Re 175 28-10-2010-1
Re 175 28-10-2010-1
Re 175 28-10-2010-1
Foreword AUTORIKSHA
We have pleasure in presenting the Spare Parts Catalogue for ‘RE 4S / RE 4S LPG /
RE 4S CNG’ Vehicles. This catalogue has been specially designed to assist you in
selecting the correct parts to maintain your vehicle in best running condition..
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.
AA - RE 4S PETROL
AF - RE 4S CNG 1
AM - RE 4S LPG
Plate No. 1 : ENGINE & CRANKCASE CLUTCH SIDE RE 4 STROKE Plate No. 2 : CRANK CASE MAGNETO SIDE RE 4 STROKE
AUTORIKSHA AUTORIKSHA
24
15 14 5 10
15 1
19
9
8
14
2
20
6
17
18 6
12
4
13a
12 13
23 4
5 11
2 3
26 11 3
8
13
22 7
25 17
15 7
9
21
10 16
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
2 AF - RE 4S CNG3 AF - RE 4S CNG 3
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 3 : CLUTCH COVER RE 4 STROKE Plate No. 3 : CLUTCH COVER RE 4 STROKE
AUTORIKSHA AUTORIKSHA
19 19 19 19
18 18
16 16
9 9
17 17
10 10
11 14 6 11 14 6
17 2 17 2
15 15
11 11
7 7
4 4
3 3
13 13
12 12
5 5
10 10
1 1
9 8 9 8
3 3
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
4 AF - RE 4S CNG AF - RE 4S CNG 5
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 4 : CYLINDER / PISTON ASSEMBLY RE 4 STROKE Plate No. 5 : CRANK SHAFT ASSEMBLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
8
6
4
7 4
5 4
6 3 3
9
2
2
1
9
12 10
11
8
7
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AA 1013 71 Cylinder block with liner (std) 1 1 1 1 AN 1010 72 Crank shaft assly 1 1 1
2 39 1543 21 'O' ring 1 1 1 Upto Aug.03 2 AA 1010 31 Primary pinion 1 1 1
3 39 1000 06 Hollow dowel pin 2 2 2 3 AA 1014 24 Oil pump drive gear 1 1 1 For Sintering route
4 AA 1014 47 Piston assly (std) 1 1 1 4 31 1011 73 Key woodruff 2 2 2
5 AA 1014 48 Piston ring set (std) 1 1 1 5 39 1927 07 Roller pin 1 1 1
6 AA 1014 46 Cyl. block & piston assly (std) 1 1 1 6 AA 1011 38 Plunger oil 1 1 1
7 39 1478 17 Wire circlip 2 2 2 7 AA 1011 39 Spring plunger 1 1 1
8 AA 1010 25 Pin piston 1 1 1 8 39 1885 15 Nut 1 1 1
9 AA 1010 13 Block gasket 1 1 1 9 AA 1013 45 Woodruff key 1 1 1
10 01 1006 12 Fan disc washer 1 1 1
11 39 1053 15 Nut 1 1 1
12 28 1011 10 Damper spring 1 1 1
13 AA 1014 99 Kit connecting rod 1 1 1 N.I.
AA - RE 4S PETROL AA - RE 4S PETROL
6 AF - RE 4S CNG3 AF - RE 4S CNG 7
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 6 : CYLINDER HEAD RE 4 STROKE Plate No. 7 : VALVE RE 4 STROKE
AUTORIKSHA AUTORIKSHA
4 9
15
14 16 10
5
9 10
8 7
11 8
12
6
11
10
2 14
9
13 5
16 10 6
1
13 8
11 4
3
18
19 3
13
12 17
7
1/2
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
8 AF - RE 4S CNG3 AF - RE 4S CNG 9
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 8 : CAM SAHFT AND CHAIN TENSIONER RE 4 STROKE Plate No. 9 : CLUTCH PLATE ASSLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
3
7 10 9
2 6
8 4
7 5
13
10 4 4 5
1
5
9
4
8
5
11
4
5
4
4 6
5
2
4
3
1
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AA 1012 28 Camshaft assly 1 1 1 1 AA 1014 69 Clutch comp 1 1 1 From Dec.03 Improved Clutch
2 28 1011 67 Sprocket camshaft 1 1 1 2 AA 1014 70 Clutch plate assly 1 1 1
3 39 1079 01 Hex.head screw 2 2 2 3 AA 1014 71 Wheel clutch 1 1 1
4 AA 1015 65 Guide chain (N.T.Side) 1 1 1 From31.10.09 Mod. tensioner 4 AA 1014 78 Plate friction 7 7 7
AA 1010 15 Guide chain (N.T.Side) 1 1 1 Upto 30.10.09 5 AA 1014 72 Plate clutch 6 6 6
5 AA 1015 64 Guide chain - T.S. 1 1 1 From31.10.09 Mod. tensioner
AA 1011 34 Guide chain - T.S. 1 1 1 Upto 30.10.09 6 AA 1014 73 Hub clutch 1 1 1
7 AA 1013 64 Spring clutch 6 6 6
6 AA 1011 35 Pin guide chain* 1 1 1 8 39 0980 04 Hex bolt 6 6 6
7 AA 1015 73 Tensioner assly 1 1 1 Clinch type from 31.10.09 9 AA 1014 74 Holder clutch 1 1 1
AA 1015 16 Tensioner assly 1 1 1 Upto 30.10.09 10 39 1938 15 Nut 1 1 1
8 AA 1015 69 Timing chain 1 1 1
9 39 1674 04 Flange bolt 2 2 2
10 AA 1015 31 Tension spring 1 1 1
AA - RE 4S PETROL AA - RE 4S PETROL
10 AF - RE 4S CNG3 AF - RE 4S CNG 11
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 10 : CLUTCH HOUSING COMP RE 4 STROKE Plate No. 11 : CLUTCH LEVER ASSLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
10 12
9 1 4
10 6
2
9 3
8
4 11
6 3
1 7 5 6
7
12
11
8
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
12 AF - RE 4S CNG3 AF - RE 4S CNG 13
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 12 : MAIN SHAFT RE 4 STROKE Plate No. 13 : GEAR TRANSMISSION RE 4 STROKE
AUTORIKSHA AUTORIKSHA
9 11
7
10
3
12
8
1 6
7
2
4
5
1
6
6
5 2
3
4
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
14 AF - RE 4S CNG3 AF - RE 4S CNG 15
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 14 : GEAR SHIFTER ASSLY. RE 4 STROKE Plate No. 15 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
13 32 14
16
33 15 11
31 34
10
4 1
37
12 6
22
2 23 13
20
8 36
5 21 5
6 4
3
24
10
7 16 23 22 2
9 19
15 18
26 20
30 29
3 21 19
11 8
25 37 17
14 7
27
12 10
1 18
23 11 9 22
28
23
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
16 AF - RE 4S CNG3 AF - RE 4S CNG 17
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 15 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.) RE 4 STROKE Plate No. 15 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
32 14 32 14
16 16
33 15 11 33 15 11
31 34 31 34
10 10
1 1
37 37
12 6 12 6
22 22
23 13 23 13
20 20
21 36 5 21 36 5
4 4
3 3
24 24
23 22 2 23 22 2
19 19
18 18
26 20 26 20
30 29 30 29
21 19 21 19
8 8
25 37 17 25 37 17
7 7
27 27
10 10
18 18
23 11 9 22 23 11 9 22
28 28
23 23
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
18 AF - RE 4S CNG3 AF - RE 4S CNG 19
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 16 : DIFFERENTIAL ASSEMBLY RE 4 STROKE Plate No. 17 : DIFFERENTIAL COVER RE 4 STROKE
AUTORIKSHA AUTORIKSHA
8
2
13
12 7
10
11
11
10 3
5 14
4
6
7
1 5
9 1
13 8 11
4
12
6
16
8 3
9 15
4 2
5 9
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
20 AF - RE 4S CNG3 AF - RE 4S CNG 21
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 18 : SECTOR COMPLETE - REVERE GEAR RE 4 STROKE Plate No. 19 : COWLING RE 4 STROKE
AUTORIKSHA AUTORIKSHA
3
2
4 7
6
2
5
5
1 1
3 3
9
4
7
10 8
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
22 AF - RE 4S CNG3 AF - RE 4S CNG 23
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 20 : SILENCER ASSEMBLY RE 4 STROKE Plate No. 20: SILENCER ASSEMBLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
2 2
4 16 4 16
3 15 3 15
1 1
14 14
13 13
12 12
18 18
17 17
14 14
9 9
8 8
6 6
9 9
4 4
7 7
7 10 7 10
5 8 5 8
14 14
11 11
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AA 1015 52 Silencer Left Routing 1 1 1 With Hot Tube 12 AA 1015 54 Muffler Assly. Comp 1 1 1
AF 1010 11 Silencer Left Routing 1 1 1 W/o Hot Tube AF 1010 12 Muffler Assly comp. 1 1 1
2 13 1011 65 Gasket 1 1 1 13 AA 1013 60 Silencer shield comp. 1 1 1
3 39 0798 15 Nut flanged 2 2 2 14 39 0711 11 Plain washer 8 8 8
4 39 1829 12 Spring washer 2 2 2 15 39 0263 12 Spring washer 2 2 2
5 39 0080 04 Hexagon head bolt 1 1 1
16 39 0897 04 Bolt 2 2 2
6 39 0312 15 Hex. nut 2 2 2 17 39 1826 12 Spring washer 3 3 3
7 39 0201 11 Plain washer 4 4 4 18 39 0834 15 Hex.nut 3 3 3
8 AA 1012 83 Gasket 2 2 2
9 AA 1013 98 Hot tube assly. -- 1 1
10 AF 1010 14 Exhaust Tube Assly 1 1 1
AA - RE 4S PETROL AA - RE 4S PETROL
24 AF - RE 4S CNG3 AF - RE 4S CNG 25
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 21 : ENGINE MOUNTING RE 4 STROKE Plate No. 21 : ENGINE MOUNTING RE 4 STROKE
AUTORIKSHA AUTORIKSHA
2 9 2 9
13 4 2 8 4
13 2 8
11 9 11 9
7 7
7 7
10 6 10 6
8 8
16 16
18 5 18 5
18 18
2 2
4 9 2 4 2
9
9 4 9 4
13 13
12 17 12 17
3 3
1 15 1 15
12 14 14
12
16 16
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
11 39 0083 04 Bolt 2 2 2
12 BA 1021 60 Rubber isolator (GB) 2 2 2
13 39 1079 01 Hex screw 4 4 4 For rubber isolator
14 39 0198 11 Plain Washer 4 4 4
15 39 0263 12 Spring washer 4 4 4
AA - RE 4S PETROL AA - RE 4S PETROL
26 AF - RE 4S CNG3 AF - RE 4S CNG 27
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 22 : MAGNETO ASSEMBLY RE 4 STROKE Plate No. 23 : SPARK PLUG AND H.T. COIL RE 4 STROKE
AUTORIKSHA AUTORIKSHA
9a
5
6
4 6
5
4 2
9
7
3
8 8
12
6 9
5 3 1
7 2
1 10
11
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
28 AF - RE 4S CNG3 AF - RE 4S CNG 29
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 24 : CARBURETTOR (KEHIN) RE 4 STROKE Plate No. 24 : CARBURETTOR (KEHIN) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
2 2
9 9
21 8 21 8
10 10
7 7
3 22 3 22
4 4
16 16
12 12
5 13 5 13
11 11
6 18 6 18
14 14
20 20
23 19 23 19
15 15
1 1
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
30 AF - RE 4S CNG3 AF - RE 4S CNG 31
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 25 : CARBURETTOR (Ucal) RE 4 STROKE Plate No. 25 : CARBURETTOR (UCAL) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
21 19 21 19
25 25
26 26
28 28
16 16
15 15
13 13
6 6
14 14
9 12 9 12
4 23 4 23
24 24
1 22 1 22
20 17 30 20 17 30
8 8
11 10 11 10
2 2
5 5
3 29 3 29
26 26
7 7
21 31 21 31
27 27
18 18
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
32 AF - RE 4S CNG3 AF - RE 4S CNG 33
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 26 : CARBURATOR
AIR FILTER COMPLETE
UCAL (LPG / CNG) RE 4 STROKE Plate No. 26 : CARBURATOR UCAL (LPG / CNG) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
21 19 21 19
25 25
28 28
16 16
15 15
13 13
6 6
14 14
9 12 9 12
4 23 4 23
24 24
1 20 22 1 20 22
17 30 17 30
8 11 8 11
10 10
2 2
5 5
3 29 3 29
21 21
7 26 7 26
31 27 31 27
18 18
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
34 AF - RE 4S CNG3 AF - RE 4S CNG 35
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 27
26 : AIR FILTER COMPLETE RE 4 STROKE Plate No. 27 : AIR FILTER COMPLETE RE 4 STROKE
AUTORIKSHA AUTORIKSHA
26 26
15 15
11 14 11 14
1 18 1 18
23 13 23 13
11 11
19 19
21 20 21 20
17 16 17 16
22 24 22 24
2 2
5 5
25 25
7 3 7a 3
13 13
12 12
6 6
7
7A 9 7b 9
10 10
8 8
4 4
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
36 AF - RE 4S CNG3 AF - RE 4S CNG 37
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 28 : AIR FILTER COMPLETE (FOAM TYPE) RE 4 STROKE Plate No. 29 : PUMP ASSLY OIL AND OIL STRAINER RE 4 STROKE
AUTORIKSHA AUTORIKSHA
11
10
5 7
2
6
3 4
8
5 17
3 18 2
6/7
1 14 7 8
1
16
14
10
15 12
16 9
4
12
13
11
9
15
13
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
38 AF - RE 4S CNG3 AF - RE 4S CNG 39
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 30 : PETROL TANK & PETROL COCK ASSLY RE 4 STROKE Plate No. 30 : PETROL TANK & PETROL COCK ASSLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
11 11
2 2 14
14 15
1 15 1
12 12
9 9
2 2
2 2
12 12
12 12
10 10 14 10 10 14
6 6
3 4 3 4
10 10 13 20 16 10 10 13 20 16 24/25
24/25
SER 17 30 SER 17 30
ON
ON
29 29
26 26 18
18 10 10
27 22 10 10 21 27 22 21
19 19
20 28 20
ON
RES
28
ON
RES
7
OFF
7 5
OFF
5 8 23 8 23
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
40 AF - RE 4S CNG3 AF - RE 4S CNG 41
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 31 : PETROL TANK (CNG/LPG) RE 4 STROKE Plate No. 32 : FRONT BRAKE LINKAGE RE 4 STROKE
AUTORIKSHA AUTORIKSHA
14
9 15 11
9 13
3 5
11 9 12
16 10
4 10
2
8 7 8
9
1 3
8 1 7
7
10 5 6
4
6
8 4 5
2
6 3
2
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 24 1410 94 Tank fuel 3 lit -- 1 1 1 05 1010 83 Adjuster with nut 1 -- -- Upto Nov. 01
2 24 1612 67 Clip nut -- 3 3 2 01 1501 12 Bolt for tightening br. linkage 1 -- -- Upto Nov. 01
3 03 1501 11 Pin 1 -- -- Upto Nov. 01
3 AM 1410 04 Fuel tube tank to filter -- 1 1 4 39 0151 08 Split pin 1 -- -- Upto Nov. 01
4 24 1411 25 Fuel tube filter to solenoid -- 1 1 5 01 1501 09 Front brake link 1 -- -- Upto Nov. 01
5 DD 1210 13 Fuel filter -- 1 1
6 39 0299 15 Nut 1 -- -- Upto Nov. 01
7 39 0146 08 Split pin 1 -- --
6 HA 2010 07 Petrol solenoid -- 1 1 8 39 0199 11 Plain washer 1 -- --
7 AA 1410 57 Fuel pipe solenoid to carb. -- 1 1 9 39 0798 15 Nut 1 -- -- Upto Nov. 01
10 22 1510 36 Front brake shoe assembly 1 -- --
8 39 1556 04 Bolt hex head flanged -- 3 3
9 33 1410 07 Clamp -- 3 3 11 22 1510 40 Extension spring 2 -- --
12 22 1511 06 Fr. Brake drum assly 1 -- --
10 33 1410 08 Clamp -- 3 3
13 01 1502 09 Spring lock 1 -- --
14 39 0265 12 Spring washer 4 -- --
11 AP 1410 08 Cap fuel tank -- 1 1 15 39 0694 15 Hexagon lock nut 4 -- --
AA - RE 4S PETROL AA - RE 4S PETROL
42 AF - RE 4S CNG3 AF - RE 4S CNG 43
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 33 : FRONT BRAKE SHOE (ANTIDRIVE) RE 4 STROKE Plate No. 34 : WHEEL CYLINDER (FRONT) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AB 151035 Shoe hold disc complete 1 1 1 From Aug.01 1 24 1510 99 Wheel cylinder assly 1 1 1 For Auto adj. br.system
For antidive suspension AB 1510 90 Wheel cylinder assly(dia.22.22) 1 1 1
2 22 1502 35 Front brake shoe assly. comp 2 2 2 2 24 1511 07 Major kit 1 1 1 for 24151099
3 22 1502 39 Liner 2 2 2 AB 1510 92 Major kit 1 1 1 From May.02 for AB151090
4 39 0182 09 Rivet-flat head 16 16 16 3 24 1511 08 Minor kit 1 1 1 For 24151099
5 22 1502 40 Return Spring 2 2 2 AB 1510 93 Minor kit 1 1 1 From May 02 for AB151090
AA - RE 4S PETROL AA - RE 4S PETROL
44 AF - RE 4S CNG3 AF - RE 4S CNG 45
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 35 : REAR BRAKE ASSEMBLY-Auto Adjuster RE 4 STROKE Plate No. 35 : REAR BRAKE ASSEMBLY-Auto Adjuster RE 4 STROKE
AUTORIKSHA AUTORIKSHA
8 9 8 9
12 12
3 3
3 3
11 11
10 10
5 5
6 6
13 13
7 7
4 4
14 14
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 24 1711 33 Panel assly. front 1 1 1 W/o antidive link from 07.11.09 13 24 1511 39 Pin rachet 3 3 3 Not Serviceable
24 1511 18 Panel assly. front 1 1 1 Upto 06.11.09 14 24 1510 67 Bracket rear cable guide 1 1 1
24 1511 19 Panel assly LH 1 1 1
15 24 1510 68 Pin rear cable guide 1 1 1 For 24151067 N.I.
24 1511 20 Panel assly RH 1 1 1
2 AP 1510 17 Back panel assly front 1 1 1 W/o antidive link from 07.11.09
24 1511 67 Back panel assly front 1 1 1 16 24 1510 69 Spacer 1 1 1 For 24151067 N.I.
24 1511 74 Back plate assly. LH 1 1 1 17 24 1511 69 Strut assembly front Complete 1 1 1 Include fig. 4,5,6,7 & 13
24 1511 78 Back Plate assly. RH 1 1 1 24 1511 76 Strut assembly LH Complete 1 1 1 Include fig. 4,5,6,7 & 13
3 24 1511 36 Brake shoe assly. 1 1 1
4 24 1511 30 Plate rachet 3 3 3
24 1511 80 Strut assembly RH Complete 1 1 1 Include fig. 4,5,6,7 & 13
5 24 1511 29 Strut plate front 1 1 2 18 24 1511 70 Ratchet kit (Fr. & LH) 1 1 1 Include fig. 4,7 & 13
24 1511 44 Strut plate LH 1 1 1 24 1511 81 Ratchet kit (RH) 1 1 1 Include fig. 4,7 & 13
24 1511 51 Strut plate RH 1 1 1 19 24 1511 71 Brake shoe kit 1 1 1 Include fig. 3,7,11 & 12
20 24 1511 72 Shoe clamp spring kit 1 1 1 Include fig. 11& 12
6 24 1511 31 Pinion 3 3 3
7 24 1511 32 Spring strut LH 1 1 1 Not Serviceable 21 24 1511 73 Spring kit
24 1511 52 Spring strut RH 1 1 1 (Common for Front & LH) 1 1 1 Include fig. 8,9 & 10
8 24 1511 33 Spring main 3 3 3 24 1511 82 Spring Kit RH 1 1 1 Include fig. 8,9 & 10
9 24 1511 34 Spring strut LH holding 3 3 3 22 24 1511 68 Auto Adjuster assly front 1 1 1 Include fig. 5 & 6
10 24 1511 35 Spring shoe holding 3 3 3 24 1511 75 Auto adjuster assly rear LH 1 1 1 Include fig. 5 & 6
11 24 1511 37 Pin piot shoe 6 6 6 24 1511 79 Auto adjuster assly rear RH 1 1 1 Include fig. 5 & 6
12 24 1511 38 Spring shoe clamping 6 6 6
AA - RE 4S PETROL AA - RE 4S PETROL
46 AF - RE 4S CNG3 AF - RE 4S CNG 47
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 36 : TRAILING ARM ASSEMBLY RE 4 STROKE Plate No. 37 : PROPELLER SHAFT / FLANGES RE 4 STROKE
AUTORIKSHA AUTORIKSHA
10 1/2 3
5
10
3
4/16
6
4
10
8 15
3 10
12
1/2
7/9
7 11 13
8
8
6
5 10
9
4/16
11
12
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 24 1711 21 Trailing arm assly. RH 1 1 1 from 26.03.08 1 BA 1321 72 Flange assly (Differential gear) 1 1 1
2 24 1711 20 Trailing arm assly. LH 1 1 1 From 26.03.08.
3 AA 1710 06 Silent bush - Trailing arm 4 4 4 2 BA 1321 71 Flange assly (Satellite Gear) 1 1 1
4 AA 1710 07 Distance piece assly. 2 2 2 3 24 1710 14 Lock washer assly 4 4 4
5 01 1003 42 Ball bearing 2 2 2 4 24 1704 27 Rubber buffer 2 2 2
6 39 0342 17 Circlip 2 2 2 5 39 0119 04 Bolt 4 4 4
7 24 1710 24 Oil seal 2 2 2
8 39 0269 12 Spring washer 2 2 2 6 AA 1310 24 Bellow (Differential flange) 2 2 2
9 39 0303 15 Nut 2 2 2
10 AA 1710 11 Pivot pin assly 2 2 2 7 BA 1322 42 Propeller shaft assly (LH) 1 1 1 Increased length from 26.11.09
BA 1321 12 Propeller shaft assly (LH) 1 1 1
11 59 2000 12 Needle bush 2 2 2 8 24 1704 25 Pin 4 4 4
12 22 1710 07 Oil seal 2 2 2
13 AL 1710 79 Spacer for flange 2 2 2 9 BA 1322 39 Propeller shaft assly (RH) 1 1 1 Increased length from 26.11.09
14 05 1010 56 Spacer Sintered 4 4 4 N.I. BA 1321 11 Propeller shaft assly (RH) 1 1 1
10 AL 1710 65 Slider block 8 8 8
11 39 1182 15 Nut 2 2 2
12 24 1710 66 Spring clip 2 2 2
13 BA 1321 73 Flange assly. (Wheel side) 2 2 2
AA - RE 4S PETROL AA - RE 4S PETROL
48 AF - RE 4S CNG3 AF - RE 4S CNG 49
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 38 : FRAME METER DRIVE UNIT RE 4 STROKE Plate No. 39 : WHEEL ASSEMBLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
12
6 1
9
4 3
3
13
2
5
11
7 4
10
8
15
14
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
50 AF - RE 4S CNG3 AF - RE 4S CNG 51
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 40 : TANDEM MASTER CYLINDER RE 4 STROKE Plate No. 40 : TANDEM MASTER CYLINDER RE 4 STROKE
AUTORIKSHA AUTORIKSHA
1 1
3 3
15 16 15 16
12 18 12 18
19 17 19 17
6 6
11 11
5 14 5 14
13 13
7 7
2 2
8 4 8 4
3 3
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
5 AB 1511 04 Oil container with cap 1 1 1 For AB151063 KBX make 11 39 1224 11 Plain washer 2 2 2
AB 1510 54 Oil container with cap 1 1 1 For 24151155 Endurance 12 39 1582 11 Plain washer 2 2 2
13 39 1389 04 Hexagon bolt 2 2 2 For AB151063 KBX make
6 AB 1511 05 Cap br. oil reservoir 1 1 1 For AB151063 KBX make 24 1510 95 Hexagon bolt 2 2 2 For 24151155 Endurance
AB 1510 72 Cap br. oil reservoir 1 1 1 For 24151155 Endurance
14 39 0788 12 Spring washer 2 2 2
15 BA 1611 34 Bracket master cylinder mtg. 1 1 1 From June 07
AB 1611 73 Bracket master cylinder mtg. 1 1 1 Up to May 07
AA - RE 4S PETROL AA - RE 4S PETROL
52 AF - RE 4S CNG3 AF - RE 4S CNG 53
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 40 : TANDEM MASTER CYLINDER RE 4 STROKE Plate No. 41 : BRAKE PEDAL RE 4 STROKE
AUTORIKSHA AUTORIKSHA
1
3
15 16
12 18
19 17
6
11
5 14
13
7
2
8 4
3
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
54 AF - RE 4S CNG3 AF - RE 4S CNG 55
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 42 : R.P. VALVES & BRAKE PIPE RE 4 STROKE Plate No. 43 : BRAKE PIPE RE 4 STROKE
AUTORIKSHA AUTORIKSHA
abCkC)kk
/zCPCCUf
HD)fk))f
12
10
9 1
6 4
2
7 5
6
3
11 11
17 17
16 16
15 15
7
13 13
14
14
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AA 1510 12 Brake pipe rear-1 1 1 -- From May.02 1 AA 1510 36 Single piece brake pipe 1 1 1 From 16.06.2007
Br. pipe routine changed 2 21 1504 22 Packing 2 2 2
AM 1510 01 Brake pipe rear-1 -- -- 1 3 AB 1510 48 Flexible brake tube 1 1 1
2 AB 1510 49 Banjo bolt 1 1 1 4 AB 1510 49 Banjo bolt 1 1 1
5 AB 1510 51 Lock clip banjo bolt 1 1 1
3 21 1504 22 Packing 1 1 1
4 AB 1510 55 Residual pressure valve assly. 1 1 1 6 39 1663 11 Plain washer 2 2 2
5 AB 1611 84 Clamp 1 1 1 7 39 1753 15 Hexagon nut 1 1 1
8 AB1510 52 Brake pipe assly. front 1 1 1
6 AB 1611 85 Sleeve 1 1 1 9 DD 1610 13 Guide flexible hose 1 1 1
7 39 0291 15 Bolt 1 1 1 10 AB 1510 87 Brake pipe front-II 1 1 1
AA - RE 4S PETROL AA - RE 4S PETROL
56 AF - RE 4S CNG3 AF - RE 4S CNG 57
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 44 : WHEEL CYLINDER (REAR) RE 4 STROKE
Plate No. 45 : HAND BRAKE COMP. RE 4 STROKE
AUTORIKSHA AUTORIKSHA
19
2
11/12
16
4 4
17
10
20 13
18
7 14/15 1
8/9
5
6
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 24 1511 01 Wheel Cyliner 2 2 2 From Jan. 08 up to Dec.08 1 24 1510 61 Hand brake comp. 1 1 1 For Auto adj. brake system
AB 1510 91 Wheel cylinder assly.(dia.25.4) 2 2 2 2 22 1505 24 Spring 1 1 1
2A 24 1511 13 Major kit 2 2 2 For 24151101 3 21 1504 20 Fork pin 1 1 1
AB 1510 94 Major kit 2 2 2 From May 02 for AB151091 4 24 1511 47 Split pin 2 2 2 For auto adj. brake sys.
2B 24 1511 14 Minor Kit 2 2 2 For 24151101 5 39 1828 12 Spring washer 1 1 1
AB 1510 95 Minor kit 2 2 2 From May 02 For AB151091
6 39 0694 15 Flange Nut 2 2 2
7 22 1505 15 Hand brake strut 2 2 2
8 24 1511 54 Hand brake lever RH 1 1 1 For auto adj. brake sys.
9 24 1511 45 Hand brake lever LH 1 1 1 For auto adj. brake sys.
10 24 1511 46 Pin pivot 1 1 1 For auto adj. brake sys.
AA - RE 4S PETROL AA - RE 4S PETROL
58 AF - RE 4S CNG3 AF - RE 4S CNG 59
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 45 : HAND BRAKE COMP. RE 4 STROKE Plate No. 46 : CHASSIS / STEERING COVER/ GROMMET RE 4 STROKE
AUTORIKSHA AUTORIKSHA
6 2
3
5 4
19 6
2 1
11/12 9
15
7
8
16
10 15a
23
4 4 11 12
17 4
10
13 11
20
18 18
7 1 13 17
14/15 16
8/9 14
5 19 26
6
24
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
60 AF - RE 4S CNG3 AF - RE 4S CNG 61
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 46 : CHASSIS / STEERING COVER/ GROMMET RE 4 STROKE Plate No. 47 : TOOL BOX RE 4 STROKE
AUTORIKSHA AUTORIKSHA
12
2
14 2
3
5 4
15
6
13
4 3
20
7 19
1 18
9 18
15
7
8 17
10 15a
23 22 19 21
11 12 9
4
11 1 8
5
18
17 5 6
13 16 8
14
9 7 23
19 26
4
16
24
10 11 5
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
6 24 1613 63 Bracket 1 1 1
14 39 2374 56 Grommet 1 1 1
7 39 0197 11 Plain washer 2 -- -- For AB161054
15 AF 1610 40 CNG lable -- 1 –
8 39 0262 12 Spring washer 2 -- -- For AB161054
15a AM 1610 20 LPG lable -- -- 1 9 39 0291 15 Hexagon nut 2 2 2
16 24 1613 12 Heel rest 1 1 1 10 39 0062 04 Hexagon bolt 1 1 1
17 AL 1611 79 Pad-heel rest 1 1 1
18 39 1773 04 Flanged bolt 2 2 2 11 39 0265 12 Spring washer 1 1 1
12 24 1614 09 Tool Box Lock-Plastic 1 1 1 With key
19 39 2484 15 Flange nut 2 2 2 13 06 1607 12 Holding plate for lock 1 1 1
20 AA 1810 06 Lock set 1000 combination 1 – – N.I. 14 06 1607 13 Spring for lock 1 1 1
21 AM 1810 01 Lock set -- 1 1 15 39 0156 08 Split pin 1 1 1
22 19 1611 51 Fixing plug 6 6 6
23 AA 1611 79 Lever reverse gear control 1 1 1 (Mod. Reverse Lever) 16 15 1410 13 Grommet 1 1 1 For Coupler type switch
24 AZ 1610 01 Spring Tension 1 1 1
25 AA 1910 68 Cable Comp. Reverse Gear 1 1 1 N.I.
26 AP 1610 35 Bush 1 1 1
AA - RE 4S PETROL AA - RE 4S PETROL
62 AF - RE 4S CNG3 AF - RE 4S CNG 63
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 47 : TOOL BOX RE 4 STROKE Plate No. 48 : FRONT MUDGUARD / HEAD LAMP HSG. RE 4 STROKE
AUTORIKSHA AUTORIKSHA
12
14 2
15
13
5 3
11
4 2
3
20 4
7 19 10
18
18
17 14
22 19 21
9
1
1 8
5 6
8 7
9
5 6
12
8
13
9 7 23
4
16
10 11 5
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
17 AF 1610 41 Bracket ignition switch 1 1 1 From Oct.02 1 AB 1611 88 Front Mudguard assly 1 1 1 From Dec.01
18 39 0263 12 Spring washer 2 2 2 For Antidive suspension
19 39 0814 11 Plain washer 4 4 4 For fixing Bracket Ing. switch 2 AB 1611 82 Check plate fr M.grd 1 1 1
20 39 1942 04 Flange bolt 2 2 2 3 39 0085 04 Bolt Hexagon head 3 3 3
4 39 0291 15 Hexagon Nut 3 3 3
21 AF 1610 73 Selector switch bkt. -- 1 1 5 AB 1611 59 Clip 1 1 1
22 39 0702 01 Screw pan cross 2 2 2
23 AA 1611 06 Flasher bkt. 1 – – 6 AB 1611 86 Spacer 1 1 1
7 39 1856 04 Hex bolt 2 2 2
8 39 0239 11 Plain Washer 2 2 2
9 39 0263 12 Spring Washer 2 2 2
10 AB 2010 65 Housing Head light 1 1 1
AA - RE 4S PETROL AA - RE 4S PETROL
64 AF - RE 4S CNG3 AF - RE 4S CNG 65
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 49 : FRONT WHEEL HUB / AXLE ASSLY RE 4 STROKE Plate No. 49 : FRONT WHEEL HUB / AXLE ASSLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
14 14
23 23
22 22
20 20
21 21
8A 8A
9 9
18 18
19 1 19 1
2 2
10 10
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 24 1711 36 Front wheel hub assly. 1 1 1 From 07.1109 (w/o antidive) 16 39 2444 17 Internal circlip 2 2 2
AB 1710 03 Front wheel hub assly. 1 1 1 From July. 01 to 14.02.09 17 24 1711 29 Pivot pin fr wh hub 1 1 1 From 15.02.09
2 03 1701 09 Pin 1 1 1 AB 1710 21 Pivot pin fr wh hub 1 1 1 From July. 01 to 14.0209
3 39 2550 20 Ball Bearing 1 1 1 From Oct.02 Alt. 15101011 18 39 1828 12 Spring washer 4 4 4
4 39 2362 20 Ball Bearing 1 1 1 From Oct.02 Alt. 01101009 19 39 0694 15 Hex nut 4 4 4
5 39 0342 17 Internal circlip 1 1 1 20 39 0262 12 Spring washer 1 1 1 Cap mounting
AA - RE 4S PETROL AA - RE 4S PETROL
66 AF - RE 4S CNG3 AF - RE 4S CNG 67
AM - RE 4S LPG AM - RE 4S LPG
RE 4 STROKE Plate No. 51 : FRONT SHOCK ABSORBER RE 4 STROKE
Plate No. 50 : FRONT SUSPENSION AUTORIKSHA
AUTORIKSHA
12
9
1 8
2 6
5
3 7
5
3
23
2
12
4
19 10
19
18
22 21
5
15
1 11
13
6 17 14
4 20
11 16
24
7
7
10 10 8
8 9
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 39 0265 12 Spring washer 2 2 -- 1 22 1511 06 Cast iron brake drum 1 1 1 From Dec.01
2 24 1702 06 Plate assly sp.mounting upper 1 1 -- For antidive suspension
3 24 1702 05 Front suspension spring 1 1 -- 2 39 0001 01 Slot.csk head screw 2 2 2
4 22 1710 49 Trunion 1 1 -- 3 24 1711 37 Fr sh. absorber assly comp. 1 1 1 From 07.11.09 (w/o antidive)
5 39 0119 04 Bolt 1 1 -- AB 1710 44 Fr sh. absorber assly comp. 1 1 1 From Dec.01 to 06.11.09
4 39 0422 15 Nyloc nut 1 1 1
6 24 1702 08 Lower Plate 1 1 -- Upto July. 01 5 AB 1710 13 Top rubber bush 2 2 2
7 01 1701 22 'O' ring 2 2 --
8 39 0217 11 Plain washer 2 2 -- 6 AB 1710 14 Locating cup rubber bush 2 2 2
9 23 1613 05 Grease nipple 1 1 -- 7 AB 1710 15 Spacer nut spring cup 1 1 1
10 01 1010 08 Roller 36 36 -- 8 39 0295 15 Hexagoan nut 1 1 1
9 39 0301 15 Hexagoan nut 1 1 1
11 21 1701 08 Distance piece 1 1 -- 10 39 0543 11 Plain washer 1 1 1
12 39 0294 15 Hex nut 1 1 --
11 39 1054 11 Plain washer 1 1 1
12 39 1455 04 Shoulder bolt 1 1 1
13 39 0789 12 Washer spring 1 1 1
14 39 0296 15 Hexagon nut 1 1 1
15 AB 1710 16 Bush 1 1 1
AA - RE 4S PETROL AA - RE 4S PETROL
68 AF - RE 4S CNG3 AF - RE 4S CNG 69
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 51 : FRONT SHOCK ABSORBER RE 4 STROKE Plate No. 52 : REAR SHOCK ABSORBER RE 4 STROKE
AUTORIKSHA AUTORIKSHA
9 8
9
1 8
6
5
10
3 7
5
7
1
23
2
12
4
19 10
19
18
22 21
15
11 5
13
17 14 6
20
24 16
2 4
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
70 AF - RE 4S CNG3 AF - RE 4S CNG 71
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 53 : STEERING COLUMN RE 4 STROKE Plate No. 54 : HANDLE BAR RE 4 STROKE
AUTORIKSHA AUTORIKSHA
15
17
18
19
11 17
16 10
12 8 1
13 9
14
4
5 21
11 20
3
11
19
2
12
12
18
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 24 1810 43 Steering column assly 1 1 1 From 03.11.09 (w/o antidive link) 1 22 1810 25 Handle Bar Body 1 1 1 From Oct 05
24 1810 45 Steering column assly 1 1 1 From 17.08.09
24 1810 37 Steering column assly 1 1 1 From 15.02.09 One piece handle bar
Pivot width increased 2 22 1802 19 Steering lock plate 1 1 1
AB 1810 02 Steering column assly 1 1 1 From July. 01 to 14.02.09 . 3 39 1830 12 Spring washer 2 2 2 For mounting steering
2 AB 1810 10 Dust cover bottom 1 1 1
3 AB 1810 11 Bearing race- low inner 1 1 1 lock plate
4 AB 1810 12 Steel ball with cage lower 1 1 1 4 39 0071 04 Hex head screw 2 2 2 For mounting steering
5 AB 1810 33 Bearing race lower outer 1 1 1 lock plate
6 AB 1810 34 Top Dust cover (Mod) 1 1 1 5 21 1802 07 Lining-Steering lock plate 2 2 2
7 24 1810 46 Bearing race upper inner 1 1 1 w/o threading from 17.08.09
AB 1810 16 Bearing race upper inner 1 1 1 6 39 0192 10 Eyelet rivet 2 2 2
8 AB1810 17 Steel ball with nylon
cage upper 1 1 1 7 39 1377 04 Hex. bolt with collar 1 1 1 For mounting of handle bar
9 AB 1810 19 Bearing race -upper outer 1 1 1 8 39 0201 11 Plain washer 2 2 2 For mounting of handle bar
10 AB 1810 20 Spacer washer bearing 1 1 1 9 39 1829 12 Spring washer 1 1 1 For mounting of handle bar
11 24 1810 47 Nut Lockring 2 2 2 From 17.08.09 10 39 0296 15 Hex nut 1 1 1 For mounting of handle bar
AB 1810 21 Lock ring upper race 1 1 1
12 24 1810 32 Steering lock barrel with key 1 1 1 11 AB 1810 22 Lower plate assly 1 1 1
13 06 1803 03 Spring 1 1 1
14 15 1810 32 Cover plate 1 1 1 12 AB 1810 23 Upper plate assembly 1 1 1
15 15 1810 33 Spring washer 1 1 1 13 39 2295 15 Flange nut 2 2 2 From Oct. 05
16 15 1810 34 Hammer drive Screw 1 1 1
17 24 1614 43 Dust cover 1 1 1
18 22 1810 44 Buffer rubber 1 -- -- From 03.11.09 (w/o antidive link)
19 24 1711 17 Bolt precoated 1 -- --
AA - RE 4S PETROL AA - RE 4S PETROL
72 AF - RE 4S CNG3 AF - RE 4S CNG 73
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 54 : HANDLE BAR RE 4 STROKE Plate No. 55 : HANDLE BAR SLEEVES RE 4 STROKE
AUTORIKSHA AUTORIKSHA
8
18
9
19 7 10
17
11
6 5
12
13 1
2
4
20 5
11 21
3
11 6
12
12
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
74 AF - RE 4S CNG3 AF - RE 4S CNG 75
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 56 : REVERSE GEAR CONTROL LEVER ASSLY RE 4 STROKE Plate No. 57 : CHOKE LEVER ASSLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
7 5
1 3
4
6
4 3
12
5 1
6 8
P
STO
7
2
10
9
11
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 24 1902 21 Reverse gear cont lever assly 1 1 1 From Dec.01 1 22 1910 88 Choke lever assly 1 1 1
(For Antidive suspension) 2 22 1610 62 Distance piece 1 1 1
2 24 1902 25 Sleeve protection 1 1 1 3 21 1902 12 Spring washer 1 1 1
3 39 0251 11 Plain washer 1 1 1 4 39 0248 11 Plain washer 2 2 2 For AA191018
4 39 0147 08 Split pin 1 1 1 5 39 1063 01 Hex screw 1 1 1
5 24 1902 24 Grommet 1 1 1
6 39 0263 12 Spring washer 1 1 1
6 AA 1910 63 Spring 1 1 1 7 39 0292 15 Hex nut 1 1 1
7 22 1502 42 Spring 1 1 1 8 24 1911 29 Choke cable asly 1 -- -- From Oct 07
8 AA 1910 10 Reverse gear cable comp 1 1 1 Di Filter and mod. backrest
9 AA 1910 12 Inner cable rev.gear 1 1 1 rationalisation
10 AB 1910 24 Screw terminal assly 1 1 1 24 1910 86 Choke cable asly 1 -- -- From Dec. 03 to Sept. 07
Choke lever on dashboard
11 22 1505 13 Terminal 1 1 1 9 01 1607 17 Clip lock 1 1 1 For AM 1910 01 N.I
12 05 1510 12 Adjuster with nut 1 1 1
AA - RE 4S PETROL AA - RE 4S PETROL
76 AF - RE 4S CNG3 AF - RE 4S CNG 77
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 58 : CONTROL CABLES RE 4 STROKE Plate No. 58 : CONTROL CABLES RE 4 STROKE
AUTORIKSHA AUTORIKSHA
4 4
3 1 3 1
7 4 7 4
8 8
5 5
12 9/10 11 12 9/10 11
5 5
13
14 13
2 2
6 6 6 6
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AA 1910 69 Acc. cable assly 1 -- -- From 28.07.2007 11 BA 1910 11 Inner cable gear 2 2 2 N.S.
For ucal carburattor 12 03 1902 28 Guide for cable 3 3 3
AM 1910 02 Acc. cable assly -- 1 1 For CNG/LPG 13 24 1510 58 Hand brake cable assly front 1 1 1 For Auto Adj. System
2 24 1505 02 Inner cable hand brake 1 1 1 From Mar. 08
3 03 1902 28 Guide for cable 1 1 1 24 1510 59 Cable assly hand brake rear 2 2 2 For Auto Adj. System
4 30 1910 69 Dust seal 3 3 3 From Mar. 08
5 22 1910 93 Screw terminal assly. 3 3 3 14
6 22 1505 13 Terminal 2 2 2
7 AA 1910 64 Clutch cable comp. 1 1 1 From Aug.01
AA - RE 4S PETROL AA - RE 4S PETROL
78 AF - RE 4S CNG3 AF - RE 4S CNG 79
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 59 : SPEEDOMETER RE 4 STROKE Plate No. 60 : WIRING HARNESS AND H.L. ASSLY (ANTIDIVE) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
1
7
2
5 8
3 4 9
6
4
5 3
7
10
2
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 24 1911 08 Speedometer complete / lamp 1 1 1 1 AJ 2010 13 Cable assly red 1 1 1 From Sept. 01(Antidive)
2 39 0262 12 Spring washer 2 2 2 AM 2010 24 Cable assly red -- 1 1
3 39 1350 01 Hexagon screw 2 2 2 2 AB 2010 72 Head light comp with lamp 1 1 1 From Aug.01
4 05 1903 01 Speedometer drive complete 1 1 1 3 AB 2010 73 Head light assly. 1 1 1 w/o lamp From Aug. 01
5 22 1910 96 Speedometer cable complete 1 1 1 For Antidive suspension
4 06 2012 04 Reflector assly. 1 1 1
6 22 1910 97 Speedometer cable inner 1 1 1 5 06 2013 96 Lamp holder assly. 1 1 1
7 25 1910 54 Lamp 12V 2w 1 1 1
6 AB 2010 68 Head light rim 1 1 1 From Aug.01( Antidive)
7 25 2010 09 Lamp 12V 35/35 W 2 2 2
8 01 2002 13 Cup washer 2 2 2
9 39 0006 01 CSK / Round head screw 2 2 2
10 AB 2010 75 Rear brake switch 1 1 1
11 AA 2011 89 Wiring harness (Front) 1 – – From 10.04.2008
(Mod. Tool box)
AF 2011 40 Wiring harness (Front) -- 1 – From 15.03.08 (Vanaz)
Mod. Tool Box
AA - RE 4S PETROL AA - RE 4S PETROL
80 AF - RE 4S CNG3 AF - RE 4S CNG 81
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 61 : FRONT LIGHT ASSEMBLY RE 4 STROKE Plate No. 62 : TAIL LAMP ASSLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
2
7
6
1
4
5
2
1 3
4
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AA 2010 91 Front light assly. LH 1 1 1 From Jan.03 1 AA 2011 57 Tail light LH with lamp 1 1 1 From Feb.05 Stop lamp 21 W
AA 2010 93 Front light assly. RH 1 1 1 From Jan.03 AA 2011 60 Tail light RH with lamp 1 1 1 From Feb.05 Stop lamp 21 W
2 06 2010 83 Lamp 12v 10w 2 2 2 For side indicator 2 AA 2011 61 Lens tail lamp LH 1 1 1 From Jan. 03
3 06 2010 82 Lamp 12v 5w 2 2 2 AA 2010 70 Lens tail light RH 1 1 1 From Jan. 03
4 22 2005 21 Glass 2 2 2 For BA201047 3 AC 2010 21 Packing for tail light LH & RH 2 2 2 From Jan 03
4 06 2010 83 Lamp 12v 5w 4 4 4 For side & reverse lamp
5 30 2010 06 Lamp 12v 10/5w 2 2 2 For stop tail
AA - RE 4S PETROL AA - RE 4S PETROL
82 AF - RE 4S CNG3 AF - RE 4S CNG 83
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 63 : SWITCHES / HORNS CABIN LIGHT RE 4 STROKE Plate No. 63 : SWITCHES / HORNS CABIN LIGHT RE 4 STROKE
AUTORIKSHA AUTORIKSHA
6 6
1 3 1 3
2 2
2 2
15 21 15 21
14 14
13 5 13 5
22 22
11 11
10 10
9 8 9 8
13 4 13 4
7 7
12 12
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AL 2010 61 Control switch RH 1 1 1 From Oct.05 One piece H/Bar 11 39 0262 12 Spring washer 2 2 2 For mounting horn
2 39 1403 01 Slotted cheese head screw 2 2 2 12 AF 2010 35 Start button 1 1 1
3 AL 2010 60 Control switch LH 1 1 1 From Oct.05 One piece H/Bar 13 AF 2010 15 Micro switch -- 1 –
4 AB 2010 77 Hazard switch 1 1 1 14 AM 2010 10 Car safety -- -- 1
5 AF 2011 31 On-off parking switch 1 1 1 From Nov.06 4 pole coupler 15 AF 2010 81 Cabin light assly. 1 1 1
}
6 AA 1110 31 Switch reverse 1 1 1 16 39 1205 01 Chesse head screw 4 4 4 Mtg. of engine cabin light.
7 AP 2010 12 Label On-off parking switch 1 1 1 From Nov.06 (Parking) 17 39 0375 11 Plain washer 4 4 4 N.I
AF 2010 39 Label ignition switch 1 1 1 From May.02 to Apr. 06 18 39 1831 12 Spring washer 4 4 4
Starter push button 19 39 0375 11 Plain washer -- 1 -- N.I For micro switch.
8
9
AA 2012 39
39 1698 01
Horn (DC) Transil Diode
Self tapping screw
1
2
1
2
1
2
Old- AA201156
For mounting horn
20 39 1241 01 Screw pan cross -- 1 -- }
10 39 0197 11 Plain washer 2 2 2 For mounting horn 21 AF 2010 76 Battery cut off switch -- 1 1 Right Side Switch
AF 2011 67 Battery Cut off switch -- 1 1 (Mod. Left Side Switch)
22 AA 2011 71 Assly light indicator 1 1 1
23 30 2010 84 lamp 12v 2w 4 4 4
24 AF 2011 14 Cable assly. battery cut Off S/w 1 1 1 N. I.
AA - RE 4S PETROL AA - RE 4S PETROL
84 AF - RE 4S CNG3 AF - RE 4S CNG 85
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 64 : ELECTRICAL EQUIPMENT RE 4 STROKE Plate No. 64 : ELECTRICAL EQUIPMENT RE 4 STROKE
AUTORIKSHA AUTORIKSHA
2 2
8 11 8 11
3 3
10 10
4 4
9 9
7 12 7 12
3 2 3 2
6 6
1 1
3 3
2 2
5 5
4 4
13 13
14 14
3 3
2 2
4 4
18 18
15 15
16 16
17 17
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AF 2010 36 Assly. regulator 1 1 1 From Sept. 01 11 AA 1610 60 Plate assly.mtg. electrical units 1 1 1
2 39 0198 11 Plain washer 8 8 8 For Mounting regulator, 12 39 0944 04 Bolt 3 3 3 For Plate assly mounting on
starter relay & Ele. units chassis
3 39 0263 12 Spring washer 8 8 8 mounting plate 13 AA 1610 80 Cover - plate electrical unit 1 1 1
4 39 0291 15 Hex nut 5 5 5 14 AA 1610 81 Packing - cover 1 1 1
5 AB 2010 76 Assembly D.C. Flasher 1 1 1 15 39 0239 11 Plain washer 2 2 2
6 AA 2010 12 Starter relay 1 1 1 16 39 0732 12 Spring washer 2 2 2
7 BA 2010 23 Box (couplers joint) 1 1 1 17 39 0696 01 Slotted ch.hd.screw 2 2 2
8 39 0071 04 Hex head screw 1 1 1 18 AL 2010 12 Starter interlock Relay 1 1 1
9 AA 1110 91 Digital CDI with starter interlock 1 – – From May 06
AF 1110 16 DC ignitor and gas controller -- 1 1 From May 06
10 AB 1110 11 Damper 1 1 1
AA - RE 4S PETROL AA - RE 4S PETROL
86 AF - RE 4S CNG3 AF - RE 4S CNG 87
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 65 : BATTERY AND FUSE BOX ASSLY RE 4 STROKE Plate No. 65 : BATTERY AND FUSE BOX ASSLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
9 16 9 16
2 2
6 6
1 1
4 4
11 3 11 3
10 5 10 5
EXID EXID
E E
12/14 MADE
IN IN
DIA
12/14 MADE
IN IN
DIA
14 14
13 13
8 7 8 7
18 18
19 17 19 17
15 15
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AA 2011 90 Fuse box assly 1 -- -- From 10.04.08 8 BA 1610 29 Packing battery base 1 1 1
Mod. Tool box 9 22 2010 06 Packing battery clamp 1 1 1
AF 2011 41 Fuse box assly -- 1 -- From 15.03.08
Mod. Tool box 10 AB 2010 17 Cap (Battery) 1 1 1
11 01 1401 17 Knob 1 1 1
2 AK 2010 12 Fuse 10A (blade type) 8 8 8 From April.03 Spare fuse 12 BA 2010 24 Cable assly red 1 1 1
3 39 1063 01 Hexagon screw 2 2 2 13 BA 2010 25 Cable assly black 1 1 1
4 39 0198 11 Plain washer 2 2 2 14 39 0956 15 Hex nut 1 1 1
5 BA 2010 67 Battery 12 V - 32 Ah 1 1 1 Dry Charge 15 BG 1138 05 Tray Battery 1 1 1 From 06.04.09
16 AL 1613 60 Lock battery with key 1 1 1
6 AN 1610 74 Calmp assly battery 1 1 1 From 10.09.2007
17 39 0265 12 Spring washer 1 2 2
7 AN 1610 75 Tie rod 1 1 1 From 10.09.2007
18 39 0119 04 Bolt 1 2 2
19 39 0897 04 Bolt hex. head 1 1 1 For Batt. negative earth
on eng.
AA - RE 4S PETROL AA - RE 4S PETROL
88 AF - RE 4S CNG3 AF - RE 4S CNG 89
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 66 : STARTER MOTOR RE 4 STROKE Plate No. 67 : PASSENGER BODY AND REAR DOOR RE 4 STROKE
AUTORIKSHA AUTORIKSHA
5
14 15
7 17
8 16
11 16 7
10 8
3
16 9
2
11
10 26 12 19
29 25
28 24 4
18 5
6
12
3
4 29
6 9
13 30
22
2 21
26
1 20
13
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AA 1110 92 Starter motor 1 1 1 From Sept.03 (Mitsuba) 1 24 2313 64 Body assly 1 -- -- From 28.07.2007
2 AA 1110 93 Fixing bkt. assly 1 1 1 from Mar.08 Mod. support assly top
(Sintered Bush length increased) & Comm. with RE 2S
3 AA 1110 79 Cover assly end cover 1 1 1
4 AA 1110 80 Bracket end cover 1 1 1 24 2313 68 Body assly -- 1 1 From 10.09.2007
5 AA 1110 81 Bracket assly intermediate 1 1 1 Mod. support assly top.
6 AA 1110 82 Armature assly 1 1 1 Di filter, & Vanaz kit
Comm. with 2S CNG/LPG
7 AA 1110 94 Gear shaft assly 1 1 1 From Mar.08 2 BA 2310 58 Rear door assly 1 1 1
8 AA 1110 95 Gear shaft unit 1 1 1 From Mar.08 3 39 0096 04 Bolt 2 2 2
9 AA 1110 85 Brush box assly kit 1 1 1 4 39 0199 11 Plain washer 2 2 2
10 AA 1110 86 Spring pinion return 1 1 1 5 39 0264 12 Spring washer 2 2 2
11 AA 1110 87 Circlip drive assly 1 1 1
6 39 0293 15 Hex nut 2 6 6
12 AB 1111 07 Yoke and magnet assly 1 1 1 7 01 1401 16 Tie rod 2 2 2
8 39 0147 08 Split pin 2 2 2
AA - RE 4S PETROL AA - RE 4S PETROL
90 AF - RE 4S CNG3 AF - RE 4S CNG 91
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 67 : PASSENGER BODY AND REAR DOOR RE 4 STROKE Plate No. 67 : PASSENGER BODY AND REAR DOOR RE 4 STROKE
AUTORIKSHA AUTORIKSHA
14 15 14 15
17 17
16 16 7 16 16 7
10 8 10 8
3 3
16 9 16 9
2 2
11 11
26 12 19 26 12 19
29 25 29 25
28 24 4 28 24 4
18 5 18 5
6 6
29 29
13 30 13 30
22 22
21 21
26 26
1 20 1 20
13 13
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
92 AF - RE 4S CNG3 AF - RE 4S CNG 93
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 68 : REAR MUDGUARD BUMPER AND MUDFLAP RE 4 STROKE RE 4 STROKE
AUTORIKSHA Plate No. 69 : HOOD AND FRAME ASSLY / PACKING
AUTORIKSHA
15 13
16
3 12 20
4
11 21 19
12
12 24 19
10
13 11
14 18
17 19
14
22
17 1
18 15 23
8 8
6/7 10
2
2
9
3 6 5
4
4 3
9 8
7
4
3
2
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
94 AF - RE 4S CNG3 AF - RE 4S CNG 95
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 69 : HOOD AND FRAME ASSLY / PACKING RE 4 STROKE Plate No. 70 : WINDSHIELD AND WIPER MOTOR RE 4 STROKE
AUTORIKSHA AUTORIKSHA
10
13
16 7
12 20 2 3
19 1
11 21
24
7 9
10 19 4 9
13
5 14
18 10
17 19 11
14
22
17 1 20 19
18 15 23
6
8 17/18
12
2
6 5 14 20
4
3 15
9 8 21
7 16
22
23
20 21 13
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
96 AF - RE 4S CNG3 AF - RE 4S CNG 97
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 70 : WINDSHIELD AND WIPER MOTOR RE 4 STROKE Plate No. 71 : SEAT ASSEMBLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
10 16
7
15
2 3
1 14
9 12
7 13
4 9 15
13 5
5 14 14
10 4
19
11 3
11 13
20 19
6 20
8 17/18
12
1
14 20 17/18
15
21 2
16
6
22
10
4
3 8 13
23
5 7 15 2A
20 21 13 9
14
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
98 AF - RE 4S CNG3 AF - RE 4S CNG 99
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 71 : SEAT ASSEMBLY RE 4 STROKE Plate No. 72 : TOOL KIT AND MIRROR RE 4 STROKE
AUTORIKSHA AUTORIKSHA
16
15
14
12
13
15
5
14
4
19
3
11 13
20
1
17/18 2/3
2
6
6 1
4
10 4
4 5
3 8 13 6
5 7 15 2A
9
14
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
100 AF - RE 4S CNG3 AF - RE 4S CNG 101
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 73 : CNG CYLINDER RE 4 STROKE Plate No. 73 : CNG CYLINDER RE 4 STROKE
AUTORIKSHA AUTORIKSHA
18 15 18 15
1 1
19 19
8 8
10 10
2 2
9 9
7 7
5 5
10 9 10 10 9 10
9 9
1 1
8 8
16 16
12 12
17 17
11 6 11 6
3 3
4 4
13 13
14 14
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
102 AF - RE 4S CNG3 AF - RE 4S CNG 103
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 74 : VALVE OF CNG CYLINDER (FOR CNG ONLY) RE 4 STROKE Plate No. 75 : MIXER UNIT & HOSE (Vanaz Kit) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
4
5
1 2 3
6 7
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AF 1410 08 Hand wheel -- -- 1 1 24 1212 35 Flexible hose assly-1 -- 1 -- From HPR to Filter
2 AF 1410 30 Valve for CNG -- -- 1 From Aug.02 Alt.AF 1410 28 From 12.07.09 (improved side filling)
24 1212 21 Flexible hose assly-1 -- 1 -- From HPR to Filter up to 11.07.09
2 24 1213 30 Flexible hose assly-2 -- 1 -- From Filter to LPR
3 24 1212 22 Low pressure hose pipe -- 2 -- From LPR to Mixture
4 24 1213 54 Hose clip -- 4 --
5 AF 1210 12 Washer -- 4 --
6 AF 1213 15 Breather -- 1 --
7 05 1010 51 Breather -- 1 --
8 24 2013 34 Indicator assly Vanaz -- 1 --
AA - RE 4S PETROL AA - RE 4S PETROL
104 AF - RE 4S CNG3 AF - RE 4S CNG 105
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 76 : RELAY & SOLENOID PETROL & GAS (Vanaz Kit) RE 4 STROKE Plate No. 77 : 2ND STAGE CNG REGULATOR (Vanaz kit) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
1
12
1
10
5
11
9 19
8 15
2
16
1
14 17
7 11
13 18
10
6 9 12
3 7
6 8
4
5 2
3
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
106 AF - RE 4S CNG3 AF - RE 4S CNG 107
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 77 : 2ND STAGE CNG REGULATOR (Vanaz kit) RE 4 STROKE Plate No. 78 : 2ND STAGE CNG REGULATOR II (Vanaz kit) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
1
10 9
8
5 11
19
3 6 22
15 21
12
16 4
1 7 13 19 20
14 17
11 18
13 5 14
10
9 12 1
7 17 18
16
2
15
6 8
4
2
3
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
108 AF - RE 4S CNG3 AF - RE 4S CNG 109
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 78 : 2ND STAGE CNG REGULATOR II (Vanaz kit) RE 4 STROKE Plate No. 79 : 1ST STAGE REDUCTION UNIT (Vanaz kit) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
9
3
10 9 8
5
8 10 6 4
11 2 24
15 13
7 2
29
22
28
3 6 22
12 21 20 21
4 30 25
7 13 19 20 16 11
31
27 12 23
5 14
26 17
14
1 18
17 18 18
16
2
15 32
34
19
33
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
11 AF 1210 30 Washer -- 1 --
12 24 1214 56 Connector -- 1 -- From 12.07.09 Improved side filling
AF 1210 01 Connector -- 1 -- Upto 11.07.09
13 -- ---- -- Coupling Screw -- 1 --
14 AF 1210 32 'O' ring -- 2 --
15 -- ---- -- Juction box -- 1 --
16 AF 1210 34 Spring -- 1 --
17 AF 1211 26 Piston assly. -- 1 --
18 AF 1210 36 'O' ring -- 2 --
AA - RE 4S PETROL AA - RE 4S PETROL
110 AF - RE 4S CNG3 AF - RE 4S CNG 111
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 79 : 1ST STAGE REDUCTION UNIT (Vanaz kit) RE 4 STROKE Plate No. 80 : LPG CYLINDER RE 4 STROKE
AUTORIKSHA AUTORIKSHA
9
3
8
5
10 6 4
2 24
15 13
7 2
29 3
22
28
4
20 21
30 25 5
31 16 11
10 7/8 2
27 12 23 9
2
26 17
14
18
13 12
18
5
11
32
34
19
33
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
19 AF 1211 25 1st stage Cylinder(SRV) sub assly. -- 1 -- 1 AM 1410 03 LPG Cylinder -- -- 1 20 lit. water Capacity
20 AF 1210 38 Lock nut -- 1 -- 24 1411 01 LPG Cylinder -- -- 1 15 lit water Capacity
2 AM 1410 01 LPG Fixed Cylinder -- -- 1 15 lit. water Capacity
21 AF 1210 44 Mounting plate -- 1 --
(Mtg. below driver seat)
22 AF 1210 45 Philips screw -- 2 --
3 39 0080 04 Hexagon head bolt -- -- 4 For AM141001
23 AF 2010 10 Microswitch -- 1 --
4 39 0245 11 Plain Washer -- -- 4 For AM141001
24 AF 1210 46 Philips screw -- 2 --
5 AM 1610 17 Pad cylinder mtg -- -- 4 For AM141001
25 AF 1211 04 'O' ring -- 1 --
26 AF 1211 05 Retainer -- 1 -- 6 AF 1610 98 Assly. strap -- -- 2 For AM141003
27 AF 1211 06 'O' ring -- 1 -- 24 1613 51 Strap LPG cylinder -- -- 2 For 24141101
28 AF 1211 07 Filter -- 1 -- 7 AF 1610 56 Packing lower -- -- 2
29 AF 1211 08 Washer -- 1 -- 8 AF 1610 97 Beading for strap -- -- 2 For AM141003
30 AF 1210 84 Pad -- 1 -- AF 1610 54 Packing upper -- -- 2 For 24141101
9 AF 1610 59 Pin for CNG cylinder strap -- -- 2
31 24 1214 13 First stage reduction unit -- 1 -- from 12.07.09 (improved side filling)
10 24 1410 91 Clip spring -- -- 2
24 1212 37 First stage reduction unit -- 1 -- up to 11.07.09
32 AF 1211 27 Pad holder -- 1 --
11 39 0302 15 Hex nut -- -- 4
33 AF 1210 39 Relief valve spring -- 1 --
12 39 0291 11 Plain washer -- -- 4
34 AF 1210 40 Adjusting screw -- 1 --
13 39 0262 12 Spring washer -- -- 2
35 24 1214 16 Elbow -- 1 -- N. I.
From 12.07.09 Improved side filling
AA - RE 4S PETROL AA - RE 4S PETROL
112 AF - RE 4S CNG3 AF - RE 4S CNG 113
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 81 : REFILLING UNIT (Lovato Kit) RE 4 STROKE Plate No. 82 : MIXER ASSLY. & MANIFOLD ASSLY. (Lovato Kit) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
2
3
7
7
1
6
5 4 3 2 1
8 5
6
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AJ 1210 35 Filling valve LOVATO -- -- 1 Include fig.2,3,4,5 & 6 1 AJ 1210 72 Mixer assly LOVATO -- -- 1
2 39 1783 01 Slr csk hd screw M5 -- -- 2 2 AB 1210 17 Clamp -- -- 1
3 39 0291 15 Hex nut -- -- 2 3 AF 1210 22 Sleeve (Carburettor) -- -- 1
4 AJ 1210 61 Grommet -- -- 1 4 28 1210 09 Clamp (Intake duct) -- -- 1
5 AJ 1210 62 Gas filling pipe -- -- 1 5 AF 1210 13 Duct for CNG -- -- 1
AA - RE 4S PETROL AA - RE 4S PETROL
114 AF - RE 4S CNG3 AF - RE 4S CNG 115
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 83 : VAPOUR BOX (Lovato Kit) RE 4 STROKE Plate No. 84 : MULTIFUNCTION VALVE (Lovato Kit) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
8
9
10 4 28
11
28 4
6
7
13 17
9 15
6
14 12
5 3 16 5
14
4
2 19 18
26
22
25
2
23
1
1
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
116 AF - RE 4S CNG3 AF - RE 4S CNG 117
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 84 : MULTIFUNCTION VALVE (Lovato Kit) RE 4 STROKE Plate No. 85 : REGULATOR (Lovato Kit) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
13 8
8
14
9 6 2
10 4 28 7 5
11 12 4
28 4
3
13 17
11 8 9
15
6
7
10 30 1
14 31
12 26
16 5
14
2 22 25
19 18 21
26 2 18
22 20 3
17
25
2 3 24
23 15 16 23
19 9 8
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
118 AF - RE 4S CNG3 AF - RE 4S CNG 119
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 85 : REGULATOR (Lovato Kit) RE 4 STROKE Plate No. 86 : REGULATOR T60 ASSLY. (MINDA KIT) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
13 8
14 21 22
6 2
7 5
12 4
3
1
11 8 9
11 12 13 14 15
2
10 30 1 15
31
26
24 5 4 3 23
2 22 25 6 7 8 9 10
21
2 18
20 3
17
3 24
15 16 23
16 17 18 19
19 9 8
20
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
18 AJ 1211 42 2nd stage diaphragm -- -- 1 for mini reducer 1 AF 1213 33 REGULATOR T-6O ASSY. -- 1 -- For CNG
19 AJ 1211 44 2nd stage rocker lever -- -- 1 for mini reducer AM 1210 27 REGULATOR T-6O ASSY. -- -- 1 For LPG
20 AJ 1211 45 Seal 2nd stage rocker lever -- -- 1 2 AF 1212 29 REGULATOR T-6O -- 1 -- For CNG
AM 1210 28 REGULATOR T-6O -- -- 1 For LPG
21 AJ 1211 38 Pressure switch diaph. cover -- -- 1
3 AF 1213 50 O' Ring -- 1 1
22 AJ 1211 43 Vacuum diaphragm -- -- 1 for mini reducer
4 AF 1212 54 Screw, Adjustment(Idle screw) -- 1 1
23 AJ 1211 46 Idler register screw -- -- 1
5 AF 1213 49 Lock Nut -- 1 1
24 AJ 1211 37 Idle register spring -- -- 1 for mini reducer
25 AJ 1211 36 Vacuum stage spring -- -- 1
6 AF 1212 50 Spring, Secondary Lever -- 1 1
7 AF 1212 53 Orifice, Secondary Regulator -- 1 1
26 AJ 1211 41 Oil drain plug -- -- 1 N.I.
8 AF 1212 51 Pin, Secondary pivot -- 1 1
27 AJ 1210 75 Input pipe assly -- -- 1 N. I From Multifunction
9 AF 1212 59 Screw 10-32 UNF- 2A -- 2 2
valve to Regulator
10 AF 1212 52 Lever, Secondary -- 1 1
28 AJ 1210 30 Ventilation hose -- -- 1 N. I From Vapor box
to Chassis Frame covering
11 AF 1212 45 Spring, Vacuum lock -- 1 1
input pipe
12 AF 1212 44 Diaphragm, Vacuum lock assy -- 1 1
29 AJ 1210 60 Flange for duct -- -- 1 N.I
13 AF 1212 62 Gasket, Diaphragm -- 1 1
30 39 0287 15 Hexagonal nut -- -- 3
14 AF 1212 49 Ring, vacuum lock -- 1 1
15 AF 1212 48 Screw 10-32 UNF-2A -- 4 4
31 39 0079 04 Hexagonal bolt -- -- 3
32 AM 1610 13 Bracket -- -- 1
AA - RE 4S PETROL AA - RE 4S PETROL
120 AF - RE 4S CNG3 AF - RE 4S CNG 121
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 86 : REGULATOR T60 ASSLY. (MINDA KIT) RE 4 STROKE Plate No. 87 : REGULATOR T60 ASSLY. (MINDA KIT)
RE 4 STROKE
AUTORIKSHA AUTORIKSHA
21 22
9 10
11 12 13 14 15
2
15
24 5 4 3 23 8 7 11 6
6 7 8 9 10
5 4
16 17 18 19
20 16 15 2 3 1 13 14 12
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
122 AF - RE 4S CNG3 AF - RE 4S CNG 123
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 88 : POWER VALVE ASSLY. (MINDA KIT) RE 4 STROKE Plate No. 89 : HPR ASSLY. (MINDA KIT) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
23 22 24 17 18 16 19
14
10 8 7 9 20
21 6
1
15 15
A
8 3 12 11
13 12 11 3 2 14 28 1 4 5 28
9 10
25
13 7 6 4 5 26 27
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
124 AF - RE 4S CNG3 AF - RE 4S CNG 125
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 89 : HPR ASSLY (MINDA KIT) RE 4 STROKE Plate No. 90 : REGULATOR T 60 ASSLY. (MINDA KIT) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
23 22 24 17 18 16 19
10 8 7 9 20
21 6 9 10
15
A
12
13 12 11 3 2 14 28 1 4 5 28 8 7 11 6
25
5 4
26 27
13 14 2 3 1 16 17 15
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
126 AF - RE 4S CNG3 AF - RE 4S CNG 127
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 91 : POWER VALVE (MINDA KIT) RE 4 STROKE Plate No. 92 : MULTI VALVE ASSLY (MINDA KIT) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
4 1 2 5
6 7 8
16
8
7 6
9 3
17
10 11
18
9 5 4 2 19
3
1 14 10 13 11 12 15
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
128 AF - RE 4S CNG3 AF - RE 4S CNG 129
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 92 : MULTIVALVE ASSLY (MINDA KIT) RE 4 STROKE Plate No. 93
Plate No. 86 : REGULATOR - VANAZ KIT RE 4 STROKE
AUTORIKSHA AUTORIKSHA
4 1 2 5 3 1
48
50
47
36 49
6 7 8 51
48
48
37 38
13 12
45 44
43 19
9 17
10 42
16 25
39
26
11 40
4
32
33 46
4 35
9 29
3 5
17 41
16
30 28
14 27
23
18 8
6 7
24 29
19 20 22 15
21 18
7 2
6
14 10 13 11 12 15
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
11 24 1213 04 Spring -- -- 1
12 59 2100 17 ‘O' ring -- -- 1
13 24 1213 05 Ring clamping -- -- 1
14 24 1213 06 Rubber washer -- -- 1
15 24 1213 07 Diaphragm -- -- 1
AA - RE 4S PETROL AA - RE 4S PETROL
130 AF - RE 4S CNG3 AF - RE 4S CNG 131
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 93 : REGULATOR- VANAZ KIT RE 4 STROKE Plate No. 93
Plate No. 86 : REGULATOR - VANAZ KIT RE 4 STROKE
AUTORIKSHA AUTORIKSHA
3 1 3 1
48 48
50 50
47 47
36 49 36 49
51 51
48 48
48 48
37 38 37 38
13 12 13 12
45 44 45 44
43 19 43 19
9 17 9 17
10 42 10 42
39 39
26 25 26 25
11 40 11 40
4 4
32 32
33 46 33 46
4 35 4 35
29 29
5 5
41 41
16 16
30 28 30 28
14 27 14 27
23 23
8 8
6 7 6 7
24 29 24 29
4 4
20 22 15 20 22 15
21 18 21 18
7 2 7 2
6 6
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
132 AF - RE 4S CNG3 AF - RE 4S CNG 133
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 94 : MULTI VALVE -30 DEG - VANAZ KIT RE 4 STROKE Plate No. 94 : MULTI VALVE -30 DEG - VANAZ KIT RE 4 STROKE
AUTORIKSHA AUTORIKSHA
1 1
28 32 30 28 32 30
31 31
8 7 5 4 6 3 8 7 5 4 6 3
29 29
13 13
14 22 14 22
9 9
19 19
23 20 23 20
20 21 20 21
16 16
25 24 25 24
18 18
17 11 17 11
15 15
10 26 10 26
27 27
12 12
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 24 1212 40 Multivalve - assly Vanaz -- -- 1 18 59 0100 12 Screw pan Head -- -- 2 For mtg. Float kit
2 24 1212 64 Pad Conical - Multivalve -- -- 2 Not to service 19 24 1212 63 Screw -- -- 6 For mtg. Multivalve on cylinder
3 36 2440 05 Spindle with pad -- -- 2 20 36 2440 07 P.R.V. Sub assly -- -- 1
4 AF 1210 69 Washer -- -- 2
5 24 1212 66 Retainer - MV -- -- 2 21 24 1212 90 Spring Conical -- -- 1
22 24 1212 91 Elbow Swivel -- -- 1
6 59 2100 13 'O' ring -- -- 4 23 36 2440 06 N.R.V. Sub assly -- -- 1
7 24 1212 67 Knob - MFV -- -- 2 24 24 1212 42 Elbow -- -- 1
8 59 1700 07 Circlip - External -- -- 2 25 24 1213 15 Washer Copper -- -- 1
9 59 2100 14 'O' ring - MFV -- -- 1
10 24 1212 68 Filter – – 1 Part of filter kit 26 24 2013 37 Gauge Content -- -- 1
27 24 2013 38 Solenoid Coil assly -- -- 1 With harness
11 59 2100 15 'O' ring M-V Solenoid -- -- 1 28 24 1212 48 Assly seal box -- -- 1
12 36 2440 03 Filter kit-MFV -- -- 1 29 24 1212 49 Case upper -- -- 1
13 24 1212 72 Spring -- -- 1 Part of filter kit 30 24 1212 31 Lower Case -- -- 1
14 59 2100 16 'O' ring -- -- 1 Part of filter kit
15 36 2440 04 Fioat - Kit - MFV -- -- 1 31 59 2100 12 'O' ring bottom -- -- 1
32 24 1212 50 'O' ring upper -- -- 1
16 24 1212 83 ‘O’ Ring – – 1
17 24 1212 86 Plug Fusible -- -- 1
AA - RE 4S PETROL AA - RE 4S PETROL
134 AF - RE 4S CNG3 AF - RE 4S CNG 135
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 95 : MULTI VALVE - ZERO DEGREE - VANAZ KIT RE 4 STROKE Plate No. 95 : MULTI VALVE - ZERO DEGREE - VANAZ KIT RE 4 STROKE
AUTORIKSHA AUTORIKSHA
1 1
19 22 21 19 22 21
5 6 5 6
5 23 5 23
2 3 2 3
13 13
20 20
7 7
4 4
16 16
14 8 14 8
11 11
15 15
12 12
9 9
10 10
17 17
18 18
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
136 AF - RE 4S CNG3 AF - RE 4S CNG 137
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 96 : FILTER- VANAZ KIT RE 4 STROKE Plate No. 97 : HOSE ASSLY.- VANAZ KIT RE 4 STROKE
AUTORIKSHA AUTORIKSHA
7
1
8 1
9
6
3 2 6
4 8
2
3 7
5 7
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
138 AF - RE 4S CNG3 AF - RE 4S CNG 139
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 98 : FILLER VALVE- VANAZ KIT RE 4 STROKE KIT LIST RE 4 STROKE
AUTORIKSHA AUTORIKSHA
Sr. Consisting of Following Parts
Kit Part No. Kit Description
No. Part No. Description Qty./Kit
1. AB151092 Major kit (Front wheel cylinder) AB151097 Piston 2
AB151099 Wheel cylinder seal 2
AB151098 Spring 1
AB151078 Wheel cylinder boot 2
AB151100 Bleeder cap 1
AB151079 Bleeder screw 1
10 3 2 9 13 12 1 5 6 4 8 7
AB151093 Minor kit(Front wheel cylinder) AB151099 Wheel cylinder seal 2
AB151098 Spring 1
AB151078 Wheel cylinder boot 2
AA - RE 4S PETROL AA - RE 4S PETROL
140 AF - RE 4S CNG3 AF - RE 4S CNG 141
AM - RE 4S LPG AM - RE 4S LPG
KIT LIST RE 4 STROKE KIT LIST RE 4 STROKE
AUTORIKSHA AUTORIKSHA
Sr. Consisting of Following Parts Sr. Consisting of Following Parts
Kit Part No. Kit Description Kit Part No. Kit Description
No. Part No. Description Qty./Kit No. Part No. Description Qty./Kit
8. AF121199 For clean air intake RE (4s) CNG AF121148 Integal duct assly 1 14. 36244005 Spindle with pad for MFV 24121265 Spindle 1
AF121188 Hose pipe 1 24121264 Pad conical 1
28161085 Rubber hose 1
AF121194 Clamp hose 1 15. 36244006 N.R.V. sub assly for MFV 24121288 Pad 1
AF201034 Cut out Cover assly 1 24121290 Spring pad 1
AF121197 Low pressure hose 1 24121292 Retainer 1
------- Screw 1
9. AA101465 Kit Dust cover AA101394 Grommet ( Tdc Insp) 1.
AA101384 Fan 1 16. 36AL0001 Kit slider block AL171065 Block slider 1
39107504 Screw flange(Fan hsg.) 3 24170425 Pin for slider block 1
39074701 Screw flange(Dust cove) 3
17. 36BA4002 Kit steering cone AB181016 Bearing race upper inner 1
10. 36AA1010 Improved lubrication for AA101466 Clutch cover 1 AB181019 Bearing race upper outer 1
Clutch & Reduce judder. AA101468 Pipe complete banjo 1 AB181021 Lock ring upper race 1
AA101475 Banjo bolt(M10) 1 AB181011 Bearing race lower inner 1
39172111 Gasket ( For Sr. no.3) 1 AB181033 Bearing race lower outer 1
DD121007 Banjo bolt 1
31121006 Gasket ( For Sr.no.5) 1 18. 36AB4001 Kit bush pivot AB171020 Bush needle 1
AA101469 Clutch assly 1 AB171021 Pivot pin 1
AA101479 Clutch release outer 1
AA101491 Gasket for clutch release 1 19 AB151074 Minor kit for TMC AB151127 Primary cap 2
AA101481 Inner Clutch release com. 1 AB151128 Pressure cup 2
39203804 Hex socket head screw 1 AB151068 Gasket 'O ' Ring 1
AA101484 Bellow 1 AB151088 Boot 1
AB151089 Boot Ring 1
11. 36AA1011 Reducing Clutch judder AA101479 Clutch release outer 1
AA101491 Gasket for Clutch release Outer 1
AA101481 Inner Clutch release comp. 1 20 AB151073 Major Kit for TMC AB151065 Primary piston complete 1
39203804 Hex socket head screw 2 AB151066 Secondary piston complete 1
AA101484 Bellow 1 AB151068 Gasket 'O ' Ring 1
AB151088 Boot 1
12. 36244003 MFV Filter Kit 24121268 Filter MFV valve 1 AB151089 Boot Ring 1
24121269 Pipe 1 AB151067 Secondary Piston complete 1
24121270 Lock nut MFV 1 39236017 Piston stopper circlip 1
AF121066 Washer 1
24121271 Retainer 1
24121272 Spring MFV 1
AK121020 Ferrulr for pipe 1
24121273 Connector MFV 1
59210016 "O" ring MFV 1
13. 36244004 MFV float valve kit 24121274 Float valve MFV 1
24121275 Screw grub 1
24121276 Float rod guide 1
24121277 Lever 1
24121278 Retainer 1
24121279 Rod MFV 1
24121280 Spring 1
59010011 Screw pan head 1
24121281 Rubber washer 1
24121282 Lock pin 1
24121283 Sealing washer 1
24121284 Limiter fill 1
24121285 Magnet MFV 1
AA - RE 4S PETROL AA - RE 4S PETROL
142 AF - RE 4S CNG3 AF - RE 4S CNG 143
AM - RE 4S LPG AM - RE 4S LPG
RE 4 STROKE RE 4 STROKE
AUTORIKSHA AUTORIKSHA
Amendment Sheet (Parts Added) Amendment Sheet (Parts Deleted)
Sr.No. Part No. Description Qty. Page No. Fig.No. Sr.No. Part No. Description Qty. Page No. Fig.No.
AA - RE 4S PETROL AA - RE 4S PETROL
144 AF - RE 4S CNG3 AF - RE 4S CNG 145
AM - RE 4S LPG AM - RE 4S LPG
RE 4 STROKE RE 4 STROKE
Part Index AUTORIKSHA Part Index AUTORIKSHA
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
DZ141076 6 40
GH121021 13 32
GH121021 13 34
HA201007 6 42
LAD00033 9 21
LHC00001 13 75
AA - RE 4S PETROL AA - RE 4S PETROL
174 AF - RE 4S CNG3 AF - RE 4S CNG 175
AM - RE 4S LPG AM - RE 4S LPG