%


▪ All gaps and seams sealed by welding in order to protect the oven insulation when
running process with a high amount of vaporization
▪ Notice: the chamber of the oven is not gas-tight

▪ Drive-in tracks for ground-level drive- in of a charge cart EUR 675,00 - 6%


▪ For charging on floor level with a charging wagon

▪ Track width a: 50 mm
▪ Track distance b: 600 mm
▪ Track design: V-Shape a
b
▪ Option: customized drive-in tracks in accordance to customer own charging trolley
can be offered on request
▪ An advance tightness of the oven can be achieved by using special track plugs for
drive-in tracks
▪ The customer has to take care of an even and heat-resistant floor in the drive-in
area.

▪ Drive-in tracks indicated by client on request


▪ For charging on floor level with a charging wagon
▪ Track width, -distance and geometry according to costumer’s specification
▪ Tightness between door and drive-in tracks cannot be guaranteed. There will be
always a gap of a few mm. Due to reduced tightness the temperature uniformity
inside the oven will change to +/- 6 K or +/- 3 K considering a reduced usable
space related to the height of 300 mm in the bottom area.
▪ The customer needs to make sure, that the floor is even and withstands the
temperature.
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▪ Adjustable air guidance jalousies set EUR 945,00 - 6%


▪ Adjustable air guidance jalousies made of EN 1.4301 provide for possible
adjustment air flow within the usable space
▪ Recommended when using frame sheets placed in different levels inside the oven
or when working with a charging trolley
▪ Easy mounting into prepared openings.
▪ 9 adjustable slits in both sides
▪ Slit size 40 – 90 mm stage less adjustable (if assembly max. quantity of air
guidance jalousies / no use of frame sheets)
▪ Slit size 0 – 40 mm stage less adjustable (if assembly max. quantity of air guidance
jalousies / use of frame sheets)

12.6. Fresh Air / Exhaust / Cooling

▪ Fresh air filter M6 set EUR 1.040,00 - 6%


▪ Filtration of fresh air for dust sensitive parts
▪ Filter class M6 according to EN779, medium efficiency (Em): 60 - 80%
▪ Filter in silicone free layout
▪ Optional: differential pressure indicator for determining the point of change

▪ Fresh air filter M6 + H13 set EUR 1.360,00 - 6%


▪ Filtration of fresh air for dust sensitive parts
▪ Filter class M6 according to EN779 medium efficiency (Em): 60 - 80% and H13
according to EN1822 (separation efficiency: 99,95 %)
▪ Filter in silicone free layout
▪ Optional: differential pressure indicator for determining the point of change

▪ Controllable air circulation EUR 2.250,00 - 6%


▪ Modulation of the air circulation rate of the circulation fan
▪ Expedient for processes, with charges of extreme light parts or of
powder/granulate.
▪ Revolution speed regulation with frequency converter
▪ Operation with potentiometer (or control system H 1700)
▪ Control range: 50-100% of the nominal speed of the motor
▪ Note: In correlation to additional accessories „Motor-driven in-and outlet flaps“
Tmin. approx. 60 - 80 °C with closed flaps.
▪ A reduced air circulation has negative effects on the temperature distribution
Page 21 of 26
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▪ Motor-driven in-and outlet flaps pc EUR 1.250,00 - 6%


▪ Intended use: Heat treatment process with or without air exchange.
▪ Motor-driven in-and outlet flaps with metal seal.
▪ Air flow can be pre-adjusted by a mechanical limiter for open and close position.
▪ Recommended for processes without any vaporization coming from the charge
which require no fresh air. By closing the flaps an airflow is avoided with the result
of energy saving. Having the flaps closed the operating temperature range will be
limited from 150°C to 260°C.
▪ Switching segment-wise via program setting with Extra-function of the controller.

▪ Controlled cooling with Controller P 470 / P570 EUR 5.240,00 - 6%


▪ Dryer as an open System without flaps for advanced and controlled cooling with
a min. exhaust flow rate of 25 %. The control of the furnace manages the speed of
the exhaust air fan via a frequency converter. This happens dependent on the
required cooling power.
▪ Cooling system to cool down the furnace with a given rate. To regulate the amount
of fresh air manually, it is also possible to use the potentiometer for each segment
(25-100%).
▪ The exhaust air fan will always start with the furnace and will not fall under 25%
of the maximum speed. The minimum volume flow rate will be pre-set via a
mechanical throttle.
▪ Including Controller P 470 / P570. In automatic mode the controlled cooling can
be activated for each segment independently.
▪ The maximum cooling speed is dependent on the physical properties of the furnace Controlled cooling
and product. operation with
Controller P 470
▪ An advanced change of the atmosphere during the heat treatment has a negative
influence on the temperature distribution and heat up time.

▪ Switchgear cooling for workshop temperatures up to 55°C Surcharge EUR 2.180,00 - 6%


▪ To cool the control cabinet up to Tamb 55°C

▪ Switchgear cooling for workshop temperatures above 55°C Surcharge EUR 3.160,00 - 6%
▪ For temperatures above 55°C with water-cooling
Page 22 of 26
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12.7. Safety equipment to comply with EN 1539


Safety concept
In certain processes solvents, or other flammable substances are released and
evaporate. These vapors should not ignite in the dryer. The execution of the
mandated safety technology for the furnaces and dryers for these processes is
regulated in Europe with the EN 1539 or in the USA with the NFPA 86.

▪ Safety equipment to comply with EN 1539 type A EUR 12.540,00 - 6%


▪ Dyer equipped for the vaporization / drying of solvent containing substances
(according EN 1539)
▪ The dryer is equipped for the vaporization / drying of solvent based materials
▪ In combination with the safety equipment the exhaust air fan guarantees the
necessary continuous air exchange inside the oven.
▪ Over-temperature protection by temperature selection limiter with adjustable shut-
off temperature for thermic protection class 2 according to EN 60512-2 as over-
temperature protection for dryer and charge.
▪ Differential pressure monitoring of the air circulation and exhaust air fan
▪ Emergency stop
▪ Main switch, which turns the switchgear on zero potential after opening the door
of the switchgear.
▪ Optical and acoustic signal in case of system failure
▪ All gaps and seams sealed by welding in order to protect the oven insulation when
running process with a high amount of vaporization. The oven is not gas-tight
▪ When processing silicone, the wear and tear of the silicon door sealing can be
increased. Optional: using viton seal, if the process is suitable for a maximum
temperature of 200°C.
Fresh air supply
▪ The fresh intake air will be pre-heated avoiding any local 'cold' spots inside the
oven. The air ventilation fan is equipped with a monitoring system for the
differential pressure in order to ensure that in case of a failure of the fan the heating
of the oven will also shut down and an acoustical as well as optical alarm will give
signal.
▪ Operation of the oven within the limits indicated above will avoid dangers to the
operator as well as the oven itself.
Exhaust system
▪ The occurring vapors during the thermic process will be exhaust out of the heating
room with the exhaust fan. At the outlet of the exhaust fan is installed an exhaust
socket. The extraction of the vapors through an exhaust system and the
transmission over the roof is to be done by the client.
▪ An air flow with a defined amount will be removed from the oven chamber by the
exhaust air fan. This amount will be monitored by a differential pressure system
which in case of failure will shut down the heating of the oven, indicating this
action with an audible as well as optical alarm. Since the exhaust fumes are sucked
out of the oven, a negative pressure will develop which makes sure no solvents
can collect inside the oven insulation.
Page 23 of 26
O F F E R No. 322021 /45

The following maximum amounts of organic solvents per charge are allowed:
Drying temperature 50°C 100°C 150°C 200°C 250°C
Max amount of liquid solvents
342 g 153 g 88 g 58 g 46 g
in g/charge

Process conditions
The above stated values take into account very serious process-conditions regarding
EN 1539 requirements. The EN 1539 provides exceptions in which the amounts of
solvent per charge are allowed to be increased due to low evaporation rates of the
solvent containing substances. In case of processes using impregnating resins, the
above-mentioned values may be increased up to a factor of 20. The customer shall
analyse the process details of his parts. If the max. permissible evaporation rate will
not be exceeded, he is allowed to increase the amounts of solvent per charge.

13. Additional accessories

▪ Sliding tracks and inlaid frame sheets per level EUR 820,00 - 6%
▪ Frame sheet made of stainless steel 1.4301
▪ Mesh-type design
▪ Frame sheets in combination with sliding devices can be flexible added to the
raster of the oven easily
▪ Max. load per frame sheet = 60 kg
▪ Size: 1015 mm x 960 mm (B x T)
▪ Incl. 1 set of sliding devices made of galvanized steel for better sliding properties
▪ Max. number of frame sheets: 18 (limited to 9 frame sheets in combination with
adjustable air guidance jalousies).
▪ Number per level: 1
▪ Grid space without adjustable air guidance jalousies: 80 mm
▪ Grid space with adjustable air guidance jalousies: 160 mm
▪ A max. total charge load of 500 kg for multiple frame sheets has to be
considered.
▪ Reinforced frame sheets (max. 150kg) on request

▪ Platform trolley pc EUR 2.890,00 - 6%


▪ Platform trolley made of 1.4301 with 2 fixed rollers and 2 moveable rollers, heat
resistant
▪ Fixing device for movable rollers providing a comfortable motion of the
platform trolley
▪ Bow-type handle made of metal
▪ Size of supporting sheet: 900 x 920 mm (w x d)
▪ Empty weight: approx. 70 kg
▪ Charging height: 200 mm
▪ Max. height of load: max. 1300 mm
▪ Track distance: 600 mm
▪ Max. charge load: 300 kg (even surface distribution)
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▪ In case of ordering a platform wagon drive-in tracks need to be considered

▪ Charging trolley made of stainless steel 1.4301 pc EUR 4.560,00 - 6%


▪ Made of stainless steel EN 1.4301 with raster scale to insert frame sheets
▪ With 2 fixed rollers and 2 moveable rollers made of iron casting
▪ To avoid a blocking of the rollers, the floor needs to be smooth and
clean
▪ Fixing device for movable rollers providing a comfortable motion of the
charging trolley
▪ Max. quantity of frame sheets (levels): 30
▪ Raster distance: 40 mm
▪ Outer dimensions: 990 x 925 x 1.500 mm (w x d x h)
▪ Track distance: 600 mm
▪ Max. total load for multiple levels: 300 kg
▪ Weight of the charging trolley (without frame sheets): approx. 90 kg
▪ In case of ordering a charging trolley sliding tracks and slide-in frame sheets are
needed, also drive-in tracks have to be considered.

▪ Sliding tracks and slide-in sheets for charging trolley / frame per level EUR 820,00 - 6%
▪ Material stainless steel EN 1.4301
▪ Perforated sheet design
▪ Frame sheets in combination with sliding devices can be flexible added to the
raster of the charging trolley
▪ Max. load per frame sheet = 30 kg
▪ Size: 810 x 880 x 15 mm (w x d x h)
▪ Incl. 1 Set of sliding devices

▪ Sealing plugs for drive-in tracks set EUR 250,00 - 6%


▪ The sealing plugs provide for an improved temperature uniformity inside the
useful space
▪ Recommended for processes which require a slight under-pressure during the heat
treatment.
▪ After driving-in of charging trolley or platform wagon the sealing plugs have to
be inserted by the operator and taken out after the process is finished.
▪ Necessary, when the silicone free design is used

▪ Seals for fresh air and exhaust sockets set EUR 295,00 - 6%
▪ 1 set consists of seal for open fresh air socket and seal for open exhaust socket.
▪ Seals for fresh air and exhaust ducts will be fitted on the fresh air and exhaust
sockets.
▪ Furnace cannot be used as dryer with closed sockets, because the atmosphere
exchange is interrupted. Saving energy is possible.
▪ Temperature working range changed to 150°C – Tmax.
Page 25 of 26
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▪ Temperature uniformity test according to DIN 17052-1 pc EUR 1.830,00


▪ Measurement und documentation of the temperature uniformity.
▪ The test will be done in the empty furnace after the temperature reach a static
behaviour
▪ The survey will be started with a cold furnace.
▪ Heat up is programmed as a step (no defined heat-up ramp)
▪ Test set-up with 11 thermocouples
▪ Test will be done at two temperatures
▪ Incl. protocol in paper form
Page 26 of 26
O F F E R No. 322021 /45

14. Terms and Conditions

Delivery Time Approx. 26-28 weeks to Callao Seaport, the exact date of shipment has to be reconciled. Quote
for alternative shorter delivery time by airfreight on request. No liability for consequential
damages resulting from late delivery; no entitlement to liquidated damages.

Note:
For deliveries to your country we need to apply for an export permission. In order to achieve
this permission we need a written statement from the end-user on his letterhead explaining in
detail the application the furnace will be used for. It might take several weeks or even longer
before we get the export permission.

Delivery Terms /
Risk Transfer CIF (Incoterms 2020), Callao Seaport

Validity No contract before confirmed by Nabertherm. Any agreements or statements beyond this offer
are invalid. Technical changes such as product improvements or components exchange
reserved.

Guarantee Nabertherm provides for a guarantee on the furnace function with respect to standard industrial
use as well as on spare parts for 12 months starting from the day of delivery. Wear & tear parts
or damages due to improper use or maintenance not in compliance with the operating
instructions as well as damages due to interaction between furnace components and charge are
excluded from the guarantee. The warranty period for repair and service jobs is 6 months. For
furnaces subject to AMS or similar norms see for additional liability rules above.

Nabertherm keeps a wide variety of spare and replacement parts in stock. Regardless of this, a
spare parts list with a recommendation for stocking by the customer, without guarantee for
completeness, can be provided on request. To minimize downtimes, non-stock spare parts
should be purchased and stored by the customer.

Consequential Losses/ There shall be no liability for either party towards the other party for loss of production, loss of
Limited Liability profit, loss of use, loss of contracts or for any other consequential or indirect loss whatsoever.

The said exclusion of liability shall not apply in cases of strict liability under the Product
Liability Act, for defects of the Product causing death or personal injury, or damage to items of
property used privately. Neither does the said exclusion apply in the case of damage
attributable to fraudulent concealment or under a specific guarantee granted.

Payment Advance payment by T/T with order

Title of goods Title will not pass before receipt of full payment.

Place of jurisdiction Place of jurisdiction for both parties is Bremen.

Otherwise, we supply according to the General Conditions “ORGALIME S 2012” of March 2012 – downloadable from our
webpage www.nabertherm.com/terms with password: “terms”. Contracts are governed by German law under exclusion of
the ‘Convention on Contracts for the International Sale of Goods (CISG)’.

With kind regards,

Nabertherm GmbH

Frank Bartels Kristof Leyk


Vice President Sales Project Manager

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