RE 2 STROKE

Foreword AUTORIKSHA
We have pleasure in presenting the Spare Parts Catalogue for ‘RE 2S / RE 2S LPG /
RE 2S CNG’ Vehicles. This catalogue has been specially designed to assist you in
selecting the correct parts to maintain your vehicle in best running condition..

The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.

In a continual effort to improve performance and efficiency of the vehicle,

Specifications, Diagrams, Illustrations and Part Numbers can change without notice.
All information contained in this manual is based on the latest Consequently, the description in this Spare Parts Catalogue cannot therefore be final
and binding on us.
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions The modifications/ alterations which are carried out after the issue of this catalouge,
in this publication, although every possible care has been will be conveyed to you through our service circulars. You are requested to make
taken to make it as complete and accurate as possible. All necessary corrections in the parts catalogues as per the circulars so as to keep your
catalogues up to date. This will ensure the appropriate and speedy delivery of the
procedures and specifications subject to change without prior
spare parts as the order placed will bear the latest part numbers.
notice. The right is reserved to make such changes at any
time without prior notice and without incurring an obligation to In case, if you need any technical assistance contact the concerned Regional Office or
make such changes to product manufactured previously. write to us on the following address :
Contact your authorized Bajaj Dealer for the latest information
on product improvements incorporated after this manual was Service Department
issued. Akurdi, Pune 411 035 India
Phone : 020-27406278
Fax : 020-27407385
E-mail : [email protected]

DOC. NO.: 71110340 REV. 01. Dec. 08

Instructions for using the Catalogue RE 2 STROKE Index RE 2 STROKE
AUTORIKSHA AUTORIKSHA
1. How to Read the Catalogue : Open the catalogue and from the pictorial index No. Description Page
No. Description Page
locate the group in which the part you want to find is present. Turn over to the No. No.
concerned page number (as given by pictorial index). Now find out the figure of the
part you wish to order. Write down the part number against that particular figure 1 Engine and Crankcase Assly. 1 22 Engine Mounting Unit 49
number from the text. 2 Cylinder / Cylinder Head / Piston 3 23 Tool Box 50

In case, if you have the part number and you need the other details, the part index 3 Crank Shaft 4 24 Chassis / Steering Cover 52
can be used. The part index (at the end of the catalogue) will give you the figure 4 Clutch Assembly 5 25 Reverse Gear Control 54
and page number of the part you wish to order. 5 Clutch Cover 6
2. How to Order Spare Parts : The part number and the description of the part 26 Propeller Shaft / Flanges 55
required should be invariably mentioned in the order as per the catalogue text. 6 Oil Pump Assembly 8 27 Rear Shock Absorber 56
7 Main Shaft 9 28 Wheel Assembly 57
The latest part number as conveyed through our service circulars should only appear
on the order. In case of ordering painted components, colour shade of the 8 Cluster Gear / Starter Gear 11 29 Hand Brake Complete 58
components should be mentioned. 9 Gear Shifter/Connecting Link Assly 12 30 Trailing Arm assembly 60
The quantity shown against the part number is the quantity per vehicle for that group 10 Sector Gear / Staring Mechanism 14
so that particular quantity should be multiplied by the number of sets required. 31 Rear Brake Assembly 62
11 Magneto Assembly 16 32 Steering Column 64
3. Part Number System: We have used 8 digit system for part numbers. The model
or hardware item is indicated by first two digits or alphanumeric, the next two or four 12 C.D.I. / H.T. Coil / Spark Plug 19 32A Steering Column (Antidive) 66
digits indicate main group and the last four or two digits indicate serial number in 13 Cowling / Fan & Fan Cover 21 33 Front Wheel Hub /
main group or serial number or subgroup of fastener respectively. Thus the part 14 Silencer 22 Axle Assly (Antidive) 67
numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system 33A Front Wheel Hub /
will enable you to identify the spare parts easily. 15 Carburettor (Spaco) 23
Axle Assly (Antidive) 69
15A Carburettor (Ucal) 25
4. Abbreviations : The following abbreviations are used in this catalogue. 34 Front Mudguard / H.L. Housing 71
15B Carburettor (Spaco CNG / LPG) 28
34A Front Mudguard / H.L.
assly. Assembly V Volts 15C Carburettor (UCAL Vanaz Kit) 31 Housing (Antidive) 72
N.I. Not illustrated W Watts 35 Front Shock Absorber 73
16 Air Cleaner 33 35A Front Shock Absorber (Antidive) 74
C'case Crankcase accl. Accelerator
16A Air Cleaner (Clean Air Intake) 35
Cyl Cylinder Comp. Complete 16B Air Cleaner (For CNG / LPG) 37 36 Front Suspension 76
o/s. Over size Fr Front 16C Air Cleaner (Foram Type) 38 37 Front Brake Linkage 77
Std. Standard L Length 17 Reed Valve (5 Port) 39 37A Auto Adjuster Brake System 79
18 Differential Unit 40 37B Front Brake Linkage 80
A/t. Alternate Rr Rear
19 Differential Cover 42 38 Wheel Cylinder (Front) 82
R.H. Right hand Hex. Hexagonal
20 Fare Meter Drive Unit 43 39 Handlebar Assembly 83
L.H. Left hand AR As required
39A Handlebar Assembly 84
21 Petrol Tank & Petrol Cock Assly 44 40 Handlebar Sleeves 86
21A Petrol Tank Plastic & 40A Handlebar Sleeves 88
Petrol Cock Assly 45
21B Petrol Tank & Oil Tank Assembly
(CNG / LPG) 47
Index RE 2 STROKE RE 2 STROKE
AUTORIKSHA Pictorial Index AUTORIKSHA
Description Page Description Page PLATE NO. : 1 PAGE NO.: PLATE NO. : 2 PAGE NO.:
No. No.
No. No. ENGINE & CRANKCASE ASSEMBLY 1 CYLINDER / CYLINDER HEAD / PISTON 3

41 Brake Pedal 89 67 Connector HPR (Minda) 133

41A Brake Pedal (Antidive) 90 68 Regulator T-60 Assly (Minda) 134
42 R.P. Valves & Brake Pipe 91 69 Power Valve Assly (Minda) 136
43 Master Cylinder Assembly 92 70 Primary Regulator Assly (Minda) 137
44 Tandem Master Cylinder (KBX) 93 10

45 Brake Pipe (Antidive) 95 71 Multi Valve Assly (Minda) 138

72 Hoses (Vanaz) 140
46 Wheel Cylinder (Rear) 96 73 Relay & Solenoid (Vanaz Kit) 141
47 Control Cables 97 74 2ND Stage CNG Regulator (Vanaz) 142
47A Control Cables 99 75 2ND Stage Regulator - II (Vanaz) 144
48 Passenger Body & Rear Door 101
PLATE NO. : 3 PAGE NO.: PLATE NO. : 4 PAGE NO.:
49 Windshield & Wiper motor 103 76 1ST Stage Reduction Unit (Vanaz) 146 CRANK SHAFT 4 CLUTCH ASSEMBLY 5
50 Hood Frame Assly / Packing 105 77 Filler Valve (Vanaz) 148
78 Regulator (Vanaz) 149
51 Seat Assembly 107
79 Multi Valve (Vanaz) 152
52 Rear Mudguard & Bumper 109
80 Filter (Vanaz) 154
53 Wiring Harness & H.L. Assly. 110
54 Front Light Assembly 115
81 Hose Assembly (Vanaz) 155
55 Tail Lamp Assembly (CMVR) 116

56 Switches, Horn & Terminal Box 117 Kit List 156

56A Switches, Horn & Terminal Box 118 Amendment Sheet 158
57 Battery, Relay & RR Unit 120 Parts Index 160
58 Speedometer 122 PLATE NO. : 5 PAGE NO.: PLATE NO. : 6 PAGE NO.:
59 Fare Meter Bracket 123 CLUTCH COVER 6 OIL PUMP ASSEMBLY 8
60 Tool Kit & Mirror 124

61 Cylinder for CNG & LPG 125

62 Valve of CNG Cylinder 126
63 Regulator T-60 Assly (Minda) 127
64 Primary Regulator Assly (Minda) 129
65 Power Valve Assly (Minda) 130

66 Remote Filler Valve &

Pressure Gauge (Minda) 132
 RE 2 STROKE RE 2 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 16 PAGE NO.: PLATE NO. : 16A PAGE NO.: PLATE NO. : 19 PAGE NO.: PLATE NO. : 20 PAGE NO.:

AIR CLEANER 33 AIR CLEANER (CLEAN AIR INTAKE) 35 DIFFERENTIAL COVER 42 FARE METER DRIVE UNIT 43

PLATE NO. : 16B PAGE NO.: PLATE NO. : 16C PAGE NO.: PLATE NO. : 21 PAGE NO.: PLATE NO. : 21A PAGE NO.:
PETROL TANK PLASTIC /
AIR CLEANER ( CNG / LPG ) 37 AIR CLEANER ( FOAM TYPE ) 38 PETROL TANK & PETROL COCK ASSLY 44 PETROL COCK ASSLY 45

RES

OFF

ON

PLATE NO. : 17 PAGE NO.: PLATE NO. : 18 PAGE NO.: PLATE NO. : 21B PAGE NO.: PLATE NO. : 22 PAGE NO.:
PETROL TANK & OIL TANK ASSLY
REED VALVE ( 5 PORT ) 39 DIFFERENTIAL UNIT 40 (CNG / LPG) 47 ENGINE MOUNTING UNIT 49

1
 RE 2 STROKE RE 2 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 7 PAGE NO.: PLATE NO. : 8 PAGE NO.: PLATE NO. : 13 PAGE NO.: PLATE NO. : 14 PAGE NO.:

MAIN SHAFT 9 CLUSTER GEAR / STARTER GEAR 11 COWLING / FAN & FAN COVER 21 SILENCER 22

5
2
9
1

8
7
6

PLATE NO. : 9 PAGE NO.: PLATE NO. : 10 PAGE NO.: PLATE NO. : 15 PAGE NO.: PLATE NO. : 15A PAGE NO.:
GEAR SHIFTER / CONNECTING
LINK ASSLY 12 SECTOR GEAR / STARTING MECH. 14 CARBURETOR ( SPACO ) 23 CARBURETOR ( UCAL ) 25

PLATE NO. : 11 PAGE NO.: PLATE NO. : 12 PAGE NO.: PLATE NO. : 15B PAGE NO.: PLATE NO. : 15C PAGE NO.:

MAGNETO ASSEMBLY 16 CDI / HT COIL / SPARK PLUG 19 CARBURETOR ( SPACO CNG / LPG ) 28 CARBURETORS ( UCAL ) 31

31 1
2
35 3
7 4
34
33
32 17
30
18 1
2
29 19 5
6
20 16
28 21 15
14
22
27
23
7
26 24
8
10 9
11
25 12
 RE 2 STROKE RE 2 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 23 PAGE NO.: PLATE NO. : 24 PAGE NO.: PLATE NO. : 29 PAGE NO.: PLATE NO. : 30 PAGE NO.:

TOOL BOX 50 CHASSIS / STEERING COVER 52 HAND BRAKE COMPLETE 58 TRAILING ARM ASSEMBLY 60

PLATE NO. : 25 PAGE NO.: PLATE NO. : 26 PAGE NO.: PLATE NO. : 31 PAGE NO.: PLATE NO. : 32 PAGE NO.:

REVERSE GEAR CONTROL 54 PROPELLER SHAFT / FLANGES 55 REAR BRAKE ASSEMBLY 62 STEERING COLUMN 64

PLATE NO. : 27 PAGE NO.: PLATE NO. : 28 PAGE NO.: PLATE NO. : 32A PAGE NO.: PLATE NO. : 33 PAGE NO.:

REAR SHOCK ABSORBER 56 WHEEL ASSEMBLY 57 STEERING COLUMN (ANTIDIVE) 66 FRONT WHEEL HUB / AXLE ASSLY 67
 RE 2 STROKE RE 2 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 33A PAGE NO.: PLATE NO. : 34 PAGE NO.: PLATE NO. : 37 PAGE NO.: PLATE NO. : 37A PAGE NO.:
FRONT WHEEL HUB / AXLE ASSLY
(ANTIDIVE) 69 FRONT MUDGUARD / HEAD LAMP HSG 71 FRONT BRAKE LINKAGE 77 FRONT BRAKE LINKAGE (ANTIDIVE) 79

PLATE NO. : 34A PAGE NO.: PLATE NO. : 35 PAGE NO.: PLATE NO. : 37B PAGE NO.: PLATE NO. : 38 PAGE NO.:
FRONT MUDGUARD / HEAD LAMP HSG
(ANTIDIVE) 72 FRONT SHOCK ABSORBER 73 FRONT BRAKE LINKAGE 80 WHEEL CYLINDER (FRONT) 82

PLATE NO. : 35A PAGE NO.: PLATE NO. : 36 PAGE NO.: PLATE NO. : 39 PAGE NO.: PLATE NO. : 39A PAGE NO.:

FRONT SHOCK ABSORBER (ANTIDIVE) 74 FRONT SUSPENSION 76 HANDLE BAR ASSEMBLY 83 HANDLE BAR ASSEMBLY 84
 RE 2 STROKE RE 2 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 40 PAGE NO.: PLATE NO. : 40A PAGE NO.: PLATE NO. : 44 PAGE NO.: PLATE NO. : 45 PAGE NO.:

HANDLE BAR SLEEVES 86 HANDLE BAR SLEEVES 88 TANDEM MASTER CYLINDER (KBX) 93 BRAKE PIPE (ANTIDIVE) 95

PLATE NO. : 41 PAGE NO.: PLATE NO. : 41A PAGE NO.: PLATE NO. : 46 PAGE NO.: PLATE NO. : 47 PAGE NO.:

BRAKE PEDAL 89 BRAKE PEDAL (ANTIDIVE) 90 WHEEL CYLINDER (REAR) 96 CONTROL CABLES 97

PLATE NO. : 42 PAGE NO.: PLATE NO. : 43 PAGE NO.: PLATE NO. : 47A PAGE NO.: PLATE NO. : 48 PAGE NO.:

R. P. VALVES AND BRAKE PIPE 91 MASTER CYLINDER ASSEMBLY 92 CONTROL CABLES 99 PASSENGER BODY & REAR DOOR 101
 RE 2 STROKE RE 2 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 49 PAGE NO.: PLATE NO. : 50 PAGE NO.: PLATE NO. : 55 PAGE NO.: PLATE NO. : 56 PAGE NO.:

WINDSHIELD & WIPER MOTOR 103 HOOD FRAME ASSLY / PACKING 105 TAIL LIGHT ASSEMBLY (CMVR) 116 SWITCHES, HORN & TERMINAL BOX 117

PLATE NO. : 51 PAGE NO.: PLATE NO. : 52 PAGE NO.: PLATE NO. : 56A PAGE NO.: PLATE NO. : 57 PAGE NO.:

SEAT ASSEMBLY 107 REAR MUDGUARD & BUMPER 109 SWITCHES, HORN & TERMINAL BOX 118 BATTERY, RELAY & RR UNIT 120

PLATE NO. : 53 PAGE NO.: PLATE NO. : 54 PAGE NO.: PLATE NO. : 58 PAGE NO.: PLATE NO. : 59 PAGE NO.:

WIRING HARNESS & H.L. ASSLY 110 FRONT LIGHT ASSEMBLY 115 SPEEDOMETER 122 FARE METER BRACKET 123
 RE 2 STROKE RE 2 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 60 PAGE NO.: PLATE NO. : 61 PAGE NO.: PLATE NO. : 66 PAGE NO.: PLATE NO. : 67 PAGE NO.:
REMOTE FILLER VALVE &
TOOL KIT & MIRROR 124 CYLINDER FOR CNG & LPG 125 PRESSURE GAUGE (MINDA) 132 CONNECTOR HPR (MINDA) 133

PLATE NO. : 62 PAGE NO.: PLATE NO. : 63 PAGE NO.: PLATE NO. : 68 PAGE NO.: PLATE NO. : 69 PAGE NO.:

VALVE OF CNG CYLINDER 126 REGULATOR T-60 ASSLY (MINDA) 127 REGULATOR T-60 ASSLY (MINDA) 134 POWER VALVE ASSEMBLY (MINDA) 136

PLATE NO. : 64 PAGE NO.: PLATE NO. : 65 PAGE NO.: PLATE NO. : 70 PAGE NO.: PLATE NO. : 71 PAGE NO.:

PRIMARY REGULATOR ASSLY (MINDA) 129 POWER VALVE ASSEMBLY (MINDA) 130 PRIMARY REGULATOR ASSLY (MINDA) 137 MULTI VALVE ASSLY (MINDA) 138
 RE 2 STROKE RE 2 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 72 PAGE NO.: PLATE NO. : 73 PAGE NO.: PLATE NO. : 78 PAGE NO.: PLATE NO. : 79 PAGE NO.:

HOSES (VANAZ) 140 RELAY & SOLENOID (VANAZ) 141 REGULATOR (VANAZ) 149 MULTI VALVE (VANAZ) 152

PLATE NO. : 74 PAGE NO.: PLATE NO. : 75 PAGE NO.: PLATE NO. : 80 PAGE NO.: PLATE NO. : 81 PAGE NO.:

2ND STAGE CNG REGULATOR (VANAZ) 142 2ND STAGE REGULATOR - II (VANAZ) 144 FILTER (VANAZ) 154 HOSE ASSEMBLY (VANAZ) 155

PLATE NO. : 76 PAGE NO.: PLATE NO. : 77 PAGE NO.:

1ST STAGE REDUCTION UNIT (VANAZ) 146 FILLER VALVE (VANAZ) 148
RE 2 STROKE Plate No. 1 : ENGINE & CRANKCASE ASSEMBLY RE 2 STROKE
AUTORIKSHA AUTORIKSHA

9
9
22
6
2
6
9 10 9
9

7 18 9
11
9 10
19 20 6
12 6
13 4
9 26 5
19A
14
15
10 21
3 9
17 29 7 16
23

28 25
28
9 24
8 27 27
9
7

Qty/Veh.
No. Part No. Description Remarks
24 AG AS
1 AE 1010 24 Engine assly. comp. 1 -- --
24 1015 79 Engine assly. complet -- 1 1 For Vanaz Kit
24 1015 65 Engine assly. complet -- 1 1 For Minda Kit
2 24 1015 49 C' case assly comp. 1 1 1 From May. 00with ex pickup
AE 1010 02 C' case assly 1 -- -- Upto Apr. 00 w/e ex. pickup
3 03 1003 35 Needle roller bearing 1 1 1
4 39 0442 05 Stud for manifold ( Long ) 5 5 5
5 39 0132 05 Stud for manifold ( Short ) 3 3 3

6 AP 1011 46 Stud for cylinder head 4 4 4

7 39 0132 05 Stud 6 6 6
8 01 1003 14 Plug 1 1 1
9 39 2369 15 Flange nut 14 14 14
10 39 0089 04 Bolt for joining c'case halves 4 4 4

11 39 0444 04 Bolt for joining crank case 1 1 1

12 01 1003 15 Spring plate - Lower 1 1 1
13 01 1003 16 Spring plate - Upper 1 1 1
14 01 1003 17 Spacer pad 1 1 1
15 39 0852 09 Rivet 2 2 2

24 - RE 2S PETROL 1
AG - RE 2S LPG
AS - RE 2S CNG
Plate No. 1 : ENGINE & CRANKCASE ASSEMBLY RE 2 STROKE Plate No. 2 : CYLINDER / CYLINDER HEAD / PISTON RE 2 STROKE
AUTORIKSHA AUTORIKSHA

9
9
22
6
2
6
9 10 9
9

7 18 9
11
9 10
19 20 6
12 6
13 4
26 10
9 5
19A
14
15
10 21
3 9
17 29 7 16
23

28 25
28
9 24
8 27 27
9
7

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
16 24 1003 05 Bush 1 1 1 1 CD1010 08 Cylinder block & Piston assly. 1 1 1
17 CD1011 02 Kick buffer 2 2 2 2 35 1011 23 Cylinder block 1 1 1
18 24 1015 52 Gasket for Crankcase 1 1 1 For 24101549 with ex pickup 3 CD 1010 24 Piston assembly 1 1 1
CD 1010 76 Gasket for crank case 1 -- -- For AE101002 w/o ex. pickup 4 06 1011 96 Gudgeon pin 1 1 1
19 05 1010 18 Needle roller bearing 1 1 1 5 39 0340 17 Circlip 2 2 2
19A 03 1003 38 Ball bearing 1 1 1
20 39 1355 19 Oil seal clutch side 1 1 1 6 22 1010 10 Piston Ring 2 2 2
7 CD 1010 79 Gasket for cylinder block 1 1 1
21 01 1003 41 Circlip for oil seal locking 1 1 1 8 19 1010 03 Gasket for cylinder head 1 1 1
22 39 1356 19 Oil seal magneto side 1 1 1 9 06 1011 48 Cylinder Head 1 1 1
23 24 1003 08 Ball bearing for main shaft 1 1 1 10 23 1707 04 Stud 2 2 2
24 39 0342 17 Circlip 1 1 1
25 24 1003 14 Oil seal 1 1 1 11 36 2210 02 Kit piston ring set 1 1 1 N.I.

26 24 1003 11 Rubber plug 2 2 2

27 39 2671 04 Flange bolt 1 1 1
28 39 1585 11 Plain washer 2 2 2
29 39 1000 06 Dowel pin 2 2 2

2 24 - RE 2S PETROL
3 24 - RE 2S PETROL 3
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 3 : CRANK SHAFT RE 2 STROKE Plate No. 4 : CLUTCH ASSEMBLY RE 2 STROKE
AUTORIKSHA AUTORIKSHA
4 3
5
2

6
7

4 1

6
5
3

10

11 8
7 8
9 12

2 9

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
1 24 1015 47 Crank shaft assembly 1 -- -- 1 AE1010 14 Clutch assembly complete 1 -- --
AG 1010 12 Crank shaft assembly -- 1 1 24 1015 71 Clutch assembly complete -- 1 1
2 AP 1012 43
AP 1012 44
AP 1012 45
Small end roller bearing
Small end roller bearing
Small end roller bearing
1
1
1
1
1
1
1
1
1
1st Group
2ndGroup
3rdGroup
} Selective
2
3
4
35 1011 70
22 1301 47
35 1012 08
Clutch box
Cup for spring
Clutch spring
1
7
7
1
7
7
1
7
7
3 AA 1013 45 Woodruff key for magneto 1 1 1 5 AE 1010 71 Clutch bush assembly 1 1 1
4 01 1006 11 Woodruff key for clutch 1 1 1
5 01 1006 12 Fan disk washer 1 1 1 6 01 1008 23 Bush ( Sintered ) 1 1 1
7 01 1008 18 Washer 1 1 1
6 01 1006 13 Nut with collar 1 1 1 8 AE 1010 06 Engine gear 1 -- --
7 39 0477 12 Spring washer (Wave type) 1 1 1 24 1015 70 Engine gear -- 1 1
8 01 1006 14 Lock ring 1 1 1 9 AE 1010 66 Driving plate assembly 3 3 3
9 01 1006 15 Castle nut 1 1 1 10 AE 1010 15 Driven plate 2 2 2

11 AE 1010 68 Outer Clutch plate 1 1 1

12 35 1011 76 Lock ring 1 1 1

4 24 - RE 2S PETROL 24 - RE 2S PETROL 5
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 5 : CLUTCH COVER RE 2 STROKE Plate No. 5 : CLUTCH COVER RE 2 STROKE
AUTORIKSHA AUTORIKSHA
10 11 14 10 11 14
4 4

12 12
13 13
2 3 16 2 3

7 7
8 8
6 15 14 6 15 14
9 9

5 5

1 1

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
1 06 1012 13 Spacer 1 1 1 11 01 1009 11 'O ' ring 1 1 1
2 05 1010 72 Thrust plate 1 -- -- 12 24 1011 94 Bracket for adjuster 1 1 1
24 1008 08 Thrust plate -- 1 1 13 39 0448 04 Flange bolt 4 4 4
3 01 1008 21 Spring clip 1 -- -- 14 05 1510 12 Adjuster with nut 1 1 1
24 1008 09 Spring clip -- 1 1 15 28 1011 74 Clip 1 1 1
4 AE 1010 19 Clutch cover 1 -- --
AG 1010 05 Clutch cover -- 1 1 16 21 1009 08 Plunger 1 -- --
5 24 1010 67 Clutch lever external assly. 1 -- -- 24 1009 08 Plunger -- 1 1
AG 1010 06 Clutch lever external assly. -- 1 1

6 01 1009 05 'O' ring 1 1 1

7 24 1010 96 Clutch lever return spring 1 1 1
8 AE 1010 70 Tube assly. Breather 1 1 1 From Dec 03
24 1010 69 Breather assembly 1 -- – Upto Nov 03
9 24 1010 64 Internal lever 1 -- –
241009 07 Internal lever -- 1 1
10 39 0447 06 Spring type straight pin 1 1 1

6 24 - RE 2S PETROL
3 24 - RE 2S PETROL 7
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 6 : OIL PUMP ASSLY.
RE 2 STROKE Plate No. 7 : MAIN SHAFT RE 2 STROKE
AUTORIKSHA AUTORIKSHA

12 2

2 13

3 11

5 1 8/9 6
14 7
13
8

9
10
11
3
4
11 10 4 12
15
5
6
7

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
1 24 1213 35 Oil pump assly. – 1 1 From Apr.07 (Dir. of rotation of 1 24 1011 00 Main shaft 1 1 1
lever is in line with inner cable) 2 35 1010 59 Cross (flat type) 1 1 1 For Double circlip
AG 1210 06 Oil pump assly. PRICOL -- 1 1 Up to March 07 06 1010 56 Cross( flat type ) 1 1 1 For Single circlip
2 AG 1210 07 Oil tube inlet -- 1 1 For oil tank to oil pump 3 35 1010 58 Guide bush 1 1 1
3 AG 1210 08 Oil tube outlet -- 1 1 For oil pump to manifold 4 39 0213 11 Plain washer 1 1 1
4 AG 1210 09 Gasket for oil pump -- 1 1 5 06 1007 02 Stem 1 1 1
5 AG 1010 07 Base plate assly -- 1 1
6 24 1010 49 4th Speed gear 1 1 1 For Double circlip
6 39 1672 04 Flange bolt -- 1 1 24 1007 03 4th Speed gear 1 1 1 For Single circlip
7 AG 1210 10 Bracket -- 1 1 For AG121006 7 24 1007 04 3rd Speed gear 1 1 1
24 1213 36 Bracket -- 1 1 For 24121335 8 24 1007 05 2nd Speed gear 1 1 1
8 39 0886 01 Screw -- 1 1 9 19 1010 14 1st Speed gear 1 1 1 For Double circlip
9 39 1844 01 Screw -- 1 1 06 1007 06 1st Speed gear 1 1 1 For Single circlip
10 AG 1010 10 Drive shaft -- 1 1 10 19 1010 16 Shoulder ring No. 1 1 1 1
19 1010 17 Shoulder ring No. 2 1 1 1
11 AG 1010 11 Drive shaft oil pump -- 1 1 19 1010 18 Shoulder ring No. 3 1 1 1 Selective For Double circlip
12 05 1211 57 Adjuster with nut -- 1 1 19 1010 19 Shoulder ring No. 4 1 1 1
13 24 1108 08 Washer -- 1 1 19 1010 20 Shoulder ring No. 5 1 1 1
14 39 0152 08 Split pin -- 1 1
15 24 1108 17 "O" ring -- 1 1
16 24 1213 49 Boot – 1 1 For 24121335 N.I.
24 1211 82 Boot for oil pump -- 1 1 For AG121006 N.I.
8 24 - RE 2S PETROL 24 - RE 2S PETROL 9
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 7 : MAIN SHAFT RE 2 STROKE Plate No. 8 : CLUSTER GEAR / STARTER GEAR RE 2 STROKE
AUTORIKSHA AUTORIKSHA
1
12 2 2
3
4
5
6
1
10
13 8
9
11 11
6 12
7

8 14
16
9
7
10
11
3
4

13
17

15

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
10 01 1007 11 Shoulder ring No.1 1 1 1 1 39 0295 15 Hexagon nut 1 1 1
01 1007 12 Shoulder ring No.2 1 1 1 2 39 2466 11 Plain washer 1 1 1
01 1007 13 Shoulder ring No.3 1 1 1 Selective For Single Circlip 3 24 1010 06 Special lock washer 1 1 1
01 1007 14 Shoulder ring No.4 1 1 1 4 03 1701 27 Circlip 1 1 1
5 06 1010 09 Ball bearing 1 1 1
11 21 1007 11 Circlip 2 2 2 6 24 1010 05 Spacer for M.G.pin 1 1 1
12 21 1003 24 Circlip 1 1 1 7 24 1010 56 Multiple gear pin with nut 1 1 1
13 15 1011 71 Spacer washer 1 1 1 For Single Circlip 8 01 1010 08 Roller 21 21 21
9 AP 1011 57 Multiple gear assembly comp. 1 1 1
10 24 1010 10 Multiple gear plate 1 1 1
11 AP 1011 59 Corona gear 1 1 1 From 07.03.08 Common with RE GDi
24 1015 59 Corona gear 1 1 1 Upto 06.03.08
12 AP 1011 58 Multiple gear 1 1 1 From 07.03.08 Common with RE GDi
24 1010 55 Multiple gear 1 1 1 Upto 06.03.08
13 AP 1011 62 Spring 5 5 5 From 07.03.08 Common with RE GDi
06 1010 04 Spring 6 6 6 Upto 06.03.08
14 AP 1011 60 Cluster gear plate 2 2 2 From 07.03.08 Common with RE GDi
24 1010 82 Cluster gear plate 1 1 1 Upto 06.03.08
15 39 0161 09 Rivet 6 6 6
16 06 1010 07 Starter gear 1 1 1
17 AP 1011 64 Pin spring straight 10 10 10 From 07.03.08 Common with RE GDi

10 24 - RE 2S PETROL
3 24 - RE 2S PETROL 11
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 9 : GEAR SHIFTER / CONNECTING LINK ASSLY. RE 2 STROKE Plate No. 9 : GEAR SHIFTER / CONNECTING LINK ASSLY. RE 2 STROKE
AUTORIKSHA AUTORIKSHA
14 14
13 2 13 2
12 12
11 15 11 15
17 17
10 10
16 3 16 3

6 7 6 7

4 4

1 1
5 5
8 8

9 9

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
1 24 1010 50 Gear shifter complete 1 1 1 16 39 0146 08 Snap pin 2 2 2
2 24 1609 16 Upper plate assly. with lever 1 -- -- 17 24 1613 20 Fork pin 2 2 2
24 1613 49 Upper plate assly. with lever -- 1 1
3 24 1612 67 Connecting link assembly 1 1 1
4 39 0426 06 Spring type straight pin 1 1 1
5 24 1011 11 Bracket assembly with roller 1 1 1

6 24 1011 09 'O' ring 1 1 1

7 06 1011 11 Screw for bracket 1 1 1
8 06 10 1112 Spring 1 1 1
9 CD 1010 80 Gasket for gear shifter housing 1 1 1
10 24 1010 18 Gear shifter cover 1 1 1

11 39 0242 11 Plain washer 1 1 1

12 39 1830 12 Spring washer 1 1 1
13 39 0008 01 Screw 1 1 1
14 23 1613 05 Grease nipple 1 1 1
15 39 0140 07 Taper pin 1 1 1

12 24 - RE 2S PETROL
3 24 - RE 2S PETROL 13
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 10 : SECTOR GEAR / STARTING MECHANISM RE 2 STROKE Plate No. 10 : SECTOR GEAR / STARTING MECHANISM RE 2 STROKE
AUTORIKSHA AUTORIKSHA
2 2

31 31
1 1
4 4

30 30
3 3

8 7 8 7
10 13 10 13
9 9

6 5 12 6 5 12

14 29 7 14 29 7
20 20
15 11 15 11
28 28
21 27 21 27
17 17
18 18

16 25 16 25
26 26
9 9
24 24
23 23

19 19
22 22

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
1 24 1011 77 Starting handle with grip 1 1 1 16 24 1014 09 Pin for lever support 1 1 1
2 22 1011 15 Starting handle grip 1 1 1 17 21 1014 27 Spring 1 1 1
3 24 1014 14 Washer 2 2 2 18 24 1010 87 Starting tube assembly 1 1 1
4 39 1426 04 'D' bolt 1 1 1 19 22 1014 23 Rubber plug 1 1 1
5 39 0266 12 Spring washer 1 1 1 20 24 1014 19 Hexagon nut L.H. Thread 1 1 1

6 39 0694 15 Hex Lock nut - M8 x 1.25 1 1 1 21 24 1014 18 Eye bolt L.H. Thread 1 1 1
7 24 1015 72 Nylon Bush 1 1 1 22 24 1014 21 Pin 1 1 1
8 AA 1013 29 Lever Driver side 1 1 1 23 23 1613 05 Grease nipple 1 1 1
9 39 0146 08 Spring Clip 2 2 2 24 24 1012 03 Driven dog 1 1 1
10 24 1014 22 Pin 1 1 1 25 39 0390 04 Hexagon screw 1 1 1

11 39 0296 15 Hexagon nut R.H. Thread 1 1 1 26 01 1012 05 Return spring 1 1 1

12 24 1014 17 Eye bolt R.H. Thread 1 1 1 27 01 1012 06 'O' ring 1 1 1
13 24 1016 15 Connecting tube 1 1 1 28 24 1012 01 Sector gear assembly 1 1 1
14 21 1014 29 Spring clip 1 1 1 29 24 1613 19 Cap eye bolt conn. tube 1 1 1
15 03 1801 16 'O' ring 1 1 1 30 24 1613 52 Rubber plug for starting lever 1 1 1

31 24 1016 16 Connector 1 1 1 From 12.01.10

14 24 - RE 2S PETROL
3 24 - RE 2S PETROL 15
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 11 : MAGNETO ASSLY. RE 2 STROKE Plate No. 11 : MAGNETO ASSLY. RE 2 STROKE
AUTORIKSHA AUTORIKSHA

1 4 1 4
13 13
5 5
12 11 6 12 11 6
14 15 14 15
18 19 17 18 19 17
16 16
10 10

9 9

7 7
3 3
2 2

20 20
21 21
22 22
2 2
8 8

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
1 24 1111 23 Magneto assembly 1 -- -- From 19.05.08 8 24 1111 24 Stator assembly 1 -- -- From 19.05.08
(H T coil mtg. on c'case) (H T coil mtg. on c'case120W)
24 1111 54 Magneto assembly 1 -- -- For Petrol Miler vehicles 24 1110 98 Stator assembly 1 -- -- From Oct. 04 to 18.05.08
24 1110 95 Magneto assembly 1 -- -- From May. 00 to 18.05.08 (High power Magneto120W)
AE 1110 08 Magneto assly. without. Ext 1 -- – Upto Apr. 00 24 1110 85 Stator assembly (70 Ex) 1 -- -- From May 00 to Sept. 04
24 1111 35 Magneto assembly -- 1 1 From 09.01.10 (mod. solenoid) (Ext. pickup arrangement)
AE 1110 09 Stator assembly (without.Ext ) 1 -- -- Upto April 00
24 1111 16 Magneto assembly -- 1 1 Upto 08.01.2010
24 1111 36 Stator assly. -- 1 1 From 09.01.10
2 24 1110 97 Rotor assembly 1 -- -- From Oct. 04
24 1111 12 Stator assembly -- 1 1 Upto 08.01.2010
(High power Magneto 120W) 9 35 1110 63 Stator plate 1 -- -- From May 00
24 1111 55 Rotor assly 1 -- -- For Petrol Miler vehicles AE 1110 10 Stator plate 1 -- -- Upto April 00
35 1110 58 Rotor assly (70 Ex) 1 -- -- From May 00 to Sept. 04 24 1110 86 Stator plate -- 1 1
(Ext. pickup arrangement) 10 24 1110 99 Charging coil 1 1 1 From Oct. 04
06 1113 16 Rotor assly (without.Ext ) 1 -- – Upto Apr. 00 08 1110 18 Charging coil 1 -- -- Upto Apr.00
24 1111 17 Rotor assembly -- 1 1
3 CD 1110 05 Fan(Plastic) (70 Ex) 1 1 1 From May 00 11 CD 1110 04 Pick up coil assly 1 1 1 From May 00
(Ext. pickup arrangement) 06 1112 79 Pick up coil assly 1 -- -- Upto April 00
06 1111 01 Fan(Plastic) 1 1 1 Upto Apr. 00 12 39 1829 12 Spring washer 6 6 6
4 39 0886 01 Screw pan cros. 4 4 4 13 39 0758 01 Screw pan cross 6 6 6
5 39 0262 12 Spring washer 4 4 4 14 39 0197 11 Plain Washer 6 6 6
6 39 0197 11 Plain washer 4 4 4 15 39 0840 01 Screw 2 2 2
7 CD 1110 06 Plug (For rotor) 2 2 2
16 39 0375 11 Plain washer 2 2 2 Pickup coil mounting

16 24 - RE 2S PETROL
3 24 - RE 2S PETROL 17
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 11 : MAGNETO ASSLY. RE 2 STROKE Plate No. 12 : C.D.I. / H.T.COIL / SPARK PLUG RE 2 STROKE
AUTORIKSHA AUTORIKSHA

1 4
13
5
12 11 6
14 15 3
18 19 17 12
16
10
2
9 10

7
3
16
2
11
5 14
20 6
21 4
22 1 15
2
8

6
7 13

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
18 24 1111 00 Lighting coil 5 5 5 From Oct. 04 1 24 1111 21 H.T. COIL with cap 1 1 1 H T Coil mtg. on C' case
(High power Magneto 120W) 24 1110 91 H.T. COIL with cap 1 -- –
24 1110 87 Lighting coil (70 Ex) 1 1 1 From May 00 to Sept. 04 24 1111 10 H.T. COIL with cap -- 1 1
(Ext. pickup arrangement) 2 24 1612 60 Bkt. assly H. T. coil mtg. 1 1 1
22 1110 74 L. T. coil No. 1 (without.Ext ) 1 -- -- Upto April 00 3 06 1113 50 spark plug cap resistive 1 1 1 From Sept. 02
19 24 1110 88 Battery charging coil (70 Ex) 1 1 1 From May 00 06 1113 38 Spark plug cap non-resistive 1 -- – Upto Aug. 02
22 1110 75 L.T.coil No.2 (without.Ext ) 1 -- -- Upto April 00 4 DD 1412 27 Flange bolt 2 2 2
5 39 0197 11 Plain Washer 4 4 4
20 39 0757 01 Screw pan cross 3 3 3 Stator plate Mtg
21 39 0197 11 Plain washer 3 3 3 Stator plate Mtg 6 39 0262 12 Spring washer 4 4 4
7 39 0012 01 Cheese Head Screw 2 2 2
22 39 0960 11 Curved Spring Washer 3 3 3 Stator plate Mtg 8 24 1110 42 Clip 1 1 1 N.I
9 24 1110 80 Insulating cap 1 – --
24 1111 09 Insulating cap -- 1 1
10 AA 1110 76 Grommet for Spark plug 1 1 1

18 24 - RE 2S PETROL
3 24 - RE 2S PETROL 19
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 12 : C.D.I. / H.T.COIL / SPARK PLUG RE 2 STROKE Plate No. 13 : COWLING / FAN & FAN COVER RE 2 STROKE
AUTORIKSHA AUTORIKSHA

12
3 11

12

10
2
9 10
5
2
9
1

8
7
16
6
11
5 14
6
4 3
1 15 4

6 1
7 13

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
11 16 1111 25 Spark plug 1 1 1 1 24 1111 07 Special bolt 4 4 4
12 24 1111 28 C.D.I with Damper 1 -- -- From 19.05.08 2 39 0239 11 Plain washer 1 1 1
(H T Coil mtg on C'case) 3 39 0198 11 Plain washer 3 3 3
24 1111 32 C.D.I with Damper -- -- 1 From 09.01.2010 Mod. solenoid 4 CR 1010 62 Fan cover 1 1 1
24 1111 19 C.D.I with Damper -- -- 1 Upto 08.01.2010 5 CD 1110 05 Fan (PL) 100W Ex-Pickup 1 1 1
24 1111 20 C.D.I. with damper -- 1 -- with choke controller
13 24 2012 77 Assly. regulator / capacitor 1 1 1 6 39 0886 01 Screw Pan Cross-M5 4 4 4
14 24 2012 74 Regulator 1 1 1 7 39 0262 12 Spring Washer 4 4 4
15 24 2012 75 Capacitor 1 1 1 8 39 0200 11 Plain Washer 4 4 4
9 01 1013 06 Special nut 1 1 1
16 DD 1412 27 Bolt flange 2 2 2 For mtg. assly regulator 10 AE 1010 22 Cowling assly 1 1 1

11 39 1825 12 Spring washer 1 1 1

12 39 0096 04 bolt 1 1 1

20 24 - RE 2S PETROL
3 24 - RE 2S PETROL 21
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 14 : SILENCER RE 2 STROKE Plate No. 15 : CARBURETOR ( SPACO ) RE 2 STROKE
AUTORIKSHA AUTORIKSHA

11

16
5
7

6 10 9
1

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
1 24 1015 80 Silencer comp. 1 1 1 With cat 1 AE 1210 48 Spaco Carburettor PHBS 1 -- --
2 24 1015 81 Exhaust tube assly 1 1 1 2 AE 1210 41 "O" ring (air controller) 1 -- --
3 24 1015 82 Outer tube assly 1 1 1 3 AE 1210 23 Air controller 1 -- --
4 22 1010 03 Packing asbestos 2 2 2 4 AF 1211 59 Spring 1 -- –
5 39 0062 04 Flange bolt 12 12 12 5 19 1210 20 Valve spindle 1 -- --

6 39 0292 15 Hex nut 12 12 12 6 AE 1210 52 Ring dia 30 x 28 1 -- --

7 39 0289 15 Hex nut 2 2 2 7 AE 1210 53 Emulsion tube 1 -- --
8 39 0389 04 Hex bolt 1 1 1 For Sil. mtg. 8 33 1210 33 Pilot jet 1 -- --
9 39 1826 12 Spring washer 1 1 1 9 19 1210 48 Starter jet 1 -- --
10 AE 1210 54 Main jet 1 -- --
11 39 0312 15 Hex Nut 1 1 1
12 15 1011 22 Gasket silencer 1 1 1 11 AE 1210 46 Float chamber assembly 1 -- --
13 xx xxxx xx Tail pipe 1 1 1 12 AE 1210 55 Clamping ring 1 -- --
13 AE 1210 30 Throttle lever assembly 1 -- --
14 19 1210 33 Gasket 1 -- --
15 19 1210 34 Spring 1 -- --

22 24 - RE 2S PETROL
3 24 - RE 2S PETROL 23
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 15 : CARBURETOR ( SPACO ) RE 2 STROKE Plate No. 15A : CARBURETOR ( UCAL ) RE 2 STROKE
AUTORIKSHA AUTORIKSHA

7 25
33
12
18 2 11 10

6
14
9 15 13
1 19
20 16
5 22 16
23
8 31
26 17
16 27
21
28 30

24

3
29
4
34

32 35

36

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
16 CR 1210 32 Rubber pipe 1 -- -- 1 24 1211 18 Carburetor complete (Ucal) 1 -- --
17 19 1210 36 Clip 1 -- -- 24 1214 54 Carburetor complete 1 -- -- For Petrol Miler veh.
18 AE 1210 57 Conical needle 1 -- -- 2 24 1210 49 Bellow 1 -- --
19 AE 1210 38 Gasket 1 -- -- 3 AE 1210 08 Bush 1 -- --
20 AE 1210 39 Petrol stop needle 1 -- -- 4 24 1210 52 Clip 1 -- --
5 24 1210 53 Plunger assembly 1 -- --
21 19 1210 40 Float 1 -- --
22 AE 1210 40 Valve controller 1 -- -- 6 24 1210 54 'O' ring 1 -- --
23 19 1210 42 Spring 1 -- -- 7 24 1210 88 Cap 1 -- --
24 01 1201 20 Adjuster 1 -- -- 8 24 1210 70 Needle valve assly 1 -- --
25 22 1205 30 Clamping bolt 1 -- -- 9 24 1210 87 Spring 1 -- --
10 24 1211 32 Hose 1 -- --
26 AE 1210 56 Square nut 1 -- --
27 AE 1210 51 Adapter dia 30 x dia 28 1 -- -- 11 24 1210 59 'E' ring 1 -- -- N.I.
28 18 1210 16 Washer 1 -- -- 12 24 1211 35 Top cap assembly 1 -- --
29 19 1210 44 Filter 1 -- -- 13 24 1210 61 Spring 1 -- --
30 19 1210 50 Banjo 1 -- -- 14 24 1210 62 'O' ring 1 -- --
15 24 1210 63 Washer 1 -- --
31 39 1165 01 Screw 1 -- --
32 16 1210 81 Over flow tube 1 -- --
33 19 1210 39 Float spindle 1 -- --

24 24 - RE 2S PETROL
3 24 - RE 2S PETROL 25
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 15A : CARBURETOR ( UCAL ) RE 2 STROKE Plate No. 15A : CARBURETOR ( UCAL ) RE 2 STROKE
AUTORIKSHA AUTORIKSHA

7 25 7 25
33 33
12 12
18 2 11 10 18 2 11 10

6 6
14 14
9 15 13 9 15 13
1 19 1 19
20 16 20 16
5 22 16 5 22 16
23 23
8 31 8 31
26 17 26 17
27 27
21 21
28 30 28 30

24 24

3 3
29 29
4 4
34 34

32 35 32 35

36 36

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
16 24 1210 64 Spring 2 -- -- 31 24 1210 80 Idling adjusting screw 1 -- --
17 24 1210 65 Air screw 1 -- -- 32 24 1211 29 Hose 1 -- --
18 24 1210 66 Piston valve ( CA ) 1 -- -- 33 24 1211 30 Hose 1 -- --
19 24 1210 67 'O' ring 1 -- -- 34 24 1211 31 Plate 2 -- --
20 24 1210 68 Washer 1 -- -- 35 24 1210 84 Screw assembly 4 -- --

21 24 1210 69 Float pin 1 -- -- 36 24 1210 86 Drain screw 1 -- --

22 24 1210 71 Packing 1 -- -- 37 AF 1213 28 Bellow for Acc. cable 1 -- --
23 24 1210 72 Pilot jet 1 -- -- 38 30 1210 04 Ring snap 1 -- --
24 24 1210 73 Gasket 1 -- --
25 24 1211 28 Jet needle 1 -- --

26 24 1211 27 Needle jet 1 -- --

27 24 1210 76 Packing 1 -- --
28 24 1210 77 Main jet 1 -- --
29 24 1210 78 Float chamber body assembly 1 -- --
30 24 1210 79 Float assembly 1 -- --

26 24 - RE 2S PETROL
3 24 - RE 2S PETROL 27
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 15B : CARBURETTORS SPACO (FOR CNG / LPG) RE 2 STROKE Plate No. 15B : CARBURETTORS SPACO (FOR CNG / LPG) RE 2 STROKE
AUTORIKSHA AUTORIKSHA

A A

31 1 31 1
2 2
9 3 9 3
7 4 7 4
17 17
32 32
30 30
18 1 18 1
2 2
29 19 5 29 19 5
6 6
20 16 20 16
28 21 15 28 21 15
14 14
22 22
27 27
23 23
7 7
26 24 26 24
8 8
10 10
11 11
25 12 25 12

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
A 24 1211 83 Spaco Carburettor PHBF 18 -- 1 1 16 AN 1210 27 Petrol stop needle -- 1 1
1 CR 1210 29 "O" ring -- 1 1 17 CR 1210 25 Housing -- 1 1
2 CR 1210 28 Washer -- 1 1 18 AN 1210 34 Starter jet no 60 -- 1 1
3 CR 1210 52 Spring -- 1 1 19 24 1212 15 Pilot jet no 34 -- 1 1
4 CR 1210 51 Air controller -- 1 1
5 CR 1210 31 Spring -- 1 1 20 AN 1210 71 Atomize type 08 -- 1 1
21 AN 1210 33 Main jet no 90 -- 1 1
6 CR 1210 30 Valve Controller -- 1 1 22 CR 1210 23 Gasket -- 1 1
7 CR 1210 26 Clip -- 1 1 23 CR 1210 24 Float chamber cover -- 1 1
8 CR 1210 25 Housing -- 1 1 24 Cr 1210 40 Rubber pipe -- 1 1
9 CR 1210 36 'O ' Ring -- 1 1 25 39 1165 01 Screw -- 1 1
10 CR 1210 47 Cap -- 1 1
26 AN 1210 30 Throttle valve type 20 -- 1 1
11 CR 1210 49 Spring -- 1 1 27 AN 1210 74 Conical needle type N8 -- 1 1
12 CR 1210 50 Starter Valve assly -- 1 1 28 CR 1210 42 Retainer clip -- 1 1
13 24 1211 96 Rubber pipe -- 1 1 29 AN 1210 31 Spring -- 1 1
14 19 1210 39 Float spindle -- 1 1 30 CR 1210 38 Gasket cover -- 1 1
15 19 1210 40 Float assly -- 1 1

28 24 - RE 2S PETROL
3 24 - RE 2S PETROL 29
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 15B : CARBURETTORS SPACO (FOR CNG / LPG) RE 2 STROKE Plate No. 15C : CARBURETTORS UCAL (FOR VANAZ KIT) RE 2 STROKE
AUTORIKSHA AUTORIKSHA

21 26

A
27
16
31 1 15
13
2 6
9 3 14
7 4 9
17 12
32 17 16 1
4
30 24
18 1 20 22
2 17 19
29 19 5 11
6 8
20 16 10
15 23 2
28 21
14 5
22 3 28
27
23 25
7
26 24
8 7
10 29
11 21 26
18
25 12

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
31 AN 1210 73 Mixing chamber -- 1 1 1 24 1212 32 Carburettor comp. -- -- 1 Flange type
32 AN 1210 72 Cap -- 1 1 24 1213 39 Carburettor comp. -- 1 -- Flange type
(with vacuum nozzle)
2 24 1210 69 Pin float -- 1 1
3 16 1211 38 Needle assly -- 1 1
4 24 1213 60 Jet pilot -- 1 1
5 24 1213 61 Seal -- 1 1

6 31 1210 80 'O' ring -- 1 1

7 24 1213 62 Piston valve -- 1 1
8 DD 1210 47 Spring throttle valve -- 1 1
9 24 1213 64 Mixing Cap assly. -- 1 1
10 24 1213 65 Float -- 1 1

11 24 1213 67 Main jet -- 1 1

12 24 1213 68 Needle jet -- 1 1
13 GH 1210 21 Spring idle adjst. -- 1 1
14 24 1213 69 Adjuster -- 1 1
15 24 1213 70 Ring -- 1 1

30 24 - RE 2S PETROL
3 24 - RE 2S PETROL 31
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 15C : CARBURETTORS UCAL (FOR VANAZ KIT) RE 2 STROKE Plate No. 16 : AIR CLEANER RE 2 STROKE
AUTORIKSHA AUTORIKSHA
18
11 17

21 26
16
15
27
16
15 20 14
13
6
14
9 12
1 13
4 16
24
20 22
17 19
8 11
10
23 2
5 12
3 28 11
25 10 6

7 19
2
29 1
21 26
18 7
3 8
4 9
5

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
16 DD 1210 52 Washer -- 2 2 1 39 0106 04 Hexagon Bolt 1 -- --
17 24 1213 71 Jet needle -- 1 1 2 24 1210 02 Bracket for air cleaner mtg 1 -- --
18 CB 1210 46 Screw -- 3 3 assembly
19 24 1210 65 Screw air -- 1 1 3 39 0230 11 Plain washer 1 -- -- For 24120402
20 24 1213 75 Spring -- 1 1 4 39 0265 12 Spring washer 1 -- -- For 24120402
5 39 0817 15 Flange nut 1 -- -- For 24121112
21 24 1213 78 Hose -- 2 2
22 DD 1210 89 Spring -- 1 1 6 39 0062 04 Hexagon bolt 2 -- --
23 24 1213 66 Jet Holder -- 1 1 7 39 0814 11 Plain washer 2 -- --
24 24 1210 62 'O' ring -- 1 1 8 39 1826 12 Spring washer 2 -- --
9 39 0292 15 Hexagon nut 2 -- --
25 24 1213 83 Hose clip -- 1 1 10 39 0291 15 Hexagon nut 3 -- --
26 24 1210 86 Screw drain -- 1 1 11 39 0262 12 Spring washer 4 -- --
27 CR 1210 80 Guide cable assly -- 1 1 12 39 1902 04 Spacer washer 3 -- --
28 24 1214 04 Body carburettor ucal -- 1 1 13 24 1204 02 Air cleaner case assly. 1 -- -- Upto May.04
29 24 1213 72 Spring washer -- 1 1
14 22 1204 35 Packing 1 -- --
15 22 1210 09 Oil bath air cleaner 1 -- -- Upto May.04

32 24 - RE 2S PETROL
3 24 - RE 2S PETROL 33
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 16 : AIR CLEANER RE 2 STROKE Plate No. 16A : AIR CLEANER (Clean Air Intake) RE 2 STROKE
AUTORIKSHA AUTORIKSHA
18
11 17 6
5
4
16 10
15 11
9 12

16 20 14 8
15

13

2
7
12
11 13
10 6
14 3
19
2
1
7
3 8
4 9
5

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
16 24 1210 52 Clip 1 -- -- 1 24 1211 05 Filter assly. oil bath 1 -- -- From June 04
17 39 0198 11 Plain washer 1 -- -- 2 24 1211 07 Strainer assly. 1 -- --
18 22 2008 32 Wing nut 1 -- -- 3 24 1211 10 Clamp assly. 3 -- --
19 39 0293 15 Hex Nut-M7 4 -- -- 4 24 1211 25 Washer sealing 1 -- --
20 24 1205 06 Bellow 1 -- -- For Spaco Carburettor 5 39 0814 11 Plain washer 1 -- --
24 1210 49 Bellow 1 -- -- For Ucal Carburettor
6 22 2008 32 Wing nut 1 -- --
7 24 1211 17 Duct assly. air intake 1 -- --
8 24 1211 20 Bush 1 -- --
9 24 2313 04 Cup assly. air suction 1 -- --
10 BA 2310 13 Grill air suction 1 -- --

34 24 - RE 2S PETROL 24 - RE 2S PETROL 35
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 16A : AIR CLEANER (Clean Air Intake) RE 2 STROKE Plate No. 16B : AIR CLEANER (FOR CNG / LPG) RE 2 STROKE
AUTORIKSHA AUTORIKSHA

13
6 12 11
5
4
10
11 15
9 12
2 14
8
15
10

5
1

2 3
7 15 8

13
7
9
14 3
1 6
4

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
11 39 1773 04 Bolt hexagon with flange 1 -- -- 1 24 1211 44 Air filter complete -- 1 1
12 39 2484 15 Nut 1 -- -- 2 AA 1210 65 Spacer -- 1 1
13 24 1211 12 Case assly. 1 -- -- 3 24 1211 45 Element air filter -- 1 1
14 24 1210 49 Bellow 1 -- – 4 AA 1210 55 Cover -- 1 1
15 24 1211 09 Gasket 1 -- -- 5 AA 1210 57 Separator -- 1 1

6 39 0748 01 Screw pan cross -- 6 6

7 39 0702 01 Screw cross recessed -- 5 5
8 39 1860 02 Screw cross recessed -- 4 4
9 24 1211 74 Pipe hose -- 1 1

10 24 1211 43 Integral duct assly -- 1 1

11 24 1211 55 Venturi -- 1 1
12 28 1210 09 Clamp (manifold end) -- 1 1
13 AA 1210 43 Clamp (Ac box end) -- 1 1
14 39 1940 04 Flange bolt (14 mm) -- 2 2

15 39 1941 04 Flange bolt (55 mm) -- 1 1

36 24 - RE 2S PETROL
3 24 - RE 2S PETROL 37
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 16C : AIR CLEANER ASSLY. (FOAM TYPE) RE 2 STROKE Plate No. 17 : REED VALVE (5 PORT) RE 2 STROKE
AUTORIKSHA AUTORIKSHA

11

10
2

8
6
5
3 7
6/7
14 2
3
4
1 15

16
5
12
1

4
13

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
1 24 1214 31 Air filter complete 1 1 1 1 AE 1210 04 Manifold 1 -- --
2 AP 1210 09 Case air filter 1 1 1 24 1214 52 Manifold 1 -- -- For petrol miler vehicles
3 AP 1210 10 Duct in air filter 1 1 1 24 1212 27 Flange type manifold -- 1 1 For Vanaz Kit
4 AP 1210 47 Cover air filter 1 1 1
5 AP 1211 32 Element air filter 1 1 1
24 1211 40 Flange type manifold -- 1 1 For Minda kit with Nipple
24 1212 07 Flange type manifold -- 1 1 For Minda kit w/o Nipple
6 AP 1211 25 Holder element A 1 1 1 2 AE 1210 45 Gasket for manifold 1 1 1
7 AP 1211 26 Holder element B 1 1 1 3 39 2369 15 Flange nut 4 4 4 (For Mtg. of reed valve)
8 AP 1211 24 Seal air filter 1 1 1 4 AE 1210 47 Gasket Reed valve 1 1 1
9 39 1907 01 Screw M5 8 8 8 5 35 1210 35 Reed valve 1 1 1
10 AP 1210 57 Spacer 3 3 3

11 39 1945 04 Flange bolt 5 5 5

6 39 0702 01 Screw 2 2 2
12 24 1212 24 Mixture tube (venturi) -- 1 1 7 39 0262 12 Spring washer 2 2 2
13 24 1214 03 Insert for bellow 1 -- --
24 1214 23 Insert for bellow 1 -- -- For Petrol miler vehicles
24 1212 45 Insert for bellow -- 1 1
14 AP 1210 64 Clamp 1 1 1
15 24 1213 85 Duct assly 1 -- --
24 1214 53 Assly comp. integral duct 1 -- -- For petrol miler vehicles
24 1213 57 Duct assly -- 1 1

16 AP 1210 27 Clamp intake Duct 1 1 1

38 24 - RE 2S PETROL
3 24 - RE 2S PETROL 39
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG
Plate No. 18 : DIFFERENTIAL UNIT RE 2 STROKE Plate No. 18 : DIFFERENTIAL UNIT RE 2 STROKE
AUTORIKSHA AUTORIKSHA

20 20
9 9
8 7 8 7
5 5
19 19
11 2 11 2
3 3
1 1
10 16 10 16
12 12
6 6
17 17
10 17 10 17
11 16 11 16
14 17 14 17
13 13
4 4

15 3 15 3

16 18 16 18

19 19

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS
1 21 1301 10 Ball bearing 1 1 1 16 22 1710 80 Lock Plate 3 3 3
2 39 0428 17 Circlip 1 1 1 17 39 0435 01 Bolts Flanged 6 6 6
3 24 1301 05 Ball bearing 2 2 2 17 39 0435 01 Circlip 1 1 1
4 BA 1321 34 Circlip 1 1 1 19 24 1310 04 Oil seal 2 2 2
5 24 1301 06 Spline shaft 1 1 1 20 24 1301 18 Idler gear 1 1 1

6 39 0337 17 Circlip 1 1 1
7 24 1310 16 Reverse control gear 1 1 1
8 AA 1310 33 Satellite gear hsg. assly. 1 1 1 From Apr. 02
24 1310 17 Satellite gear hsg. assly. 1 -- -- Upto Mar. 02
9 24 1301 11 Bush 1 1 1
10 22 1310 18 Satellite gear 2 2 2

11 22 1310 14 Spacer washer 2 2 2

12 24 1310 32 Satellite gear pin 1 1 1
13 24 1301 13 Locking pin 1 1 1
14 24 1310 09 Bevel gear 2 2 2
15 AE 1310 11 Differential gear 1 1 1

40 24 - RE 2S PETROL
3 24 - RE 2S PETROL 41
AG - RE 2S LPG AG - RE 2S LPG
AS - RE 2S CNG AS - RE 2S CNG