88 Pages

CL / SR
Customer:
ONDO PROJECT NIGERIA
Installation at:
ONDO PROJECT NIGERIA
OFFER N 110265-A2 dated 16/05/2011
Complete plant for Floor or Wall tiles production Capacity 4.000 sqm /day - single firing
INDEX
INDEX ................................................................................................................................................................ 2 SUPPLY CONDITIONS ..................................................................................................................................... 3 PROJECT DATA OF THE PLANT .................................................................................................................... 4 DESCRIPTION OF THE SUPPLY ................................................................................................................... 14 SUPPLIED MATERIALS.................................................................................................................................. 64 TECHNICAL ASSISTANCE............................................................................................................................. 74 ENGINEERING ................................................................................................................................................ 75 KNOW-HOW .................................................................................................................................................... 77 SPARE PARTS ................................................................................................................................................ 78 SERVICES ....................................................................................................................................................... 79 SUMMARY ...................................................................................................................................................... 80 EXCLUSIONS .................................................................................................................................................. 82
OFFER No. DWG No.
Q110265-A2 L110265A
2/87
SUPPLY CONDITIONS
SHIPMENT To be agreed Deliveries are linked to payments and to the technical definition by the customer. The dates refer to the goods available by the supplier's facilities. FCA production premises of SITI - B&T GROUP SPA - INCOTERMS 2011. at your charge Included Included only as supervision: It includes the supervision to the installation, start-up and training to be carried out by our skilled staff. They are the modifications requested by the Customer or interventions not foreseen by the contract that are carried out during the installation or startup phase of a new plant. These interventions will be regulated at the price and payment conditions of the Price List in force. It includes the maintenance operations or adjustments to be carried out in Existing Plants requested by the Customer, during the installation or startup phase of a new plant. These interventions will be regulated at the price and payment conditions of the Price List in force. The Purchaser engages himself to do his best in order to put our personnel in a condition to carry out a continuative work and to accept from now the prosecution of the working-site activities according to the directives, the terms and the modalities established by our technicians. To be agreed. 60 days from offer date.
GOODS DELIVERED MANAGEMENT OF THE TRANSPORT PACKING INSTALLATION, STARTUP, TRAINING EXTRA-CONTRACTUAL INTERVENTIONS
AFTER-SALES TECHNICAL ASSISTANCE
PAYMENT PRICE VALIDITY
OFFER No. DWG No.
Q110265-A2 L110265A
3/87
PROJECT DATA OF THE PLANT

Reference layout: L110265 A Introduction The solution proposed in the plant reference layout and described in this document has been produced in cooperation with the Customer, designed on the basis of the data provided by him, and conform to his production requirements. This project study is finalized to the supply of equipment and services for the construction of a ceramic tiles production plant, whose specifications are listed in the "data" paragraph. We anticipate the following definitions with respect to certain terms below herein Basic reference size: with the approval and in accordance with the production requirements of the Customer, it represents the tile size employed as a base for plant dimensioning and for the definition of machinery operating range. This reference format is the one which should therefore be reported to any theoretical verification, and what will be operationally adopted for the conduct of the plant test; its dimensions will always refer to it as a finished product, fired and eventually rectified (squared) Reference production volume: its the value used for the dimensioning of all system machinery: it always refers to the basic reference size and its related to one day timespan (reported in the data project paragraph as daily production): its necessary to report to this value for any system potential calculation as well as for the conduct of plant test Saleable it is defined saleable all the production quote which is packaged and addressed to warehouse Department efficiency otherwise defined as performance, it expresses the department actual production availability during a fixed timespan, and its expressed as a percentage of the same period: it is normally indicated by the customer, otherwise its established on the basis of average parameters dictated by the experience. Unless otherwise specifications, the values set out below will be deemed to meet the requirements for a correct system functional verification. Department losses: they are essentially related to the mass of material, related to breakage or reject losses as well as chemical or physical ones converging at the same result (firing losses): they contribute to the system balance drawing up and its yield in mass terms; they are normally specified by the customer, otherwise they are determined on the basis of average parameters dictated by the experience. Unless otherwise specifications, the values set out below will be deemed to meet the requirements for a correct system functional verification. Specifications: basic data TYPE OF PRODUCT: Floor Tile single firing DAILY PRODUCTION VOLUME: 4'000 m/day kiln production Dimensions (Reference size) 300 x 300 x 8 (thickness) mm. Fired product average weight: 17,6 kg/m Shrinkage: 4 % Water absorption: 3-6 % Firing mass losses (L.o.i. Loss of ignition ): 4 % The system will work inside the following sizes range Minimum working size: 200x200x8 mm. Maximum working size: 400x400x9 mm. According with Customer requirements, the list of system components may exclude items considered as most appropriate for his direct purchasing or execution: for example those related to auxiliary services, as well as complementary carpentry frames for machinery. To provide assurance about supply completeness and full compatibility with the production process, above items will be present in components and services list, including the clear endorsement "at customer charge."
OFFER No. DWG No.
Q110265-A2 L110265A
4/87
Specifications: tiles working sizes (foreseen sizes) Plant dimensioning has been executed for the following basic reference size: TYPE OF PRODUCT: Floor Tile single firing Water absorption: 3-6 % Firing mass losses (L.o.i. Loss of ignition ): 4
Fired sizes mm. 300 x 300
Thickness mm. 8
Fired weight kg/m 17,6
Shrinkage % 4
Green dimensions mm. 312,5 x 312,5
The customer indicates, inside the previously set dimensional range, that the plant will produce with the same technology the following preferential sizes: every following productive valuation related to these formats, has to be considered only indicative and not binding about system dimensioning criteria and plant final testing. Fired sizes mm. 400 x 400 200 x 300 250 x 400 Thickness mm. 9 7,5 8,5 Fired weight kg/m 19,8 16,5 18,7 Shrinkage % 4 0,1 0,1 Green dimensions mm. 416,7 x 416,7 201,2 x 301,5 251,2 x 402
Specifications: complementary plant information Complementary plant specifications are listed below, mainly related to geographical location, logistics and available services Altitude above sea level: 0700 meters Max local temperature: 40 C Voltage electric power line (Volts): 380 +/-5% Voltage Aux (Volts): 220 Frequency (Hz): 50 +/-5% Available fuel types and specifications Fuel type Spray dryer Dryer Kiln Methane gas Methane gas Methane gas Lower calorific power 8300 8300 8300 u.m. (kcal/Nm) (kcal/Nm) (kcal/Nm)
Specifications: Working shifts The plant has been designed considering the following man labour organization model (shifts), and its related actual working times resulting from the efficiencies (or performances) set for each department
OFFER No. DWG No.
Q110265-A2 L110265A
5/87
Day/week Grinding Glazes preparation Spray-drying Pressing Drying Glazing Storage Firing Selection 7 7 7 7 7 7 7 7 7
Shift/day 3 3 3 3 3 3 3 3 3
Hour/Shift 8 8 8 8 8 8 8 8 8
Eff.% 92 90 90 80 80 80 100 100 75
Daily useful minutes 1325 1296 1296 1152 1152 1152 1440 1440 1080
Daily useful hours 22,08 21,60 21,60 19,20 19,20 19,20 24,00 24,00 18,00
Shift useful minutes 442 432 432 384 384 384 480 480 360
Specifications: Raw materials Raw materials are essentially attributable to the following two types: Plastic type (plastic clays, chinaclays, etc.) Hard type (quartzs, feldspars, etc.) Both plastics and hard cuts will be available in sizes suitable for dosing and subsequent grinding process, in accordance with the below parameters Clay size reference before being weighed: 3080 mm; Humidity maximum allowable percentage inside clays: 1315%; Maximum size of hard materials before being weighed: 23 mm Humidity maximum allowable percentage inside hard materials: 6%; The physical characteristics of available raw materials are binding elements in the definition of system solutions for dosing and subsequent treatments. Not complying values could lead to different configurations and solutions from those indicated in this document with the resulting inadequacy of the proposed system. Type and potential of machines on offer were defined according to the following physical parameters of raw materials and mixtures Status Grinding Spray-drying Drying Firing Body slip Spray dried powder Dried product Product at kiln entry Water % 35 6 0,5 1,5 Dry mat.% 65 94 99,5 98,5 Density [kg/m] 1670 1100 0 0
Each mixture of raw materials, in relation to structural characteristics of the components, may have original features, changing its properties further to technological and manufacturing processes. In order to verify the conformity of available raw materials to the characteristics of reference standards assumed for system dimensioning, the customer is willing to send samples in quantities agreed with our technicians: they will be subjected to laboratory and semi-industrial tests at SITI-B&T Group Technology Center
OFFER No. DWG No. Q110265-A2 L110265A 6/87
These materials must be sent to our headquarters no later than 2 months from the contract date With reference to above mixtures, productivity declared herein will therefore definitively confirmed only after the above mentioned tests. If the results should not be in conformity with the characteristics planned for such a mixture composition, however typical and common for this kind of raw materials, SITI-B&T Group will be unable to grant the declared production with the equipments proposed in this document Specifications: Raw materials balance The following table lists the losses for each department, referring essentially to product wastes in each of them: precautionary criteria are used for calculations, so that mass balance drawing up (and hence process machineries) was led to over-dimensioning
Dept. Losses % Grinding Glazes preparation Spray-drying Pressing Drying Glazing Storage Firing Firing mass losses (L.o.i. Loss of ignition ): Selection 3 0 1 1 1 4 1 1 4 2
Water (ton/day) 42
Dry raw mat.(ton/day) 77,6 75,3
Production m/day
to be treated % 100 100 100
75,3 74,6 73,8 73,1 70,1 69,4 4338 4294 4251 4081 4040
100 100 100 100 100
66,0
4000
100
NOTES:This table also counts firing losses, although their incidence is chemically and physically related and not relevant to the character of the other losses (wastes)
Production dept.: grinding A wet grinding process is provided for slip preparation, using grinding ball mills suitable to meet the required production Considering the following production requirements: Daily required production: 77,6 ton/days Useful working time: 22,08 Daily useful hours Required grinding capacity (not considering blunged clays from turbine mixers): 3,5 ton/hour It is therefore proposed the installation of a grinding system articulated and dimensioned as follows:
Discontinuous ball mills Type: BM 16000 R Number of proposed mills: 4 Lining type: Rubber Grinding elements: HD Alumina Dry Loading capacity: 9,5 ton/cycles Loading/unloading Mill - Average time: 120 minutes Daily grindings number: 2,5 (loading and unloading included) with residual product at 10.000 meshes/cm (63 m) 6-8%
Compliance specification no.1: In order to guarantee the maximum grinding efficiency and the above mill productivity, the following raw materials mixture parameters must be respected during the time: 1) - the maximum size of fed hard materials must be less than or equal to 3 mm. 2) - the size of fed plastic materials must be between 1080 mm 3) - plastics raw materials moisture must be less than 13 15% Compliance specification no.2: Please see what already mentioned at paragraph Specifications; raw materials Production dept.: Spray drying section An atomization process (spray-drying) is provided to dry slip coming from wet grinding process Considering the following production requirements: Daily required production: 75,3 ton/day of dry Useful working time: 21,60 Daily useful hours Required production capacity: 3,49 ton/hour Required Powder production capacity: 3713 kg/hour with 6 % of residual humidity It is therefore proposed the installation of a drying system articulated and dimensioned as follows: Spray dryer (Basic powder - 100% of the required amount) Type: SD 1800 Proposed spray-dryers number: 1 Nominal drying capacity: 1800 lt/hour
Altitude above sea level: 700 meters Drying capacity at above specified altitude: 1800 lt/hour
Production Dept.: Pressing Considering the following production requirements: Daily required production: 4338 m/day Shifts number: 3 /day Useful working time: 384 min/shift - 1152 min/day Production required per minute: 3,77 m/min Required theoretical specific pressure: 300 kg/cm It is therefore proposed the installation of a pressing system articulated and dimensioned as follows: Hydraulic Presses Type: Magnum 2008/1750 XL ES Working presses number: 1 Provided Stand-by Press no. 0 Max nominal pressing strength: 1960 ton Max width between columns: 1750 mm. Max cavities displacement dimension: 1550 mm. Required working cycles for each press referring to the basic reference size: 10,46 /min
OFFER No. DWG No.
Q110265-A2 L110265A
9/87
Basic Reference size Required specific pressure kg/cm 300 Required pressing strength ton 1176 Max available specific pressure kg/cm 502
Fired sizes mm. 300 x 300 x 8 Other sizes
Green tile area cm 976,56
Rows no. 1
Cavities no. 4
Fired sizes mm. 400 x 400 x 9 200 x 300 x 7,5 250 x 400 x 8,5
Green tile area cm 1736,11 601,20 1001,80
Rows no. 1 1 1
Cavities no. 3 6 5
Required specific pressure kg/cm 300 300 300
Required pressing strength ton 1565 1082 1502
Max available specific pressure kg/cm 376 543 391
NOTES:The parameters values shown for this production dept. are related to basic reference size, which all system dimensioning is related and which will be used for plant final test. The productivity mentioned for the other sizes must be considered only as reference for an indicative assessment of machineries potential.
Production Dept.: Vertical drying Considering the following production requirements: Daily required production: 4294 m/day Shifts number: 3 /day Useful working time: 384 min/shift - 1152 min/day
It is therefore proposed the installation of a drying system articulated and dimensioned as follows: Type: VDN 116.157.7 Dryer number: 1 Useful basket width: 1570 mm. Useful basket depth: 1160 mm. Baskets number: 17 Layers for each basket number: 17 Loading capacity for each dryer: 312,43 m Drying cycle for basic reference size: 83,84 min
NOTES: The parameters values shown for this production dept. are related to basic reference size, which all system dimensioning is related and which will be used for plant final test. The productivity mentioned for the other sizes must be considered only as reference for an indicative assessment of machineries potential.
Production Dept.: Firing Considering the following production requirements: Daily required production: 4040 m/day Firing cycle for basic reference size and related mentioned production technology (lab standard value): 44 min It is therefore proposed the installation of a firing system articulated and dimensioned as follows: Pre kiln dryer Nr. 1 type: single layer Firing channel: 2500 Useful channel: 2260 Dryer length: 6,66 meters Kiln Nr. 1 type: single layer Firing channel: 2500 Useful channel: 2260 Kiln length: 62,16 meters
Firing specifications for various sizes Basic Reference size Fired sizes mm. Green dimensions mm. 300 x 300 312,5 x 312,5 Other sizes 400 x 400 416,7 x 416,7 9 5 46 3725 Kiln production m/day 4095
Thickness mm. Pieces per row no. 8 7
Firing Cycle min. 44
Production Dept.: Firing Others sizes for wall Tile White single firing Monoporosa Fired sizes mm. Green dimensions mm. 200 x 300 201,0 x 301,5 250 x 400 251,25 x 402
OFFER No. DWG No.
Thickness mm. Pieces per row no. 7,5 8,5

Q110265-A2 L110265A
Firing Cycle min. 48 48
Kiln production m/day 4075 3700

12/87
11 8
NOTES: The parameters values shown for this production dept. are related to basic reference size, which all system dimensioning is related and which will be used for plant final test.The productivity mentioned for the other sizes must be considered only as reference for an indicative assessment of machineries potential. The above mentioned firing cycle is estimated on the basis of standard values typical of the production technology under consideration and the dimensions of basic reference sized tile.Its value is subject to confirmation or amendment as already exposed for raw materials tests into the "Data Project; raw materials" paragraph
Production Dept.: tiles selection Considering the following production requirements: Daily required production: 4000 m/day Shifts number: 3 Useful working time: 360 min/shift It is therefore proposed the installation of a tiles selection system articulated and dimensioned as follows Sorting needed Working Row type capacity in sorting lines feeding on working shifts no. sorting line desk m/day 3971,3 1 SINGOLA
Fired sizes mm. 300 x 300
Package Box capacity m 1,26
Package Box weight kg 22,18
Package box production no./min 2,92
NOTES: The parameters values shown for this production dept. are related to basic reference size, which all system dimensioning is related and which will be used for plant final test. The productivity mentioned for the other sizes must be considered only as reference for an indicative assessment of machineries potential. Reference Standards Tolerances on finished product geometric parameters, such as flatness, straightness of the sides and corners, min. and max formats. referred to nominal value manufacturing, must be defined by ISO international standards (Standard for Ceramic Tiles), DRAFT 13006. Unless different written agreement between the parties, above standards and rules enshrine in unquestionable form geometric and quality parameters limits for finished product acceptance
OFFER No. DWG No.
Q110265-A2 L110265A
13/87
DESCRIPTION OF THE SUPPLY

00 00001 RAW MATERIALS DOSING AND MILLS FEEDING 1 Hopper for raw materials - capacity 10 m3 At Customer's charge Raw materials storage hopper made in painted metallic carpentry, to be installed above the rubber band weighing box. Equipped with a manual controlled lock with handwheel to adjust height of unloaded material vein. A protection made of carbon steel profiles is installed at adjustable height to avoid material falling on the band. Technical features: Capacity: 10 m3 00002 00003 1 1 Casing for powders suction for hopper 10 m3 Rubber extracting belt for hopper of 10m3 capacity It is mainly composed by: - cast plate frame of carbon steel; - three sheet rubber belt; - motorization with motoreducer, two pinions and transmission. Technical characteristics Width: 800 mm Capacity: 20-40 m3/h 00004 1 Weighing system ws with box loading through mechanical pay loader Discontinuous weighing system equipped with loading cells interfaced with a proper weighing unit able to elaborate the weight and activate a special DISPLAY signal. The system allows: - to control the raw materials dosing (up to 12 recipes) discharged in sequence in the weighing box by a mechanical pay loader - to schedule and memorize recipes relevant to the various raw materials; - to handle the stocks; The system is composed of: - loading cells with relevant electronic control; - luminous display for the weight indication and relevant signals; - electronic printing unit for the control of the weighing system Control/draft unit for basin fix transport belt N600C It is made of: - control unit composed by turned drafts cylinder, gearmotor placed on steel support, chain transmission correctly protected by a carter closed also on its inner side for human safety reasons, management of the motorisation opposite side to control the belt carpet during its functioning; - knife scratching belt placed under the draft cylinder, to clean externally the belt carpet, with blade stainless steel AISI 304; - draft unit composed by turned returning cylinder, threaded bars at the two opposite endings to stretch and adjust the belt carpet during its functioning. m - fixed basin conveyor belt N600C It is composed by: - line L = 1.000 mm of bearing structure done with shaped sheet profiles stiffened and electro-welded, arranged for the fixing of the rollers; - kit of bearing rollers sliding on balls bearings with permanent lubrication, kept in coupling with special crossbars fixed on the supporting structure with adjustable mechanical
Q110265-A2 L110265A 14/87
00005
00006
OFFER No. DWG No.
connections, to centre the belt carpet during its functioning. To save the supporting carpet in the product loading belt area the rollers are brought closer; - kit of reversal rollers sliding on balls bearings with permanent lubrication (return rollers distance between centres approx. 1.500 mm), equipped with the mechanical connections having the possibility to be adjusted to centre the carpet during its functioning; - ring-closed rubber carpet line with jointing hot vulcanization. Technical characteristics - Belt width - Flow rate - Installed electric power 00007 24 600 50 m / h 0,12 kW
m - fixed basin conveyor belt N600C It is composed by: - line L = 1.000 mm of bearing structure done with shaped sheet profiles stiffened and electro-welded, arranged for the fixing of the rollers; - kit of bearing rollers sliding on balls bearings with permanent lubrication, kept in coupling with special crossbars fixed on the supporting structure with adjustable mechanical connections, to centre the belt carpet during its functioning. To save the supporting carpet in the product loading belt area the rollers are brought closer; - kit of reversal rollers sliding on balls bearings with permanent lubrication (return rollers distance between centres approx. 1.500 mm), equipped with the mechanical connections having the possibility to be adjusted to centre the carpet during its functioning; - ring-closed rubber carpet line with jointing hot vulcanization. Technical characteristics - Belt width - Flow rate - Installed electric power 600 50 m / h 0,12 kW
00008
10
00009
Control/draft unit for mobile transport belt N600M It is made of: - control unit composed by turned drafts cylinder, motoreducer placed on steel support, chain transmission correctly protected by a carter closed also on the inner side for human safety reasons, management of the motorisation opposite side to control the carpet during its functioning; - knife scratching belt placed under the draft cylinder, apted to clean externally the carpet, with blade stainless steel AISI 304; - voltage unit composed by turned returning cylinder, threaded bars at the two opposite endings to stretch and adjust the carpet during its functioning; - motorised axial unit to transfer the transport belt.
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OFFER No. DWG No.
00010
11
m - mobile basin conveyor belt N600M It is composed by: - line L = 1.000 mm of bearing structure done with shaped sheet profiles stiffened and electro-welded, arranged for the fixing of the rollers; - kit of bearing rollers sliding on balls bearings with permanent lubrication, kept in coupling with special crossbars fixed on the supporting structure with adjustable mechanical connections, to center the carpet during its functioning. To save the bearing carpet in the product loading belt area the rollers are brought closer; - kit of reversal rollers sliding on balls bearings with permanent lubrication (return rollers between centers approx. 1.500 mm), equipped with the mechanical connections having the possibility to be adjusted to center the carpet during its functioning; - ring-closed rubber carpet line with jointing hot vulcanization; - one or more idle axal units to transfer the belt. Technical characteristics - Belt width - Flow rate - Installed electric power 600 50 m / h 0,28 kW
00011 00012 00013 00014 00015 00016 00017
1 16 1 6 4 6 34
Reversibility device for belt For the reversible moving belt handling m - rails couple to transfer the mobile transport belt. Self-braking device for transport belt. Suction socket for transport belt Loading connection for transport belt. Unloading connection for transport belt. At Customer's charge At Customer's charge
m - inspection platform for transport belt. At Customer's charge It is made of: - bearing structure with grids layers to let the transport belts inspection, complete with handrail and board; - eventual platforms ground supporting columns; - eventual platform supporting clamps; - metallic stairs. Electric board for the control and the handling of raw materials transport Electric board for the control and the handling of the material transport from the collection system to the mills. The board, equipped with PLC, synoptic and user interface, handles and manages the transports from the raw materials weighing system to the grinding dept. The synoptic allows the control of the status of the different equipments and the correct activation of the machines. The control panel handles the following machines and equipments: - conveyor belts and transport systems of the material. The programmable logic controls and activates all the sequences of lighting and stop of the different users in the correct sequence. The synoptic allows to control the state of the different equipments, to elaborate the data transmitted from the weighing system, the correct activation of the machines, the handling of the recipes and the supervision of the dept. Electric board conditioner Conditioner to climatize the inside part of the electric board for high temperatures and environment moisture Technical characteristics - Installed electric power 1 kW
16/87
00018
00019
OFFER No. DWG No.
Q110265-A2 L110265A
00020
Electric material to be installed in the dept. electric board for the belt and/or elevator control It includes: - Electric control and user protection installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board Electric material to be installed inside the dept. board to control the travelling belt It includes: Electric control and user's protection installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board Electric material to be installed in the dept's board to insert the inverter on the belt It includes: - electric control and protection of the user installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board Electric material to be installed in the dept's electric board to control the mill loading It includes: - electric control and protection of the user installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board. Channels and basic cabling It includes: - channels and supports for the interfacing of the different users to the dept. electric board Connecting cables on the dept control board with the dept. single users It includes: - cables for the interfacing of the user to the dept. board
00021
00022
00023
00024
00025
12
01 01001
DISCONTINUOUS GRINDING 4 3 Ball mill inlet connection Accessories for existing Ball Mill Composed of: - motorization system both for starting and for the normal functioning, driven by means of an electrical motor - electropneumatic driven disc type brake. - electric board with automatic stopping device Ball mill BM 16000 R1 Suitable for the glaze grinding. The grinding process is obtained by impacts and rollings between the lining and flint pebbles and the product during the drum rotation. The mill is mainly composed of: - electric welded carbon steel cylindrical structure with central manhole, a central mouth for the loading and a central mouth for the unloading with incorporated gate - flat bottom reinforced by means of carbon steel sections - special steel hubs and cast iron supports with self aligning double row barrel-roller bearings - motorization system both for starting and for the normal functioning, driven by means of an electrical motor - electropneumatic driven disc type brake. The mill is complete with an electric board with automatic stopping device when the number of the revolutions programmed will be obtained. Technical characteristics - Load capacity - Cylinder diameter 9500 kg 2600 mm
17/87
01002A
01002B
OFFER No. DWG No.
Q110265-A2 L110265A
- Cylinder length - Net capacity - Speed - Installed electric power 01003 4
2980 mm 15820 L 1415 r.p.m. 55 kW
Set of electric cables for BM 16000 It is composed of: -set of cables,channel wiring for the interfacing between the user and the department board -electric documents enclosed. Rubber lining 16000 Internal lining of anti-abrasive rubber which includes: - skirt and head lifters; - skirt and head plates; Hd alumina balls 16000 Made in HD Alumina/90, 9,300 kg . Platform for glaze ball mills At Customer's charge For working in the ball mills zone, complete with carpentries, balustrades and service stairs. Complete discharge system From the ball mills to the tanks, including necessary steel and plastic pipes, fittings, valves. Gravity water feeding system Allow to feed the water to a battery from the discontinuous mill for gravity of a tank elevated, these includes: - nr.1 pump with diaphragm DL 50 for the transfer of the water from the tank filled in the tank made of stainless steel, indexing on the mills service platform; - nr.1electric valve with control membrane diaphragm pump; - nr.1 electric valve with DN50 membrane for the control of the input clean water in the tank; - nr.1 electric valve with DN50 membrane for the control of the input clean water in the mills; - nr.3 level indicators with bore for the water tank ; - nr.1 electro pneumatic valve with sphere DN80 to tank discharge; - nr.1 electric control board for the system; Are excluded from this article: - The tank made of stainless steel for the storage of the water, placed on the mill service platform; - The water transfer tubing, completed with connections, manual valves, etc Watermeter DN 50 without electric board For automatic dosing of the technological water. Technical characteristics Max flow rate: 12,5 m3/h
01004
01005 01006 01007 01008
4 1 1 1
01009
01010
Tank 20 The tank is suitable to feed exact quantity of water to the ball mill. The tank is lined on the inside with epoxy paint. It is complete with: - manual discharge valve Technical characteristics Capacity: 20 m3
01011
Set of pipes The pipes are suitable for the transport of the recycled water from the spray drier water collecting tank to the ball mills water feeding tank. The set is complete with curves and fittings.
Q110265-A2 L110265A 18/87
OFFER No. DWG No.
01012
S.s. slow stirrer ss 8 The stirrer is designed in order to keep the slip suspended in the tank. It is essentially composed by: - driving unit with speed reducer - highly resistant stainless steel shaft connected to the reducer by means of a steady joint - stainless steel agitating element with special shaped blades. Technical characteristics - Capacity - Installed electric power - Speed 17 m 4 kW 12-13 r.p.m.
01013
Electric implement to be installed in the board to control the slip stirrers It includes: - Electric control and user protection installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board "Ultrasounds" control system System for the uninterrupted control (without direct cintact) of the liquids level in storage containers or tanks. It is composed of: - ultrasounds sensor - instrument for the continuous visualization of the level Exclusions: - electric cables and harness from control board to level gauge Electric hoist 2000 The machine is completed with motorized traverse truck and pendant push-bottom strip. Rails and curtained cable are not included. Technical characteristics Capacity: 2,000 kg Installed power: 5 kW Technical characteristics - Installed electric power 5 kW
01014
01015
01016 01017 01018
30 36 1
M - hoist rail M - festooned cable for hoist Balance 2000 Measuring instrument with loading platform at floor level, provided with automatic head with adjustable hermetic seal. Complete with reading dial. Technical characteristics Capacity: 2.000 kg (net) Installed power: 0,20 kW
02 02001
BODY-SLIP STORAGE 3 Grid The grid is suitable to sieve the slip coming from the ball mill before falling down the storage tank. Slow stirrer ss 11 The stirrer is designed in order to keep the slip suspended in the tank.
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02002
OFFER No. DWG No.
It is essentially composed by: - driving unit with speed reducer - highly resistant steel shaft connected to the reducer by means of a steady joint - bottom support equipped with guide bushes - agitating element with special shaped blades. Technical characteristics - Capacity - Installed electric power - Speed 02003 3 50 m 9 kW 10-11 r.p.m.
"Ultrasounds" control system System for the uninterrupted control (without direct cintact) of the liquids level in storage containers or tanks. It is composed of: - ultrasounds sensor - instrument for the continuous visualization of the level Exclusions: - electric cables and harness from control board to level gauge
02004
Diaphragm pump For transferring slurries from one tank to another. It consists of: - two diaphragm chambers with two flexible diaphragms fixed as a "sandwich" on their external side; diaphragms are connected between a shaft and move contemporaneously along a parallel line - ball valves to open and close alternatively suction and sending. Technical characteristics - Compressed Air Consumption - Flow rate 2700 NL / min 40 m / h
02005
Slow stirrer SS 10 The stirrer is designed in order to keep the slip suspended in the tank. It is essentially composed by: - driving unit with speed reducer - highly resistant steel shaft connected to the reducer by means of a steady joint - bottom support equipped with guide bushes - agitating element with special shaped blades. Technical characteristics - Capacity - Installed electric power - Speed 40 m 7,5 kW 10-11 r.p.m.
02006
"Ultrasounds" control system System for the uninterrupted control (without direct cintact) of the liquids level in storage containers or tanks. It is composed of: - ultrasounds sensor - instrument for the continuous visualization of the level Exclusions: - electric cables and harness from control board to level gauge Vibrating sieve as 900 1 net It consists of circular net and a lower tray for the discharge of residual material. Product feeding is carried out at the middle of the net, while discharge is lateral. A vertical axle vibrator with graduated counterweights transmits a special type of three directional
Q110265-A2 L110265A 20/87
02007
OFFER No. DWG No.
vibration which makes the sieving extremely efficient. Technical characteristics Working surface: 0.587 m2 No. of nets: 1 Installed power: 0.55 kW 02008 3 Iron remover bar type msb Complete with stainless steel recovery basing; Capacity: 7-8 m3/h. Technical characteristics - Flow rate 02009 1 Sieves service platform 3s Service platform for sieves group complete with: - supporting frame - platform - stairs and handrail Channel of inox steel sieves unloading Stirrers and sieves electric control board The board equipped with user's interfacing synoptic control and handles the machines in the dept. The synoptic allows to control the status of the different machines and their correct activation. The board is equipped with PLC for the control and handling of the following machines: - sieves - stirrers Electric board conditioner Conditioner to climatize the inside part of the electric board for high temperatures and environment moisture Technical characteristics - Installed electric power 02013 3 1 kW 7-8 m / h At Customer's charge
02010 02011
16 1
02012
Electric implement to be installed in the board to control the sieves It includes: - Electric control and user protection installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board Electric implement to be installed in the board to control the slip stirrers It includes: - Electric control and user protection installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board Electric material to be installed in the dept's electric board to control the level controllers It includes: - electric control and protection of the user installed inside the board The electric plant is excluded (channels and cables) both on floor and on board. Connecting cables of dept. electric control board with the single users of the slip storage dept. It includes: - cables for the user's interfacing with the dept. electric board Basic channels and cables It includes: - channels and supports for the interfacing of the different users to the dept. electric board
Q110265-A2 L110265A 21/87
02014
02015
02016
11
02017
OFFER No. DWG No.
03 03001
SPRAY-DRYING SD 1800 1 Accessories for SD 1800G Spray dryer The machine is suitable for the production of powders by spray drying and drying of ceramic body slips. Through a continuous process which utilizes hot air, it is possible to obtain powders with constant humidity and granulometry suitable for the successive pressing phase. It is composed of: BODY SLIP NEBULIZING AND DISTRIBUTION GROUP composed of: -connection piping of zinc steel for transfer of body slip from feeding pumps to distribution ring; -basket filter for body slip (the number of filtering baskets is double in comparison with the necessary number, so as to effect the washing without machine stop during functioning;) -ring piping for distribution of body slip to every nebulizing lance; -set of ball valves for control /interception of each spraying lances flow; -set of flexible pipes with fast fastenings for connection of lances to distribution ring; -set of nebulizing lances of stainless steel, set in radial way inside the drying tower and equipped with spraying nozzles of stainless steel with widia distributors. HOT AIR GENERATING GROUP composed of: -hot air generator with LPG/natural gas burner with direct combustion in air vein complete with electric fan for comburent air; -gas feeding group composed of:: stabilizing valve for fuel pressure, pressure switches for comburent air and gas, set of safety valves, n flame control photocell for the automatic 1 stop of fuel flow in case of blowing out - section of AISI 430 stainless steel piping for conveying of hot air from heat generator to spray dryer covering .This piping is insulated on yard with rock wool panels and lined with anodized aluminium sheet (thickness 0, 8 mm). PLANT FOR POWDERS SUCTION AND COLLECTION composed of: -section of AISI 430 stainless steel piping for suction of saturated air from lower cone with air entry overhand and upper spire covering to avoid dust accumulations; -set of cyclones with high yield of AISI 430 stainless steel for separation and collection of thin powders. Lower hopper for powders collection with star motorized valve for product containing and discharge; -cyclones superior collector and piping for conveying of depurated air to main fan with automatic servo driven valve for adjustment of air delivery: -centrifugal main fan for air suction. It is controlled by an electric motor with pulleys transmission and trapezoidal belts. SET OF THERMOCOUPLES with relevant compensated cables for connection to electric board: -nr.1 thermocouple for detection of temperature at the exit of hot air generator, connected to temperature automatic regulator; -nr.1 thermocouple for detection of possible over temperatures at the exit of hot air generator, connected to safety thermostat which stops the fuel feeding; -nr.1 thermocouple for detection of saturated air temperature at tower exit , connected to the recorder by a curve. ELECTRIC AND DRIVING BOARD with electro mechanical logic, complete with systems and instruments for control and survey of process data. It is equipped with -general main switch -drives and protections for each motor -emergency circuits -driving push button panel
OFFER No. DWG No.
Q110265-A2 L110265A
22/87
- lamps for signalling of defects and/or alarms -synoptic panel with led for immediate visualizing of motors functioning This electric board drives and controls: -start and control of each motor -feeding and drive of burner -control of modulating valve which adjusts the fuel entry -thermocouples -consensus and alarms -recording and adjustment of plant parameters The spray dryer has been designed and built for being installed in closed and covered place. Main exclusions: -chimney for exhaust air evacuation -set of electric cables for connection of the users and sensors to the electric board -body slip pumps -service carpentry -wet systems for dust removal Technical characteristics - Max evaporative capacity - Fuel type - Installed thermal power - Max specific comsumption - Entry air temperature - Exhaust air temperature - Dried powder temperature - Number of lances - Number of nozzles - Number of separating cyclones - Separating cyclones diameter - Cylindrical chamber diameter - Cylindrical chamber height - Machine height - Fan delivery at 90C - Installed electric power - Materials origin 03002 1 1800 L/h methane gas or LPG 1500000 kcal / h 850 kcal / kg H2O 450-550 90-110 40-60 4 nr 8 nr 2 nr 1200 mm 6830 mm 6855 mm 17900 mm 18000 m / h 51 kW Italy/Europe
Set of electric cables for SD 1800 spray dryer The supply includes: - set of cables and channels for electric connection of users to electric driving board (max distance between board and spray dryer =15 m) Technical characteristics - Materials origin Italy/Europe
03003
Supporting carpentry for SD 1800 spray dryer Existing Supporting metallic carpentry for spray dryer, composed of: -supporting columns for drying chamber and cyclones; -stiffening wind bracings; -service floors of chequered plate sheet with parapets and access stairs. Technical characteristics - Materials origin - Typology Italy/Europe Welded
03004
OFFER No. DWG No.
Exhaust air evacuation chimney for SD 1800 spray dryer

Q110265-A2 L110265A 23/87
Technical characteristics - Material - Materials origin - Height - Diameter 03005 1
AISI 304 stainless steel Italy/Europe 17000 mm 500 mm
Gas ramp, set of valves and pressure reducer for SD 1800 It is composed of: ball valve, anti-vibrating joint , filter, blocking valve, pressure reducer, vent valve, piping for connection of various elements. Gas counter for spray dryer (up to SD 7000 ) Piston pump type PP9 (cooling by water) Piston pump for transfer of body slip from service tank to spray dryer lances with 2 pumping elements connected in parallel and equipped with synchronised alternate movement, with adjustable pressure by regulation of actioning hydraulic circuit. For pistons washing and oil cooling current water is utilized. Technical characteristics - Flow rate - Slip flow rate - Pressure - Water consumption - Installed electric power 9 m / h 7 m / h 30 bar / Mpa 20 L / min 15 kW
03006 03007
1 2
03008
Vibrating sieve vs 600x900/1-c Made of aluminium alloy, corrosion resistant with rubber buffers interposed between the lower support element and the collecting one. The upper element with side panels is fastened by means of Bakelite handwheels to ease the fast change of the net. Vibration is created by an adjustable eccentric mass vibrator enabling the control of the vibration intensity according to the type of the product tobe sieved. The unit is completed by and truck. Technical characteristics Working surface: 0.4 m2 No. of nets: 1 Installed power: 0.42 kW
04 04001
SPRAY-DRIED POWDERS CONVEYING FROM SPRAY-DRIER TO STORAGE SILOS 4 Control/draft unit for basin fix transport belt N500C It is made of: - control unit composed by turned drafts cylinder, gearmotor placed on steel support, chain transmission correctly protected by a carter closed also on its inner side for human safety reasons, management of the motorisation opposite side to control the belt carpet during its functioning; - knife scratching belt placed under the draft cylinder, to clean externally the belt carpet, with blade stainless steel AISI 304; - draft unit composed by turned returning cylinder, threaded bars at the two opposite endings to stretch and adjust the belt carpet during its functioning. m - fixed basin conveyor belt N500C It is composed by: - line L = 1.000 mm of bearing structure done with shaped sheet profiles stiffened and electro-welded, arranged for the fixing of the rollers; - kit of bearing rollers sliding on balls bearings with permanent lubrication, kept in coupling with special crossbars fixed on the supporting structure with adjustable mechanical
Q110265-A2 L110265A 24/87
04002
OFFER No. DWG No.
connections, to centre the belt carpet during its functioning. To save the supporting carpet in the product loading belt area the rollers are brought closer; - kit of reversal rollers sliding on balls bearings with permanent lubrication (return rollers distance between centres approx. 1.500 mm), equipped with the mechanical connections having the possibility to be adjusted to centre the carpet during its functioning; - ring-closed rubber carpet line with jointing hot vulcanization. Technical characteristics - Belt width - Flow rate - Installed electric power 04003 5 500 32 m / h 0,12 kW
04004
04005
m - fixed basin conveyor belt N500C It is composed by: - line L = 1.000 mm of bearing structure done with shaped sheet profiles stiffened and electro-welded, arranged for the fixing of the rollers; - kit of bearing rollers sliding on balls bearings with permanent lubrication, kept in coupling with special crossbars fixed on the supporting structure with adjustable mechanical connections, to centre the belt carpet during its functioning. To save the supporting carpet in the product loading belt area the rollers are brought closer; - kit of reversal rollers sliding on balls bearings with permanent lubrication (return rollers distance between centres approx. 1.500 mm), equipped with the mechanical connections having the possibility to be adjusted to centre the carpet during its functioning;
Q110265-A2 L110265A 25/87
OFFER No. DWG No.
- ring-closed rubber carpet line with jointing hot vulcanization. Technical characteristics - Belt width - Flow rate - Installed electric power 04006 1 Control/draft unit for buckets elevator It includes: NR. 1 CONTROL UNIT composed by: - structures (upper and lower) in shaped plate section bars and screwed to each other; - draft cylinder in turned steel section bars; - pendular reducing unit mortised to the draft cylinder, complete with a device avoiding the cups descent in case of voltage lack. To the reducer unit a pulley is mortised with trapezoidal sections races. - three-phase electric motor with trapezoidal pulley races mortised to the draft axe; - trapezoidal section belts unit fot the motion transmission NR. 1 DRAFT UNIT composed by: - bearing structure in shaped plate section bars, equipped with 2 inspection doors closed with screws; - basement in rolled plate to reduce to the minimun the powders deposit during the working phase; - loading entry with double fringing; - drafting unit "double effect" type with pre-loading springs for the gradual operating of the machine even in case of full loading starting; - draft cylinder in turned steel section bars; - supporting basement complete with clamps for the ground fixing. Technical characteristics - Flow rate - Installed electric power 04007 18 3238 m / h 7,5 kW 500 32 m / h 0,12 kW
m - pipe and carpet with buckets for elevator It is composed by: - line L = 1.000 mm of rectangular section pipe in electro-welded plate section bars - line L = 1.000 mm of rubber carpet on which are places a kit of steel and nylon buckets (1 steel bucket every 5 nylon buckets) Technical characteristics - Bucket width 380 mm
04008 04009
1 1
Inspection platform for bucket elevator Control/draft unit for mobile transport belt N500M It is made of: - control unit composed by turned drafts cylinder, motoreducer placed on steel support, chain transmission correctly protected by a carter closed also on the inner side for human safety reasons, management of the motorisation opposite side to control the carpet during its functioning; - knife scratching belt placed under the draft cylinder, apted to clean externally the carpet, with blade stainless steel AISI 304; - voltage unit composed by turned returning cylinder, threaded bars at the two opposite endings to stretch and adjust the carpet during its functioning; - motorised axial unit to transfer the transport belt. m - mobile basin conveyor belt N500M It is composed by:
Q110265-A2 L110265A 26/87
04010
OFFER No. DWG No.
- line L = 1.000 mm of bearing structure done with shaped sheet profiles stiffened and electro-welded, arranged for the fixing of the rollers; - kit of bearing rollers sliding on balls bearings with permanent lubrication, kept in coupling with special crossbars fixed on the supporting structure with adjustable mechanical connections, to center the carpet during its functioning. To save the bearing carpet in the product loading belt area the rollers are brought closer; - kit of reversal rollers sliding on balls bearings with permanent lubrication (return rollers between centers approx. 1.500 mm), equipped with the mechanical connections having the possibility to be adjusted to center the carpet during its functioning; - ring-closed rubber carpet line with jointing hot vulcanization; - one or more idle axal units to transfer the belt. Technical characteristics - Belt width - Installed electric power 04011 04012 04013 1 12 20 Reversibility device for belt For the reversible moving belt handling m - rails couple to transfer the mobile transport belt. m - inspection platform for transport belt. At Customer's charge It is made of: - bearing structure with grids layers to let the transport belts inspection, complete with handrail and board; - eventual platforms ground supporting columns; - eventual platform supporting clamps; - metallic stairs. Suction socket for transport belt Loading connection for transport belt. Unloading connection for transport belt. At Customer's charge 500 0,28 kW
04014 04015 04016 04017
7 5 7 1
Electric control board ta/at for powders transportation Electric board to control the powders transport line from the spray drier to the storage silos, or, from the silos to the presses or the technological tower. The board is equipped with PLC and synoptic panel to view the loading cycle phases of the final users. Electric board conditioner Conditioner to climatize the inside part of the electric board for high temperatures and environment moisture Technical characteristics - Installed electric power 1 kW
04018
04019
Electric material to be installed in the dept. electric board to control the vibrating sieve It includes: Electric control and user's protection installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board Electric material to be installed in the dept. electric board for the belt and/or elevator control It includes: - Electric control and user protection installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board Electric material to be installed inside the dept. board to control the travelling belt
Q110265-A2 L110265A 27/87
04020
04021
OFFER No. DWG No.
It includes: Electric control and user's protection installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board 04022 5 Electric material to be installed in the dept's board to insert the inverter on the belt It includes: - electric control and protection of the user installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board Electric material to be installed in the dept's electric board to control the level controllers It includes: - electric control and protection of the user installed inside the board The electric plant is excluded (channels and cables) both on floor and on board. Connecting cables on the dept control board with the dept. single users It includes: - cables for the interfacing of the user to the dept. board Basic ducts and cables It includes: - ducts and supports for the users interfacing to the dept. board
04023
04024
20
04025
05 05001
SPRAY-DRIED POWDERS STORAGE 4 Square section silo 61 m3 Existing It is composed of: - silo body - lower unloading hopper, with flange for fastening to the unloading device - upper covering in checkered plate - central grid placed in the upper part for the loading of the product - taps for connection to the powder suction plant - couplings for the assembly of the level controls - upper handrail in painted metallic carpentry - possible foot irons to reach the silo upper part Exclusions: - support carpentry - devices to extract the product from the silo - level controls Technical characteristics - Geometric shape - Material - Silo constructive typology - Internal volume - Interior finishing - External finishing - Materials origin Square Fe 360 with panels 61 m epoxy varnish antirust + esame Italy/Europe Existing
05002
Silos support structure Skeleton for the silo support, complete with: - stiffening bracings - on ground support counterplates - possible middle service plane (if necessary) Technical characteristics - Material - External finishing - Materials origin
Fe 360 antirust + esame Italy/Europe

28/87
OFFER No. DWG No.
Q110265-A2 L110265A
05003
"Helix" level gauge "Helix" level gauge for the signaling of reached level of the granular or broken into pieces loose materials in silos or storage hoppers. Exclusions: - electric implementation in the control board - electric cables and harness from control board to level gauge
05004
"Wolf mouth" pneumatic extractor "Wolf mouth" pneumatic extractor for the smooth flowing governed unloading from silo of material. It is composed of: - extracting body in AISI 304 stainless steel - pneumatic cylinder for discharging mouth opening and first opening adjustment - nr. 2 solenoid valves for remote control Exclusions: - electric implementation in the control board - electric cables and harness from control board to extractor Technical characteristics - Compressed Air Consumption (each cycle) - Compressed Air Consumption 8 NL 60 NL / min Existing
05005 05006 06 06001
30 18
Linear meter of handrail for superior security
Linear meters of foot irons Existing Linear meters of foot irons made of painted metallic carpentry, complete of safety cage
SPRAY-DRIED POWDERS CONVEYING FROM STORAGE SILOS TO PRESSES 1 Control/draft unit for basin fix transport belt N500C It is made of: - control unit composed by turned drafts cylinder, gearmotor placed on steel support, chain transmission correctly protected by a carter closed also on its inner side for human safety reasons, management of the motorisation opposite side to control the belt carpet during its functioning; - knife scratching belt placed under the draft cylinder, to clean externally the belt carpet, with blade stainless steel AISI 304; - draft unit composed by turned returning cylinder, threaded bars at the two opposite endings to stretch and adjust the belt carpet during its functioning. m - fixed basin conveyor belt N500C It is composed by: - line L = 1.000 mm of bearing structure done with shaped sheet profiles stiffened and electro-welded, arranged for the fixing of the rollers; - kit of bearing rollers sliding on balls bearings with permanent lubrication, kept in coupling with special crossbars fixed on the supporting structure with adjustable mechanical connections, to centre the belt carpet during its functioning. To save the supporting carpet in the product loading belt area the rollers are brought closer; - kit of reversal rollers sliding on balls bearings with permanent lubrication (return rollers distance between centres approx. 1.500 mm), equipped with the mechanical connections having the possibility to be adjusted to centre the carpet during its functioning; - ring-closed rubber carpet line with jointing hot vulcanization. Technical characteristics - Belt width - Flow rate - Installed electric power 500 32 m / h 0,12 kW
29/87
06002
12
OFFER No. DWG No.
Q110265-A2 L110265A
06003
Control/draft unit for buckets elevator It includes: NR. 1 CONTROL UNIT composed by: - structures (upper and lower) in shaped plate section bars and screwed to each other; - draft cylinder in turned steel section bars; - pendular reducing unit mortised to the draft cylinder, complete with a device avoiding the cups descent in case of voltage lack. To the reducer unit a pulley is mortised with trapezoidal sections races. - three-phase electric motor with trapezoidal pulley races mortised to the draft axe; - trapezoidal section belts unit fot the motion transmission NR. 1 DRAFT UNIT composed by: - bearing structure in shaped plate section bars, equipped with 2 inspection doors closed with screws; - basement in rolled plate to reduce to the minimun the powders deposit during the working phase; - loading entry with double fringing; - drafting unit "double effect" type with pre-loading springs for the gradual operating of the machine even in case of full loading starting; - draft cylinder in turned steel section bars; - supporting basement complete with clamps for the ground fixing. Technical characteristics - Installed electric power - Flow rate 5,5 kW 3238 m / h
06004
m - pipe and carpet with buckets for elevator It is composed by: - line L = 1.000 mm of rectangular section pipe in electro-welded plate section bars - line L = 1.000 mm of rubber carpet on which are places a kit of steel and nylon buckets (1 steel bucket every 5 nylon buckets) Technical characteristics - Bucket width 380 mm
06005 06006
1 1
Inspection platform for bucket elevator Vibrating sieve cts 900 1 net Assembled on cars frame. Circular execution in steel AISI 304. Net diameter: 864 mm Net surface: 0.587 m2 Installed power: 0.73 kW Technical characteristics - Installed electric power - Working surface 0,73 kW 0,587 m
06007
Control/draft unit for basin fix transport belt N500C It is made of: - control unit composed by turned drafts cylinder, gearmotor placed on steel support, chain transmission correctly protected by a carter closed also on its inner side for human safety reasons, management of the motorisation opposite side to control the belt carpet during its functioning; - knife scratching belt placed under the draft cylinder, to clean externally the belt carpet, with blade stainless steel AISI 304; - draft unit composed by turned returning cylinder, threaded bars at the two opposite endings
Q110265-A2 L110265A 30/87
OFFER No. DWG No.
to stretch and adjust the belt carpet during its functioning. 06008 7 m - fixed basin conveyor belt N500C It is composed by: - line L = 1.000 mm of bearing structure done with shaped sheet profiles stiffened and electro-welded, arranged for the fixing of the rollers; - kit of bearing rollers sliding on balls bearings with permanent lubrication, kept in coupling with special crossbars fixed on the supporting structure with adjustable mechanical connections, to centre the belt carpet during its functioning. To save the supporting carpet in the product loading belt area the rollers are brought closer; - kit of reversal rollers sliding on balls bearings with permanent lubrication (return rollers distance between centres approx. 1.500 mm), equipped with the mechanical connections having the possibility to be adjusted to centre the carpet during its functioning; - ring-closed rubber carpet line with jointing hot vulcanization. Technical characteristics - Belt width - Flow rate - Installed electric power 06009 6 500 32 m / h 0,12 kW
06010
15
m - inspection platform for transport belt. At Customer's charge It is made of: - bearing structure with grids layers to let the transport belts inspection, complete with handrail and board; - eventual platforms ground supporting columns; - eventual platform supporting clamps; - metallic stairs. Suction socket for transport belt Loading connection for transport belt. Unloading connection for transport belt. At Customer's charge
06011 06012 06013 06014
6 3 5 1
Electric control board ta/at for powders transportation Electric board to control the powders transport line from the spray drier to the storage silos, or, from the silos to the presses or the technological tower. The board is equipped with PLC and synoptic panel to view the loading cycle phases of the final users. Electric board conditioner
Q110265-A2 L110265A 31/87
06015
OFFER No. DWG No.
Conditioner to climatize the inside part of the electric board for high temperatures and environment moisture Technical characteristics - Installed electric power 06016 4 1 kW
Electric material to be installed inside the dept. board to control the silos/hopper opening system It includes: - Electric control and user protection installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board Electric material to be installed in the dept. electric board for the belt and/or elevator control It includes: - Electric control and user protection installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board Electric material to be installed in the dept's board to insert the inverter on the belt It includes: - electric control and protection of the user installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board Electric material to be installed in the dept. electric board to control the vibrating sieve It includes: Electric control and user's protection installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board Electric material to be installed in the dept's electric board to control the level controllers It includes: - electric control and protection of the user installed inside the board The electric plant is excluded (channels and cables) both on floor and on board. Connecting cables on the dept control board with the dept. single users It includes: - cables for the interfacing of the user to the dept. board Basic ducts and cables It includes: - ducts and supports for the users interfacing to the dept. board
06017
06018
06019
06020
06021
14
06022
07 07001
PRESSING FEEDING 1 Loading hopper 2 m3 The tank is made in stainless steel for all parts in contact with the spray-dried powder. The base of the tank is circular. Technical characteristics Capacity: 2 m3 "Helix" level gauge "Helix" level gauge for the signaling of reached level of the granular or broken into pieces loose materials in silos or storage hoppers. Exclusions: - electric implementation in the control board - electric cables and harness from control board to level gauge
07002
07003
OFFER No. DWG No.
Floating Grid - type Straight bars To be installed on movable car for dust distribution inside the die cavities.
Q110265-A2 L110265A 32/87
The grid is composed of: Steel frame. Seals. Type of bars: Straight bars 07004 1 Loading device with motorized feeder and hopper at 1 mouth controlled lock It is composed of: - feeder moved by a self-braking motovariator for the distribution of the powder inside the hopper - hopper with controlled lock - truck of powders feeding, completed of pressed tiles frontal expeller - sliding plate with inox steel lining Linear truck width 1750 It is composed of: - support of mobile truck on wheels , extremely inflexible, previously fixed to the back sides of the press. It is completed with ball bearings at side of movement and control of the powder feeding truck. the support is adjustable in height to adapt itself at the position of the die; - linear guide for the working of the powder feeding truck controls by a brushless motor; - encoder for the controlling of stop positions and advancing speed, of truck loading and return, programmable with electric board of control through microprocessor; - electric board placed on the truck support with the digital working inside for the control of the electric motor, filters, terminal boards and connectors to make easier the removing of the truck's press.
07005
08 08001 08002
PRESSING 1 1 Press foundation frame The frame consists of metallic sections for anchorage of press to foundation. Hydraulic press magnum 2008/1750 XL ES con Syncro system Energy Saving press is a hydraulic and automatic with digital control press, for pressing of ceramic powders. The press is constituted by: Press body, composed of: Closed ring structure, with 2 sides of rolled steel, connected each other by welded elements in order to obtain an assembly of high solidity and stiffness Pressing cylinder group composed of a cylinder and one only piston obtained from a forged piece of tempered steel. Movable traverse of special forged steel with high stiffness guided by two columns of tempered steel in order to obtain a precise movement of upper die. Shaking out group, ' Syncro' patented type, applied to the lower part of the structure. The device guarantees the planarity of the die inferior plugs movement by four hydraulically synchronized pistons. It is besides suitable to effect more falls by an automatic control of thickness and corrections of position to achieve an optimal feeding. Patented hydraulic plant , Energy Saving type, equipped with: Hydraulic station, complete with: pumping group with fixed delivery pistons and flywheel (mechanical device for energy storage) controlled by an electric motor centrifugal pump for over feeding and oil recycle filter with clogging signal Hydraulic circuit, composed of:
OFFER No. DWG No.
Q110265-A2 L110265A
33/87
proportional valves for axes control driving electric valves and logic elements for power circuit flow regulators pressure regulating valves hydraulic accumulators stiff and flexible connection pipes
Control board, from which the operator sets the configuration and controls the machine. It is equipped with: Supervision industrial PC. Alphanumeric keyboard and LCD graphic video. Push-button panel for control of machine movements. The supervision system gives the following functions: Configuration of the machine parameters. Setting of the work parameters and storage in recipes. Display of the operation basic sizes. Display of the hydraulic circuits working synoptic. Display and storage of the production data. Display and storage of the alarms. Alarms description and relevant helping for the problem solution. Display and storage of all the modifications to the machine parameters. Inputs and outputs display. Display of the press electric diagrams. On-line helping The system furthermore has the following prearrangements: Prearrangement to the serial connection to other data collection equipment (i.e.: PC for department supervision); signal electronic converters are excluded (i.e.: 232/485 converter). Prearrangement for connection to the local net by Ethernet gate. Prearrangement for connection to a printer.
Power electric board, including: Personal Computer having the following functions: - proportional control of traverse axis position and speed, car and shaking out group - control and regulation of hydraulic circuit pressure during the different working phases - control and regulation of oil temperature - control and regulation of upper/lower plugs and die matrix - automatic regulation and control of tiles thickness - Power interface for hydraulic valves by an electromechanical safety system - Main switch - Transformers. - Fuses. - Remote control switches. - Thermal protections. - Automatic switches. - Static relays. - Terminal boards. Electric cables for connection between control board and press (central unit motors and heating of lower/upper plugs and inferior matrix). Equipment for press starting; materials necessary for press assembly and starting. The
Q110265-A2 L110265A 34/87
OFFER No. DWG No.
equipment is composed of: Tool case with set of keys for assembly execution and adjustments. Checking blocks for traverse mounting control. Tester for hydraulic accumulators nitrogen load. Technical characteristics - Type of machine - Free space among the uprights - Maximum pressing strength - Maximum shake-out strength - Maximal run of mobile traverse - Number of pressings for cycle - Oil pressure in service circuits - Min. Pressure in main cylinder - Max. Pressure in main cylinder - Compressed Air Consumption - Motors total electric power - Electric power for dies heating 08003 08004 1 1 Air conditioning for press electric panel Additional system for the off-line filtering of oil in the press circuit. The device assembled on the hydraulic control board, allows the continuous off line filtering of oil of the hydraulic system of the press. It is composed of: Filter group Gear pump Flexible connection piping Technical characteristics - Installed power of the group: kW 0,55 - Approx total volume. of the group: m3 0,8 Soundproofing cabin for press The cabin can be completely disassembled. It is equipped with doors for devices inspection of the gearcase. The cabin is composed of: - Frame of fire retardant material; - inside lining with acoustic insulation panels; - electrofan for cabin inside airing. Magnetism electric control device to anchorage lower and upper punches (SITI presses) Service platform for presses At Customer's charge The platform is suitable for working on the presses zone complete with striated sheet, banisters and service stairs. Refrigerating unit 65 Tropicalized Version It is an independent unit for the refrigeration and the constant supply of water in the cooling circuit of the pressing department. It is mainly composed of: - external supporting frame - alternative compressors - main ventilators - frigorigenous gas air condenser in copper pipes - heat exchange evaporator - water feeding pump - complete control system Technical characteristics
Magnum 1750 mm 1960/19,2 t / MN 16/0,15 tonn / MN 180 mm 1-2-3-4 nr 160/16 bar / Mpa 20/2 bar / Mpa 350/35 bar / Mpa 350 NL / min 74 KW 45 kVA
08005
08006 08007
1 1
08008
- Capacity - Approximate weight - Installed electric power 09 09001 MOULDS AND ACCESSORIES 1
65.400 kcal / h 1.000 kg 31 kW
Entering punches mould size 20x30 - 6-exit - with anchorage The supply includes: - base plate - kickoff block complete with bushing for the drafts etching - lower inferior plugs complete of magnetism winding - matrix complete with plates - matrix supports - dust bellow - resistance for the mould heating The supply doesn't include: - upper and lower punches - upper magnetic plate Rubber c45 plug for size 20 x 30, with rubber lining It is composed of a C45 steel single body with perimeter deposit in stellite. The surface is lined in vulcanization rubber. Rubber c45 edge plug 20x30 with rubber lining It is composed of a C45 steel single body with perimeter deposit in stellite. The surface is lined in vulcanization rubber. Structured plug print copy 20 X 30. Used for the vulcanization of the rubber on the plug. Edge plug 20x30 printing copy. Used for the vulcanization of the rubber on the plug. Entering punch mould for size 30 x 30 - 4 outputs with anchorage The supply includes: - base plate - kickoff block complete with bushing for the drafts etching - lower inferior plugs complete of magnetism winding - matrix complete with plates - matrix supports - dust bellow - resistance for the mould heating The supply doesn't include: - upper and lower punches - upper magnetic plate Rubber c45 plug for size 30 x 30, with rubber lining It is composed of a C45 steel single body with perimeter deposit in stellite. The surface is lined in vulcanization rubber. Rubber flat band c45 plug for size 30 x 30, with rubber lining It is composed of a C45 steel single body with perimeter deposit in stellite. The surface is lined in vulcanization rubber. Structured plug presswork copy 30x30. It is used for the vulcanization of the rubber on the plug. Smooth plug 30 x 30 printing copy. Used for the vulcanization of the rubber on the punch. Magnetic plate max size 50 for press L=1750
Q110265-A2 L110265A 36/87
09002
09003
09004 09005 09006
1 1 1
09007
09008
09009 09010 09011

OFFER No. DWG No.
1 1 1
09012 09013
1 1
Gearcase for the charge of punches oil in the moulds Motorized truck for moulds At Customer's charge The unit is a motorized truck for the assembling, disassembling and transport of the moulds for the press composed of a strong structure along which run vertically the forks (equipped of idle rollers paths) controlled by an hydraulic actuator A battery allows the movement of the truck it-self by the electro-wheels of which it is equipped. Extra equipments: - nr.1 automatic battery-charge - nr.2 mobile rollers length - nr.2 mould lifting cylinders - nr.1 hydraulic force drive Technical features: Capacity: 5500 Kg
10 10001
PRESSE - DRIER CONNECTION 1 Take off table 17501900 The machine collects tiles coming from the press and prepares them for the further cycle. The tiles are driven on a roller conveyor motorized by with motoreducer arranged for control with inverter, to meet any process requirements. It is composed of: - lifting section for allowing the access to the die; - two brushing section; - pack type tilter. Technical characteristics - Compressed Air Consumption - Installed electric power 1 NL / min 2 kW
10002
Additional roller unit L=1000 to be installed between the squaring bench at the exit of the presses. It is made of: - 1 mt of motor-driven roller unit complete with cables; - roller unit steel bearing structure.
11 11001
VERTICAL DRYING 1 Drier unloading machine able to extract tiles from the drier's basket row by row - driven by inverter It is composed by a row deviation group at 90 that includes: - a motorised roller unit placed just after the basket roller unit, with two independent motorisations driven by inverter; - a motorised belt group intersecting with the roller unit to extract the row at 90 driven by , inverter; - a belt lifting group driven by inverter; - the electric controls are placed in the drier's electric board. Technical characteristics - Installed electric power 1,3 kW
11002
Insertion of the air conditioner group for the electric control panel. Technical characteristics - Installed electric power 1 kW
37/87
OFFER No. DWG No.
Q110265-A2 L110265A
11003
Vertical Drier VDN 116.157.7 The dryer is synchronized with the press production and constituted by: Modular structure realized with section bars and steel sheets. Inside the structure there are ducts for process air distribution with relevant shutters, manually driven. Platforms for equipment support and access stairs necessary for maintenance. Insulation by insulating panels, easily removable in order to facilitate the operations of assembly, inspection and maintenance Special chains for mangles holding, sliding on guides inside the dryer structure. Chain movement driving group driven by motor reducer controlled by inverter. Group for chain pre-tensioning Baskets with roller layers Rotation group for the rotation of roller of each basket layer. Nr. 2 heat generators complete with safety equipment for control and adjustment of the temperature in the two drying sections. Nr. 2 electric centrifugal fans for process air re-cycle in the two drying sections. Nr.1 electric centrifugal fan set in a hole for control, by automatic modulating valves, of the temperature of dried tiles set in the hole. Nr.1 electric centrifugal fan for outlet of wet air. Electric board for control and protection with the following equipment: PLC for control of all automatic dryer movements. Nr.1 Electric board, equipped with PLC, inverter and Personal Computer with user interface with colour touch screen.The PC is protected by an UPS generator. Electric cables set in closed and separated ducts to permit different paths between power cables and signal cables. Instrument for ignition and control of burners combustion Regulators for temperature control of burners and sorting tiles Thermal and magnetic protection off all the installed motors. Air conditioner for Electric board VDN 116.157.7 1160 mm 1570 mm 17 17 70200 C 7 % <1 % 2 800.000 kcal / h methane gas or LPG 64 kW
Technical characteristics - Type of machine - Basket usefull depth - Basket usefull width - Number of baskets - Number of layers for each baskets - Drying temperature (adjustable) - Max moisture of pressed tiles - Dried tiles moisture - Number of Heat generators - Installed thermal power - Fuel type - Installed electric power 11004 11005 1 1 Chimney for vertical drier Volumetric gas meter for drier Technical Features Working pressure: 0,23 Bar
11006
Drier unloading machine able to extract tiles from the drier's basket row by row - driven by inverter It is composed by a row deviation group at 90 that includes: - a motorised roller unit placed just after the basket roller unit, with two independent motorisations driven by inverter; - a motorised belt group intersecting with the roller unit to extract the row at 90 driven by , inverter;
Q110265-A2 L110265A 38/87
OFFER No. DWG No.
- a belt lifting group driven by inverter; - the electric controls are placed in the drier's electric board. Technical characteristics - Installed electric power 11007 1 1,3 kW
12 12001
GLAZING LINE 92 m-6G T500 C glazing line frame Export type frame, for conveying line, complete of: - pulleys units - C belts - UCP 206 supports - galvanised steel shafts - speed changing m- Additional material for adjustable supports Polythene curve without motorization Curve with polythene guide complete of painted steel structure, connection pulleys units, draft by the line equipped with not motor-driven external transmission. Motorisation group with motoreducer foreseen for control by inverter Motorisation: 0.75kw Technical characteristics - Installed electric power 0,75 kW
12002 12003
20 1
12004
22
12005
24
Couple of lateral guides Composed by: - adjustable galvanized supports - galvanized tie - fixing plastic clamps - galvanized steel plates Supporting pole - cables holder - for electric plant and installation piping (water, compressed air and gas) m- Water piping Composed by 1" and 3/4" distribution piping, ball valves, pipe fittings. m-Compressed air piping Composed by 1" and 1/2" distribution piping, ball valves, pipe fittings. Set of rubber pipes Material for the accessories connection with the fluids feeding points (antifreeze pipes of different diameter for water, compressed air and clamps). Fiber glass wash-basin Electric board with PLC control Electric board for the feeding and control of the modular glazing line completed of programmable logic and operator graphic interface of the work receipt through a communication line.
Q110265-A2 L110265A 39/87
12006 12007 12008 12009
34 92 92 1
12010 12011
1 1
OFFER No. DWG No.
12012
12013
12
Electric control board for double driver with inverter control Electric control board for double driver with inverter control complete of local push button panel for the manual and emergency stop control. Extra equipment for feeding by bus duct and serial communication. Multiple socket board with motor protection and feeding by bus duct Multiple socket board for feeding of the moving accessories servicing the line, complete of motor protection and differential button. Extra equipment for feeding by bus duct. m - of electric plant with bus duct Plant for glazing line with double bus duct distribution system (drivers and accessories/machines) complete of lighting plant. m - electric plant with low tension For feeding of the movable accessories of service to the glazing line. Line uniformer, L=3500, complete with motorization by means geared motor and drive and control inverter electrical board Device for tiles in line flow uniformer, complete with: - F40 steel painted frame - belts at different speeds - motor-driven pulleys unit by means of motorvariator external transmission - lateral guides - Electric board for the inverter uniformer control, for feeding by means bus-ducts and serial communication. Technical features: - Electric power: 0,75 kW Upper/lower tangential brush Device for the powder and impurities removal from the upper and the lower surface of the tiles, composed by: - n horizontal brushing units (upper and lower); 2 - motorization unit and motion transmission; - recording units for working position; - protection and powders containing booth of painted steel. Installed power: 0,37 kW Lateral electric fan complete of booth Electric fan with casing and diffuser of thermoplastic material, complete of: - supporting structure and fixing clamps; - booth. Installed power: 0,25 kW Wetting or fixing booth with open cover Device for the tiles wetting and humidification, complete with: - Stainless steel booth with open cover; - prearrangement for the feeding plant; Indicative consumption of compressed air at 6 bar 60 l/min Pump flow: 3 l/min Electric pump for the water, glues and fixing agent application, max. 4 exits. High capacity and low pressure pump without air using.
Q110265-A2 L110265A 40/87
12014
13
12015
92
12016 12017
92 1
12018
12019
12020
12021
OFFER No. DWG No.
The system is complete of: - distribution device max. 4 exits, filter, valves, adjustment and manometer; - distribution pipes; - fix spray guns; - nozzle; 12022 12023 1 1 Fiber glass tank 50 l Kerablade KB850- glazing unit for glaze application (max size 600 mm). Glazing system studied to lay a thin and steady glaze layer, with homogeneous thickness, on the whole tile surface, both in the center and on the sides, in particular on large sizes. The system is based on the glaze film build-up by fall, designed to match high application quality and top utilization easiness of the machine. Machine fully built in stainless steel, complete with: - Stainless steel bearing structure, with no. 4 adjustable feet for level and height - Micrometric glaze thickness adjusting system, at the glaze laying head outlet - Fast locking opening/closing of the glaze laying head, for a fast and easy washing operation - no. 1 interchangeable rectified blade - no. 2 overflow fillers for glaze layer and air bubble outlet. Sizes: max. unfired size 600 mm. Exclusions: - Agitating tank D.800 with filter,pump and screen for return glazes 12024 1 Keratank KT3 diam.900 for Kerablade feeding Tank of stainless steel 304, Type KT3 d.900. Together, with pump with frame for alluminium pump lined with fire proof rubber RPM 1400 electric motor of Kw 1.1 (hp1,5) volt 380 controlled by an Inverter. Stainless steel accumulator for pressure stabilizer Slow agitator with blades controlled by a motor reducer with endless screw of KW 0,37 (HP 0,5) volt 380 G.U. 18. Everything on wheels to make the movement easier. Technical characteristics - Installed electric power 12025 12026 1 1 Stainless steel 4 cones scraping units Agitating tank 800 with deferrization filter Electro-mechanical vibrating screening device for the elimination of foreign matters, crumbs, etc. of determinate grain sizes from recovery glazes and/or after further application return, composed of: - net-holder ring body, tension apparatus and motor-vibrator support flask - electro-mechanical vibrator - wire cloth, 16002000 mesh/cm2 wire 0,080,09 mm - on car stainless steel pump, for the glazes agitation, complete with deferrization filter The unit allows the complete tank emptying. Self-cleaning type pump Technical features: - Capacity: 100 l/min. - Load loss: 7 m - Installed power: 1,1 kW 12027
OFFER No. DWG No.
1,5 kW
Polishing wheels scraping unit (for 4 sides) Polishing wheels scraping unit (in dry) for the trimming of the 4 sides of the tile
Q110265-A2 L110265A 41/87
Device for the cleaning and the elimination of possible glaze residuals from the 4 sides of the tiles through polishing wheels The system is composed by 2 scraping couples, each one composed by 2 "wheels-holder" motor groups The system is complete of: - registration cross slides; - 4 wheels holder motor groups placed on registration slides of the working position Exclusions: motorised tile turner Installed power: 4x0,37 K 12028 1 Lateral electric fan complete of booth Electric fan with casing and diffuser of thermoplastic material, complete of: - supporting structure and fixing clamps; - booth. Installed power: 0,25 kW Tile turner device with double motorization with inverter for the product alternate rotation. Stainless steel double disc booth with inverter High speed disc system device for the glaze nebulization equipped by: - stainless steel double disc booth F60 having grids internal protection, lower screens and fumes suction points; - motorization units composed with inverter controlled motor; - motorization supporting structure - feeding system with pipes and adjustment device for the capacity; - discs packs. - Electric board for double-disk booth controlled by inverter, complete with speed control selectors and emergency block. Equipped for bus-duct feeding. Installed power: 2,2 KW Stainless steel 4 cones scraping units Stainless steel glazes collection tank Agitating tank 800 with deferrization filter Electro-mechanical vibrating screening device for the elimination of foreign matters, crumbs, etc. of determinate grain sizes from recovery glazes and/or after further application return, composed of: - net-holder ring body, tension apparatus and motor-vibrator support flask - electro-mechanical vibrator - wire cloth, 16002000 mesh/cm2 wire 0,080,09 mm - on car stainless steel pump, for the glazes agitation, complete with deferrization filter The unit allows the complete tank emptying. Self-cleaning type pump Technical features: - Capacity: 100 l/min. - Load loss: 7 m - Installed power: 1,1 kW 12034 1 Stainless steel movable spraying gun booth max. size 66 Spraying gun system device for the glaze' nebulization equipped by: - stainless steel spraying gun booth having grids internal protection, lower screens and fumes suction points; - movable spraying gun; - oscillating movement unit complete of motovariator and protect crank mechanism; - control manometer of the glaze feeding pressure and its regulation circuit;
Q110265-A2 L110265A 42/87
12029 12030
1 1
12031 12032 12033
1 1 1
OFFER No. DWG No.
- working air conditioning unit with air flow adjustment. Compressed air consumption: 400Nl/min at 6 bar Installed power: 0,11 kW 12035 12036 12037 1 1 1 Stainless steel 4 cones scraping units Stainless steel glazes collection tank Agitating tank 800 with deferrization filter Electro-mechanical vibrating screening device for the elimination of foreign matters, crumbs, etc. of determinate grain sizes from recovery glazes and/or after further application return, composed of: - net-holder ring body, tension apparatus and motor-vibrator support flask - electro-mechanical vibrator - wire cloth, 16002000 mesh/cm2 wire 0,080,09 mm - on car stainless steel pump, for the glazes agitation, complete with deferrization filter The unit allows the complete tank emptying. Self-cleaning type pump Technical features: - Capacity: 100 l/min. - Load loss: 7 m - Installed power: 1,1 kW 12038 1 Brushing unit with, inverter controlled Machine to brush the dry glazes on the tiles, complete of: - supporting structure F60 of stainless steel with suction points; - plugs working system with vertical motorization and speed adjustment by inverter; - lower brushing units to clean automatically the satellites during the working. Installed power: 1,5 Kw Front blowing fan with 3 tubes, with inox steel cabin L=1200 mm, complete with ground fan 2,2 kW, max. size 66 Wetting or fixing booth with open cover Device for the tiles wetting and humidification, complete with: - Stainless steel booth with open cover; - prearrangement for the feeding plant; Indicative consumption of compressed air at 6 bar 60 l/min Pump flow: 3 l/min Stainless steel glazes collection tank Electric pump 1 exit Complete with: - electric pump fixed to the frame - distribution pipe - fix spray gun - nozzle Fiber glass tank 50 l Flat serigraphic machine with inverter for sizes from 200x200 mm (not fired ) to 670x670 mm (not fired ) Machine with electronic operation without frontal lock and with semi-automatic size change . The machine is equipped with digital electronic control panel including: - electronic part for glaze feeding pump - control of production average
Q110265-A2 L110265A 43/87
12039 12040
1 1
12041 12042
1 1
12043 12044
1 4
OFFER No. DWG No.
- daily quantity of decorated square meters - total quantity of decorated square meters In addition to the selection of quantities of spatula passages on the same tile it is possible also to select the number of tiles to be silk screen printed or the number of tiles to be left without decoration. The supply includes : - pneumatic pump for serigraphic body feeding 12045 4 Tank equipped by stirrer for silk-screen glaze Device for the agitation of the glazes mainly during the storage, composed by: - stainless steel tank complete of transverse for the agitation unit and basement with points for the forks; - blades agitation unit driven by gearmotor complete of stainless steel shaft. Useful capacity: 90 l Diameter: 500 mm. Bars mini-compensator max. 65 capacity 30 pieces to be installed on the product transport line. The compenser collects the tiles from the glazing line returns them to the same line when available empty spaces come true. The tiles are supported by bars and moved by a roller unit. Engobe distributor 2 tanks Device for the application on the tiles lower surface of a protective film of engobe in order to protect the kiln rollers, equipped with: - two tank groups in stainless steel for the engobe control, equipped with : - distributing wheels and supporting structure; - drive group to the distributing wheels. Vertical pump 0,5 HP - 1 exit Stainless steel vertical pump, composed by: - pump with motorization casing and supports; - motorization unit complete of motor, support, shaft and pump impeller; - delivery unit with single exit of " complete of fittings. Installed power: 0,37 kW Fiber glass tank 50 l
12046
12047
12048
12049 13 13001
KILN FEEDING 1 BT958/CB-SB loader/unloader on 1 row. Box loader/unloader in front of the kiln for LGV plants. The machine consists of: - no. 1 connection group to the product transport line; - no. 1 row formation unit of the entering product; - no. 1 belt unit for the product row collection; - no. 1 shunting roller unit for the pre-arranged rows either for storage into the box or feeding to the kiln; - no. 1 roller unit to be placed between the kiln feeding machine and the kiln itself; - no. 1 trestle structure with double car for the vertical sliding of the mobile roller unit and arms; - no. 1 safety equipment for the entrance to the movable part of the machine and for the maintenance to the lifting car; - no. 1 feeding electric board with electronic control equipment with PLC and inverter. - perimetral barrage devices of the machine realized with panels or standard photocells. Technical characteristics - Installed electric power 10 kW
44/87
OFFER No. DWG No.
Q110265-A2 L110265A
13002
Upgraded conditioner for BIBOX-BT958-BT956F Technical characteristics - Installed electric power 1 kW
13003
Roller box It is composed of: - supporting structure in steel section bars with on ground bearing feet and connection upper crosspieces - nr. 2 drilled side panels for the rollers housing - set of metallic rollers Handling by automatic or manually driven vehicles is not foreseen for this kind of box. Technical characteristics - Type of supply to be assembled in site
14 14001
FIRING 1 Single-layer Pre-kiln Drier 2500/6,66 m The drier, from a thermal-dynamic point of view, is made up of a number of thermal units required to achieve a correct drying curve. The length of the thermal unit depends on the length of the drier and can range from a minimum of 4.44 meters to a maximum of 8.88 meters. Each unit consists of the following: - Metal structural components that make up the bearing frame of the drier. They entail electrically welded tubular steel bars in Fe 360. Each drier module rests directly on the floor. The flatness of the floor must be +/- 2.5 cm in the area where the machine is installed, plus the load-bearing capacity of the floor in this area must be of 25 N/cm2. - Insulation consisting of rigid ecological insulation panels of suitable thickness to minimise the loss of heat and thus to minimise consumption levels. The side panels are complete with appropriate openings for the inspection of the drying channel and for cleaning the bottom of the drier. - Metal rollers that carry and convey the product to be dried forwards smoothly and evenly. The roller surface can be adjusted in height to achieve a levelled surface of rollers during the assembly phase that turn perfectly around their geometrical axis. The rollers are driven by a bevel gear pair system. The pin and roller are coupled by a lock screw that fits the roller perfectly to the pin. A gear motor is installed every 3 or 4 drier modules. The output speed of the gear motor shaft is controlled by an inverter that is installed in the electrical control panel of the machine. A chain transmits the drive from the gear motor to the drive shaft that bears the keyed bevel gears that engage with the respective pinion gears in order to rotate the rollers. The areas adjacent to the one in which the gear motor is installed are driven through a chain coupling. The drive system described enables the even and smooth conveyance of the product. - An air-flow burner is fitted on the re-circulation piping of the drier. Each burner is made up of a combustion chamber in stainless steel, a gas stabiliser ramp, a fan for the carburant air, an ignition electrode supplied by a transformer, a flame detection electrode, and an electrical control panel for the burner. The alarms triggered on this control panel are sent remotely to the main control panel of the drier. - A centrifugal fan that re-circulates the process air, complete with electric motor and drive, shock absorbers and supports. - Process air supply pipes and exhaust air suction pipes. - A set of blower pipes that input hot and dry air for drying the product. The re-circulation fan blows the air through the blower pipes and picks up the exhaust air. An opening is arranged before the fan to expel part of the saturated air in a forced manner (with the aid of an independent fan through one single chimney vent). Before the fan, together with the input of the thermal energy required to evaporate the water, the environmental air is picked-up in the same amount as that expelled in order to lower the air ratio input into the drier. This ambient air vent is driven in order to control the intermediate states of the
Q110265-A2 L110265A 45/87
OFFER No. DWG No.
machine. The drier is equipped with a gas reduction control unit to lower the pressure of the gas supplied into the factory and reduce it to the values admitted for the air-flow-burners. As this is a machine connected in-line with a kiln, the electrical control panel of the drier is not installed separately but is built-in the electrical control panel of the kiln. The machine onboard system consists of the following: - power cables and cables for auxiliary signals - cable races - K (NIGr-Ni) type thermocouples installed on the piping for the temperatures of the hot air put into the thermal unit - compensated cables for the thermocouples - drive units control sensors The drier is equipped with all the equipment and safety devices established by European standards. The electrical system is achieved in compliance with EC standards. The noise level of the mechanical and thermal system remains below the limits established by the IS 1999 standard for work environments. The moving components are enclosed behind safety guards. Technical characteristics - Type - Operating temperature - Insulation max. temperature - Drier length - Firing channel width - Useful channel width - Module length - Modulus number - Rollers diameter - Rollers pitch - Burners number - Drafts number - K type thermocouples number - Installed thermal power - Installed electric power - Absorbed electric power - Materials origin 14002 14003 14004 1 1 1 Steel drier chimney Additional roller unit L=750. Single layer roller kiln 2500 / 62,16 m with cordierite/mullite vault GENERAL OPERATING FEATURES The kiln allows a fast firing of the product with a large adjustment range of the firing cycle, in steady and constant conditions of the selected parameters, maximum thermal efficiency and energy saving. Functionally the kiln is divided in the following zones, internally delimited by adjustable vertical diaphragms placed in the channel crown and fixed diaphragms placed on the channel floor: a) pre-kiln and chimney b) pre-heating and firing with temperature control through automatic modulated regulation of the burners.
Single layer 150-250 C 400 C 6660 mm 2500 mm 2260 mm 2220 mm 3 42 mm 67.3 mm 1 1 2 300000 kcal / h 54 kW 44 KW Italy/Europe
c) Cooling divided in 3 subsequent phases: - forced fast cooling up to about 650C, with direct input of air with modulated flow rate; - indirect cooling up to about 550 through heat exchanger made of AISI 304 tubes C, placed above the rollers and conveying air blown by a fan; - forced final cooling with air blown directly on the product by a fan with drilled pipes placed above and below the rollers plan. The resulting thermal energy consumption depends anyway on various parameters linked to the product to be fired as specified below: - tiles features (weight per m2, type of body and water content at the kiln's entry); - glaze features (type and quantity applied per m2 of product); - finished product features (degree of vitrification or requested absorption, maximum firing temperature, cycle). The kiln is equipped with all the equipment and safety devices prescribed by the European rules; the electric system is assembled according to the CEI regulations; the noise of the mechanic-thermal assembly is within the limits prescribed by ISO 1999 rules for working places; the moving parts are protected by safety devices. The kiln is mainly composed by: STEEL CARPENTRY It represents the load-bearing structure of the kiln. These are made by means electrically welded tubes in Fe 360. The structure is equipped with elements like sheets, L bars and plates used for a lot of functions, like the fixing of the external sheets, the fixing of the burners, and so on. Each module of the kiln is placed onto carbon steel rollers to allow the thermal expansion of the whole kiln referring to a central fixed point. A floor planarity of 2,5 cm. is requested in the area where the kiln will be placed. Furthermore in this area the floor has to support a load of 40 N/cm2. INSULATION LINING The insulation composition is variable in function of the laboratory temperature of the kiln. 1. Pre-kiln: the crowns and the walls are made of insulating rigid plates, while the basement is composed by woolrock and bricks having classification temperature of 900C. 2. Preheating/pre-firing: the walls and the basement are made of bricks in the kiln side layer. These are class ASTM 23. The crown is made of a cordieritic-mullitic material particularly resistant to the chemical attacks. Furthermore, this type of crown allows an easy kiln maintenance. The suspended crown is composed by a drawn plate, by a bent tile that supports the plate and by anchors with a hook in AISI 304 supports the crown. Above the cordieritic material an insulating panel and about 200 mm. of ceramic fibre are inserted to limit the thermal flow and reduce the energetic consumption. 3. Firing: the insulation has an equal thickness as per the previous section, but the kiln side bricks of the basement and of the walls are class ASTM 26. The rigid plates used after the bricks are different depending on the maximum firing temperature. For working temperatures > of 1200 a micro- porous material layer has been used. However the C composition of these layers guarantees of the external wall of the kiln a temperature not higher than 40 C, respect to the ambient temperature. The fast cooling zone has the walls made of bricks class ASTM 26, while the crown is build as per the previous sections, while the basement is equal to the preheating zone.
4. Slow cooling: these zones are insulated as the pre-kiln zones. 5. Final cooling: it is insulated with rock wool thickness 50 mm. The bottom is covered by cordieritic plates, excluding the cooling zone, to avoid the damaging of the insulating bricks in case of product falling and/or overlapping; these plates are dry placed and easily replaceable. Blocks housings of the burners, inspection holes, specially shaped bricks for rollers passage are foreseen on the side walls. Hatches under the roller hearth make the inspection and cleaning of the firing channel easy. The mechanical strength of the materials used and the special expansion joints avoid breakings and flakings. The parts more subject to wear like crown blocks, burners blocks and the specially shaped bricks for rollers passage are replaceable. HANDLING SYSTEM The rollers support and move the product to be fired forward in a uniform adequate way. The rollers are adjustable in height in order to obtain, during the assembly phase, a levelled hearth of rollers which turn exactly around their own geometrical axis. Motion to the rollers is transmitted by a helycoidal couples gears system working in oil bath lubrication. Coupling between pivot and roller is with an fast connection which allows an easy and safe manoeuvre for roller clutch, without any stress for the roller itself. A gearmotor is placed every 3 or 4 modules. The exit speed of the reducer shaft is managed by inverter installed on the machine electric board. The rotation to the rollers is given by a chain that transmits the motion from the gearmotor to the transmission shaft, where gears are splined and engage the respective pinions in order to rotate the rollers. In the zones next to the one where the gearmotor is installed, the motion is transmitted by a chain joint. The above mentioned driving system assures a uniform forward motion of the product, being possible to have different operating speeds in subsequent kiln sections in order to absorb possible empty spaces caused by the material shrinkage and an alternating back and forth motion (traverse) in order to shut down, in case of need, the product's forward motion without stopping the roller rotation, thus reducing the risks of rollers bending. In the firing zone, where the flexion rollers risk can be provoked by the high temperatures, there is a particular rollers rotation system that varies lightly the rotation speed of the rollers, making them touch the product alternatively so as to prevent the irregular product forwarding or friction between the rollers and tiles. COMBUSTION SYSTEM It is made of: High speed direct flame burners placed alternately above and below the rollers, staggered, on the kiln's opposite walls. Each burner is made of a head, a special nozzle for gas distribution and for combustion air, to induce a steady flame vortex, ignition electrode with power transformer having a voltage of about 15.000 V, flame detector electrode and a combustion cone made of silicon carbide with steel collar and fastening flange. Each burner has a thermal power of 50 kW, the burner can be fit for working with methane gas or LPG gas. The burners can be replaced even during the kiln working. Complete gas feeding and combustion air feeding lines including: main reduction station of the gas pressure from the factory mbar value to the one to be used for the kiln (90-130 mbar); gas volumetric counter unit; gas pipelines closed by ring that compose the thermal zones. These ones are long about 4,4 m. excluded the last ones that are placed in the last firing module of the kiln are 2,2 m long. These rings feed 4-8 burners placed above and below the rollers axis. The general pipeline placed on the kiln near the
burners feeds the rings. The gas capacity is adjusted by modulating valve that allows to change the energetic value to the thermal zone depending on the difference between the temperature set value and the read value by thermocouple. Set of centrifugal fans (fumes suction, combustion air, fast cooling, slow cooling, final cooling and hot air suction), complete of electric motors and drive, anti-vibrating joints and supports. Remark: all fans sucking environment air are equipped with a dirty-proof filter and silencer unit as well as an indicating unit of filter obstruction. Ducts system for combustion, cooling and suction air feeding. Set of blowing pipes of AISI 310 S placed in the fast cooling area. Set of blowing pipes in silicon carbide placed in the fast cooling area: the first 4 of which, placed above the roller axes, are made of silicon carbide to avoid their distortion after empty transient states. Set of exchanging pipes of AISI 304 placed in the slow cooling area. Automatic control devices as: pressure transducer; self regulation of motorised valve to maintain a constant pressure in the preheating and slow cooling zone, to maintain the machine in good conditions, also after long transient states. Fumes suction cowl placed above and below the rollers made of AISI 304 up to the superior collector
CONTROL AND REGULATION SYSTEM OF THE KILN The main kilns control components are the PC and the PLC, which interact with the control devices and with the electric control board. The speed of the single drafts is set and visualised on the kilns PC; the adjustment is effected by the PLC which controls the frequency converters (Inverters). The Supervision PC is an extremely flexible device to set the control of the production process and allows efficiency data analyses and events occurred during kilns production cycle. The start sequence is done by the operator and verified by electromechanical safety devices like washing time and sealing checking of the gas valves. The control system of the kiln makes continuous checking on all the system and in particular on: kiln over-temperatures gas maximum and minimum pressure air pipe pressure and over-temperatures of the chimney comburent air pipe pressure movement and correct speed of the drafts The system runs the emergency systems if a feeding lack happens, that assures the rollers motion. An emergency generator set (optional and not included in the kiln) with the automatic switching feeds the drafts and the necessary logic to move the rollers. Safety and emergency devices are active also on normal working. It is also possible to traverse the rollers or send the product on discharge.
In case of troubles on fumes suction fans and on combustion air, on the feeding line of the fuel, in the combustion control system, in the electric energy feeding, or of the fans, the main safety-valve stops the fuel feeding; at the same time the modulating valves of gas selfregulation and of stack suction line are placed in "MIN" position while electric circuit stops the fans of air combustion feeding and of the cooling zone, slowing this way the kiln's cooling. The main kilns control components are: Main power switchboard composed by: general switch; controls and protections for every motor; emergency and safety circuits; programmable controller (PLC ) for the working logic management; colours synoptic panel with signal lamps to visualise the devices conditions and possible alarms. The conditions of the machines connected to the kiln are also shown, as the kiln loading/unloading; thermoregulators are installed to set and check the temperatures curve (placed to follow the exact configuration of the various zones on the synoptic panel); push-button panel is built-in in the doors of the electric control board for the control of the fans, burners and drafts; run and stop push buttons for the fans; selectors for the draft and traverse management. Supervision PC
Hardware: Highly reliable last generation industrial PC equipped with touch-screen panel 15. Software: Operating system Microsoft XP Embedded Supervision software 32 bit application, developed in Microsoft Visual Basic 6.0 The program allows following functions: Kilns control and functions showing pages: Synoptic complete of active visualisations (including set-point, real values, adjustment status, alarm detection) of the temperatures adjustments, pressure and speed, material in progress and proofs in progress, fans status; Supervision of temperatures curves that can be selected in high/low zone. Alarms status visualisation, with recording of the alarms occurred in the last months, including description and intervention instruction for each alarm. Firing receipt changing pages settable in different execution ways: immediate, based on hour and date, by lack of material feeding at the kiln entry with settable dimensions. Drafts receipt changing is also foreseen to allow the simultaneous firing of different materials without need to empty the kiln. Set and handling of temperatures ramps: programmed stop period with maintenance, descent rise phases, programmable ignition and blowing-out of the kiln. Firing receipts complete filing with graphic representation of the curves, recording of all modifications and different utilities to copy and maintain easily the receipts. No recording limits of receipts number.
Diagnostic pages: Temperature, pressures and speed regulation trend archive, to rebuild the regulators acting whenever in the last ten years of the machines life; Analysis instruments of the communications status with the others regulation devices: PLC, thermoregulator, Inverter. Furthermore an utility is available to read and write the inner working parameters of the regulators; Check page of the status of the whole I/O of the PLC. Configuration pages: Configuration areas of the different working parameters of the kiln, of the empty spaces and traverse control, of the working shifts, of the users, of the drafts and alarms regulation; Recording data page of every modification done in this area and of the important event in the kilns management; Colours recorder unit of the temperatures, with zoom, and filing of the last months pages, with the possibility to be printed and saved on a disk by standard bitmap. Past operations recorded filing: The supervision program records the kiln activity, saving each relevant data every minute. The new characteristics of this kind of PC permits the filing of the whole machine life, for a period of time not inferior to twenty years. The area is equipped with high speed running instruments, fast searching, alarms selection, printing both by graphic and alpha-number. The data are recorded on a Microsoft database, protected by password, removable and placeable in the factory net. Complete synoptic page. Graphics of the real temperature profile suffered by the material, whenever entered in the kiln. Complete alarms list, with starting/ending alarm data and hour. Temperature recording unit, available with 8,16 and 24 hours view. There are utilities to select one track or more, in comparison with tracks of different moments of kilns life and to print by colour in paper the requested period. Kiln production and consumption in daily and monthly list. The production is recorded in pieces, square metres and kilos, the consumption in cube metres and in Kcal/kg. The minutes of kiln feeding missing are also recorded. For each list there are summing up and the data distribution for shifts. There is also a summing up production and consumption register for each receipt. The program allows an highly advanced management of the users, it is equipped with help on line guide in different languages and with utilities to correct the text and the configuration parameters of the machine. BUILT-IN ELECTRIC PLANT It is composed by: power cables and cables for the auxiliary signals;
cables ducts; bus-way for feeding and control of the burners flame controls; thermocouples type S (PtRh 10%-Pt) and type K (NiCr-Ni) installed on the walls and on the crown of the kiln for the temperatures survey in the main sections of the kiln; compensated cables for the thermocouples; photocells, placed in the kiln's entrance and exit, to check possible overlapping of the product; motion sensors of the drafts; flame control devices of the single burners. The supervision program is equipped with a monitor and a video camera to let the operator check the opposite side respect to the one which he usually stays. The kiln is equipped with all the equipment and safety devices established by European standards. The electrical system is achieved in compliance with EC standards. The noise level of the mechanical and thermal system remains below the limits established by the IS 1999 standard for work environments. The moving components are enclosed behind safety guards. Exclusions: eventual supports for the electric connections between the kiln and the control board. Technical characteristics - Type - Operating temperature - Insulation max. temperature - Kiln length - Firing channel width - Useful channel width - Module length - Modulus number - Rollers diameter - Rollers pitch firing section - Rollers pitch other section - Installed rollers number - Burners number - Drafts number - K type thermocouples number - S type thermocouples number - PID self-regulators number - Installed electric power - Absorbed electric power - Materials origin 14005 14006 1 1 Volumetric gas meter for kiln Set of kiln chimneys (building height < 8 mt.) flashings excluded Technical characteristics - Material 14007 1 Kiln's electric board conditioning unit for conditioned booth It is composed of: - internal split - external motor - additional equipment inside the electric board Exclusions: electric board containing booth
Single layer 1150 C 1350 C 62160 mm 2500 mm 2260 mm 2220 mm 28 45 mm 60 mm 67,3 mm 992 96 9 8 11 15 100 kW 80 KW Italy/Europe
Fe 360 At Customer's charge
14008
Kiln ceramic rollers cleaning machine type 8C Machine for the periodic cleaning of the rollers, made of diamond springs and devices for the cleaning of rollers with different dimensions. Diesel generator Emergency generator unit composed of a diesel motor and a three phases alternator with automatic electric board assembled on the machine, complete with switching system. Technical characteristics - Electric power 20 kVA
14009
15 15001
KILNS EXIT 1 BT953/SF with band. Kiln unloading machine, for single layer roller kiln. The machine is composed of: - no. 1 roller unit for the connection between the kiln and the kiln unloading machine; - no. 1 chuck unit group and barriers for aligning the product rows coming from the kiln; - no. 1 row conveying roller device driven by inverter; - no. 1 belt group for the row exit - no. 1 feeding and control electric board with PLC and inverter. Technical characteristics - Installed electric power 8 kW
15002
15003
BT866 band rack, L=5 m, for the product collection in emergency at the kiln exit. If the box loading machine stops, the group starts working automatically, collecting the tiles on a special band, from which they can be manually drawn. Technical characteristics - Installed electric power 2 kW
15004
Aligner with inverter BT902 to place at the kiln exit including connection roller. It includes: - feeding roller; - product collection belt - motorized upper guiding belt Motorized 1 row connection with inverter and wired for product transport BT896/C Belt compacting unit to be installed on the product conveying line. BT896/SD tile splitter for motorized and wired product transport line. BT896/CS cracked material check unit for motorized and wired product transport line. Tile turner device with double motorization with inverter for the product alternate rotation. BT917 Fins vertical compensator without hole with handwheels adjustment for the size change and equipped by electric panel for the management and PLC control. Electric board for the feeding and control of the connecting line (with inverter)
Q110265-A2 L110265A 53/87
15005 15006 15007 15008 15009 15010 15011

OFFER No. DWG No.
14 1 1 1 1 1 1
15012
16 16001
TILES SELECTION 1 Sorting bench with 1 station on line for tiles sorting, made manually by one operator The station includes: - one transport to convey tiles on 1 row in an uniform way; - one suitable lighting system; - one ergonomic place for the operator Selection with one UV photocell The system is composed by a UV ray device of the fluorescent sign to be installed at the stacker unit entrance Planarity and size control unit CONTROL-TILE type CT The planarity and size control unit for tiles is composed by 2 sections: - Planar: section fit to check the defect on tiles surface and grade (planarity) - Size: section fit to check the defects on tile dimensions and grade The system includes: - extruded aluminium structure; - arrangement for sizes from 10x10 cm to 60x60 cm.; - n CCD sensors for size; 2 - N infrared photocells for size 5 - n 5 optical sensors for planarity - vertical adjustment for each sensor of the planar; - manual transversal adjustment for each sensor of the planar; - electric board equipped with commercial PLC; - operative keyboard with display to visualize the data about the programming and the production; Set of sample plates for calibration of planarity and size control unit Centering device for size max. 600x600x13mm to align properly the tiles at the entrance of the size control unit. Motorized transport L=4600x700 mm arranged for calibre, planar and scratch proofing unit max size 600 mm The motorized transport includes: - supporting frame suitable for transport with toothed belts with length of 4600 mm equipped to lodge a planarity-control size unit and scratch proofing unit. - a motorisation controlled by inverter Sorting unit with 9 product stackers (7 selectors + 2 jolly) Automatic sorting unit with dynamic tiles shunting to the stackers. The number of stackers is corresponding to the number of selections to be done plus 2 additional ones (jolly). The sorting line is composed of: - lateral belt transport with motorisation controlled by inverter - electropneumatic tile extraction system placed just next to the stackers - tile shock absorber system before piling - series of stackers for the piling controlled by step-by-step motors - chain transport of the piles to the packaging machine with inverter controlled motorisation - Conditioner group for electric board Technical characteristics - Installed electric power - Compressed Air Consumption 15 kW 150 NL / min
54/87
16002
16003
16004 16005 16006
1 1 1
16007
OFFER No. DWG No.
Q110265-A2 L110265A
- Pressure of job - Environmental temperature 16008 16009 16010 1 1 1
6 / 600 bar / kPa 0 - 50 C
Basic safety equipment for sorting/packing unit and accessories. It includes a set of protection photocells Pile separating unit for big sizes Semi-automatic packing machine It is composed by: - chain transport unit for the tiles piles coming from the piling unit - pile lifting device - pile compacting unit - pile pushing unit - unit foreseen for the insertion of the carton board - one idle roller unit L=1 m orthogonal for the exit of the carton box - electric board with PLC and relevant software Remark: the control to introduce the tile pile into the box is controlled by a pedal actionned by the operator. The printing machine is not included. Printing head group for semi-automatic packing machine It is composed of: - ink jet printing head for text or bars with relevant control unit - Pantograph for the bearing and self-aligning positioning of the printing machine - motorized transport - electric material for the control board
16011
16012 16013
1 11
Idle rollers 90 Curve - meters of gravity idle roller unit
17 17001
GLAZES PREPARATION 1 Ball mill BM 500 R Suitable for the glaze grinding. The grinding process is obtained by impacts and rollings between the lining and flint pebbles and the product during the drum rotation. The mill is mainly composed of: - electric welded carbon steel cylindrical structure with central manhole, a central mouth for the loading and a central mouth for the unloading with incorporated gate - flat bottom reinforced by means of carbon steel sections - special steel hubs and cast iron supports with self aligning double row barrel-roller bearings - supporting base - motorization system both for starting and for the normal functioning, driven by means of an electrical motor The mill is complete with an electric board with automatic stopping device when the number of the revolutions programmed will be obtained. Technical characteristics - Load capacity - Cylinder diameter - Cylinder length - Net capacity - Speed - Installed electric power 180 kg 900 mm 785 mm 500 L 2931 r.p.m. 3 kW
55/87
OFFER No. DWG No.
Q110265-A2 L110265A
17002
Set of electric cables (BM500) It is composed by: - set of cables, channels, wirings for the interface between the users and the department board; - electric documentation. Hd alumina lining 500 Made in HD Alumina/90, 560 kg. Hd alumina balls 500 Made in HD Alumina/90, 450 kg . Platform for glaze ball mills At Customer's charge For working in the ball mills zone, complete with structural work, balustrades and service stairs. Accessories for Ball mill BM 5000 R Suitable for the glaze grinding. Composed of: - motorization system both for starting and for the normal functioning, driven by means of an electrical motor - Electric board with automatic stopping device when the number of the revolutions programmed will be obtained. Technical characteristics - Load capacity - Cylinder diameter - Cylinder length - Net capacity - Speed - Installed electric power 2000 kg 1800 mm 1980 mm 5040 L 1718 r.p.m. 22 kW
17003 17004 17005
1 1 1
17006
17007
Set of electric cables (BM5000) It is composed by: - set of cables, channels, wirings for the interface between the users and the department board; - electric documentation. Hd alumina lining 5000 Made in HD Alumina 2,350 kg. Hd alumina balls 5000 Made in HD Alumina/90, 5,200 kg . Platform for glaze ball mills Existing For working in the ball mills zone, complete with structural work, balustrades and service stairs. Complete discharge system From the ball mills to the tanks, including necessary steel and plastic pipes, fittings, valves. Electric hoist 2000 The machine is completed with motorized traverse truck and pendant push-bottom strip. Rails and curtained cable are not included. Technical characteristics Capacity: 2,000 kg Installed power: 5 kW
17008 17009 17010
1 1 1
17011 17012
1 1
OFFER No. DWG No.
Q110265-A2 L110265A
56/87
17013 17014 17015
20 16 1
M - festooned cable for hoist M - hoist rail Balance 2000 Measuring instrument with loading platform at floor level, provided with automatic head with adjustable hermetic seal. Complete with reading dial. Technical characteristics Capacity: 2.000 kg (net) Installed power: 0,20 kW
18 18001
GLAZES STORAGE 4 Slow stirrer ss 4 The stirrer is designed in order to keep the slip suspended in the tank. It is essentially composed by: - driving unit with speed reducer - highly resistant steel shaft connected to the reducer by means of a steady joint - agitating element with special shaped rake. Technical characteristics - Capacity - Installed electric power - Speed 2,5 m 1,1 kW 23 r.p.m.
18002
Stainless steel tank for SS4 stirrer Existing The tank is made of stainless steel with section bar stiffeners. It includes deflectors and conical bottom. Technical characteristics - Load capacity - Material 3,2 m AISI 304 stainless steel Existing
18003 18004
1 1
Supporting structure f/tank a for 6 tanks of 5.000 Kg Watermeter DN 50 with electric board for glazes grinding For automatic dosing of the water used for the glazes grinding Complete of handling electric board Technical features: Max. capacity: 12,5 m3/h
18005
Sieving group - gts 600 The group is composed by: - Vibrating sieve GTS 600/1 in steel AISI 304. Net diam.: 600 mm Net surface: 0.268 m2 Installed power: 0.6 kW - Stainless steel bell jar tank. - Magnetic iron remover with bars. - Diaphragm pump DL 50 for the slip transfer. The pump is composed by two diaphragm chambers with two flexible diaphragms "sandwich" fixed; the diaphragms are mechanically linked to a shaft. It is complete with ball valves which open and alternatively close aspiration and delivery. Max. capacity: 24 m3/h Compressed air consumption: 2.200 Nl/min at 3,5 bar
Q110265-A2 L110265A 57/87
OFFER No. DWG No.
- Car with pivot wheels. Technical characteristics - Installed electric power - Working surface 18006 1 0,60 kW 0,268 m
Stirrers and sieves electric control board The board equipped with user's interfacing synoptic control and handles the machines in the dept. The synoptic allows to control the status of the different machines and their correct activation. The board is equipped with PLC for the control and handling of the following machines: - sieves - stirrers Electric board conditioner Conditioner to climatize the inside part of the electric board for high temperatures and environment moisture Technical characteristics - Installed electric power 1 kW
18007
18008
Electric implement to be installed in the electric panel of the machine for the control of the glazes stirrers. It is composed of: - the electric board and the protection system of the user installed inside the panel; It is excluded from the supply all the electric installation (cables and channel) on ground and on board. Electric implement to be installed in the board to control the sieves It includes: - Electric control and user protection installed inside the board. The electric plant is excluded (channels and cables) both on floor and on board Connecting wiring harness of the dept. control panel with the single user of the glazes storage dept. It includes: - cables for the interface of the user and the dept. panel Basic channels and cables It includes: - channels and supports for the interfacing of the different users to the dept. electric board
18009
18010
18011
19 19001
DEDUSTING - GRINDING 1 Dry filter 144 The filter is used for removing the particles contained in the air coming from the departments. The filtering is of the dry type, self-cleaning. The filtering element is composed by a series of filtering sleeves connected in parallel; the air goes through the sleeves on which outside surface the particles are deposited. While the filtering goes on, the filtering panel increases thickness and at the same time increases the head losses. At this point to remove the filtering panel the sleeves are inverted by a series of impulses of compressed air in counter current that makes them fall. The operation is repeated in cycles for the different sleeves in sequence, so not to interrupt the filtering operation. The filtering element is constituted of needled felt realized in man made fibers of elevated substance. The filtering felts are supported by a filtering grids composed by a basket of galvanized metallic wire. The filter is composed of: - supporting structure
Q110265-A2 L110265A 58/87
OFFER No. DWG No.
- containing box of the filtering sleeves in galvanized plate on the inside - set of filtering sleeves - removing device of the filtering panel complete with valves and timer - main fan - piping between the fan and the box - electric board Technical characteristics Capacity: - Running 12.960 m3/h with filtering speed of 1,5 mt/min. - Max 14.700 m3/h with filtering speed di 1,7 mt/min. Installed power: 22 kW. 19002 70 Dedusting pipes necessary for the connection to the filters with At Customer's charge the using points. It includes the pipes, particular pieces and valves.The building worksfor the supports connection are excluded.
20 20001
DEDUSTING - SPRAY DRIED POWDER ATOMIZATION AND STORAGE 1 Dry filter 120 The filter is used for removing the particles contained in the air coming from the departments. The filtering is of the dry type, self-cleaning. The filtering element is composed by a series of filtering sleeves connected in parallel; the air goes through the sleeves on which outside surface the particles are deposited. While the filtering goes on, the filtering panel increases thickness and at the same time increases the head losses. At this point to remove the filtering panel the sleeves are inverted by a series of impulses of compressed air in counter current that makes them fall. The operation is repeated in cycles for the different sleeves in sequence, so not to interrupt the filtering operation. The filtering element is constituted of needled felt realized in man made fibers of elevated substance. The filtering felts are supported by a filtering grids composed by a basket of galvanized metallic wire. The filter is composed of: - supporting structure - containing box of the filtering sleeves in galvanized plate on the inside - set of filtering sleeves - removing device of the filtering panel complete with valves and timer - main fan - piping between the fan and the box - electric board Technical characteristics Capacity: - Running 10.800 m3/h with filtering speed of 1,5 mt/min. - Max 12.250 m3/h with filtering speed of 1,7 mt/min. Installed power: 18,37 kW.
20002
70
Dedusting pipes necessary for the connection to the filters with At Customer's charge the using points. It includes the pipes, particular pieces and valves.The building worksfor the supports connection are excluded.
21 21001
DEDUSTING PRESSING 1 Dry filter 144 The filter is used for removing the particles contained in the air coming from the departments.
Q110265-A2 L110265A 59/87
OFFER No. DWG No.
The filtering is of the dry type, self-cleaning. The filtering element is composed by a series of filtering sleeves connected in parallel; the air goes through the sleeves on which outside surface the particles are deposited. While the filtering goes on, the filtering panel increases thickness and at the same time increases the head losses. At this point to remove the filtering panel the sleeves are inverted by a series of impulses of compressed air in counter current that makes them fall. The operation is repeated in cycles for the different sleeves in sequence, so not to interrupt the filtering operation. The filtering element is constituted of needled felt realized in man made fibers of elevated substance. The filtering felts are supported by a filtering grids composed by a basket of galvanized metallic wire. The filter is composed of: - supporting structure - containing box of the filtering sleeves in galvanized plate on the inside - set of filtering sleeves - removing device of the filtering panel complete with valves and timer - main fan - piping between the fan and the box - electric board Technical characteristics Capacity: - Running 12.960 m3/h with filtering speed of 1,5 mt/min. - Max 14.700 m3/h with filtering speed di 1,7 mt/min. Installed power: 22 kW. 21002 70 Dedusting pipes necessary for the connection to the filters with At Customer's charge the using points. It includes the pipes, particular pieces and valves.The building worksfor the supports connection are excluded.
22 22001
DEDUSTING - GLAZING UNITS 1 Dry filter 120 The filter is used for removing the particles contained in the air coming from the departments. The filtering is of the dry type, self-cleaning. The filtering element is composed by a series of filtering sleeves connected in parallel; the air goes through the sleeves on which outside surface the particles are deposited. While the filtering goes on, the filtering panel increases thickness and at the same time increases the head losses. At this point to remove the filtering panel the sleeves are inverted by a series of impulses of compressed air in counter current that makes them fall. The operation is repeated in cycles for the different sleeves in sequence, so not to interrupt the filtering operation. The filtering element is constituted of needled felt realized in man made fibers of elevated substance. The filtering felts are supported by a filtering grids composed by a basket of galvanized metallic wire. The filter is composed of: - supporting structure - containing box of the filtering sleeves in galvanized plate on the inside - set of filtering sleeves - removing device of the filtering panel complete with valves and timer - main fan - piping between the fan and the box - electric board Technical characteristics Capacity: - Running 10.800 m3/h with filtering speed of 1,5 mt/min.
OFFER No. DWG No.
Q110265-A2 L110265A
60/87
- Max 12.250 m3/h with filtering speed of 1,7 mt/min. Installed power: 18,37 kW. 22002 140 Dedusting pipes necessary for the connection to the filters with At Customer's charge the using points. It includes the pipes, particular pieces and valves.The building worksfor the supports connection are excluded.
23 23001 23002 23003 23004 23005 23006 24 24001 24002 24003 24004 24005 24006 24007 24008
PHOTOGRAPHIC LABORATORY 1 1 1 1 1 1 Compact vertical reprocamera (54x70) PVC tank Bromograph with natural light Lighted table without drawers Accessories kit dark-room Consumption materials
SILK-SCREEN LABORATORY 1 1 1 1 1 1 1 1 Tissueholder cabin Pneumatic silktensioner 16 pincers Tris 95x115 5000 manual Screen developping tank 120x60 Screen washing pump Suction pump 255 cm/h 4 slide valve kiln 100x140 80 c Tensiometer Instrument for the measurement of the texture tension expressed in Newton. The robust structure ant the high precision grants the sure and precise indication of the measured values. The texture tensions could be measured from 5 to 60 Newtons/cm Accessories kit for the screen printing laboratory Set of consumption materials for the start-up
24009 24010 25 25001
1 1
TECHNOLOGICAL LABORATORY 1 Thermobalance TOP-RAY % H2O Laboratory instrument and production control for the fast determination of dry waste and moisture %. Set the cycle for temperature/timing, lay on tray the sample for drying - in a weight range from 3 to 160 g and close the lid of the kiln The balance will start the cycle automatically as set and an acoustic signal indicates the end of the same cycle. As soon as the cycle is over an acoustic warning will be produced. The LCD display will show, with 7 numbers, the % of moisture eliminated or left.
Q110265-A2 L110265A 61/87
OFFER No. DWG No.
25002
Balance 12 kg Features: - microprocessor operation - digital display and easy-to-use keyboard - multiple measuring units: g, ct, oz, lb, dwt, GN, tl (Hong), tl (Sgp), tl (Roc), Momme - hard construction dust protected - possibility to install RS-232 serial exit - automatic calibration by means of reference weight - taring range from 0 up to full scale - rectangular plate 210x320 mm - 230 V 50/60 Hz - 14 VA Equipment: - calibration weight Balance 4,5 kg Features: - microprocessor operation - digital display and easy-to-use keyboard - multiple measuring units: g, ct, oz, lb, dwt, GN, tl (Hong), tl (Sgp), tl (Roc), Momme - hard construction dust protected - possibility to install RS-232 serial exit - automatic calibration by means of reference weight - taring range from 0 up to full scale - rectangular plate 210x320 mm - 230 V 50/60 Hz - 14 VA Equipment: - calibration weight Pyknometer 100 cc Viscosimeter ford cup diam.4 mm Tachometer from 0 to 20000 turns/minute Electronic thermometer Digital chronometer Sieve gradmeter granularity analysis with bottom and cover Normal sieves, 200 mm 1000 m Normal sieves, 200 mm 600 m Normal sieves, 200 mm 425 m Normal sieves, 200 mm 300 m Normal sieves, 200 mm 250 m Normal sieves, 200 mm 180 m Normal sieves, 200 mm 125 m Normal sieves, 200 mm16000
Q110265-A2 L110265A 62/87
25003
25004 25005 25006 25007 25008 25009 25010 25011 25012 25013 25014 25015 25016 25017
OFFER No. DWG No.
1 2 1 1 1 1 1 1 1 1 1 1 1 2
25018 25019 25020 25021 25022 25023 25024 25025 25026
2 1 1 5 4 1 4 2 1
NORMAL SIEVES, 200 mm 10000 residual meshes Mortar 210 mm + pestle Fast jar turning device with 4 positions Porcelain jar turning device 1000 cc Ball charge for jar with capacity 1000 cc Roll jar turning device 1 level Cylinder jar completed of cover and capacity of 5 lt Cylinder jar completed of cover and with capacity of 1,5 lt Chrometer Laboratory precision instrument for the measurement of the breaking force and flexural tensile strength of the ceramic tiles. Max size 650 mm Max load: 100 or 1000 kg (for green or fired product) Penetrometer size 40x40 Pencils for mohs hardness test Pizzarelli calcimeter High speed laboratory mechanical stirrer Size control unit Drier stove Floor type with 245 liter capacity and inside dimensions 700x700x500 with digital thermoregulator maximum temperature 290 C. Exclusions: - shelves (maximum 5) Drier lamp Sprinkler cabin h800 l760 p600 complete of aerograph Screen printing plane for manual printing from 15 to 60 cm Instrument for the decorating of small quantities of tiles, ceramic panels, label, etc. enterely made by zinc steel, for an high structural stability. Supply with counterweight and frame holding lock to enable a fast and easy printing. Gas range Pot diam.500x h.480 with metallic support lab 2 tool kit
25027 25028 25029 25030 25031 25032
1 1 1 1 1 1
25033 25034 25035
1 1 1
25036 25037 25038
1 1 1
OFFER No. DWG No.
Q110265-A2 L110265A
63/87
SUPPLIED MATERIALS
00 00001 00002 00003 00004 00005 00006 00007 00008 00009 00010 00011 00012 00013 00014 00015 00016 00017 00018 00019 00020 00021 00022 00023 00024 00025 RAW MATERIALS DOSING AND MILLS FEEDING 1 1 1 1 3 7 24 10 1 11 1 16 1 6 4 6 34 1 1 3 1 4 4 1 12 Hopper for raw materials - capacity 10 m3 Casing for powders suction for hopper 10 m3 Rubber extracting belt for hopper of 10m3 capacity Weighing system ws with box loading through mechanical pay loader Control/draft unit for basin fix transport belt N600C m - fixed basin conveyor belt N600C m - fixed basin conveyor belt N600C m - fixed basin conveyor belt N600C Control/draft unit for mobile transport belt N600M m - mobile basin conveyor belt N600M Reversibility device for belt m - rails couple to transfer the mobile transport belt. Self-braking device for transport belt. Suction socket for transport belt Loading connection for transport belt. Unloading connection for transport belt. m - inspection platform for transport belt. Electric board for the control and the handling of raw materials transport Electric board conditioner Electric material to be installed in the dept. electric board for the belt and/or elevator control Electric material to be installed inside the dept. board to control the travelling belt Electric material to be installed in the dept's board to insert the inverter on the belt Electric material to be installed in the dept's electric board to control the mill loading Channels and basic cabling Connecting cables on the dept control board with the dept. single users At Customer's charge 5.886,00 5.886,00 21.213,00 21.213,00 10.710,00 10.710,00 3.672,00 11.016,00 432,00 3.024,00 432,00 10.368,00 432,00 4.320,00 5.292,00 5.292,00 576,00 6.336,00 459,00 459,00 At Customer's charge 513,00 513,00 288,00 1.728,00 657,00 2.628,00 At Customer's charge At Customer's charge 21.753,00 21.753,00 1.773,00 261,00 1.908,00 1.179,00 126,00 3.978,00 1.026,00 EUR 1.773,00 783,00 1.908,00 4.716,00 504,00 3.978,00 12.312,00 131.220,00
TOTAL AMOUNT FOR RAW MATERIALS DOSING AND MILLS FEEDING 01 DISCONTINUOUS GRINDING 4 3 1 4 4 4 1 1 1 1 1 1 1 1 2 1 30 Ball mill inlet connection Accessories for existing Ball mill Ball mill BM 16000 R1 Set of electric cables for BM 16000 Rubber lining 16000 Hd alumina balls 16000 Platform for glaze ball mills Complete discharge system Gravity water feeding system Watermeter DN 50 without electric board Tank 20 Set of pipes S.s. slow stirrer ss 8 Electric implement to be installed in the board to control the slip stirrers "Ultrasounds" control system Electric hoist 2000 M - hoist rail
Q110265-A2 L110265A
01001 01002A 01002B 01003 01004 01005 01006 01007 01008 01009 01010 01011 01012 01013 01014 01015 01016
OFFER No. DWG No.
1.485,00 5.940,00 45.900,00 137.700,00 113.672,00 113.672,00 3.465,00 13.860,00 25.641,00 102.564,00 36.162,00 144.648,00 At Customer's charge 7.416,00 7.416,00 10.161,00 10.161,00 2.376,00 2.376,00 7.857,00 7.857,00 16.056,00 16.056,00 14.949,00 14.949,00 279,00 279,00 756,00 5.832,00 351,00 1.512,00 5.832,00 10.530,00
64/87
01017 01018
36 1
M - festooned cable for hoist Balance 2000
153,00 4.878,00 EUR
5.508,00 4.878,00 605.738,00
TOTAL AMOUNT FOR DISCONTINUOUS GRINDING 02 02001 02002 02003 02004 02005 02006 02007 02008 02009 02010 02011 02012 02013 02014 02015 02016 02017 BODY-SLIP STORAGE 3 3 3 2 1 1 3 3 1 16 1 1 3 4 4 11 1 Grid Slow stirrer ss 11 "Ultrasounds" control system Diaphragm pump Slow stirrer SS 10 "Ultrasounds" control system Vibrating sieve as 900 1 net Iron remover bar type msb Sieves service platform 3s Channel of inox steel sieves unloading Stirrers and sieves electric control board Electric board conditioner Electric implement to be installed in the board to control the sieves Electric implement to be installed in the board to control the slip stirrers Electric material to be installed in the dept's electric board to control the level controllers Connecting cables of dept. electric control board with the single users of the slip storage dept. Basic channels and cables
927,00 2.781,00 8.865,00 26.595,00 756,00 2.268,00 3.447,00 6.894,00 8.505,00 8.505,00 756,00 756,00 5.571,00 16.713,00 774,00 2.322,00 At Customer's charge 333,00 5.328,00 9.486,00 9.486,00 1.773,00 1.773,00 198,00 594,00 279,00 288,00 414,00 5.850,00 EUR 1.116,00 1.152,00 4.554,00 5.850,00 96.687,00
TOTAL AMOUNT FOR BODY-SLIP STORAGE 03 03001 03002 03003 03004 03005 03006 03007 03008 SPRAY-DRYING SD 1800 1 1 1 1 1 1 2 1 Accessories for SD 1800G Spray dryer Set of electric cables for SD 1800 spray dryer Supporting carpentry for SD 1800 spray dryer Exhaust air evacuation chimney for SD 1800 spray dryer Gas ramp, set of valves and pressure reducer for SD 1800 Gas counter for spray dryer (up to SD 7000 ) Piston pump type PP9 (cooling by water) Vibrating sieve vs 600x900/1-c
112.600,00 10.710,00 6.354,00 5.346,00 2.844,00 24.363,00 7.281,00 EUR
112.600,00 10.710,00 Existing 6.354,00 5.346,00 2.844,00 48.726,00 7.281,00 193.861,00
TOTAL AMOUNT FOR SPRAY-DRYING SD 1800 04 04001 04002 04003 04004 04005 04006 04007 04008 04009 04010 04011 04012
OFFER No. DWG No.
SPRAY-DRIED POWDERS CONVEYING FROM SPRAY-DRIER TO STORAGE SILOS 4 5 5 7 8 1 18 1 1 7 1 12 Control/draft unit for basin fix transport belt N500C m - fixed basin conveyor belt N500C m - fixed basin conveyor belt N500C m - fixed basin conveyor belt N500C m - fixed basin conveyor belt N500C Control/draft unit for buckets elevator m - pipe and carpet with buckets for elevator Inspection platform for bucket elevator Control/draft unit for mobile transport belt N500M m - mobile basin conveyor belt N500M Reversibility device for belt m - rails couple to transfer the mobile transport belt.
Q110265-A2 L110265A
3.474,00 387,00 387,00 387,00 387,00 11.655,00 792,00 2.214,00 5.139,00 567,00 459,00 135,00
13.896,00 1.935,00 1.935,00 2.709,00 3.096,00 11.655,00 14.256,00 2.214,00 5.139,00 3.969,00 459,00 1.620,00
65/87
04013 04014 04015 04016 04017 04018 04019 04020 04021 04022 04023 04024 04025
20 7 5 7 1 1 1 5 1 5 8 20 1
m - inspection platform for transport belt. Suction socket for transport belt Loading connection for transport belt. Unloading connection for transport belt. Electric control board ta/at for powders transportation Electric board conditioner Electric material to be installed in the dept. electric board to control the vibrating sieve Electric material to be installed in the dept. electric board for the belt and/or elevator control Electric material to be installed inside the dept. board to control the travelling belt Electric material to be installed in the dept's board to insert the inverter on the belt Electric material to be installed in the dept's electric board to control the level controllers Connecting cables on the dept control board with the dept. single users Basic ducts and cables
At Customer's charge 288,00 2.016,00 657,00 3.285,00 At Customer's charge 14.616,00 14.616,00 1.773,00 1.773,00 207,00 207,00 261,00 1.908,00 1.179,00 288,00 1.026,00 1.827,00 EUR 1.305,00 1.908,00 5.895,00 2.304,00 20.520,00 1.827,00 118.539,00
TOTAL AMOUNT FOR SPRAY-DRIED POWDERS CONVEYING FROM SPRAY-DRIER TO STORAGE SILOS 05 05001 05002 05003 05004 05005 05006 SPRAY-DRIED POWDERS STORAGE 4 4 8 4 30 18 Square section silo 61 m3 Silos support structure "Helix" level gauge "Wolf mouth" pneumatic extractor Linear meter of handrail for superior security Linear meters of foot irons
189,00 1.809,00
Existing Existing 1.512,00 7.236,00 Existing Existing 8.748,00
TOTAL AMOUNT FOR SPRAY-DRIED POWDERS STORAGE 06 06001 06002 06003 06004 06005 06006 06007 06008 06009 06010 06011 06012 06013 06014 06015 06016 06017 06018 06019
OFFER No. DWG No.
EUR
SPRAY-DRIED POWDERS CONVEYING FROM STORAGE SILOS TO PRESSES 1 12 1 8 1 1 2 7 6 15 6 3 5 1 1 4 4 3 1 Control/draft unit for basin fix transport belt N500C m - fixed basin conveyor belt N500C Control/draft unit for buckets elevator m - pipe and carpet with buckets for elevator Inspection platform for bucket elevator Vibrating sieve cts 900 1 net Control/draft unit for basin fix transport belt N500C m - fixed basin conveyor belt N500C m - fixed basin conveyor belt N500C m - inspection platform for transport belt. Suction socket for transport belt Loading connection for transport belt. Unloading connection for transport belt. Electric control board ta/at for powders transportation Electric board conditioner Electric material to be installed inside the dept. board to control the silos/hopper opening system Electric material to be installed in the dept. electric board for the belt and/or elevator control Electric material to be installed in the dept's board to insert the inverter on the belt Electric material to be installed in the dept. electric board to control the vibrating sieve
Q110265-A2 L110265A
3.474,00 3.474,00 387,00 4.644,00 11.358,00 11.358,00 792,00 6.336,00 2.214,00 2.214,00 8.046,00 8.046,00 3.474,00 6.948,00 387,00 2.709,00 387,00 2.322,00 At Customer's charge 288,00 1.728,00 657,00 1.971,00 At Customer's charge 14.616,00 14.616,00 1.773,00 1.773,00 207,00 828,00 261,00 1.179,00 207,00 1.044,00 3.537,00 207,00
66/87
06020 06021 06022
2 14 1
Electric material to be installed in the dept's electric board to control the level controllers Connecting cables on the dept control board with the dept. single users Basic ducts and cables
288,00 1.026,00 1.827,00 EUR
576,00 14.364,00 1.827,00 90.522,00
TOTAL AMOUNT FOR SPRAY-DRIED POWDERS CONVEYING FROM STORAGE SILOS TO PRESSES 07 07001 07002 07003 07004 07005 PRESSING FEEDING 1 2 1 1 1 Loading hopper 2 m3 "Helix" level gauge Floating Grid - type Straight bars Loading device with motorized feeder and hopper at 1 mouth controlled lock Linear truck width 1750
5.796,00 189,00 2.889,00 16.884,00 34.533,00 EUR
5.796,00 378,00 2.889,00 16.884,00 34.533,00 60.480,00
TOTAL AMOUNT FOR PRESSING FEEDING 08 08001 08002 08003 08004 08005 08006 08007 08008 PRESSING 1 1 1 1 1 1 1 1 Press foundation frame Hydraulic PRESS MAGNUM 2008/1750 XL ES con Syncro system Air conditioning for press electric panel Additional system for the off-line filtering of oil in the press circuit. Soundproofing cabin for press Magnetism electric control device to anchorage lower and upper punches (SITI presses) Service platform for presses Refrigerating unit 65 Tropicalized Version
4.113,00 399.447,00 2.511,00 3.456,00 6.003,00 2.772,00
4.113,00 399.447,00 2.511,00 3.456,00 6.003,00 2.772,00
At Customer's charge 38.898,00 38.898,00 EUR 457.200,00
TOTAL AMOUNT FOR PRESSING 09 09001 09002 09003 09004 09005 09006 09007 09008 09009 09010 09011 09012 09013 MOULDS AND ACCESSORIES 1 6 6 1 1 1 4 4 1 1 1 1 1 Entering punches mould size 20x30 - 6-exit - with anchorage Rubber c45 plug for size 20 x 30, with rubber lining Rubber c45 edge plug 20x30 with rubber lining Structured plug print copy 20 X 30. Used for the vulcanization of the rubber on the plug. Edge plug 20x30 printing copy. Used for the vulcanization of the rubber on the plug. Entering punch mould for size 30 x 30 - 4 outputs with anchorage Rubber c45 plug for size 30 x 30, with rubber lining Rubber flat band c45 plug for size 30 x 30, with rubber lining Structured plug presswork copy 30x30. It is used for the vulcanization of the rubber on the plug. Smooth plug 30 x 30 printing copy. Used for the vulcanization of the rubber on the punch. Magnetic plate max size 50 for press L=1750 Gearcase for the charge of punches oil in the moulds Motorized truck for moulds
18.405,00 252,00 261,00 684,00 324,00 18.666,00 333,00 333,00 1.098,00 558,00
18.405,00 1.512,00 1.566,00 684,00 324,00 18.666,00 1.332,00 1.332,00 1.098,00 558,00
6.921,00 6.921,00 1.503,00 1.503,00 At Customer's charge EUR 53.901,00

67/87
TOTAL AMOUNT FOR MOULDS AND ACCESSORIES

OFFER No. DWG No. Q110265-A2 L110265A
10 10001 10002
PRESSES - DRIERS CONNECTING 1 1 Take off table 17501900 Additional roller unit L=1000 to be installed between the squaring bench at the exit of the presses. 25.569,00 4.842,00 EUR 25.569,00 4.842,00 30.411,00
TOTAL AMOUNT FOR PRESSES - DRIERS CONNECTING 11 11001 11002 11003 11004 11005 11006 11007 VERTICAL DRYING 1 1 1 1 1 1 1 Drier unloading machine able to extract tiles from the drier's basket row by row - driven by inverter Insertion of the air conditioner group for the electric control panel. Vertical Drier VDN 116.157.7 Chimney for vertical drier Volumetric gas meter for drier Drier unloading machine able to extract tiles from the drier's basket row by row - driven by inverter Insertion of the air conditioner group for the electric control panel.
12.924,00 1.188,00 287.649,00 3.204,00 2.673,00 12.924,00 1.188,00 EUR
12.924,00 1.188,00 287.649,00 3.204,00 2.673,00 12.924,00 1.188,00 321.750,00
TOTAL AMOUNT FOR VERTICAL DRYING 12 12001 12002 12003 12004 12005 12006 12007 12008 12009 12010 12011 12012 12013 12014 12015 12016 12017 12018 12019 12020 12021 12022 12023 12024 12025 12026
OFFER No. DWG No.
GLAZING LINE 92 20 1 22 24 34 92 92 1 1 1 1 12 13 92 92 1 1 1 4 1 1 1 1 1 1 m-6G T500 C glazing line frame m- Additional material for adjustable supports Polythene curve without motorization Motorisation group with motoreducer foreseen for control by inverter Couple of lateral guides Supporting pole - cables holder - for electric plant and installation piping (water, compressed air and gas) m- Water piping m-Compressed air piping Set of rubber pipes Fiber glass wash-basin Electric board with PLC control Insertion of the air conditioner group for the electric control panel. Electric control board for double driver with inverter control Multiple socket board with motor protection and feeding by bus duct m - of electric plant with bus duct m - electric plant with low tension Line uniformer, L=3500, complete with control inverter electrical board Upper/lower tangential brush Lateral electric fan complete of booth Wetting or fixing booth with open cover Electric pump for the water, glues and fixing agent application, max. 4 exits. Fiber glass tank 50 l Kerablade KB850- glazing unit for glaze application (max size 600 mm). Keratank KT3 diam.900 for Kerablade feeding Stainless steel 4 cones scraping units Agitating tank 800 with deferrization filter
Q110265-A2 L110265A
378,00 27,00 1.683,00 378,00 90,00 144,00 90,00 90,00 594,00 126,00 6.156,00 1.188,00 1.764,00 810,00 252,00 243,00 11.529,00 1.242,00 999,00 495,00 4.374,00 108,00 6.525,00 4.023,00 117,00 3.195,00
34.776,00 540,00 1.683,00 8.316,00 2.160,00 4.896,00 8.280,00 8.280,00 594,00 126,00 6.156,00 1.188,00 21.168,00 10.530,00 23.184,00 22.356,00 11.529,00 1.242,00 999,00 1.980,00 4.374,00 108,00 6.525,00 4.023,00 117,00 3.195,00
68/87
12027 12028 12029 12030 12031 12032 12033 12034 12035 12036 12037 12038 12039 12040 12041 12042 12043 12044 12045 12046 12047 12048 12049
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 1 1 1
Polishing wheels scraping unit (for 4 sides) Lateral electric fan complete of booth Tile turner device with double motorization with inverter for the product alternate rotation. Stainless steel double disc booth with inverter Stainless steel 4 cones scraping units Stainless steel glazes collection tank Agitating tank 800 with deferrization filter Stainless steel movable spraying gun booth Stainless steel 4 cones scraping units Stainless steel glazes collection tank Agitating tank 800 with deferrization filter Brushing unit with, inverter controlled Front blowing fan with 3 tubes, with inox steel cabin L=1200 mm, complete with ground fan 2,2 kW Wetting or fixing booth with open cover Stainless steel glazes collection tank Electric pump 1 exit Fiber glass tank 50 l Flat serigraphic machine with inverter for sizes from 200x200 mm (not fired ) to 670x670 mm (not fired ) Tank equipped by stirrer for silk-screen glaze Bars mini-compensator max. 65 capacity 30 pieces to be installed on the product transport line. Engobe distributor 2 tanks Vertical pump 0,5 HP - 1 exit Fiber glass tank 50 l
5.481,00 999,00 4.842,00 10.593,00 117,00 144,00 3.195,00 4.680,00 117,00 144,00 3.195,00 19.917,00 2.862,00 495,00 441,00 2.160,00 108,00 16.515,00 1.062,00 8.505,00 2.862,00 711,00 108,00 EUR
5.481,00 999,00 4.842,00 10.593,00 117,00 144,00 3.195,00 4.680,00 117,00 144,00 3.195,00 19.917,00 2.862,00 495,00 441,00 2.160,00 108,00 66.060,00 4.248,00 34.020,00 2.862,00 711,00 108,00 355.824,00
TOTAL AMOUNT FOR GLAZING LINE 13 13001 13002 13003 KILN FEEDING 1 1 1 BT958/CB-SB loader/unloader on 1 row. Box loader/unloader in front of the kiln for LGV plants. Upgraded conditioner for BIBOX-BT958-BT956F Roller box
105.921,00 2.313,00 14.427,00 EUR
105.921,00 2.313,00 14.427,00 122.661,00
TOTAL AMOUNT FOR KILN FEEDING 14 14001 14002 14003 14004 14005 14006 14007 14008 14009 FIRING 1 1 1 1 Single-layer Pre-kiln Drier 2500/6,66 m Steel drier chimney Additional roller unit L=750. Single layer roller kiln 2500 / 62,16 m with cordierite/mullite vault 1 Volumetric gas meter for kiln 1 Set of kiln chimneys (building height < 8 mt.) flashings excluded 1 Kiln's electric board conditioning unit for conditioned booth 1 Kiln ceramic rollers cleaning machine type 8C 1 Diesel generator
66.807,00 972,00 3.627,00 731.313,00 3.159,00 9.837,00
66.807,00 972,00 3.627,00 731.313,00 3.159,00 9.837,00
At Customer's charge 22.185,00 15.858,00 EUR 22.185,00 15.858,00 853.758,00
TOTAL AMOUNT FOR FIRING 15 15001

OFFER No. DWG No.
KILNS EXIT 1 BT953/SF with band. Kiln unloading machine, for single layer roller kiln.
Q110265-A2 L110265A
32.517,00
32.517,00
69/87
15002 15003 15004 15005 15006 15007 15008 15009 15010 15011 15012
1 1 1 14 1 1 1 1 1 1 1
Insertion of the air conditioner group for the electric control panel. BT866 band rack, L=5 m, for the product collection in emergency at the kiln exit. Aligner with inverter BT902 to place at the kiln exit including connection roller. Motorized 1 row connection with inverter and wired for product transport BT896/C Belt compacting unit to be installed on the product conveying line. BT896/SD tile splitter for motorized and wired product transport line. BT896/CS cracked material check unit for motorized and wired product transport line. Tile turner device with double motorization with inverter for the product alternate rotation. BT917 Fins vertical compensator without hole with handwheels adjustment for the size change Electric board for the feeding and control of the connecting line (with inverter) Insertion of the air conditioner group for the electric control panel.
1.188,00 7.749,00 15.777,00 1.701,00 5.193,00 1.107,00 3.024,00 4.338,00 16.128,00 3.618,00 1.188,00 EUR
1.188,00 7.749,00 15.777,00 23.814,00 5.193,00 1.107,00 3.024,00 4.338,00 16.128,00 3.618,00 1.188,00 115.641,00
TOTAL AMOUNT FOR KILNS EXIT 16 16001 16002 16003 16004 16005 16006 16007 16008 16009 16010 16011 16012 16013 TILES SELECTION 1 1 1 1 1 1 1 1 1 1 1 1 11 Sorting bench with 1 station on line for tiles sorting, made manually by one operator Selection with one UV photocell Planarity and size control unit CONTROL-TILE type CT Set of sample plates for calibration of planarity and size control unit Centering device for size max. 600x600x13mm to align properly the tiles at the entrance of the size control unit. Motorized transport L=4600x700 mm arranged for calibre, planar and scratch proofing unit Sorting unit with 9 product stackers (7 selectors + 2 jolly) Basic safety equipment for sorting/packing unit and accessories. It includes a set of protection photocells Pile separating unit for big sizes Semi-automatic packing machine Printing head group for semi-automatic packing machine Idle rollers 90 Curve - meters of gravity idle roller unit
8.208,00 1.746,00 20.835,00 2.151,00 1.458,00 9.459,00 113.805,00 4.563,00 11.700,00 42.885,00 8.208,00 3.960,00 1.161,00 EUR
8.208,00 1.746,00 20.835,00 2.151,00 1.458,00 9.459,00 113.805,00 4.563,00 11.700,00 42.885,00 8.208,00 3.960,00 12.771,00 241.749,00
TOTAL AMOUNT FOR TILES SELECTION 17 17001 17002 17003 17004 17005 17006 17007
OFFER No. DWG No.
GLAZES PREPARATION 1 1 1 1 1 3 3 Ball mill BM 500 R Set of electric cables (BM500) Hd alumina lining 500 Hd alumina balls 500 Platform for glaze ball mills Accessories for Ball mill BM 5000 R Set of electric cables (BM5000)
Q110265-A2 L110265A
14.481,00 14.481,00 1.575,00 1.575,00 3.654,00 3.654,00 1.584,00 1.584,00 At Customer's charge 15.150,00 45.450,00 2.106,00 6.318,00
70/87
17008 17009 17010 17011 17012 17013 17014 17015
3 3 1 1 1 20 16 1
Hd alumina lining 5000 Hd alumina balls 5000 Platform for glaze ball mills Complete discharge system Electric hoist 2000 M - festooned cable for hoist M - hoist rail Balance 2000
10.782,00 16.515,00 7.416,00 5.832,00 153,00 351,00 4.878,00 EUR
32.346,00 49.545,00 Existing 7.416,00 5.832,00 3.060,00 5.616,00 4.878,00 181.755,00
TOTAL AMOUNT FOR GLAZES PREPARATION 18 18001 18002 18003 18004 18005 18006 18007 18008 18009 18010 18011 GLAZES STORAGE 4 4 1 1 2 1 1 6 2 8 1 Slow stirrer ss 4 Stainless steel or concrete tank for SS4 stirrer Supporting structure f/tank a for 6 tanks of 5.000 Kg Watermeter DN 50 with electric board for glaze grinding Sieving group - gts 600 Stirrers and sieves electric control board Electric board conditioner Electric implement to be installed in the electric panel of the machine for the control of the glazes stirrers. Electric implement to be installed in the board to control the sieves Connecting wiring harness of the dept. control panel with the single user of the glazes storage dept. Basic channels and cables
3.510,00 4.378,00 8.289,00 9.486,00 1.773,00 198,00 198,00 261,00 5.850,00 EUR
14.040,00 Existing Existing 4.378,00 16.578,00 9.486,00 1.773,00 1.188,00 396,00 2.088,00 5.850,00 55.777,00
TOTAL AMOUNT FOR GLAZES STORAGE 19 19001 19002 DEDUSTING - GRINDING 1 70 Dry filter 144 Dedusting pipes necessary for the connection to the filters with the using points.
47.367,00 47.367,00 At Customer's charge EUR 47.367,00
TOTAL AMOUNT FOR DEDUSTING - GRINDING 20 20001 20002 DEDUSTING - SPRAY DRIED POWDER ATOMIZATION AND STORAGE 1 70 Dry filter 120 Dedusting pipes necessary for the connection to the filters with the using points.
TOTAL AMOUNT FOR DEDUSTING - SPRAY DRIED POWDER ATOMIZATION AND STORAGE 21 21001 21002 DEDUSTING - PRESSING 1 70 Dry filter 144 Dedusting pipes necessary for the connection to the filters with the using points.
TOTAL AMOUNT FOR DEDUSTING - PRESSING 22 22001 22002 DEDUSTING - GLAZING UNITS 1 140 Dry filter 120 Dedusting pipes necessary for the connection to the filters with the using points.

71/87
TOTAL AMOUNT FOR DEDUSTING - GLAZING UNITS

OFFER No. DWG No. Q110265-A2 L110265A
23 23001 23002 23003 23004 23005 23006
PHOTOGRAPHIC LABORATORY 1 1 1 1 1 1 Compact vertical reprocamera (54x70) PVC tank Bromograph with natural light Lighted table without drawers Accessories kit dark-room Consumption materials 17.370,00 2.358,00 9.207,00 1.161,00 801,00 1.539,00 EUR 17.370,00 2.358,00 9.207,00 1.161,00 801,00 1.539,00 32.436,00
TOTAL AMOUNT FOR PHOTOGRAPHIC LABORATORY 24 24001 24002 24003 24004 24005 24006 24007 24008 24009 24010 SILK-SCREEN LABORATORY 1 1 1 1 1 1 1 1 1 1 Tissueholder cabin Pneumatic silktensioner 16 pincers Tris 95x115 5000 manual Screen developping tank 120x60 Screen washing pump Suction pump 255 cm/h 4 slide valve kiln 100x140 80 c Tensiometer Accessories kit for the screen printing laboratory Set of consumption materials for the start-up
1.746,00 7.164,00 16.290,00 2.853,00 711,00 5.013,00 6.453,00 1.539,00 891,00 10.683,00 EUR
1.746,00 7.164,00 16.290,00 2.853,00 711,00 5.013,00 6.453,00 1.539,00 891,00 10.683,00 53.343,00
TOTAL AMOUNT FOR SILK-SCREEN LABORATORY 25 25001 25002 25003 25004 25005 25006 25007 25008 25009 25010 25011 25012 25013 25014 25015 25016 25017 25018 25019 25020 25021 25022 25023 25024 25025 25026 25027 25028 25029 25030
OFFER No. DWG No.
TECHNOLOGICAL LABORATORY 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 5 4 1 4 2 1 1 1 1 1 Thermobalance TOP-RAY % H2O Balance 12 kg Balance 4,5 kg Pyknometer 100 cc Viscosimeter ford cup diam.4 mm Tachometer from 0 to 20000 turns/minute Electronic thermometer Digital chronometer Sieve gradmeter granularity analysis with bottom and cover Normal sieves, 200 mm 1000 m Normal sieves, 200 mm 600 m Normal sieves, 200 mm 425 m Normal sieves, 200 mm 300 m Normal sieves, 200 mm 250 m Normal sieves, 200 mm 180 m Normal sieves, 200 mm 125 m Normal sieves, 200 mm16000 NORMAL SIEVES, 200 mm 10000 residual meshes Mortar 210 mm + pestle Fast jar turning device with 4 positions Porcelain jar turning device 1000 cc Ball charge for jar with capacity 1000 cc Roll jar turning device 1 level Cylinder jar completed of cover and capacity of 5 lt Cylinder jar completed of cover with capacity of 1,5 lt Chrometer Penetrometer size 40x40 Pencils for mohs hardness test Pizzarelli calcimeter High speed laboratory mechanical stirrer
Q110265-A2 L110265A
5.085,00 1.899,00 2.961,00 144,00 189,00 405,00 342,00 72,00 2.034,00 144,00 144,00 144,00 144,00 144,00 144,00 144,00 153,00 144,00 270,00 8.568,00 135,00 45,00 2.700,00 639,00 1.053,00 15.201,00 4.815,00 180,00 378,00 1.512,00
5.085,00 1.899,00 2.961,00 144,00 378,00 405,00 342,00 72,00 2.034,00 144,00 144,00 144,00 144,00 144,00 144,00 144,00 306,00 288,00 270,00 8.568,00 675,00 180,00 2.700,00 2.556,00 2.106,00 15.201,00 4.815,00 180,00 378,00 1.512,00
72/87
25031 25032 25033 25034 25035 25036 25037 25038
1 1 1 1 1 1 1 1
Size control unit Drier stove Drier lamp Sprinkler cabin h800 l760 p600 complete of aerograph Screen printing plane for manual printing Gas range Pot diam.500x h.480 with metallic support lab 2 tool kit
270,00 6.255,00 1.224,00 4.347,00 1.044,00 180,00 189,00 1.161,00 EUR EUR
270,00 6.255,00 1.224,00 4.347,00 1.044,00 180,00 189,00 1.161,00 68.733,00 4.426.000,00
TOTAL AMOUNT FOR TECHNOLOGICAL LABORATORY TOTAL AMOUNT OF THE MATERIALS
OFFER No. DWG No.
Q110265-A2 L110265A
73/87
TECHNICAL ASSISTANCE
SITI B&T GROUP SpA will provide technical support by its qualified staff for installation of the machinery and related equipment included in this offer. The amount specified in the summary corresponds to the period of time indicated below: Absence Days 540 540 Amount EUR EUR 232.000,00 232.000,00
Technical support during installation, start-up and commissioning TOTAL TECHNICAL SUPPORT INSTALLATION: Work hours/day/man = 7,75 hours. Work days: Monday to Saturday.
Note: The days that exceed the indicated period (due to problems not caused by the Seller) will be invoiced separately according to the prices in effect at the time of installation. In addition, the Purchaser shall bear the following costs for SITI B&T GROUP SpA personnel: - Travelling expenses from SITI B&T GROUP SpA facilities to Customer premises including possible Visa's charges required in the Customer's Country; - Food expenses; - Expenses for lodging (European second-category hotel); - Transport means between hotel and working site; - Expenses for travel, food and lodging for interventions under guarantee; - Expenses not supported by documentary evidence Air tickets at customer's charge have to be sent to SITI B&T GROUP SpA already prepaid.
INSTALLATION
At Purchasers expense: - light and heavy equipment as well as consumable items required for installation; - lifting and handling equipment to be used for installation in work area; - installation of chimneys and installation of flashings (even if included into the scope of the supply) - personnel required for installation (including electrical wiring and hydraulic connections) of the machinery and equipment included in this offer; - consumable end wear parts required for installation; Installation will be performed under the supervision of SITI B&T GROUP SpA. Remark: -Any possible missing materials and/or wrong materials shipped by SITI B&T GROUP SpA, and purchased by the customer on the local market , will be reimbursed to the customer upon prior written approval of the SITI B&T GROUP SpA chief supervising the installation. -Siti-B&T Group is not responsible for the missing or damaged materials in case that the packages are opened or moved by no-authorized personnel.
OFFER No. DWG No.
Q110265-A2 L110265A
74/87
ENGINEERING
Engineering studies and technical-maintenance documentation for complete plants (reference basic production technologies, Single-firing/Monoporosa) SITI-B&T Group will supply the following documentation for technical use, installation and maintenance: A) Plant engineering studies, including: plan view drawings for plant departments machinery positioning and related equipment (executive layout); side view drawings of machinery and equipment in raw preparation area foundation drawings for each machine: the related documents will report only geometrical and dimensional data, as well as charged loads, excluding any valuation about their construction subsequent to civil structure calculation (this study can be different depending on local rules) general foundations drawings, including the positioning of each machine foundation, channels and wells for the discharge of washing water in the various departments; drawings of plates to be walled into foundations, foundation frames, roofing burrows if all related materials are not included in the scope of supply; metal carpentry support structures and frames, safe guards: if their supply is charged to the customer, schematic drawings will be provided for a realization conform to local regulations and degree of seismicity; such schemes, reticular type, will report type and size of steel profiles according to Italian market standards; some drawing examples of most relevant constructive details will accompany above documentation, so that the customer can independently develop the final construction drawings, complying with standards and productive criteria in force in its area. Calculations certificated reports, if not explicitly listed as an additional item of engineering works, are excluded drawings of reinforced concrete tanks for water and slip; schematic drawings for silos building complete with basic dimensions and geometries; data sheets and purchasing specifications for all machinery and equipment whose realization is at customer charge (conveyor belts, elevators, etc); drawings for the positioning of electrical control boards, showing related installed power capacity. The customer must provide, within 30 days from the contract, all the information about powers of machinery or equipment, within its jurisdiction and direct supply, to be fed or controlled by these boards. The designs of the route of the cables linking switchboards and applies, with the list of used types, size and length, will be provided only if those cables are included in SITI-B&T provision; otherwise, that engineering will be provided only as indicative and it will not be therefore demanding with regard to safety issues (arising from possible purchase of cables not appropriate or not complying with regulations, any not conform variation to the paths occurred in the installation, etc). Power factor correction studies, if not explicitly listed as an item of additional engineering works, are excluded drawings for the positioning of fuel points of connection and use complete with pressure and flow rates; drawings for the positioning of compressed air points of connection and use complete with pressure and flow rates; drawings for the positioning of technological water points of connection and use complete with pressure and flow rates; indication of the nominal value of the total consumption of fuel, electricity, compressed air, technological water dedusting network diagrams, if excluded from the provision but related to filters included in the same if the filters were not included in the scope of supply SITI-B&T will provide only suggested points of aspiration together with the required flow rate indication flow diagram of technological fluids (water, slip, loose clays, defloculants) wire frame drawing schemes (synthetic graphic diagram showing diameter and type of pipes, which supply is charged to the customer) network dedicated to technologic fluids (waters, slips, glazes, loose clays, deflocculants) grinding media characteristics, loading charges and consumption B) Technical support documentation for the machines included in the scope of supply: user and maintenance manuals, spare parts manuals (Italian/English, Italian/Spanish, Italian/French, Italian/German)..
All above documentation will be supplied on triple digital media copy (CDs or DVDs) graphic files type AUTOCAD dwg. Additional engineering study for detailed execution (constructive mode) of drawings related to metal carpentry support structures Additional engineering study for detailed execution (constructive mode) of drawings related to metal carpentry support structures, frames and guards; they will be provided for a realization conform with local regulations and degree of seismicity, using steel profiles according to Italian market standards. Calculations certificated reports, if not explicitly listed as an additional item of engineering works, are excluded.
OFFER No. DWG No.
Q110265-A2 L110265A
76/87
KNOW-HOW
Basic KNOW-HOW Basic Know-How refers to all information and documentation related to productive technology involved with plant design supply and to the validation of the related raw materials: its purpose is to provide the client with all the technological parameters and all the operating instruments needed to produce with success ceramic products according to the defined technological process and with the capability expected of the plant equipment. It is developed in one only stage developed by SITI-B&T technological laboratory ; it includes the following base preliminary technological activities: a1)Defining research strategies with the client: this is accomplished by defining the raw materials (max 10 plastics, max 10 complementary ones), agreed upon according to the client's logistical supplies (availability, costs) and the technological necessities (characteristics and classification expected for the final product, quality); the agreed upon definition of work criterion that follows clearly specifies the objectives to be met (optimization of costs, optimization of qualitative product characteristics, any intermediate commitment of objective evaluation). At the end of this stage an agreement protocol and a working plan will be drawn up and the same will become a technical attachment to the contract. a2)Characterization of the raw materials defined in the previous point: this study, conducted at the SITIB&T technological laboratories, foresees analysis of the chemical-physical characteristics and the evaluation of the raw materials' potential, with reference to the following stage of defining the mixtures and any decorative applications (outside of the aesthetic definition of the product). a3)Definition of the composition of the mixtures: this study, conducted at the SITI-B&T laboratory through a series of analysis and semi-industrial tests (evaluation of thermal and dilatometric characteristics, measure of raw and dried product breaking strength, behavior during drying, firing gradient, analysis of characteristics and properties of fired product), is done to reach, through progressive optimization stages and following the strategies set above, the definition of not more than three alternative mixtures; the final choice will be made by the client, in the case of glazed products in agreement with the glaze supplier evaluation. a4)Support for final sample definition (format, thickness, decoration) to be used for testing the line in collaboration with the supplier (or suppliers, not more than two and approved by SITI - B&T) of glaze and graphics with the purpose of defining the technical characteristics of the system and the mixtures with an eye to the aesthetics agreed upon and approved by the client for the product under examination. Terms of supply of service SITI-B&T does not assume any responsibility regarding tests that do not conform to system start-up plans, or should the definition of the raw materials to be used not be conducted and developed in accordance with foreseen and previously agreed upon planning with the SITI-B&T laboratory: the raw materials for testing should arrive at the SITI-B&T technological laboratory not more than two months from the date of the supply contract, in the quantities requested by SITI-B&T technical experts, clearly identified with detailed technical data sheets. Exclusions Studies of raw materials not compatible with the technology foreseen in the contract (see project data) Costs for transportation of raw materials or mixtures to the SITI-B&T technological laboratory Anything else exceeding or not found in the operating terms already described
OFFER No. DWG No.
Q110265-A2 L110265A
77/87
SPARE PARTS
Spare parts Siti-B&T Group engages itself to deliver to the Customer a list of recommended spare parts within and no later than 45 days before the main shipment date of the machines. The Customer will select the spare parts up to the price total amount foreseen by the contract within and no later than 3 weeks after receiving the recommended spare parts list by Siti-B&T Group. During this 3 weeks period, Siti-B&T Group will provide the Customer with its full support and availability for any kind of clarification as to define the final spare parts list. Passing the a.m. 3 weeks period without any final decision effected by the Customer, Siti-B&T Group reserves itself the right to define in complete autonomy the final spare parts list based on the basis of its experience and know-how. Within 30 days from the machines arrival to the final destination place, special assigned personnel of the Customer together with special assigned personnel of Siti-B&T Group will check the material shipped as to control its conformity to the contract and both parties will sign the relative report. Once finished the shipped material control by the parties, , the supply will be considered fully accepted by the Customer.
OFFER No. DWG No.
Q110265-A2 L110265A
78/87
SERVICES
Supervision to the installation, start-up and training cost Spare parts Engineering Packing and costs of transport F.C.A. Know-How TOTAL AMOUNT OF THE SERVICES EUR 232.000,00 250.000,00 55.000,00 95.000,00 40.000,00 672.000,00
OFFER No. DWG No.
Q110265-A2 L110265A
79/87
SUMMARY
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 RAW MATERIALS DOSING AND MILLS FEEDING DISCONTINUOUS GRINDING BODY-SLIP STORAGE SPRAY-DRYING SD 1800 SPRAY-DRIED POWDERS CONVEYING FROM SPRAY-DRIER TO STORAGE SILOS SPRAY-DRIED POWDERS STORAGE SPRAY-DRIED POWDERS CONVEYING FROM STORAGE SILOS TO PRESSES PRESSING FEEDING PRESSING MOULDS AND ACCESSORIES PRESSE - DRIER CONNECTING VERTICAL DRYING GLAZING LINE KILN FEEDING FIRING KILNS EXIT TILES SELECTION GLAZES PREPARATION GLAZES STORAGE DEDUSTING - GRINDING DEDUSTING - SPRAY DRIED POWDER ATOMIZATION AND STORAGE DEDUSTING - PRESSING DEDUSTING - GLAZING UNITS PHOTOGRAPHIC LABORATORY SILK-SCREEN LABORATORY TECHNOLOGICAL LABORATORY
Q110265-A2 L110265A
EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR EUR
131.220,00 605.738,00 96.687,00 193.861,00 118.539,00 8.748,00 90.522,00 60.480,00 457.200,00 53.901,00 30.411,00 321.750,00 355.824,00 122.661,00 853.758,00 115.641,00 241.749,00 181.755,00 55.777,00 47.367,00 40.266,00 47.367,00 40.266,00 32.436,00 53.343,00 68.733,00
80/87
OFFER No. DWG No.
TOTAL AMOUNT OF THE MATERIALS TOTAL AMOUNT OF THE SERVICES TOTAL AMOUNT OF THE SUPPLY
EUR EUR EUR
4.426.000,00 672.000,00 5.098.000,00
OFFER No. DWG No.
Q110265-A2 L110265A
81/87
EXCLUSIONS
In addition to the items marked -at customers charge-, also the following parts of the plant are excluded from the supply: 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) 21) 22) 23) 24) 25) Buildings realised in reinforced concrete and/or steel structures. Works in reinforced concrete (machines foundations, flooring, canalisation for the water down-flow. Flasks, tension bars and anchor bars to be used for the machines foundations and various walled parts. Lighting system and electric energy distribution plant. Earthing plant. Auxiliary electric equipment, such as: transformer room, power factor correction unit, stand-by power generators. Electrical net to the electric boards. Conditioning and/or heating plants. Air conditioned rooms for the housing of the control electric boards of the following departments: Fast drying. Air conditioned rooms for the housing of the control electric boards of the following departments: Raw materials dosing, grinding and slip storage, spray drying, spray dried powders transport and storage, presses feeding. Air conditioned rooms for the housing of the control electric boards of the following departments: Fast Firing. Compressed air production, treatment and distribution plant. Fuels reception, storage treatment and distribution plant (gas, liquid or solid). Waters and/or muds treatment, purification and recycling plants. Piping for the liquids transportation with relevant fittings (valves, gaskets, etc.) as well as anchoring. Gas distribution plant for the glazing lines. Tools for the maintenance work-shops. Metallic carpentry (service floors, stairs, inspection roofs, etc..). Overhead duct for electric cables connecting the machines boards and the vehicle control board as well their placement. Climatic room for the control electric board and control PC. Safety devices according to the EC regulations. Handling means for the departments (fork lifts, etc). Calculation related to the metal structure and runways. Anything else not expressly indicated in Machinery List.
OFFER No. DWG No.
Q110265-A2 L110265A
82/87
The parties hereby declare and represent that this contract is made of 15 (fifteen) clauses and that each clause has been duly negotiated and accepted by the parties and that this instrument is not a pre-printed form made by one party only. For the purpose of these conditions of sales the following words and expressions shall have the following meanings, unless otherwise required by the context:the Contract Vendor Buyer "Contract Price" "Plant" Site " "Month" "Day "Start-up Certificate" "Taking-Over Certificate" 1. COMING INTO FORCE The Contract shall be deemed to be duly executed when the copy countersigned by the Vendor, will be returned by the Buyer to the Vendor duly signed for acceptance. If a copy of the Contract duly signed by the Vendor is not returned to the Vendor within thirty days from receipt of the same by the Buyer, the offer of the Vendor shall be deemed to be refused. The Contract shall come into force immediately upon execution, however the obligations of the Vendor shall be conditional upon the following conditions being in place:a) the Vendor has received the full down payment, (if applicable); and b) all collateral securities are provided by the Buyer to the Vendor, (if applicable); and c) the Vendor has received from the Buyer the guarantee of payment of the Contract Price, (if applicable), in a form duly approved by the Vendor; and d) If payment is to be made by letter of credit, that the letter of credit has been received and approved by the Vendor. The Contract shall come into force when the last of the above-mentioned conditions has occurred and until then, the Vendor has no obligation to commence the preparation of the Plant. If the Contract has not come into force within 30 days from the date on which has been executed, the Vendor shall be entitled, at his own discretion, to re-negotiate the Contract Price and/or to postpone the delivery date of the Plant or terminate the Contract. If any term or provision of the conditions herein (or any part hereof) shall be held to be illegal or unenforceable for any reasons the validity and enforceability of the remainder part of the general condition of sales shall not be affected. Any special condition(s) of sale which might be agreed between the parties shall prevail on the relevant provisions of these conditions of sales. 2. TERMS OF DELIVERY Within 10 days from the date of execution of the Contract the Buyer shall provide the Seller with all the technical projects, samples, prototypes and in general with any other information which might be required or which might be relevant to the execution of the Contract and to the supply the Plant. Should the Buyer fail to delivery to Seller the above technical documents the Vendor shall be entitled to postpone the delivery date and in general to suspend the performance of his obligations under the Contract accordingly. The delivery terms of the Plant under the Contract shall be automatically postponed if the production of the Plant has been delayed as a result of the request(s) of the Buyer for technical improvements or modifications. Subject to the provisions herein, should the Buyer fail to deliver to the Vendor the above-mentioned technical documents within 45 days from the date of execution of the Contract, the Vendor shall be entitled to terminate the Contract and to claim compensation for damages. Should the Buyer fail to comply with the terms and conditions of payment under the Contract, and/or, in the event the financial situation of the Buyer change negatively the Vendor shall be entitled to terminate the Contract and to claim compensation for damages. Unless otherwise agreed in writing between the parties, the Plant shall be delivered on an Ex Works basis as defined in the International Rules for the Interpretation of Trade Terms of the International Chamber of Commerce (Incoterms) Edition 2000. All delivery terms under the Contract refers to the definitions of the Incoterms of the International Chamber of Commerce of Paris Edition 2000. Unless otherwise agreed between the parties, the delivery terms specified in the Contract shall commence on the date on which the conditions under clause 1 above are in place. Unless otherwise agreed, all the delivery start up and commissioning terms shall be for reference only and not of the essence. Subject to force majeure, should the Buyer fail to take delivery of the Plant (or part thereof) on the date specified in the Contract, the Plant (or part thereof) shall be deemed to have been delivered on that date and the terms of payment shall be complied with by the Buyer. Should the Buyer fail to take delivery on the date scheduled in the Contract, all the costs and expenses incurred or to be incurred in respect of storage, handling custody and insurance of the Plant (or part thereof) for the period following the date of delivery scheduled under the Contract will be borne by the Buyer. All the risks on the Plant shall be deemed to be transferred to the Buyer. In the event at the end of the third month following the delivery date under the Contract the Buyer fail to take delivery of the Plant (or part thereof), the Vendor shall be entitled to immediately terminate the Contract by notifying in writing (by fax) the Buyer with no need of further formalities. The Vendor shall be entitled to hold all the payments received by the Buyer and to claim compensation for damages. 3. PRICE AND TERMS AND CONDITIONS OF PAYMENT The Vendor shall be entitled to modify the Contract Price if the Buyer fail to comply wit its obligations (included but not limited to the terms of payment) within the terms specified in the Contract and/or if a change of the time schedule of the Contract is requested by the OFFER No. DWG No. Q110265-A2 L110265A 83/87 shall mean the agreement between the Buyer and the Vendor for the supply of the Plant, including therein all documents to which specific reference may properly be made in order to ascertain the obligations and rights of the parties under said agreement. shall mean the Vendor who has made an offer that has been duly accepted by the Buyer. shall mean an individual or corporate who has issued the purchase order of the Plant. shall mean the sum indicated in the Contract as the price of the Contract. shall mean and include all the machines, tools, and equipment, which functionally connected to each other, installed, tested and started-up with the use of adequate raw materials will enable the production contractually agreed. shall mean the place where the Plant shall be installed and where the tests shall be carried out in order to issue the Taking-Over Certificate. shall mean the calendar month. shall mean the calendar day. shall mean the written declaration signed by both the Vendor and the Buyer, whereby it is confirmed that the Plant has been installed, started-up and is suitable for the industrial processing of the materials for which it has been designed. shall mean the written statement issued and signed by the Vendor, stating that the Plant has been regularly completed and performs in compliance with the specifications.
Buyer. The Contract Price shall be therefore increased of any and all additional costs or expenses incurred or to be incurred by the Vendor in connection with such as an event. The Buyer shall bear all the costs and expenses associated with a variation (modification or addition) of the Plant specification(s) which might be requested after execution of the Contract regardless such a variation being the subject of a new order/contract. Save otherwise agreed, packaging is not included in the Contract Price. Payments shall be made in accordance with the terms and conditions under the Contract. The Buyer shall bear any bank charges and/or expenses which might arise in respect of the negotiation. Prices for goods to be shipped abroad might be calculated at the Vendor discretion either in the currency of the destination country or in Euros. The date of payment shall be deemed to be the date on which the full amount due to the Vendor in respect of the sale of the Plant is received by the Vendor (or by the Vendors bank). Should the Buyer fail to pay the Contract Price (or any part thereof) when it becomes due and payable the Vendor shall be entitled to the following:(a) to receive interest on unpaid balance at a rate equal to the applicable legal rate of interest plus 5% with no need to raise a default action against the Buyer. The Vendors right to charge such interest shall not be in lieu of any other right or remedy the Vendor may have against the Buyer. For late payments of Plants sold abroad the Vendor will have the right to receive interest at a rate equal to the LIBOR loan rates, plus 5%. (b) immediately terminate the Contract and any other contract in force between the parties by notifying in writing the Buyer and to withhold all payments received. The Buyer shall not be entitled to suspend or delay the payments under the Contract if a claim and/or a complaint is raised in respect of the performance of the Contract. Any renewal of bank bills issued by the Buyer and/or any amendment of the terms of payment which might be granted by the Vendor to the Buyer shall not be deemed to constitute a new contract between the parties. 4. INSPECTIONS The Buyer shall be entitled to inspect the materials, processing processes and the performance of all parts of the Plant at the Vendors factory at any time during working hours in order to authorise the shipment giving to the Vendor at least 15 days written notice to be received within 20 days before the date of delivery under the Contract. In the event the inspection herein is not effected, the delivery of the Plant (or part thereof) shall be deemed to have been duly authorised. The inspection procedures, unless otherwise agreed under the Contract, will be carried out according to the procedures of the Vendor. 5. INSTALLATION Subject to the Contract, the Plant shall be installed either by the technicians of the Vendor with the assistance of the staff and engineers of the Buyer or by the personnel of the Buyer under the supervision, direction and/or technical assistance of the Vendor. If the installation of the Plant is carried out by the Buyer, the Buyer shall install the Plant in accordance with the instructions given by the Vendor and with the instructions set out in the documents supplied by the Vendor. If under the Contract the Plant shall be installed on site by the Vendor, the Vendor shall ensure that the Plant is installed and started by the personnel of the Buyer under the supervision of the Vendors technicians. The Buyer shall provide the personnel and the labour force to carry out the installation works which will be carried out under the supervision of the engineers of the Vendor, as specified in the Contract. The Buyer shall provide the equipment, lifting equipment, transport means, energy sources, water and anything else which might be required by the engineers of the Vendor. The Buyer shall obtain, on behalf of the Vendor, any authorisation which might be requested in respect of the temporary importation of the material to be used by the Vendor to install the Plant together with any Visa which might be required in respect of the personnel of the Vendor. Storage and handling of the Plant (and/or part thereof) after delivery shall be deemed to the Buyer sole responsibility and at its sole costs and expenses. The goods to be assembled shall be stored by the Buyer at its own costs and expenses at the Site in an area(s) suitable for the preservation of the Plant in new conditions and for the prevention of damage or anomalies. In addition the Buyer shall insure the goods against the risk of theft, fire and destruction. The Buyer shall make available to the personnel of the Vendor a suitable area at the Site to preserve the technical documents. The projects, technical plans, technical and electronic diagrams and all the other documents related to the full or partial installation of the Plant which might be sent by the Vendor to the Buyer before or after the execution of the Contract, are and shall remain the sole property of the Vendor. Such documents shall be deemed to be confidential information and shall not be used, reproduced or transmitted to any third party without the prior written consent of the Vendor. The prices established by the Vendor in respect of the installation, even if included in the Contract Price, are conditional upon the following:1) the installation works shall be carried out in a healthy and safe environment; 2) the technicians of the Vendor shall be lodged and boarded in an hotel of at least three star standard, near the Site, with adequate healthcare facilities; 3) the Buyer shall promptly make available the personnel, consumables, tools and lifting equipment, and electricity required to carry out the installation works; 4) The material required to install the Plant shall be kept in the work place in suitable areas protected against theft. In the absence of the above conditions the installation price shall be increased in proportion to the unforeseen discomfort and difficulties even if included in the Contract Price. If the price for the installation is calculated separately, the installation will be charged to the Buyer at the following conditions: Travelling, board and lodging expenses of the personnel and transport of the equipment; Daily transfer indemnity for the whole amount of time that the Vendors personnel are away from home, including rest days, Saturdays and Sundays; The time spent, based on the number of hours recorded in the daily work sheets signed by the Buyer. Overtime, on Saturdays and Sundays and during night shifts will be charged at special rates, in accordance with the Contract. If a lump sum is agreed in respect of the assembling works, the relevant amount of the invoice will be inclusive of the cost of labour with the exception of travelling, boarding and lodging expenses of both the personnel and equipment, which shall be bear by the Buyer. It is agreed that even if the installation price is included in the Contract Price in the event the installation is suspended or extended for reasons not depending on the Vendor, the Buyer shall bear all the costs and expenses incurred or to be incurred as a result of such postponements, suspension or extensions. The Buyer shall continue to make the payments in respect of the work in progress (if applicable) as if the installation had been finalised. The Buyer shall carry out all the civil works and in general any work which might be required so that the installation of the Plant can take place. The Vendor shall provide the Buyer with the technical data which might be required to prepare the Site and the area(s) where the Plant shall be installed. The Site shall be ready and shall conform with the project OFFER No. DWG No. Q110265-A2 L110265A 84/87
supplied by the Vendor within the date of the Contract. The Buyer shall provide the workers and labour force to assist the Vendors personnel in accordance with the laws and regulations in force in the country where the Plant shall be imported. The Buyer shall take out an insurance policy against accidents and/or injuries of the personnel of both the Buyer and the Vendor involved in the installation works. The Buyer shall put in place all reasonable and practicable precautions in respect of health and safety at work in accordance with the regulations and laws in force in the Country where the Plant shall be installed The Buyer shall not be entitled to make use of the personnel of the Vendor for works which are not included in the Contract, unless authorised to do so by the Vendor. Should the installation works be suspended for more than 5 days for reasons depending on the Buyer, the Buyer shall permit to the personnel of the Vendor to re-inpatriate and shall bear all the relevant costs and expenses. Should the personnel of the Vendor be reinpatriated or withdrawn by the Vendor the installation works shall be suspended until a new installation schedule is agreed between the parties. 6. STARTING UP Upon completion of the installation works and if provided by the Contract upon completion of the no load test, the Vendor shall start the Plant. For this purpose no-load test shall mean the test carried out with no raw materials for the purpose of verifying the mechanical functionality of the Plant only. During the no load test and the starting period the Buyer shall constantly and continuously provide raw materials, electricity, water and other energy sources, in such a quantity and of such a quality as might be requested by the Vendor together with skilled and trained personnel. When the starting up period will be deemed to be terminated by the Vendor, the Vendor shall inform the Buyer accordingly and within two days the Vendor and the Seller shall jointly check that the Plant is suitable for the industrial production for which it has been designed and shall both sign the Start Up Certificate specifying any defects or failure of the Plant, if any. 7. COMMISSIONING TAKING OVER CERTIFICATE The Vendor shall at his own expense rectify the defects detailed in the Start Up Certificate. The Vendor shall be entitled at his own costs and expenses to replace parts, to make modifications, correction or additions which he might believe to be appropriate for the purpose of meeting the performances under the Contract and generally to be in compliance with the specifications under the Contract. For this purpose, the Buyer shall make available to the Vendor free of charge the Plant, the products, and the personnel and anything else which might be required by the Vendor to carry out his activity. The Vendor shall advise the Buyer when it is ready for the commissioning (if required under the Contract) specifying the date on which the commissioning will commence. Unless otherwise agreed between the parties, the commissioning shall commence not later than 2 days from the date of the communication herein. The commissioning shall be carried out for a period of eight continuative working hours in accordance with the specifications and procedure set forth by the Vendor using the product and the size on which the plant has been dimensioned. The Buyer shall constantly and continuously provide the raw materials, together with the electricity, water and other energy sources in such a quantity and quality as will be requested by the Vendor together with the technicians and labour force. The commissioning test will be carried out based on the production data collected in 8 consecutive working hours, during one single production shift, repeating this data survey for 3 consecutive days. The average of the collected data will be projected on daily basis, following the daily working intervals indicated in the "Project data: working shifts". The type of decoration of the base size product used for the commissioning phase must be fixed between the Customer and the Siti-B&T Group's Technological Centre, no later than 60 days before the delivery date of the supply at our premises; the a.m. availability must be also checked in case that the decoration line will not be included in the Siti-B&T Group's supply, but it is integrated in the plant production and technological cycle; Siti-B&T Group will be able to forbid kind of decorations or other dynamic and technological characteristics required but not in accordance with the interface machinery or with the characteristics foresee for the rest part of the plant. The commissioning is conditional upon the use of raw materials and in general materials in accordance with the specifications of the Contract, having the Plant balanced and powered without interruption and with the assistance of skilled personnel. The commissioning procedures shall be recorded on minutes and the measurement taken from time to time shall be duly recorded. Should the Plant fail to conform with quantity specifications of the Contract, the Vendor shall be entitled to repeat the commissioning within the next 30 days. If such a failure is due to causes depending on the Vendor, and if such causes can be rectified within 24 hours, the commissioning shall be repeated the day after upon request of the Vendor. The commissioning shall be successfully completed if the Plant complies with the specifications set forth in the Project Data of the Plant, of the Contract. The Taking Over Certificate countersigned by both parties shall mean that the Plant has been accepted by the Buyer who therefore waive to raise any claim and/or complaint in respect of the performances and quality of the Plant. In the absence of commissioning, if no claim or complaint has been raised within 10 days from the date of the Start Up Certificate or such different terms under clause 6 above, the Plant shall be deemed to have been duly accepted by the Vendor. In the event the Buyer refuse to sign the Taking Over Certificate within 10 days from the successful completion of the commissioning, the Plant shall be deemed to have been duly accepted on the date indicated in the commissioning minutes irrespective of the Taking Over Certificate. In the event the commissioning cannot be carried out for reasons dependent on the Buyer (or on third parties hold by the Buyer as responsible) the Plant shall be deemed to have been duly accepted by the Buyer. In the event the commissioning cannot be carried out within the date specified in the Contract for reasons dependent on the Buyer (or on third parties hold by the Buyer as responsible) such a term might be postponed upon request of the Buyer for a maximum period of 3 months subject to the following conditions:(a) The Buyer shall make the payments as if the Plant had been commissioned and the Taking Over Certificate had been duly signed (except where the postponement has been caused by a reason of force majeure). (b) The Buyer shall notify in writing the Vendor of the date from which the Plant may be tested. The Buyer shall request the Vendor to settle a new date for the commissioning which shall be within 4 weeks from the date of such a communication of Buyer. (c) Before the commissioning the Vendor shall be entitled to verify the Plant and to make good by rework, rectification repair or replacement or where applicable by replacement of parts, defect or losses which might have been occurred from the date on which the commissioning was scheduled to take place. All cost and expenses in connection with such an intervention of the Vendor shall be bear by the Buyer. (d) If for reasons depending on the Buyer the commissioning is not carried out within 3 months from the date of the Start Up Certificate, or from such other date under clause 6 above, the Plant shall be deemed to have been duly accepted by the Buyer irrespective of the signature of the Taking Over Certificate. For the avoidance of doubts, all additional costs and expense in connection with the new term of commissioning shall be fully borne by the Buyer. Save as stated above, the Plant shall be deemed to have been duly accepted by the Buyer as soon as the products OFFER No. DWG No. Q110265-A2 L110265A 85/87
produced with all or any portion of the Plant are first sold, if sold before the Taking Over Certificate. The Vendor gives no warranty in respect of insufficient performance levels caused by the inefficiency of the Buyers labours or by poor quality material supplied by the Buyer or by any other environmental condition. 8. WARRANTY AND COMPLAINTS The Vendor warrants under the terms and conditions of applicable law that the materials of the production process used for the manufacture of the Plant are of good quality and the mechanical functioning of the Plant. Subject to the following conditions, the warranty period shall commence on the date of the Acceptance Certificate and shall be valid for a period of 12 (twelve) months. Notwithstanding the foregoing the warranty period shall not exceed 18 months form the date of the first Bill of lading. The warranty period (both the warranty period provided by law and the one agreed between the parties) does not cover defects caused by installation material supplied by the Buyer or by installation methods imposed by the Buyer for any reason. The guarantee does not cover defects due to: Misuse, negligent use or lack of maintenance; Incorrect installation and/or starting up. Unless otherwise agreed in writing between the parties, if the Vendor has not carried out the installation and/or the start up of the Plant; Modification alterations or other changes to the Plant made by the Buyer without the prior written consent of the Vendor. Installation of equipment or spare parts not produced by the Vendor, without the prior written consent of the Vendor; Natural catastrophe (floods, lightening, other); - Electrical connection errors; Overload and in general any reason not depending on the Vendor. Defects resulting from any reasons other than manufacturing reasons are not covered by this guarantee. The Vendor shall be under no obligation under this warranty if the defect(s) and/or the non performance of the machinery is referred to problem(s) which could have been claimed by the Buyer during the start up of the Plant. With this respect the start up certificate under clause 6 above shall release the Vendor from all its obligation under this warranty. The obligations of the Vendor refers merely to defects that may arise during the regular and proper use of the Plant, as specified in the Contract, provided that the Plant is properly used. The Buyer shall give to the Vendor written notice of any claimed defect immediately upon discovery of such a claimed defect. Such a written notice shall include a detailed description of the problem and shall reach the Vendor within the legal term. Upon the Vendor request, the Buyer shall suspend use of the Plant in order to permit to Vendor to intervene accordingly and/or to inspect the Plant accordingly. The Buyer shall give to the Vendor written notice of any claimed defect immediately upon discovery of such a claimed defect. Upon the Vendor request, the Buyer shall suspend use of the Plant in order to permit to the Vendor to intervene accordingly and/or to inspect the Plant accordingly. Unless the nature of the defect found by the Buyer is such that the remedying of defective part must be carried out on the Site where the Plant is installed, the Buyer shall return at his own costs and expenses to the Vendor such part(s) found to be defective so that it can be repaired or replaced. The Vendor sole obligation under this warranty shall be limited to repair or replacement of any defective part of the Plant covered by the foregoing guarantee warranty and to the shipment of the repaired part or of the replacement. The property on the defective part(s) shall be vest on the Vendor. In the event the replacement and/or the repair of the defective part(s) required the intervention of the technicians of the Vendor, all costs and expenses in connection with such an intervention shall be borne by the Buyer. The Vendor shall in no event be liable for any special, incidental or consequential damages of any nature whatsoever including but not limited to damages resulting from loss of use of the Plant, loss of time and/or loss of profits and/or income loss of productivity, loss of business. The Vendor shall not be liable for personal injuries or damages to property arising from variation(s) carried out on the Plant, even if authorised by the Vendor. For the purpose of the warranty herein the Buyer shall provide full evidence that the Plant has been duly maintained and that such maintenance works have been carried out by personnel duly authorised by the Vendor. Electrical and mechanical items subject to normal wear are not covered by this warranty. The Vendor shall be under no obligations under this warranty should the Buyer fail to comply with its obligations under the Contract (included but not limited to the payment obligation). 9. LIMITATION OF LIABILITY The Vendor shall not be liable to the Buyer for any loss of profit, business, contracts, or revenues, or productivity or for any special, indirect or consequential damage of any nature whatsoever save as any reduction of the Contract Price or liquidated damages which might be agreed between the parties which in no event shall exceed a maximum of 3% of the Contract Price. In any event the party who intends to terminate the Contract or to be indemnified under the Contract shall adopt all the reasonable measures to minimise the loss or damages to be incurred by the other party. 10. RETENTION OF TITLE The parties agree that title and right of possession to the Plant or part thereof shall remain with the Vendor until the Contract Price has been paid in full to the Vendor. Should the Buyer fail to pay the Contract Price or any part thereof equal to or exceeding the value of 1/8 of the Contract Price within the terms or should the Buyer fail to pay within the terms two subsequent instalments (regardless the value of such instalments), the Vendor shall immediately be entitled at its own discretion to either claim the full Contract Price at the time outstanding, or to terminate the Contract and claim under the terms and conditions of the applicable law the immediate return of the Plant and to withhold all the payments received as partial compensation and consideration for the use of the Plant without prejudice for any further claim. The Buyer shall not sell or remove or in any way dispose of the Plant (or part thereof), without prior written authorisation of the Vendor. Notwithstanding the foregoing, risk in the Plant (or part thereof) shall pass to the Buyer on delivery of the Plant (or part thereof) Until the title on the Plant (or part thereof) has passed to the Buyer the Buyer shall denote the Plant (or part thereof) in respect of which the property remains with the Vendor in such a way that the same can be recognised as the property of the Seller. 11. FORCE MAJEURE
OFFER No. DWG No.
Q110265-A2 L110265A
86/87
Force majeure shall mean any unforeseeable and, irreversible act any cause or circumstance whatsoever beyond the partiess reasonable control (such as but with no limitation to the foregoing, war and other hostile acts (whether declared or non), invasions, acts of foreign enemies, mobilisation of troops, requisition, import and/or export regulations or embargoes, rebellion, revolution, insurrection, military or usurped power, civil war, breakout, uproar or riots, major strikes, lock-outs or other industrial actions or trade disputes, or government decrees or orders, natural disaster or nuclear disaster). Neither the Vendor nor the Buyer shall be considered in breach of the Contract or under any liability whatsoever for non-performance, part performance, defective performance or delay in performance of any obligation under the Contract to the extent that such a performance is prevented by any cause of force majeure that may arise after the date of the Contract. If a circumstance of force majeure should arise, the parties shall endeavour to comply with their obligations under the Contract as far as possible, exchanging all the relevant information necessary. Upon the occurrence of an event of force majeure, the obligation(s) of the parties that cannot be fulfilled as a result of such an event shall be automatically postponed for as long as the case of force majeure persists and neither party shall be liable for liquidated damages and right to liquidated damages. Upon the occurrence of an event of force majeure the Buyer shall not be entitled to suspend the payment of sums due and payable to the Vendor. If as a result of an event of force majeure the performance of the obligation(s) under the Contract has been postponed The parties shall use all reasonable endeavours to perform the relevant obligation under the Contract as soon as reasonably practicable. If either party believes that a case of force majeure might occur which might effect the performance of the Contract shall promptly notify in writing the other party. Should the relevant party fail to do so, such party shall not be entitled to claim the event of force majeure. Should the event of force majeure persists for more than 180 days, both parties shall meet as soon as possible to examine the effect of such en event on the obligations under the Contract mainly in respect of prices, delivery terms and performance of each party obligation(s). In the event within the following 30 days no agreement is reached on the prosecution of the agreement the party sustaining the force majeure shall be entitled to terminate the agreement. Any variation of the exchange rate between different currency shall not be deemed to be an event of force majeure. 12. ASSIGMENT The Buyer shall not be entitled to assign the Contract or any part of it without the consent of the other. 13. CONFIDENTIALITY All technical information (such as, but with no limitation to the foregoing, drawings, prospectuses, formula documents, mail) which might be received by the Buyer from the Vendor in connection with the Contract shall be treated as secret and confidential. The Buyer shall keep such information strictly secret and confidential and shall not disclose such information to any third party without the prior written authorisation of the Vendor. It is also agreed that the Vendor remains the owner of the know how and that therefore it may be used by the Buyer exclusively within the sphere of the Contract. The right to the know how and all other intellectual property rights shall remain the exclusive property of the Vendor and the Buyer shall use such rights only for the purposes of the Contract. 14. ARBITRATION With the exception of debt recovery for which the Vendor shall be entitled to refer the matter to the Court of Modena, all dispute arising out of or in connection with this Contract shall be finally settled under the Rules of Conciliation and Arbitration of the C.C.I. by three arbitrators appointed in accordance with the said Rules. The place of Arbitration shall be Paris. The Arbitration shall be held in English. 15. APPLICABLE LAWS The general conditions of sales shall be subject to the laws of Italy, with the exclusion of the Convention of Wien of International Sales Contracts dated 11 April 1980.
OFFER No. DWG No.
Q110265-A2 L110265A
87/87

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CL / SR

ONDO PROJECT NIGERIA

ONDO PROJECT NIGERIA

OFFER N 110265-A2 dated 16/05/2011

OFFER No. DWG No.

AFTER-SALES TECHNICAL ASSISTANCE

PAYMENT PRICE VALIDITY

OFFER No. DWG No.

PROJECT DATA OF THE PLANT

OFFER No. DWG No.

Fired sizes mm. 300 x 300

Fired weight kg/m 17,6

Green dimensions mm. 312,5 x 312,5

OFFER No. DWG No.

Eff.% 92 90 90 80 80 80 100 100 75

Dry raw mat.(ton/day) 77,6 75,3

to be treated % 100 100 100

100 100 100 100 100

OFFER No. DWG No.

Fired sizes mm. 300 x 300 x 8 Other sizes

Green tile area cm 976,56

Green tile area cm 1736,11 601,20 1001,80

Required specific pressure kg/cm 300 300 300

Required pressing strength ton 1565 1082 1502

Max available specific pressure kg/cm 376 543 391

Thickness mm. Pieces per row no. 8 7

Firing Cycle min. 44

Thickness mm. Pieces per row no. 7,5 8,5

Firing Cycle min. 48 48

Kiln production m/day 4075 3700

Fired sizes mm. 300 x 300

Package Box capacity m 1,26

Package Box weight kg 22,18

Package box production no./min 2,92

OFFER No. DWG No.

DESCRIPTION OF THE SUPPLY

OFFER No. DWG No.

OFFER No. DWG No.

00011 00012 00013 00014 00015 00016 00017

OFFER No. DWG No.

OFFER No. DWG No.

- Cylinder length - Net capacity - Speed - Installed electric power 01003 4

2980 mm 15820 L 1415 r.p.m. 55 kW

01005 01006 01007 01008

OFFER No. DWG No.

01016 01017 01018

OFFER No. DWG No.

OFFER No. DWG No.

OFFER No. DWG No.

Exhaust air evacuation chimney for SD 1800 spray dryer

Technical characteristics - Material - Materials origin - Height - Diameter 03005 1

AISI 304 stainless steel Italy/Europe 17000 mm 500 mm

OFFER No. DWG No.

OFFER No. DWG No.

04014 04015 04016 04017

Fe 360 antirust + esame Italy/Europe

OFFER No. DWG No.

05005 05006 06 06001

Linear meter of handrail for superior security

OFFER No. DWG No.