mabey.

com
 What makes Mabey Hire different?

A 70-STRONG
NATIONAL
ENGINEERING TEAM
Who have worked on some of
the most complex and largest
Every construction and infrastructure project brings unique challenges. construction and infrastructure
That’s where Mabey Hire expertise makes the difference. CREATIVE DESIGN projects in the UK.
APPROACH
We are a leading temporary works specialist and, since pioneering the market
60 years ago, we’ve been at the forefront of our industry, building a reputation
to market product and
for engineering and service excellence.
service innovations.
Our expertise spans civil infrastructure, buildings & utilities sectors, and we are A COMPLETE
the only temporary works specialists in the country that can design, supply, SOLUTION
install and monitor temporary works solutions.
No other UK temporary works
Our capabilities include groundworks, propping, jacking, provider can offer a complete
in-house solution across
formwork and falsework systems, temporary access solutions,
design, supply, installation and
temporary bridges, and structural and environmental monitoring. UK’S WIDEST RANGE monitoring for planned, reactive
OF TEMPORARY and emergency projects.
We have a 70-strong national engineering team, the UK’s
WORKS
widest range of temporary works equipment, and a
nationwide network of 17 service-focused depots. Offering unrivalled range
breadth and depth.
All of this enables us to deliver the right solution
NATIONWIDE
for our customers, whatever the scale or complexity NETWORK OF 17
of their project. SERVICE-FOCUSED
DEPOTS
We take pride in our
commitment to deliver right
COMMITTED
TO QUALITY,
SAFETY AND THE
ENVIRONMENT
We hold UKAS accreditation
to ISO 9001, ISO 14001 and
ISO 45001 as well as numerous INTEGRITY
procurement schemes and
Our customers expect us to
safety awards.
operate to the highest standards
and we are proud to be one

to achieve ISO 37001

anti-bribery standard.

2 3
 An engineered solution tailored to your needs

Design Brief Project Solution

Our engineering team will work with We have the widest range of
you to understand the challenges at temporary works equipment,
the critical early stage of the project. from propping to groundworks, to
We believe in a world without boundaries. At This can also include on-site visits temporary access and much more.
Our engineers have everything
Mabey Hire we take our customer’s project vision sure we get the design brief just right, to hand to design the complete
and make it our challenge to engineer the right ensuring that the temporary works solution within the constraints of
aspect of a project does not impact your project.
temporary works solution to bring it to life. any other parties on site.

engineers, are dedicated to using our creative

engineering approach to deliver some of the most
Monitoring Analysis
exciting construction and infrastructure projects in
Completing our Using the latest tools
the country. end-to-end engineered such as 3D Stress
solution for your project, Analysis programmes,
For customers who would like us to take away the our structural and FEA (Finite Element
environmental monitoring Analysis) and Soil
complexity of managing the enabling stage of solutions, with real-time Interaction software, our
multi-phase, multi-partner projects, our expert data help you understand DESIGN
the behaviour of your engineers design and
teams can design, supply and install. structure or building check every scheme.
environment.
MONITOR
To discuss your project with one of our engineers
please email us at [email protected]

SUPPLY

INSTALL

Handover Site Liaison & RAMS

Our experienced engineers (Risk Assessment
will assess the assembly and Method Statement)
installation of the scheme, if
Our team work with you
necessary, detail amendments
to schedule the project
from the original design and
and ensure our solution is
delivered at the right time, in
the right sequence,
every time.
Site Services
Unique to the temporary works
market, we have experienced site
teams to install our kit. This unique
service reduces project complexity
and alleviates risks and delays, and is
available across our range of services.

4 5
 IMMERSIVE TECHNOLOGY
Our highly skilled digital experts develop
tools using the latest technologies to take
clients on an immersive journey of their
project. We use virtual design and the latest
software to reduce the risk of any unforeseen
issues before the project even begins.

Here at Mabey Hire, we are committed to driving our industry

forward. Whether through using the latest technologies or
through learning and development, we are constantly looking for

With a dedicated digital engineering team embedded in our business,

BIM (BUILDING INFORMATION
we use the latest technology to help our customers design winning
MODELLING)
bids, reduce the costs of construction, speed up delivery, improve
Our early adoption of Revit 3D software in
safety and reduce the full-life cost of infrastructure. our scheme designs, enabled us to further
help our clients to win and deliver projects.
We are extremely passionate about raising standards in the temporary
works industry. In fact, the ICE has approved our structured training for Design and Construction.
agreement and many of our engineering team are either Fellows
of the ICE, Chartered Engineers or are working towards

Looking further to the future, our STEM Education

Programme, which encourages school children
to consider a career in engineering, enables a new
STEM (SCIENCE, TECHNOLOGY,
generation of engineers to take our industry forward.
ENGINEERING & MATHEMATICS)
We take our responsibility for encouraging
the next generation of engineers seriously.
That’s why we have built the STEM Education
programme, using LEGO® to inspire children
to consider a career in engineering, delivered
by our own STEM Ambassadors.

LEARNING & DEVELOPMENT

With our in-house ICE accredited training
programme we are committed to supporting
the development of our engineers to
raise standards within the temporary
works industry.

6 7
 Our Propping Systems have the weight capacity to support low to extremely high load propping applications.
Use our load capacity comparison table and chart to ensure you find the right Mabey Hire Propping System
for your project.

As an award winning temporary works specialist, Mabey Hire has Low Load Medium Load High Load Extremely High Load
(under 100kN) (above 100kN/ under 600kN) (above 600kN/ under 2000kN) (above 2000kN)
over 60 years experience providing customers large and small
Adjustable Props (p10) System 160 (p16) Mat 125 (p32) MU Towers (p40)
with solutions to their propping requirements. Whether it’s a light
propping job, a bridge lift, a façade retention or anything Kwikstage (p12) Mass 10 (p20) Superprop (p36) -

in-between, Mabey Hire’s wide and versatile range, combined with Titan Prop (p14) Mass 25 (p24) - -

our engineering teams skills, ensure we can deliver a solution. - Mass 50 (p28) - -

We also offer a unique installation and monitoring service.

Offering full on-site installation of your propping system and any Maximum Prop Capacities (kN) 8000
8000
subsequent monitoring that may be required. We also have the
capability to respond to reactive or emergency situations for
example, enabling our customers to re-open major roads very
quickly after bridge strikes. 1950
2000

project today on: 0845 741 3040 or email

[email protected]. 1550

Compressive Load (kN)

1500

1000

600

500

340

200 200

100
55
35
0
Adjustable Prop Kwikstage Titan System 160 Mass 10 Mass 25 Mass 50 Mat 125 Superprop MU Towers

The Mabey Hire Propping range

This chart is to be used as a reference guide only and details the maximum loading capacities for each of our Propping systems. For Prop designs please refer to

This chart must only be used for indicative selection of the propping system required.
Facade Retention Propping and Shoring Modular Towers
Our Mass systems have been designed Our large range is perfect for any vertical, The versatility of our range allows for a
horizontal or raking propping and is used large range of applications within the Civil
refurbishment market. extensively in the infrastructure market. Engineering sector.
For further information on any of our propping systems, please refer to our website at mabey.com

call us on 0845 741 3040 or email [email protected]

8 9
 Adjustable Props

• Designed in accordance with EN1065 • Self clean threads that clean in

• Height adjustable and lightweight both directions
• Versatile and quick to install • U-head alternative available, allowing
• Lincoln Pin safely secures the load and does connection to needle beams
not obstruct adjustment

Standard Heights and Weights

Size Closed height (m) Extended height (m) Weight (kg)

0 1.07 1.82 14.7

1 1.75 3.12 21
2 1.98 3.35 24.2
3 2.59 3.95 26.3
4 3.2 4.87 30.5

Did you know...

We also do push
pull props.

Propping

Our range of Adjustable Props are perfect for light duty propping projects. Applications
Available in a variety of sizes, they are height adjustable and lightweight, making
them versatile, quick to install (with no tools required) and easily handled on site Vertical Propping
throughout loading and installation. Lightweight Building
Designed in accordance with EN1065, these props have a maximum load bearing Propping
capacity of 35kN and feature retaining links on the pins and inner tubes for
increased safety during installation. Supplied with 150mm x 150mm end plates
as standard, these props can also be used with U-heads allowing connection to Strongboy Needling
needle beams.
For further information on the Mabey Hire Adjustable Props, please refer to our Technical Data Sheet at
mabey.com/uk/technical-library
call us on 0845 741 3040 or email [email protected]
10 11
 Kwikstage Components

1 Standards Standard Length & Weight

Fabricated from steel scaffold tube to BS End Type Length Weight
EN 39:2001, there are 2 types of ‘Standard’ (m) (kg)
within the Kwikstage system. Our Standards 1.473 7.9
have a spigot at one end, enabling them to Spigot 1.981 12.0
be connected end to end and our ‘Open 2.972 17.4
Ended Standards’ then allow the use of 0.991 5.3
U-heads and Base Jacks at either end. Each Open
Ended 1.473 7.9
type of Standard allows Shoring Ties to be 1.981 12.0
connected quickly and easily with their unique
V pressings at regular intervals along the tube.

Section Properties
Nominal Wall Cross Sectional Moment of Radius of
Outer Diameter
Thickness Area, A Inertia, I Gyration, r
(mm) (mm) (cm2) (cm4) (cm)
BS EN 39:2001 48.3 +/- 0.5 4.0 5.57 13.8 1.57
Steel Tube

2
Bracing Shoring Ties Bay
width (B)
Bay Width (B) Weight
The Kwikstage bracing components consist
(m) (kg)
of shoring ties for horizontal bracing, trigger
0.6 4.0
braces providing nodal triangulation of
panels and shoring jack braces. 0.9 5.1
1.2 6.9
1.8 9.6

Trigger Braces
Bay Width (B) Height
(m) (m)
1.0
0.9 Bay Width (B)
1.5
1.0
1.2 1.5
2.0
1.0
1.8 1.5

Modular Brace 2.0

Towers

Shoring Jack Brace

Our Kwikstage Shoring is the ideal solution for projects that require a modular Bay Width (B) Weight Bay Width (B)

brace tower with a maximum axial capacity of 55kN. Featuring both Spigot and Applications (m) (kg)
0.8 – 1.3 5.8
Open Ended standards, the modular system is both versatile with minimal tools
Casting Concrete 1.118 – 1.929 9.0
required for installation, and lightweight, providing ease of use on site. 1.939 – 2.75 10.5

Our unique V pressings, attached at 495mm vertical centres along the tube, Roofs
allows shoring ties to be connected easily, ensuring quick assembly of the system.
Falsework

Access or Shoring

For further information on the Mabey Hire Kwikstage system and components, please refer to our Technical Data Sheet at
mabey.com/uk/technical-library
call us on 0845 741 3040 or email [email protected]
12 13
 Titan Prop Components

Titan Legs Section Properties

and Jacks Cross Sectional Area, A

(cm2)
Moment of Inertia, I
(cm4)
Section Modulus, Z
(cm3)
Weight
(kg/m)

16.275 224 40.7 4.395

Made from extruded aluminium, the Titan
Adjustable Jack 15.57 77.0 22.1 10.4
leg is available in one basic size, with a
working range of 1700mm to 2900mm.
It has 4 continuous slots to allow ledger
Prop Loading
frames and different accessories to
Titan Leg Capacities
optimum height. Titan screw jacks can be 100

90
vertical adjustment of 1.2m and a 500mm
extension is available to increase the 80

height further. 70

Compressive Load (kN)

Length (mm) Weight (kg) 60

Size 2 Leg 1700-2900 18.0 50

500 Leg Ext. 500 4.3 40

Screw Jack 1600 10.4

30
Titan Ledger Frame 900 7.5
20

10

0
2 3 4 5 6 7 8 9 10 11
Height (m)

Single Prop
1 No. Level of Ledger Frames in Height
2 No. Level of Ledger Frames in Height
3 No. Level of Ledger Frames in Height

Titan Screw Jack Capacities

100

90

500 Leg Extension 80

70

Compressive Load (kN)

60

50

40

30

20

10
Standalone Propping
Modular Brace 0
400 500 600 700 800 900 1000 1100 1200
Towers Adjustable Jack Extension (mm)
Being one of the lightest props on the market, the Ischebeck Titan® prop
has an impressive load bearing capacity of 100kN. Made from extruded
aluminium and at only 18kg in weight, the prop can easily be lifted without Applications Safe Working Loads
The safe working loads for the Titan equipment have been obtained through testing and
the use of mechanical equipment. With a range of additional ancillary Vertical Propping
calculations based on the safe stresses from BS8118 with a minimum factor of safety of
items, the Titan is an ideal solution for many back propping and basement Deadshoring
2.0 applied.
support works, and is compatible with the Needle Beams within both our
System 160 and Mass 10 systems. Size 2 Leg Titan Ledger Frame
NOTE: In some circumstances, the screw jack will be the limiting factor.

For further information on the Mabey Hire Titan Prop and components, please refer to our Technical Data Sheet at
mabey.com/uk/technical-library
call us on 0845 741 3040 or email [email protected]
14 15
 Standalone Propping
Modular Brace Towers
Primary Beams
Needlebeams

With a high strength to weight ratio, the unique design of our System 160 creates Applications
a compact, high load propping system. Offering a capacity of up to 200kN and a Vertical Propping
compact 230mm x 180mm prop, the system is lightweight and man-handleable Horizontal Shoring
and its clamp connections make it quick to install. The system is ideal for the Formwork
most demanding formwork and propping jobs. Needling
Light Façade
Retention
Plan Bracing
Parapet Replacement

16 17
 System 160 Components

1 Props 2 Needle Beams

U.C. Section
(kg/m)
Length
(mm)
Material
Grade
Maximum Bending
Moment (kNm)
Weight
(kg)

152 x 152 x 37 2000 S275 48 84

System 160 prop units form the basis of this Section Properties System 160 Needle Beams allow loads
system. Fabricated from twin 2.75mm thick 152 x 152 x 37 2500 S275 48 105
Area (cm2) Moment of Inertia (cm4) Section Modulus (cm3) Radius of Gyration (cm) to be shared between props. They are
A Ixx Iyy* Zxx Zyy* rxx ryy* 203 x 203 x 60 3000 S275 103 200
available in a number of UC sections, each
sections (Material Grade: HR50 F45), they Gross 21 1940 189 168 21 8.8 2.7 allowing an increased bending moment up 203 x 203 x 71 3000 S275 128 225
are provided with 101mm diameter holes in to a maximum of 376kNm. 254 x 254 x 107 2000 S355 309 241
the webs to allow the connection of auxiliary analysis. Refer to Mabey Hire engineers if further information is required.

components. The unique design provides 254 x 254 x 107 2500 S460 376 275

high load capacity in a compact 230mm x 254 x 254 x 107 3030 S275 236 365
180mm prop unit. Components are sized to Prop Loading Capacity
allow the system to be built by hand within
existing structures where required. 250

Needle Beam
Length (mm) Weight (kg)
Axial Compression
360 11.8
540 15.7
900 25.0
1800
2340
40.0
52.0
200
Ancillary Items
2700 62.5
Pivot blocks, connectors and various plates are available as
3600 82.0

the System 160 range.

150
Compressive Load (kN)

Did you know...

System 160 is
End Elevation
ideal for use in
100 conjunction with the
Y Fixed Head Unit Heavy Duty Scaffold Clip Web Connector Mabey Hire Frami
formwork system.

X X
50

Y
Mid Section

Pivot Block Swivel Connector Push Pull Adjustable Base

0
0 2 4 6 8 10 12

Overall Prop Length (m)

90° Prop Unit Connector Six Way Connector Header Connector

Safe Working Loads
The safe working loads for members and joints given here are generally based on theoretical values calculated in accordance with BS 449. In all cases
a minimum factor of safety of 1.7 against the onset of permanent deformation has been established.

For further information on the System 160 system and components, please refer to our Technical Data Sheet at
mabey.com/uk/technical-library
call us on 0845 741 3040 or email [email protected]
18 19
 Standalone Propping
Modular Brace Towers
Primary Beams
Needlebeams

Our Mass range is one of the most versatile modular shoring and propping systems Applications
available on the UK market. Using a large range of off-the-shelf components with
Demolition

Formwork
trusses, and façade retention structures.
Parapet Replacement
Putting the customer at the heart of our engineering, means the systems have been
Ideal for applications
and lightweight, with each of the soldiers weighing just 16kg/m, resulting in a where access is
propping solution for those areas where access is restricted. The Mass 10 system can restricted

alone propping and modular brace towers and can support loads of up to 200kN.

20 21
 Mass 10 Components

1 Props 2 Needle Beams U.C. Section

(kg/m)
Length
(mm)
Material
Grade
Maximum Bending
Moment (kNm)
Weight
(kg)

The Prop unit forms the basis of the Mass Section Properties Mass 10 Needle Beams allow loads to be 152 x 152 x 37 2000 S275 48 84
10 system. Fabricated from twin 3mm thick Area (cm2) Moment of Inertia (cm4) Section Modulus (cm3) Radius of Gyration (cm) shared between props, this enables trestles 152 x 152 x 37 2500 S275 48 105
cold-formed channel sections with 14mm A Iy Iz Wel y
2
Wel z
2
iy iz to be built using braces and vertical props.
203 x 203 x 60 3000 S275 103 200
Nett 15.0 450 306 60 41 5.4 4.5
allows the connection of Mass 10 auxiliary The Mass 10 Needle Beams are available in 203 x 203 x 71 3000 S275 128 225
Gross 16.7 541 348 72 46 5.6 4.5
components. The Mass 10 prop units are a number of UC sections, each allowing an 254 x 254 x 107 2000 S460 376 241
available in 7 lengths allowing for many increased maximum bending moment up to
254 x 254 x 107 2500 S460 376 275
a max of 376kNm.
254 x 254 x 107 3030 S275 236 365
Prop Loading Capacity
2700
250
Length (mm) Weight (kg) Axial Compression
20mm y-y Eccentricity
150 4.5 20mm z-z Eccentricity
300 6.6 200
Compressive Load (kN)

600 10.6 Needle Beam

900 15.5 150
1200 19.7
1800 28.4
100
2700 41.8
Ancillary Items
50
1800
Adjustable ends, header beam connectors and base plates are
available as standard items from stock, further enhancing the
0
0 1 2 3 4 5

Effective Length (m)

1200
Bending Capacity Did you know...
15 Bending y-y
6 Bolts y-y
14
900
Bending z-z
4 Bolts / 6 Bolts z-z
Our 1.2m Mass 10
End Elevation 13
prop weighs under
12 20kg, making this
Allowable Bending Moment (kNm)

Z 600
11 system perfect for
10 those projects with
Y Y 9
restricted access.
300

8 Adjustable Pivot End Adjustable Spherical End

150 Compression = 100kN Compression = 120kN
7 Tension = 65kN Tension = 0kN
Z
Mid Section 6

0
0 1 2 3 4 5

Effective Length (m)

Fixed Pivot End

Compression = 100kN
Eurocodes Tension = 100kN
The equipment has been assessed and is fully compliant to Eurocodes.
Strengths relating to these codes are published in the technical data
sheet for Mass 10.

For further information on the Mass 10 system and components, please refer to our Technical Data Sheet at
mabey.com/uk/technical-library
call us on 0845 741 3040 or email [email protected]
22 23
 Standalone Propping
Modular Brace Towers
Trusses
Primary Beams
Needle Beams
Ideal for the Building and Refurbishment market, our Mass range is one of the most
versatile modular shoring and propping systems available on the UK market. Using a Applications
Vertical Propping
Horizontal Shoring
Formwork
Putting the customer at the heart of our engineering means the systems have been Needling
Façade Retention
lightweight, enabling manhandling if necessary, whilst the robust design of Mass 25, Plan Bracing
from galvanised cold formed steel allows it to support loads of up to 340kN on a single Parapet Replacement
leg, meaning fewer components are needed and thus saving on assembly time. The Travelling Gantries
system also has both mechanical and hydraulic capacity and can be supported with our Hydraulic Propping
real-time load monitoring system.

24 25
 Mass 25 Components

1 Props 3 Grillage Beams Section Properties

Area (cm2) Moment of Inertia (cm4) Section Modulus (cm3) Radius of Gyration (cm)
The Prop unit forms the basis of the Section Properties A Ixx Iyy Zxx Zyy rxx ryy
Mass 25 Grillage beams allow loads to be
Mass 25 system. Fabricated from twin Area (cm )2
Moment of Inertia (cm )
4
Section Modulus (cm ) 3
Radius of Gyration (cm)
shared between props, allowing trestles
A Ixx Iyy Zxx Zyy rxx ryy Nett 66.2 5147 1694 491 165 8.82 4.9
4mm thick cold-formed channel sections to be built using braces and vertical
(Material Grade: S420 MC), they are Nett 23.54 996 684 110 76 6.5 5.4
props. The Mass 25 Grillage Beams are
Gross 76.4 6125 2065 584 201 8.96 5.2

provided with 18mm diameter holes in Gross 26.42 1219 789 135 87 6.8 5.5
fabricated from 203x203x60kg/m UC
sections (Material Grade S355 J2). Beams Load Capacity - Bending (for an effective length of 2m)
connection of Mass 25 grillage, bracing
and auxillary components. The Mass 25 plates to accept Mass 25 props, bracing Section x-x Joint Capacity x-x
prop units are available in seven lengths,
and auxiliary components.
Bending Capacity (kNm) 95 20

Length (mm) Weight (kg)

2700
Length (mm) Weight (kg) Prop Loading Capacity
900 70.0
90 7.8 350
180 9.8 Axial Compression 1800 132.1
Compressive Load (kN)

300
25mm X-X Eccentricity
360 13.7 2520 182.8
250 25mm Y-Y Eccentricity
540 18.3
900 26.7 200 3240 233.5
1800 47.6 150 900 1800 2520 3240
2700 69.1
100
1800
50
0

Ancillary Items
0 1 2 3 4 5 6 7 8 9 10
Effective Length (m)

Adjustable ends, pivot ends and base plates are available as

Bending Capacity
End Elevation 900
25
Bending X-X Mass 25 range. Did you know...
Allowable bending

20 4 Bolts X-X
moment (kNm)

Y 6 Bolts X-X
15
540
10 Ideal for use
X X 360 5
where space is limited,
our Flat Jacks are the
180 0
90 0 1 2 3 4 5 6 7 8 9 10 perfect complement to
Y Effective Length (m) the Mass 25 system.
Mid Section
For more information,
see page 45

2
Bracing
Our bracing components allow Mass Adjustable Pivot End Adjustable Spherical End
Compression = 210kN* Compression = 220kN
25 props to be built into trusses and Tension = 85kN Tension = 0kN
*prop length at 3m

to the system.

Section Width (m) Height (m)

Truss 1.26 – 1.44 1.26 – 1.8

Frame 1.98 1.62

Angle 1.26 – 1.62 1.38 – 1.74

Truss Brace Frame Brace Angle Brace

80° Pivot End Wall Plate Single Base Plate

Compression = 250kN
Tension = 120kN

Safe Working Loads

The safe working loads for members and joints given here are generally based on theoretical values calculated in accordance with BS 449 and BS
5975 but with additional safety factors applied to ensure a minimum factor of safety of 2.0.
For further information on the Mass 25 system and components, please refer to our Technical Data Sheet at
mabey.com/uk/technical-library
call us on 0845 741 3040 or email [email protected]
26 27
 Standalone Propping
Modular Brace Towers
Trusses
Grillages

Ideal for the Building and Refurbishment market, our Mass range is one of the most Applications
versatile modular shoring and propping systems available on the UK market. Using Vertical Propping
Horizontal Shoring
Raking Propping
complex façade retention structures. Formwork
Needling
Putting the customer at the heart of our engineering means the systems have been Facade Retention
Plan Bracing
manhandling if necessary, whilst the robust design of Mass 50, from galvanised cold
formed steel allows it to support loads of up to 600kN on a single leg, meaning Parapet Replacement
fewer components are needed and thus saving on assembly time. The system also Travelling Gantries
has both mechanical and hydraulic capacity and can be supported with our Hydraulic Propping
real-time load monitoring system.

28 29
 Mass 50 Components

Section Properties
1 Props Area (cm2) Moment of Inertia (cm4) Section Modulus (cm3) Radius of Gyration (cm)
3 Grillage Beams Section Properties
Area (cm2) Moment of Inertia (cm4) Section Modulus (cm3) Radius of Gyration (cm)
A Ixx Iyy Zxx Zyy rxx ryy
A Ixx Iyy Zxx Zyy rxx ryy
The Prop unit forms the basis of the Mass 50 Mass 50 Grillage beams allow loads to be
Nett 38.2 3501 2027 280 162 9.6 7.3
system. They are Fabricated from twin 5mm shared between props, allowing trestles to Nett 112.7 14627 4905 1097 379 11.4 6.6
Gross 47.0 4273 2340 342 187 9.5 7.1
thick cold-formed channel sections (Material be built using braces and vertical props.
Gross 136.4 17510 5928 1313 458 11.3 6.6
Grade: S355 J0). The 22mm diameter holes The Mass 50 Grillage Beams are fabricated
from 254x254x107kg/m UC sections
Prop Loading Capacity
connection of Mass 50 grillage, bracing and 700 (Material Grade: S275 J0). Beams are Load Capacity - Bending (for an effective length of 2m)
auxillary components. The Mass 50 prop Axial Compression provided with 22mm diameter holes in Joint with TF020 Joint with TF028
25mm X-X Eccentricity Joint End Plate
units are available in 8 lengths allowing for 600 Section x-x Cover Plate in Tension Cover Plate in Tension
25mm Y-Y Eccentricity Capacity x-x (6 Bolts Each Side) (10 Bolts Each Side)
Compressive Load (kN)

500
other Mass 50 components enabling a true
Bending
3000
modular system. Capacity 170 25* 55* 90*
Length (mm) Weight (kg) 400 (kNm)
100 17
Length (mm) Weight (kg)
250 22.5 300 *limited by section properties
500 32.1 2500 1000 137.3
1000 52.2
200 2000 259.3
1500 70.6
2000 90.9 3500 441.3
100
2500 110.5
2000 5000 631.8
3000 130.3 1000 2000 3500 5000
0
0 1 2 3 4 5 6 7 8 9 10
Effective Length (m)
1500

Ancillary Items
1000 Bending Capacity Adjustable ends, pivot ends and base plates are available as
End Elevation
60
Allowable Bending Moment

Bending X-X

Y
500
50 4 Bolts X-X
6 Bolts X-X Mass 50 range.
Did you know...
40
(kNm)

250 30
X X
100 We also offer a
20
comprehensive range of
10 hydraulic jacking
Y
0 systems.
Mid Section
0 1 2 3 4 5 6 7 8 9 10
Effective Length (m) Find out more about our
hydraulic jacking offering
Half Coupler on page 44

Adjustable Pivot End Adjustable Spherical End

2
Bracing
Our bracing components allow Mass
50 props to be built into trusses and

to the system.

Pivot End Titan Wedge Jack Gallows Bracket

Section Width (m) Height (m)

Angle 1.5 – 3.5 1.5 – 3.5

Truss 1.25 – 1.5 1.25 – 2.5

Frame 2.5 – 3.25 2.5 – 3.5

Angle Brace & Cleats Truss Brace Frame Brace

Wall Plate Wall Plate Flange Single Base Plate Double Base Plate
Safe Working Loads Eurocodes
The safe working loads for members and joints given here are generally The equipment has been assessed and is fully compliant to Eurocodes.
based on theoretical values calculated in accordance with BS 449 and Strengths relating to these codes are published in the Eurocode version
BS 5975 but with additional safety factors applied to ensure a minimum of the technical data sheet for Mass 50. For further information on the Mass 50 system and components, please refer to our Technical Data Sheet at
factor of safety of 2.0. mabey.com/uk/technical-library
call us on 0845 741 3040 or email [email protected]
30 31
 Stand-alone Propping
Modular Brace Towers
Trusses

Our Mat 125 system is a high strength, robust and versatile propping system Applications
offering a capacity of up to 1550kN per column, which can be used as individual Bridge Support
propping or built into high strength towers and trusses. Full compatibility with Façade Retention
the Mabey Hire Mass range and with our range of Hymat hydraulic jacks, further Heavy Duty Falsework
increases the versatility of this system. Hydraulic Propping
Bearing Replacement

32 33
 Mat 125 Components

Section Properties
1 Props 3 Grillage Beams Area (cm2) Moment of Inertia (cm4) Section Modulus (cm3) Radius of Gyration (cm)
A Ixx Iyy Zxx Zyy rxx ryy
The Prop Unit forms the basis of the Mat 125 Section Properties The Mat 125 Grillage Beams are available
Single Joist Nett 71.6 11203 774 666 102 12.3 3.3
system, has a working load of 1550kN per Area (cm2) Moment of Inertia (cm4) Section Modulus (cm3) Radius of Gyration (cm) in standard and heavy RSJ sections.

Standard
A Ixx Iyy Zxx Zyy rxx ryy Single Joist Gross 83.9 13185 921 865 121 12.5 3.3
prop, and is regularly used in conjunction with Available single or in joist pairs, all grillage
Paired Joist Nett 143.1 22407 * 1332 * 12.5 *
our Hymat Jack System to pre load, strike Nett 74.9 5565 11568 438.2 847.4 8.6 12.4 beams are provided with 22mm diameter
Paired Joist Gross 167.8 26370 * 1730 * 12.5 *
or lift from the top of the props. Available in Gross 94.8 7597 14122 598.2 1034.6 8.9 12.2
Single Joist Nett 87.1 13242 994 787 130 12.3 3.4
heights from 0.6m to 3.6m and with 22mm Mat 125 Props and other components

Heavy
Single Joist Gross 102.5 15640 1177 1026 154 12.4 3.4
diameter holes in the webs and the batten enabling a true modular system.
Paired Joist Nett 174.2 26484 * 1574 * 12.3 *
and end plates, allows the connection of the
Grillage and bracing components. Prop Loading Capacity Standard Weight Heavy Weight
Paired Joist Gross 205.0 31280 * 2052 * 12.4 *
1600 Length (mm)
(kg) (kg) *Y-Y values for paired joists omitted as joists are not fully structurally connected eg with batten plates
1400 1524 220.9 266.0
Compressive Load

Length (mm) Weight (kg)

1200
2083 295.6 357.7 Load Capacity - Bending (for an effective length of 3m)
610 110.5 1000
2564 358.2 434.5
(kN)

914 133.9 800

3046 419.7 509.9 Section x-x Section x-x
1219 158.1 600
Axial Compression 3607 507.9 615.7
400
1829 222.0 25mm X-X Eccentricity
200 25mm Y-Y Eccentricity 4570 631.3 766.3
Bending Capacity Single (kNm) 80 Bending Capacity Single (kNm)* 100

Standard
2438 270.5

Heavy
0 6094 843.0 1024.4
3658 383.0 0 1 2 3 4 5 6 7 8 9 10 Bending Capacity Pair (kNm) 160 Bending Capacity Pair (kNm)* 200
7618 1054.8 1279.5
Effective Length (m) 9142 1266.4 1538.6
*Bending capacity may be reduced if co-existent shear

Bending Capacity
160
140
Ancillary Items
Allowable Bending
Moment (kNm)

End Elevation 120

100
Adjustable ends, connectors and connector plates are available as
Did you know...
Y
80
60 Mat 125 range.
40
X X Bending Y-Y
20
0
Bending X-X Our Mat 125
0 1 2 3 4 5 6 7 8 9 10 propping system
Y Effective Length (m)
is ideally suited
Cross Section
to form piers for
temporary or
permanent
bridges.

Adjustable Screw End Push Pull Swivel Connector

2 Bracing
Mat 125 includes a range of angle
bracing that bolts directly to the prop
units via bracing cleats. These enable
users to create simple stable towers
and prop lines.

Tower Elevation Assembly Plan Bracing Assembly in Plan View

A range of angle braces are available Plan braces and brackets are available to Prop Hinge Unit Access Bearer

to brace the MAT 125 columns at 1500mm brace tower structures.

or 3000mm centres to form high load towers
or braced column rows.

Safe Working Loads

The safe working loads for members and joints given here are generally based on theoretical values calculated in accordance with BS 449 and BS
5975 but with additional safety factors applied to ensure a minimum factor of safety of 2.0.
For further information on the Mat 125 system and components, please refer to our Technical Data Sheet at
mabey.com/uk/technical-library
call us on 0845 741 3040 or email [email protected]
34 35
 Standalone Propping
Modular Brace Towers
Raking Props

Our Superprop system is a high load propping system with integrated adjustment Applications
and hydraulic pre load/lifting facility. With its unique pinned joints, the system
is quick to assemble and provides a load capacity of up to 1950kN. Superprop Heavy Duty
Vertical Propping
is widely used for the support and lifting of bridge decks and heavy loads. Heavy Duty
Horizontal Shoring
Bearing Replacement

Hydraulic Propping

36 37
 Superprop Components

Props Bracing
3048mm
1 3

Each prop has a maximum working load of Section Properties Superprop is braced using a special
1950kN and features adjustable heads and Area (cm2) Moment of Inertia (cm4) Section Modulus (cm3) Radius of Gyration (cm) bracing panel that bolts into the chord 1549mm
bases with the facility to add hydraulic jacks A Ixx Iyy Zxx Zyy rxx ryy blocks using chord bolts. The panels are
for pre-loading or lifting operations. Props 106.2 23690 23690 940 940 14.9 14.9 a standard 1549mm wide (prop centres
Prop Extensions 135.0 19850 19850 1117 1117 12.1 12.1 2050mm) and are available in heights of
Height Weight
1524mm and 3048mm.
Component
(mm) (kg)

50 Plate 76
Prop Loading (eccentricity = 10mm) 1524mm
385 Extension 197
2100 Height (mm) Width (mm) Weight (kg)
762 Prop 187
1000 Extension 260 1524 1549 160
1900 Bracing Panel
1524 Prop 277 3048 1549 267
3048 Prop 462
1700
Compressive Load (kN)

Y
1500

1300
Ancillary Items
X X
1100
Adjustable heads, base units and extensions are available as

900
the Superprop range.
H = 0%V
Y 700 H = 1%V
H = 2.5%V
End Elevation H = 5%V

500
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5
Did you know...
Effective Length (m)

Superprop
grillage beams are
often used to
2 Grillage / Header Beams provide cable or
The Superprop grillage beams feature Section Properties service support
a unique full strength pinned splice Area (cm2) Moment of Inertia (cm4) Section Modulus (cm3) Radius of Gyration (cm) during bridge
arrangement. These connect to the heads A Ixx Iyy Zxx Zyy rxx ryy
replacement
and bases of the props to provide load operations.
Single Beam 85.5 24329 1365 1188 153 16.9 4.0
transfer or spreading arrangements. Adjustable Base Unit Adjustable Head Unit
Twin Beam 171.0 48660 29448 2376 1373 16.9 13.1

Pin to Pin Weight

(mm) (kg)

2000 517.8
4000 800.0
6000 1163.6

Grillage Beam Pin Hole Centres

280mm

Ø48 holes Base Unit 385mm Extension

Header Beam 2000mm 4000mm 6000mm
End Elevation

Safe Working Loads Eurocodes

The safe working loads for members and joints given here are generally The equipment has been assessed and is fully compliant to Eurocodes.
based on theoretical values calculated in accordance with BS5975 and Strengths relating to these codes are published in the technical data
BS449 as well as the component capacities that have been derived from sheet for Superprop.
For further information on the Superprop system and components, please refer to our Technical Data Sheet at
full scale tests. Where full scale tests have been carried out a minimum
factor of safety of 1.7 against the onset of permanent deformation has been mabey.com/uk/technical-library
established. call us on 0845 741 3040 or email [email protected]
38 39
 Our Mabey Universal Towers were designed in-house by our highly experienced engineers and have
been used on some of the biggest propping projects in the UK for example the construction of the
Mersey Gateway.
Extremely heavy duty, this system is unique to the UK market in its ability to support loads of up to
8000kN (approx.. 800 tonnes) and can be used as a free standing tower.
Our MU Tower system is made up of a small number of components, meaning that a large section of
the tower can be built extremely quickly. The tower can be erected in situ or as separate sections on the
ground and lifted in by crane.
As every situation requiring this solution is so unique, please contact our team to discuss this system in
more detail, at [email protected] or 0845 741 3040.

40 41
 Jacking Capabilities
our extensive range is available as part of a design or straight hire. Our team
of hydraulic experts ensure that every jack is fully tested and issued with a

Major Lifting
Our wide range of hydraulic jacking systems can be
used with or without our propping systems for precise
controlled hydraulic movement. Ideal for major lifting
projects such as bridge jacking and the lifting &
lowering of other large, heavy structures eg containers,
machinery etc.

Monitoring & Control

Our bespoke solutions and unrivalled experience in the
movement of structures using controlled hydraulic jacking
systems, have enabled us to develop and design synchronised
pumps and computer controlled jacking techniques. All
supported by our live data monitoring which ensures mitigation
management by minimising the risks and potential failure.

Weighing
Integrated hydraulic jacks with load monitoring
capabilities allows us to accurately weigh large heavy
structures or industrial containers, silos and tankers etc.

Pre-Loading
Hydraulic jacks can be used in pre-loading applications from
structural steel to pre-load structural shoring. Flat jacks can be used
in temporary pre-load applications but can also be used to form a

Hydraulic Sliding
Hydraulically moving a heavy structure such as
machinery, containers etc., horizontally from one
position to another. This can be achieved by using
hydraulic push/pull jacks and PTFE slide bearings.

Stressing & Testing

The stressing technique uses hydraulic jacks to apply force to
bolts or cables to strengthen for pre-loading. Hydraulic jacks
can also be used for testing to ensure the structure/component
Applications has been installed correctly and can safely withstand the load
imposed on them.
Major Lifting
equipment has been developed to provide the construction and allied
Monitoring & Control
industries with an unrivalled service for the controlled application of high load Site Services
hydraulic systems. For each individual project with a hydraulic element our Weighing
Project Engineers and Hydraulic Technicians will design and detail the jack Our Jacks can be used for a wide range of hydraulic site
layout, hydraulic pressurising and control system best suited to our clients’ Pre-Loading services from stressing and tensioning to onsite load testing.

Hydraulic Sliding

Design Codes Testing Stressing & Testing

All of our hydraulic cylinders comply with the accepted All our hydraulic equipment is subject to a rigorous in house
industry standards BS EN 1494:2001 and ASME B30.1, a inspection and testing regime, developed in line with ISO
code recognised and accepted by Highways England. 9001:2000 and LOLER. For further information on the Mabey Hire Hydraulic Jacking range, please visit our website at mabey.com

42 43
 Jacks
Jack Capabilities

Capacity (kN) Stroke (mm) Closed Height (mm) Diameter (mm)

Plain Ram Jacks Plain Ram Jacks 101-500 100-400 175-540 57-170

Hymat Jacks 736 50-300 215-505 254

All Jacks in this range are single acting, incorporating a 5° spherical head.
This jack series is lightweight and versatile, intended for general use or in Screwed Ram Jacks 245-5110 30-200 135-516 95-400

conjunction with the full range of our propping systems. Low Height Jacks 490-5101 12-45 60-192 175-400

Hollow Ram Jacks 265-576 155-330 323-521 114-159

Climbing Jacks 1470-4415 150 460-510 250-470

Hymat Jacks
Unique to Mabey Hire, the Hymat Jack is a lightweight alloy cylinder designed by
our engineers for general use or in conjunction with the full range of our propping
systems. The Hymat has an external locking collar providing greater stability. The
versatile cylinder can be used with a variety of head and base plates, including a
spherical head which allows a 5° rotation.
Did you know…
All our Hydraulic Jacks can be Computer Controlled
Screwed Ram Jacks
Allowing you to remotely control the movement of the structure. This can be linked to our advanced
We offer a range of screwed ram jacks for general use. All jacks in this range
monitoring solutions, giving us the ability to carefully monitor your structure, and provide you with
are single acting, and incorporate a 5° spherical head. The screwed Ram Jacks
real-time data and built-in warnings and stop alarms on our LIVESite platform.
include a threaded locking collar to allow load transfer from the hydraulic
ram, providing a mechanical load path.

Low Height Jacks

Our Low Height Jacks have a screw ram and locking collar and are designed for use

bridge bearing replacements.

Flat Jacks*
lifting, lowering, pre-tensioning and stressing. They can be both a temporary solution or
part of a permanent design.
Hollow Ram Jacks
*Do not have hydraulic or computer controlled capabilities.
Available in single or double acting, this range is intended for use with a
threaded bar system such as Dywidag. Jacks can be used in conjunction with
our Mass 50 system (see p28), adopting specially fabricated base plates to
ensure concentric connection. The hollow plunger allows both pull & push Jack Capabilities
forces and enables fast ram retraction.
Capacity (kN) Stroke (mm) Closed Height (mm) Diameter (mm)

Flat Jacks 79-3393 25 32 120-600

Climbing Jacks
The Climbing Jack system is designed to raise or lower heavy loads through
greater distances than conventional jacks. The system “climbs” using double
acting hydraulic jacks on stacks of Ekki timber located within a guide frame.

For further information on the Mabey Hire Hydraulic Jacking range, please visit our website at mabey.com

44 45
 Our project management approach ensures you get

Data

Our unique web based

We also offer an industry-leading range of reporting software, Mabey
monitoring solutions designed to provide you
with vital, real-time information about structural each project based on a clear
movement and environmental impact. understanding of client needs
with built in trigger levels to
Our expert team brings together a wealth of
engineering experience with cutting edge technology
Installation & alert users to any breaches. Data
to give you highly accurate measurement and real-time ENVIRONMENTAL
MONITORING
visualisation
information about stress, load, noise and more.
Our team will install Clients are able to view
All of your data is instantly visible through our unique and ensure accurate accurate, real-time data
that is easy to interpret
monitoring equipment through the use of
on site. graphs, schematics and
control of your site’s safety, delivering both assurance
3D modelling.
and compliance.

To talk to us about a monitoring solution for STRUCTURAL

MONITORING
your project, call 01942 408988 or email us at
[email protected].

System planning Reporting

& design Templates are set up
within the LIVEsite system
Early engagement with
to enable quick and easy
our clients ensures that
reporting.
our expert engineers
design a tailored
monitoring solution to
all projects.

46 47
 Site Services
Successful completion of any contract requires co-operation and a desire

market-leading products together with our experienced engineers and our

installation capability to offer safe, economic and least intrusive temporary
works solutions, delivered on time and on budget. Our site management and
installation teams work closely with the engineers and our clients to advise,
plan and execute works on site in a safe, timely manner with due regard to
the needs of others working around us.

business to ensure we meet that need. Customer Service Excellence

As an award-winning temporary works specialist - we have We pride ourselves on our commitment to customer service excellence
the knowledge, experience and the support network to ensure
we deliver an unrivalled service. This ensures we can deliver a offering, striving for complete customer satisfaction.

installation, throughout the UK.

This service is backed by our commitment to quality, safety and Commitment to Quality, Safety and the Environment
the environment.
Our health and safety programme has been recognised by numerous
professional bodies across the construction and manufacturing industry.

£2M
ISO accreditation: Third party accreditation:

ANNUAL
4.8/5 INVESTMENT 98.75%
IN EQUIPMENT

CUSTOMER ON TIME IN
SATISFACTION
RATING
£1M FULL INVOICE
CORRECT

Safety Schemes in Procurement Safety Awards:

(SSIPs):
ANNUAL INVESTMENT
IN VEHICLES

48 49
 Working from 17 locations across the UK,
we’re never far away from your next project.

11 1
Aberdeen
01358 723650 1

Bilston
01902 505021 2

Bury St. Edmunds

01284 545145
3

Calne
01249 481396
4
9
Cardiff
02920 600149
5

Dewsbury
01924 588756
6
7
Durham
0191 283 0159
7

Garswood
01942 446351
8

Glasgow
0141 413 0636
9
6
8 10
01707 861044
Inverness
01463 548016
11
14
Iver
2 01895 221701
12
3 Newton Abbot
01626 221155 13
17
Nottingham
0115 8280202 14
5 10
4 Romsey
12 15
01794 725584
16
Strood
01634 624044
16
15
Wellingborough
13 17
01933 201161

50 51
0845 741 3040
[email protected]