SERVICE MANUAL

Applicable Specifications
Programmable Tailstock
Applicable Model
SL-150, 150MC, 150Y TL-40, 40MC, 40Y
SL-200, 200MC CL-15, 20, 25
SL-250, 250MC ZL-150, 150MC
SL-300, 300MC ZL-200, 200MC
SL-400, 400MC ZL-250, 250MC

Applicable NC Unit
MSC-500 MSC-501
MSD-501 MSD-501II
MSC-518 MSD-518
MSD-518II MSC-521

Before starting operation, maintenance, or programming, carefully read the manuals

supplied by Mori Seiki, the NC unit manufacturer, and equipment manufacturers so that
you fully understand the information they contain.
Keep the manuals carefully so that they will not be lost.

MOM SEIKI

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 • The contents of this manual are subject to change without notice due to im¬
provements to the machine or in order to improve the manual. Consequent¬
ly, please bear in mind that there may be slight discrepancies between the
contents of the manual and the actual machine. Changes to the instruction
manual are made in revised editions which are distinguished from each oth¬
er by updating the instruction manual number.
• Should you discover any discrepancies between the contents of the manual
and the actual machine, or if any part of the manual is unclear, please contact
Mori Seiki and clarify these points before using the machine. Mori Seiki will
not be liable for any damages occurring as a direct or indirect consequence
of using the machine without clarifying these points.
• whole
All rights reserved: reproduction of this instruction manual in any form, in
or in part, is not permitted without the written of
consent Mori Seiki.

The product shipped to you (the machine and accessory equipment)

has been manufactured in accordance with the laws and standards
that prevail in the relevant country or region. Consequently it cannot
be exported, sold, or relocated, to a destination in a country with differ¬
ent laws or standards.
The exportation of this product may be subject to an authorization
from the government of the exporting country.
Check with the government agency for authorization.

960722
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 CONTENTS

1. GENERAL P-1

2. PROCEDURE FOR SETTING AND CHANGING THE DATA P-2

3. CLAMP POSITION DATA

FOR THE PROGRAMMABLE TAILSTOCK P-6
3.1 Resetting the Clamp Position Data P-6

4. PC PARAMETERS RELATED
WITH PROGRAMMABLE TAILSTOCK P-9

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1. GENERAL
This manual deals with the procedure for setting and changing the data in the data table,
PC parameters, and timers related with the programmable tailstock.

WARNING The parameters are set on shipment in accordance with the machine

A specifications; do not change them without first consulting Mori

Seiki. If the parameters are changed without consultation, the
machine may operate in an unexpected manner, causing accidents
involving serious injuries or damage to the machine.

CAUTION] DO not change the data carelessly. Improper data will cause damage to the
machine.

© The configuration of the NC operation panel may vary depending on the

specifications of the NC. For the purpose of explanation, NC operation panel used
on MSC-500 is used.

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 P-2

2. PROCEDURE FOR SETTING AND CHANGING THE DATA

To set or change the data for programmable tailstock, follow the steps indicated below.

[ÿ]
PANEL
4 1) Place the PANEL key-switch in the
or (PANEL/EDIT) position.
(ON)

ON

a
OFF
>8>
PANEL
/EDIT

MODE 2) Press the MODE selection switch |ÿ[

(MDI).
° T>> D1
MEM KOI TAPE EDIT

EZD
“m D
OAJ
CZI

H JOG RPD ZRN

3) Press the function selection key [j§[]

B POS PROG
B
OFS/SET CUSTOM
(OFS/SET).

0 0
SYSTEM MESSAGE
(B
GRAPH

ABS REL ALL

4) Press the [ SETING ] soft-key.

OFFSET SETING WORK (OPRT)

iBmcoczicncnciiMCDczicz] ET|

SETTING (HANDY)
5) Press the page selection keys [e] (return)

PARAMETER WRITE 0 (0 : DISABLE 1 : ENABLE)

and [is] (advance) to display the SETTING
-
=
TV CHECK 0 (0 : OFF
(0: EIA
1 : ON) (HANDY) screen.
PUNCH CODE = 1 1 : ISO)
INPUT UNIT = 0 (0 : MM 1 : INCH)
I/O CHANNEL = 0 (0-3 : CHANNEL NO.) 6) Move the cursor to “PARAMETER WRITE”
SEQUENCE NO. = 0 (0 : OFF 1 :ON)
TAPE FORMAT
SEQUENCE STOP
= 0 (0 : NO CNV 1 : F 15)
0 (PROGRAM NO.)
using the cursor control keys Q~] and [T] .
SEQUENCE STOP 0 (SEQUENCE NO. )

[CONTRAST] (+ « [ON: 1) - * [OFF: 0])

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 P-3

7) Press the Q'J key.

0 0000 000 0 8) Press the [j>] (INPUT) key.
0000 000 @
H 0000000 S
0000000
0 0000 000 6
SnEbi SEES 0
0U0U MMM 0
The data setting is enable when the following
ALARM MESSAGE message is displayed:
100 PARAMETER WRITE ENABLE
“100 PARAMETER WRITE ENABLE”

ALM

9) Press the function selection key Sj

EPOS
(33
PROG
B
OFS/SET CUSTOM
(SYSTEM).

ts
SYSTEM
m
MESSAGE
(hZl
GRAPH

ABS REL ALL

10) Press the [ PMC ] soft-key.

PARAM DGNOS PMC SYSTEM (OPRT)

IBC3C3IIIIC3C3II3CZI MPD ts]

The PMG CONTROL SYSTEM MENU screen

PMC CONTROL SYSTEM MENU MONIT RUN
is displayed.
SELECT ONE OF FOLLOWING SOFT KEYS
PMCLAD DYNAMIC LADDER DISPLAY 11) Press the [ PMCPRM ] soft-key.
PMCDGN DIAGNOSIS FUNCTION
PMCPRM PARAMETER (T/C/K/D)
RUN/STOP RUN/STOP SEQUENCE PROGRAM The setting screen for the timers, counters,
I/O I/O SEQUENCE PROGRAM
keep relays, or the data table is displayed.

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 P-4

TiMEfi COUNT* KEEPRL DATA

12) Press the soft-key corresponding to the data
to be set.

t TIMER ], [ COUNTR ], [ KEEPRL ],

[ DATA ]
The setting screen for the timers, counters,
keep relays, or the data table is displayed in
response to the pressed soft-key.
13) Move the cursor to the data number for which
11
* *1,
O Po 7*- 9'
the data should be set or changed.
xA zB CD Y, 111 11 8-*
14) Input the data using the data entry keys.
u, V 1' i!II JL
15) Press the g] (INPUT) key.
S. TH Lt < n -v
w
K /
H 16) Set or change the data by repeating steps 12)
to 15) above.
Si—Hi— MMM\ IJILI
0ÿiMMM
17) After finishing the setting or changing of the
B I2) EE) CS data, press the function selection key |jj[|
POS PROG OFS/SET. CUSTOM
(OFS/SET).
C3 S (E)
SYSTEM MESSAGE GRAPH

ABS REL ALL

18) Press the [ SETING ] soft-key.

The SETTING screen is displayed.

OFFSET SETING WORK (OPRT)

w
!ÿÿÿÿÿÿ [ÿ r=i GET]

SETTING (HANDY)
19) Press the page selection keys [a] (return)
PARAMETER WRITE
- 0 DISABLE 1 : ENABLE)
and [e] (advance) to display the SETTING
TV CHECK = 0 : OFF 1 : ON) (HANDY) screen.
PUNCH CODE 1 : EIA 1 : ISO)
INPUT UNIT = 0 MM 1 : INCH)
I/O CHANNEL 0 (CHS : CHANNEL NO.) 20) Move the cursor to “PARAMETER WRITE”
SEQUENCE NO.
TAPE FORMAT
SEQUENCE STOP
=
-- 0
0
(0 : OFF
(0 : NO CNV
1:ON)
1 : F 15)
0 (PROGRAM NO.)
using the cursor control keys [T] and [7J .
SEQUENCE STOP 0 (SEQUENCE NO. )

[CONTRAST] (+ = [ON: 1] - - [OFF: 0])

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 P-5

21) Press the [T] key.

O( a? Po 7' 8» 9" [2
22) Press the g] (INPUT) key.
X» Co Y, 4* 5 6*
12
u V I* 2« 3'
El CAUTION I
A
Always return the setting for
“PARAMETER WRITE” to “0” to disable
S. T* L 0
-~~J
s 7? K FSP /
parameter change after finishing the
setting and changing of the parameter

SrnHrri EH® @ data.

SHlH a®® 23) Press the g] (RESET) key to clear the
alarm state.

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 P-6

3. CLAMP POSITION DATA FOR THE PROGRAMMABLE

TAILSTOCK
The clamp position of the programmable tailstock body is written to the data table (retained
if power is turned off) and is updated automatically as the tailstock is moved.
If the memory area is cleared, it is necessary to set the clamp position data correctly.

© The clamp position data must be set correctly. If the setting is incorrect, the
tailstock cannot be connected with the saddle correctly.
3.1 Resetting the Clamp Position Data
The procedure to set the clamp position data, for the tailstock, is indicated below.

<Example>
1ÿ0
Tailstock

<1
Clamp position
(coordinate values
in the machine coordinate
system)

1) Place the DOOR INTERLOCK key-switch in

DOOR INTERLOCK the NORMAL position.
NORMAL RELEASE
2) Close the front door.

3) Make the on-site adjustment mode valid. w

STATUS 0 Make sure that the STATUS indicator
[ MRDY ] is lit.
O ERR

O M00/M01
• MRDY

O TRCL

O M02/M30 OX-!
O CHCL O Z
4-
-J

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 P-7

(2) Press and hold down the [ÿ] (SP)

SP Q
*
PANEL

ON
switch, place the PANEL key-switch as
follows.
[iÿl (PANEL/EDIT) position.

1
OFF PANEL
/EDIT [cf] (ON) position.

CYCLE The indicator above the j®| (SP) switch

blinks and on-site adjustment mode is
made valid.

ST SP

4) Set “4” for “D149” of the PC parameter.

For the procedure used for setting,
refer to page P - 2 (2.)

MODE 5) Press any of the shaded MODE selection

switches shown to the left.
||F5>
MEM MD! TAPE EDIT

CD
W0ÿ
H JOG RPO ZRN

AXIS DIRECTION HANDLE 6) Move the saddle to the position where the
tailstock can be connected with the saddle by
moving the Z-axis with rapid traverse, jog
pTifqfq feed, or handle feed operation.

2 z

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 P-8

7) Press the [ TSUCLP ] switch.

TSCLP TSUCLP
The tailstock is unclamped and the joint pin
CD
extends from the tailstock so that it is
connected to the saddle.
The indicator in the [ TSUCLP ] switch is lit.
TSTMOD If the indicator in the [ TSUCLP ] switch is
CD
not lit when the [ TSUCLP ] switch is
pressed, follow the procedure below.
0 Press the [ TSCLP ] switch to clamp the
tailstock once.
@ Move the Z-axis to the required position
and press the [ TSUCLP ] switch again.
AXIS DIRECTION HANDLE 8) After making sure that the indicator in the
[ TSUCLP ] switch has been lit, move the
tailstock to the required position in the
X

il 1
F1F1FI selected operation mode (rapid feed, jog feed,
handle feed).

9) Press the [ TSCLP ] switch.

TSCLP TSUCLP
The tailstock is clamped; it is disconnected
from the saddle.
The indicator in the [ TSUCLP ] switch goes
w
off and the indicator in the [ TSCLP ] switch is
TSTMOD lit.
When the tailstock is clamped, the connective
position data for storing is automatically
updated.

10) Press the emergency stop button.

The on-site adjustment mode is cleared.

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 P-9

4. PC PARAMETERS RELATED WITH PROGRAMMABLE

TAILSTOCK

This section deals with the PC parameters related with the programmable tailstock.

WARNING The parameters are set on shipment in accordance with the machine

A specifications; do not change them without first consulting Mori

Seiki. If the parameters are changed without consultation, the
machine may operate in an unexpected manner, causing accidents
involving serious injuries or damage to the machine.

jT~y3 For the setting of the parameter, refer to page P - 2 (2.)

Address Description
PCLPOK. P (D125.6) 1: Clamp is enabled after Z-axis movement in the positive direction
(manual mode)
0: Clamp is disabled after Z-axis movement in the positive direction
(manual mode)

TSRPD. P (K4.3)
3 Standard setting is “0”.

1: Rapid override is 25% or lower while programmable tailstock is

unclamped.
0: Rapid override is 50% or lower while programmable tailstock is
unclamped.

<3 Standard setting is “0”.

TSJOG. P (K4.1) 1: Manual rapid traverse rate is fixed at [m] (fine feed) while
programmable tailstock is unclamped.
0: Manual rapid traverse rate is according to the rapid override while
tailstock is unclamped while programmable tailstock is unclamped.

TSOCOK. P (D149.2)
<3 Standard setting is “0”.

1: Unclamp is enabled even when the programmable tailstock is not at

the tailstock connective position.
0: Unclamp is disabled only when the programmable tailstock is at the
tailstock connective position.

3 Standard setting is “0”.

This parameter is the on-site adjustment parameter.

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 P-10

Address Description
NTSDEC. P (D279.7) 1: Tailstock feed deceleration switch is not used.
(ZL series) 0: Tailstock feed deceleration switch is used.
Standard setting is “0”.

TSCLSIFT. P (D281.6) 1: Clamp with Z-axis 1 shifted after clamp command is executed.
(ZL series) 0: Unclamp without Z-axis 1 shifted after clamp command is executed.
Standard setting is “0”.

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 Comment Form Date: 19

To improve this manual, we invite you to make comments on any insufficient description or errors in
this manual. We want to know how you think we can make this manual better. Please restrict your
comments to those concerning this manual only.

Name of manual PROGRAMMABLE TAILSTOCK OPERATION MANUAL

Number of revisions SM-PTSMSC518-AOE (1997.12)

Name Company

Department Telephone

Address

Chapter Page Line Comments / Requests

For Mori Seiki’s use - Do not write below this line.

Description Reception No. Received by

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