Instruction Manual

SC 20A-HP

#SC 20A-HP 09

Scanjet Marine AB
SALES OFFICE FACTORY
Södra Långebergsgatan 36 Törnedalsgatan 1
P.O. Box 9316 P.O. Box 2
SE-400 97 Göteborg, Sweden SE-275 21 Sjöbo, Sweden
Telephone +46 313 387 530 Telephone +46 416 513 100
Telefax +46 313 387 540 Telefax +46 416 513 656
E-mail offi[email protected] E-mail [email protected]
Web www.scanjet.se VAT SE556291242701
This Manual Applies for the Following Products:

Type Date
Scanjet SC 20A-HP 2017-12-18

Spare Parts Department

Contact Information
Read “10. How to Order Spare Parts” on page 28

Scanjet Marine AB
Törnedalsgatan 1
P.O. Box 2
SE-275 21 Sjöbo, Sweden
Telephone +46 416 513 100
Telefax +46 416 511 656
E-mail [email protected]

This manual is intended to assist in the handling and operation of

the Scanjet SC 20A-HP Tank Cleaning System. Continuous product
improvement is the policy of Scanjet Marine AB and we reserve the right
to alter the specifications at any time without prior notice.

Page 2 of 40 #SC 20A-HP 09 – 171218

Contents
1. Introduction.................................................................................................. 4
2. Safety Instructions ........................................................................................ 5
3. General Description ...................................................................................... 6
4. Technical Data .............................................................................................. 7
4.1. Specifications ..................................................................................................7
4.2. Air Consumption ............................................................................................8
4.3. Dimensions.....................................................................................................9
4.4. Tank and Inlet Connections ..........................................................................10
5. Performance Data....................................................................................... 11
6. Installation Instructions............................................................................... 15
6.1. Before Operation ..........................................................................................16
6.2. Air Quality ...................................................................................................17
7. Operation ................................................................................................... 18
7.1. Starting Up ....................................................................................................18
7.2. Speed Adjustment ........................................................................................18
7.3. During Operation..........................................................................................18
7.4. Closing Down ...............................................................................................19
7.5. Calculation of Cleaning Time ........................................................................20
8. Maintenance .............................................................................................. 22
8.1. Preventive Maintenance ................................................................................22
8.2. Service Kit ....................................................................................................23
8.3. Service Interval .............................................................................................24
8.4. Disassembly..................................................................................................25
8.5. Reassembly...................................................................................................26
9. Troubleshooting ......................................................................................... 27
10. How to Order Spare Parts ......................................................................... 28
11. Exploded Drawing View - SC 20A-HP ................................................................29
12. Part List - SC 20A-HP ...........................................................................................30
13. Spare Parts - Old Versions ...................................................................................32
14. Optional Accessories................................................................................. 33
15. Service Kit Contents.................................................................................. 34
16. Tool Kit ..................................................................................................... 36
17. Service Card .............................................................................................. 37

#SC 20A-HP 09 – 171218 Page 3 of 40

1. Introduction

Scanjet model SC 20A-HP is a tank cleaning

machine especially developed for cleaning
silos, tanks in industrial applications
and other applicable tanks. The size,
Drive
construction and cleaning requirements
Unit
of these tanks are design criteria for the
tank cleaning machine, which have been
evaluated prior to installation in your
application.
SC 20A-HP tank cleaning machine consists
of a gun unit that is installed in the tank
and an air driven drive unit. The cleaning
procedure will start by opening the valve
Gun
for the cleaning media and the valve
Unit
for air supply to the drive unit. The drive
unit will then rotate the bottom housing,
also forcing the nozzle housing to rotate
around its own axis because of the gear
system. This creates a criss-cross cleaning
pattern on the tank walls. When the
cleaning procedure is finalized the valves
are to be closed.
This manual has been prepared as a guide
for persons who will be operating and
maintaining the tank cleaning machine. The
key for long tank cleaning machine life will
always be carefully planned maintenance,
the tank cleaning machine is actually doing
a rough and dirty job for you. With proper
maintenance the Scanjet SC 20A-HP will
keep servicing you for many years.

Page 4 of 40 #SC 20A-HP 09 – 171218

2. Safety Instructions

• If the machine is used in potentially explosive atmospheres then tapes or

joint sealing compounds, which are electrical insulators, must not be used
on threads or joints, unless an electrical connection is otherwise established
to ensure an effective grounding. In addition, connection pipe work must be
electrically conductive and grounded to the tank structure. The resistance
between the nozzle and the tank structure should not exceed 20  000
Ohm. This is important in order to avoid any build-up of static electricity
in the machine. For further information see CENELEC R044-001 Safety of
Machinery, guidance and recommendations for the avoidance of hazards
due to static electricity.
• When the equipment is operating in potentially explosive atmospheres,
measures have to be taken to verify that the tank is inert at all times during
cleaning operation. This is to avoid sparks and possible explosions since fluids
moving at high velocities through air causes electrostatic build up in the
media. As an extra precaution the cleaning media could be made conductive.
• The machine should be installed in accordance with national regulations for
safety and other relevant regulations and standards.
• Precautions should be made to prevent starting of the tank cleaning
operation, while personnel are inside the tank or otherwise can be hit by
jets from the nozzle.
• In EU-countries the complete system has to comply with EU-machine
directive and should be CE-marked. In North America consult Underwriters
Laboratory for any specific regulatory needs relative to the entire CIP (Clean
In Place) System.
• Earmuffs should always be used when operating machine, noise level may
reach over 75 dB.
• Be careful not to drop tank cleaning machine/equipment when lifting and
carrying. Dropping the machine could cause serious injuries. Never stand
under the machine during mounting.
• When handling the tank cleaning machine, never lift machine by the nozzle.
• The equipment may only be used for tank cleaning operations as described
in this manual.
• The equipment has not been assessed as a safety related device as referred
to in directive 2014/34/EU Annex II, clause 1.5

Always follow these instructions before taking SC 20A-HP into service!

#SC 20A-HP 09 – 171218 Page 5 of 40

3. General Description

Cleaning media enter the tank cleaning machine through the inlet housing,
continue through the main pipe to the nozzles and then out in the tank.
The drive unit will rotate a turning shaft inside the
machine. The turning shaft is connected to the bottom
housing that rotates the nozzles via a gear system.
The nozzles will hereby clean the tank in a criss-cross
pattern.
The rotating nozzles will create a cleaning pattern as
per below on the vertical tank-walls. After one cycle a
cleaning pattern will be created as per fig 1. After four
cycles the pattern will be completed as per fig 2. After
this the pattern will be repeated. Working rotation:
Clockwise
A full pattern is created when the main body has
rotated 39 turns. With a rotation speed of 4 rpm one
cycle will take ~2,5 minutes, and a full pattern ~10 minutes. The rotation speed is
controlled by the air-motor and can easily be set to desired speed.
Cleaning of tanks is a process depending on a number of factors; the soilage of
the tank, distance to tank walls, cleaning procedure and cleaning agent. Slower
rotation of the machine will provide longer throw length and/or higher impact
of the jets. All these factors are deciding for the number of cycles that needs to
be run.

Fig 1. After one cycle Fig 2. Full pattern

Page 6 of 40 #SC 20A-HP 09 – 171218

4. Technical Data

4.1. Specifications

Flow : 0,5-2,5 m³/h (8-42 l/min,

2-11 gal (US)/min)
Inlet pressure : 6-16 MPa (60-160 bar,
870-2321 psi)
Max. inlet pressure : 16 MPa (160 bar, 2300 psi)
Rotation speed : 3-9 rpm
Approx. air consumption : See graph on page 8
Operating temperature : -20ºC to +40°C (-4ºF to +104°F)
Storage temperature : -20ºC to +40°C (-4ºF to +104°F)
Noise level : Earmuffs should always be used
when operating machine, noise
level may reach over 75 dB
Material
In contact with cleaning media : EN 1.4404/A4, EN 1.4310, PTFE,
EPDM
Other parts : Makers’ standard
Service space : Min 350 mm radius from centre
of deck flange for handling and
service
Approx weight
Machine length L=0,5 m : 5,7 kg (12,6 lb)
Per additional meter of main pipe : 1,6 kg (3,5 lb)
Drive unit : 2,2 kg (4,9 lb)

#SC 20A-HP 09 – 171218 Page 7 of 40

4.2. Air Consumption

Air consumption for the drive unit depending on the rotation speed of machine.

l/ min
100

80

60

40

20

0 2 4 6 rpm

Page 8 of 40 #SC 20A-HP 09 – 171218

4.3. Dimensions

 




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#SC 20A-HP 09 – 171218 Page 9 of 40

4.4. Tank and Inlet Connections

Tank connection
Connection type Connection part no. Measure “xxx”
3” camlock female 3020-227 -
4” camlock female 3020-228 -
ISO 2852 Tirclamp 3” 3213-477 50
ISO 2852 Triclamp 4” 3213-479 50
PN16 DN200 3213-532 50
ANSI 3” 150lb 3213-707 64
ANSI 4” 150lb 3213-709 64
Flange“3-Prong” 3213-905 50
Scanjet 3” Bayonet 3213-911 -

Inlet connection
Connection type Inlet housing no.
1” NPT 3210-3-104
1” BSPT 3210-3-164

Page 10 of 40 #SC 20A-HP 09 – 171218

5. Performance Data

Under performance data Scanjet presents Effective Jet Length.

Effective Jet Length is defined as the distance between the nozzle and the tank
surface where the jet achieves 250 mm water column (50lbs/sqr.ft) impact force
at tank surface. The Effective Jet Length is measured at horizontal and static
conditions.
The Jet Length is affected by a lot of different factors such as rotation speed of
the machine (velocity of the jet at the tank surface), temperature of the cleaning
media, cleaning agent used and so on.
The vertical jet length can be estimated to be approximately 1/3 less than the
horizontal jet length.
The following graphs show the flow, effective jet length (radius) and complete
cleaning time for each combination of inlet pressure and nozzle diameter. Other
nozzle diameters and maximum jet lengths are available upon request.
The graphs below show the effective impact for each combination of distance
and nozzle diameter as a cleaning radius. Other nozzles and maximum jet length
available upon request.1 The inlet pressure has been measured at the machine
inlet. In order to achieve the performance indicated in the curves, pressure drop
in supply lines must be taken into consideration.

Flow2 vs pressure, 2N
m3/h USgpm
2 9

8 2xØ0,05"

7
1,5

5 2xØ0,03"
1
4
2xØ0,02"
3

0,5
2

0 0
1000 1250 1500 1750 2000 2250 psi

60 80 100 120 140 160 bar

1 Performance data may be changed without prior notice.

2 Tolerance of flow: ±5%

#SC 20A-HP 09 – 171218 Page 11 of 40

Effective Jet Length, 2N

m ft
4

12

2xØ0,05"
10
3

8 2xØ0,03"

2
6
2xØ0,02"

4
1

0 0
1000 1250 1500 1750 2000 2250 psi

60 80 100 120 140 160 bar

Page 12 of 40 #SC 20A-HP 09 – 171218

Flow1 vs pressure, 4N

m3/h USgpm
4
16

14

3
12
4xØ0,05"

10
4xØ0,03"
2
8

6 4xØ0,02"

1 4

0 0
1000 1250 1500 1750 2000 2250 psi

60 80 100 120 140 160 bar

1 Tolerance of flow: ±5%

#SC 20A-HP 09 – 171218 Page 13 of 40

Effective Jet Length, 4N

m ft
3

8 4xØ0,05"

4xØ0,03"

2 6
4xØ0,02"

0 0
1000 1250 1500 1750 2000 2250 psi

60 80 100 120 140 160 bar

Page 14 of 40 #SC 20A-HP 09 – 171218

6. Installation Instructions

General Installation Instructions: SC 20A-HP is designed to be installed

in a vertical upright position. However, the machine may operate horizontally
or in any desired position according to order configurations. The gun unit is
tailor-made for each specific tank in respect to size of nozzle, length of gun and
connections.
Supply Line: It is recommended to install a filter in the supply line in order
to avoid large particles lodging inside the machine. All supply lines should be
flushed to remove dirt and particles before connecting the machine to the
system. Scanjet will not take any responsibility for rough dirt and particles in the
supply line, causing malfunction to the machine.
Cleaning Media: Only media compatible with the materials listed on the
reference list of parts for your model should be used, see “4.1. Specifications”
on page 7.
After Use Cleaning: Depending on the type of cleaning that is being performed
and the type of cleaning solution used, a procedure for after use flushing of the
cleaning system should be developed for your application. In general, a fresh
water flush is recommended after each cleaning.
Pressure: Hydraulic shocks may damage the system. In order to avoid shocks
increase pressure gradually. Do not exceed 16.0 MPa (160 bar, 2300 psi) inlet
pressure. High pressure in combination with high flow rates will increase
consumption of wear parts.

WARNING! If the machine is used in potentially explosive

atmospheres then tapes or joint sealing compounds, which are
electrical insulators, must not be used on threads or joints, unless an
electrical connection is otherwise established to ensure an effective
grounding. In addition, connection pipe work must be electrically
conductive and grounded to the tank structure. This is important in
order to avoid any build up of static electricity in the machine.

#SC 20A-HP 09 – 171218 Page 15 of 40

6.1. Before Operation

This should be done before running the tank cleaning machine:

• Make an outside visual check of the drive unit.
• Check that the air filter is drained (see page 33).
• Use the air handling unit, see page 33. Fill the oil mist lubricator with
Mobil Almo 525 or equivalent oil. Do not overfill!
• Blow air through the air supply line to remove condensed water, this should
always be done before connecting air to the drive unit.
• Flush supply lines before connecting.

NOTE! Always use air with low water content, to avoid damage of
the air motor and pneumatic valves.

IMPORTANT! Scanjet does not take liabilities to damages to the

machine caused by failure to follow the above instructions.

Page 16 of 40 #SC 20A-HP 09 – 171218

6.2. Air Quality

If unlubricated compressed air is used, the compressed air should comply with the
purity standards below in order to guarantee the longest possible overall service
life. If the unlubricated compressed air has a high water content, condensation
forms inside the motor, causing corrosion in all internal components. A ballbearing
can be destroyed in a remarkably short time if it comes into contact with a single
water droplet. For indoor use, we recommend ISO8573-1 purity class 3.4.1. To
achieve this, compressors must be fitted with aftercoolers, oil filters, refrigerant
air dryers and air filters. For indoor/outdoor use, we recommend ISO8573-1
purity class 1.2.1. To achieve this, compressors must be fitted with aftercoolers,
oil filters, adsorption dryers and dust filters.
If oil mist is used (approx. 1 drop of oil per m³ of compressed air), the oil not
only acts as a lubricant but also protects against corrosion. This means that
compressed air with a certain water content may be used without causing
corrosion problems inside the motor. ISO8573-1 purity class 3.-.5 may be used
without difficulty.
ISO 8573-1 purity classes
Example: Compressed air to purity class 3.4.3. This means a 5 μm filter (standard
filter), dew point +3 ºC (refrigerant cooled) and an oil concentration of 1,0 mg oil/
m³ (as supplied by a standard compressor with a standard filter).

Quality Class Contaminants Water Oil

max max
particle size max pressure
concentration dew-point (°C) concentration
(μm) (mg/m3)
(mg/m3)
1 0,1 0,1 -70 0,01
2 1 1 -40 0,1
3 5 5 -20 1,0
4 15 8 +3 5,0
5 40 10 +7 25
6 - - +10 -

#SC 20A-HP 09 – 171218 Page 17 of 40

7. Operation

7.1. Starting Up

1. Check strainer (if any) for free flow and remove all particles if present.
2. Open the inlet valve and let the cleaning media flush for a few seconds.
3. Open the valve for air supply to the drive unit.
4. If the machine is provided with the air handling unit, see “14. Optional
Accessories” on page 33, look through the sight glass on top of the oil
mist lubricator to check flow of oil. It should feed 1-2 drops per minute. If
not, adjust the flow using a screwdriver on top of the oil mist lubricator. This
is very important because too little oil could damage the air motor and too
much oil could clog the sensitive air valves.
5. Adjust the rotation speed as desired.

7.2. Speed Adjustment

The speed can easily be adjusted by regulating the air flow to the drive unit. Check
the speed with a wristwatch, measure one revolution of the bottom housing.
Turn the adjustment knob on the drive unit until desired speed is achieved.

7.3. During Operation

If leakage is detected the seals inside the machine have to be changed.

During cleaning operation the oil level in the oil mist lubricator should be
checked, it should give 1-2 drops/minute.

Page 18 of 40 #SC 20A-HP 09 – 171218

7.4. Closing Down

When the cleaning operation is finalized the following should be done;

1. Depending on the type of cleaning that is being performed and the type of
cleaning solution used, a procedure for after use flushing of the cleaning
system should be developed for your application. In general, a fresh water
flush is recommended after each cleaning.
2. Stop the drive unit by closing the air supply, this will stop the machine from
turning.
3. Close the inlet valve, this will end the cleaning operation.
4. Check for leakage. If any water comes out the seals have to be changed.
If this happens it is also very important to check the drive unit for water. If
water is left in the drive unit it could damage the gears inside.

#SC 20A-HP 09 – 171218 Page 19 of 40

7.5. Calculation of Cleaning Time

A) Calculation of cleaning time for a cycle

The cleaning time depends of the following:
Rotation speed of the machine
A (rpm)
Number of rotations for full pattern
39 (turns)
Number of rotation for one cycle
39/4=9,75 (turns)
Cleaning time for one cycle
D (minutes)

Cleaning time D = 9,75

A

Example 1: The machine rotates with 4 turns per minute (measured with a
wrist watch when looking at the machine). How long time does it take to a first
cleaning pattern in the tank?
A = 4 rpm
A first pattern is created after one cycle!

Cleaning time D = 9,75 = 2,4 minutes

4
NOTE! After an additional 4 x 2,4 = 9,75 minutes a full cleaning pattern will be
created.

Page 20 of 40 #SC 20A-HP 09 – 171218

Cleaning Time
Cleaning time for different number of cycles depending on the rotation speed of
the tank cleaning machine.

min
40

30

20

10
4 Cycles
3 Cycles
2 Cycles
1 Cycle
0

1 2 3 4 5 rpm

#SC 20A-HP 09 – 171218 Page 21 of 40

8. Maintenance

8.1. Preventive Maintenance

In order to keep your Scanjet tank cleaning machine servicing you as an efficient
tool in your tank cleaning operations, it is essential to care for maintenance.
Following a simple maintenance program will keep your tank cleaning machine
in good condition and the machine will maintain its high performance.

Good maintenance is careful and regular attention!

The following recommended preventive maintenance program is based on tank

cleaning machines working in average conditions. However, a cleaning machine,
which has a rough and dirty job to do, will need more frequent attention than
one working in ideal conditions. It is recommended that the maintenance
program is adjusted to suit such a situation.
Only use proper tools when servicing the machine; see chapter “16. Tool Kit”
for Scanjet standard tool kit. Never use excessive force or hammer components
together or apart. Always follow all assembly/disassembly steps in the order
described in this manual. Never assemble components without previous cleaning;
this is especially important at all mating surfaces. Work only in a clear well lighted
working area.

Using any other than Scanjet original parts will invalidate

the warranty.

Page 22 of 40 #SC 20A-HP 09 – 171218

8.2. Service Kit

Tank cleaning machines are installed and operated in extremely harsh conditions.
In order to ensure continued safe operation of the Scanjet tank cleaning machines
it is advised to follow given service instructions.
Scanjet has identified components which should been checked at regular
intervals and replaced if necessary, because of wear or damage. This is important
in order to avoid unplanned stops or breakdowns and to assure safe, smooth
and trouble free operation of the tank cleaning machines. The components that
may be subject to wear and need replacement have been included in service kits,
naturally optimized for each specific model and type of Scanjet tank cleaning
machine.
Service intervals are described on the following pages.
Service kits are rapidly available and easy to order, as well as being more
economical compared to ordering of parts individually.
The service kit are specified at page 34 and forward.

Scanjet part no. Description

KIT 20-200 Complete 200 - hours service kit

KIT 20-HP-200 Complete 200 - hours service kit (old version)
T 20 Scanjet basic tool kit including all necessary
tools to service the machine

#SC 20A-HP 09 – 171218 Page 23 of 40

8.3. Service Interval

Regular inspection
Be observant for leakage. If any water comes out the seals have to be changed,
order “KIT 20-200”. If this happens it is also very important to check the drive
unit for water. If water is left in the drive unit it could damage the gears inside.

Every 12 month or every 200h operation, whichever comes first

1. Order service kit “KIT 20-200”.
2. Thoroughly flush the machine prior to disassembly, assuring that no
hazardous material remains in the machine.
3. Disassemble the tank cleaning machine with the help of “8.4. Disassembly”
on page 25.
4. Clean parts and be observant for unduly wear or damage, change parts if
needed.
5. Change all parts included in service kit “KIT 20-200”.
- Apart from parts in the service kit, all wear parts should regularly be
inspected for wear. Especially pay attention to ball bearing, pos. 15, and
replace if necessary.
6. Make a complete survey of the gun unit:
- Inspect nozzle and flow guides so no particles are
stacked. 
- Inspect the bearings at the nozzle housing.
- Change parts if particles are stacked in the
bearings or if bearings are worn out. /RFWLWH
- NOTE! When remounting, apply Loctite 243 (or
similar) on screw, pos. 41.
7. Check that the planetary gearbox is properly greased, if necessary refill.
- Thoroughly grease gears.
- Suitable grease is “Shell Tivela Compound GL00” (Scanjet part no:
250008) or equal to this specification.
- If another type of grease is used, all old grease have to be removed and
the gearbox has to be thoroughly cleaned.
8. A service card is included in this manual; see page 37. This should be
completed each time service is performed on your tank cleaning machine to
maintain a proper record/history.

Page 24 of 40 #SC 20A-HP 09 – 171218

8.4. Disassembly

1. Disconnect air supply and cleaning media supply.

2. Lift up the machine from tank.
3. Undo the bolts, pos. 21, to lift off the drive unit.
4. Undo the stopscrew, pos. 33.

  

5. Remove the cylindrical pin, pos. 34.

6. Undo the turning sleeve, pos. 24, and remove the turning rod assembly (see
illustration below).
7. Remove the retaining ring, pos. 32, to separate the inlet housing, pos. 28,
from the flange, pos. 31.










#SC 20A-HP 09 – 171218 Page 25 of 40

8. Undo the main pipe, pos. 38, from
the inlet housing.
9. Undo the screw, pos. 41, and
withdraw nozzle housing. 
10. Remove the locking ring, pos. 43, in
the nozzle housing to withdraw the
plug, pos. 44, and be able to
change the O-ring, pos. 45.






11. Loosen the screws, pos. 19, on the air motor, pos. 
23.
12. Lift off the air motor (assembly).
13. Check that the gearbox is properly greased, if 
necessary continue below.
14. Undo the screws, pos. 18, under the planet gear
box.
15. Carefully lift up the gear sleeve, pos. 12


8.5. Reassembly

16. Reassembly in reverse. Apply Loctite 243 on screw,

pos. 41, when remounting the nozzle housing
(assembly), and on the thread of the bevel gear, pos.
40, when remounting it on the main pipe.


/RFWLWH

/RFWLWH

Page 26 of 40 #SC 20A-HP 09 – 171218

9. Troubleshooting

If the machine does not run:

1. Check that air pressure and flow is correct.
2. Check that the flow and pressure of the cleaning media is correct, and check
for leakage. If leakage is detected the o-rings inside have to be changed,
order “KIT 20-200”.
3. Remove any dirt or debris if present at the inlet strainer/supply line filter.
4. Try running the machine without cleaning media. Check that the machine
rotates smoothly. If noting any resistant, disassembly the machine to localise
the cause.
a. Lift up the machine from the tank and ensure that nothing is blocking
the rotation and movement of the machine.
b. Test run the drive unit separately from the gun unit. Check that the
lower shaft at the drive unit is rotating when the air motor is running.

If the machine does not clean properly:

1. Check that pressure and flow of supply line is correct
2. Check strainer at inlet and remove any dirt or debris that may be stacked
3. Check that the nozzles are not clogged. Look at the nozzles while starting
the tank cleaning machine, if the water-jet is defuse there might be dirt
stacked in the nozzles. For more instructions about disassembling, see “8.4.
Disassembly” on page 25. If large particles repeatedly clogs the machine it
is advised to install a filter with reduced mesh size in the supply line.

#SC 20A-HP 09 – 171218 Page 27 of 40

10. How to Order Spare Parts

To order spare parts please contact our “Spare Parts Department” at

[email protected] or see contact information on page 2.
Scanjet has prepared service kit due to regular maintenance, see “8.2. Service
Kit” on page 23 for further information.
Using any other than Scanjet original parts will invalidate the warranty.
When ordering spare parts the following data must be referred to for securing a
correct and rapid delivery.

Example:
Name of application: Name and original
new build no.
Invoice address: Customer name and 7\SHDQG
address VHULDOQR

Consignee: Customer responsible person

Your order no:
Contact person: Customer contact person
Mode of delivery: By mail, courier etc.
Equipment model: SC 20A-HP, length of
machine, number of nozzles, nozzle size,
type of tank and inlet connection
Serial no: Serial numbers of respectively machine

Spare Part List:

POS PART NO. QTY. DESCRIPTION

........ ............................ ......... ............................................................

........ ............................ ......... ............................................................

........ ............................ ......... ............................................................

........ ............................ ......... ............................................................

........ ............................ ......... ............................................................

........ ............................ ......... ............................................................

Page 28 of 40 #SC 20A-HP 09 – 171218

11. Exploded Drawing View - SC 20A-HP

List dated 2017-12-18

 


 
 



 

 


 


 

 

 
 









 




 








 


 
 

#SC 20A-HP 09 – 171218 Page 29 of 40

12. Part List - SC 20A-HP

List dated 2017-12-18

NOTE! Part numbers may be changed without prior notice. Final spare parts
numbers will be issued for “ship set manual”.

Part List SC 20A-HP

Pos. Part No. Qty. Description
1 120050 1 Needle Valve
2 11910 1 Nut
3 120060 2 Washer
4 120020 1 Angular Nipple
5 120756 1 Silencer
6 120002 0,1 m Plastic Pipe Blue
7 120029 1 Angular Nipple
8 20041 9 Gear
9 120282 9 Washer
10 20043-1 2 Sun Wheel Assembly
12 3216 1 Gear Sleeve (internal)
14 3219 1 Output Shaft Planet Gear Assembly
15 107536 1 Ball Bearing
16 120250 2 O-ring
17 3215 1 Planet Gear Bottom
18 104718 4 Screw
19 104715 4 Screw
20 3230 1 Bracket
21 104742 3 Bolt
22 120757-040-Y 1 Screw Plug
23 120543-2 1 Air Motor
24 3222 1 Turning Sleeve
25 109732 1 O-ring
26 3015-1 4 Bearing
27 3051 3 Gasket Complete
28 3210-3-xxx 1 Inlet Housing Acc. to order
29 109925 1 O-ring
30 109750 1 O-ring

Page 30 of 40 #SC 20A-HP 09 – 171218

Part List SC 20A-HP
Pos. Part No. Qty. Description
3213-xxx 1 Tank Connection, Flange Acc. to order
31
3020-xxx (1) Tank Connection, Camlock Acc. to order
32 120732 1 Retaining Ring
33 105087 1 Bolt
34 104209 1 Cylindrical Pin
35 3212-xxx 1 Turning Rod Acc. to order
36 3065 4 Distance
37 104218 2 Cylindrical Pin
38 3211-xxx 1 Main Pipe Acc. to order
39 108720 1 O-ring
40 3227 1 Bevel Gear
41 104960 1 Screw
42 3224 1 Cover
43 3229 1 Locking Ring
44 3223 1 Plug
45 109710 1 O-ring
3225-2-HP 1 Nozzle Housing, 2 nozzles
46
3225-4-HP (1) Nozzle Housing, 4 nozzles
47 12047x 2 (4) Nozzle Assembly Acc. to order
48 108956 1 O-ring
49 120867 2 Support Ring
50 109762 2 O-ring

#SC 20A-HP 09 – 171218 Page 31 of 40

13. Spare Parts - Old Versions

List dated 2017-12-18

27
11

28
13

14

11 20043-1 1 Sun wheel assembly

13 20041-24 3 Planet wheel
14 3217 1 Output shaft planet gear assembly
27 3051 2 Gasket Complete
28 3210-xxx 1 Inlet Housing

Page 32 of 40 #SC 20A-HP 09 – 171218

14. Optional Accessories

Scanjet is able to supply some optional accessories that might be included in your
delivery; these can also be ordered afterwards.
Air Handling Unit
To ensure the air motor is properly lubricated Scanjet recommend the air handling
unit. The air handling unit consists of an air filter and an oil mist lubricator,
which can be delivered with ¼” connection (Scanjet part no: 95060-060) or ½”
connection (Scanjet part no: 95060-062). For further information please contact
Scanjet Sales Office, see contact information on first page.
During operation, look through the sight glass on top of the oil mist lubricator to
check flow of oil. It should feed 1-2 drops per minute. If not, adjust using a
screwdriver on top of the oil mist lubricator. This is very important because too
little oil could damage the air motor and too much could clog the sensitive air
valves.

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#SC 20A-HP 09 – 171218 Page 33 of 40

15. Service Kit Contents

Service kits are rapidly available and easy to order, as well as being more
economical compared to ordering of parts individually. This list is a guide when
ordering service kits, containing the spare parts included in each kit. This list may
be changed without prior notice.

The serial number is on your machine. When ordering servce kit the
following data must be referred to for securing a correct and rapid delivery.
For serial number 1XXX order “KIT-20-HP-200”.

KIT 20-HP-200
Service Kit 200h
Pos. Part No. Qty. Description
16 120250 2 O-ring
25 109732 1 O-ring
26 3015-2 4 Bearing
27 3051 5 Gasket Complete
29 109925 1 O-ring
30 109750 1 O-ring
33 105087 1 Bolt
36 3065 4 Distance
39 108720 1 O-ring
43 3229 1 Locking Ring
45 109710 1 O-ring

Page 34 of 40 #SC 20A-HP 09 – 171218

For serial number 2XXX order “KIT-20-200”.

KIT 20-200
Service Kit 200h
Pos. Part No. Qty. Description
16 120250 2 O-ring (Not included in electrical drive unit!)
25 109732 1 O-ring
26 3015-1 4 Bearing
27 3051 3 Gasket Complete
29 109925 1 O-ring
30 109750 1 O-ring
33 105087 1 Bolt
36 3065 4 Distance
39 108720 1 O-ring
43 3229 1 Locking Ring
45 109710 1 O-ring
49 109762 2 O-ring
50 120867 2 Support Ring

#SC 20A-HP 09 – 171218 Page 35 of 40

16. Tool Kit

For normal maintenance and operation the following tools are included in
Scanjet tool kit:
This tool kit can also be ordered as Scanjet part no. T 20

Pos. Part No. Qty. Description

1 12020 1 Tool box

2 12031 1 Box wrench 11 mm

3 12040 1 Box wrench 13 mm
4 12042 1 Box wrench 15 mm
5 12050 1 Bow wrench 24 mm

6 12060 1 Set of Allen keys

7 12062 1 Screwdriver

8 250008 1 Shell Tivela Compound GL00, 0,5 kg

9 250099 1 Mobil Almo 525, 0,5 litre

Page 36 of 40 #SC 20A-HP 09 – 171218

17. Service Card

Model Number of Machine: _____________ Serial No.: _______________

Nozzle Diameter: _______________ mm Number of Nozzles: ________

Operated
Date Maintenance Actions/Exchanged Parts Sign
Hours
0 Machine put into operation

#SC 20A-HP 09 – 171218 Page 37 of 40

- Intelligent Tank Management
Scanjet is a leading global supplier of equipment
and solutions for any marine, offshore and industrial
application.
Scanjet designs and produces fixed and portable
tank cleaning equipment, marine protection systems,
high level overfill alarms, vapour emission control
systems, tank level gauging equipment, P/V valves,
water ingress systems and inert gas systems for any
efficient and environmentally friendly installation.
Using the most modern and efficient technology
ensures that our clients will receive equipment with
maximum performance and quality to last for many
years.
Our business mission is to continuously co-operate
directly with our clients offering economical solutions
and high quality range of products to assist our
clients.
Please visit www.scanjet.se for more information.