INSTRUCTION MANUAL

MODEL 1200
ATMOSPHERIC CONSISTOMETER

Revision B.5 March 2008
P/N: 12-0185


S/N: ____________











P.O. Box 470710
Tulsa, Oklahoma 74147-0710 U.S.A.
Telephone: 918-250-7200
Fax: 918-459-0165
E-mail: [email protected]
Website: http://www.chandlereng.com








Copyright 2008, by Chandler Engineering Company L.L.C.
All rights reserved. Reproduction or use of contents in any manner is prohibited without express permission from Chandler
Engineering Company L.L.C. While every precaution has been taken in the preparation of this manual, the publisher assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained
herein.
TABLE OF CONTENTS T-1


Table of Contents
General Information................................................................. P-1
Introduction ........................................................................................................................... P-1
Purpose and Use............................................................................................................... P-1
Description....................................................................................................................... P-1
Features and Benefits ............................................................................................................ P-2
Specifications ........................................................................................................................ P-2
Safety Requirements.............................................................................................................. P-3
Where to Find Help ............................................................................................................... P-3
Section 1 Installation............................................................. 1-1
Unpacking the Instrument ..................................................................................................... 1-1
Utilities Required .................................................................................................................. 1-1
Tools/Equipment Required.................................................................................................... 1-1
Setting Up the Instrument...................................................................................................... 1-1
Section 2 Operating Instructions........................................... 2-1
Model 1200............................................................................................................................ 2-1
Timers.................................................................................................................................... 2-1
Temperature Controller ......................................................................................................... 2-3
Set-Point Control ............................................................................................................. 2-3
Ramp Rate Control .......................................................................................................... 2-3
Section 3 Maintenance.......................................................... 3-1
Tools Required ...................................................................................................................... 3-1
Cleaning and Service Tips..................................................................................................... 3-1
Calibration Procedure............................................................................................................ 3-3
Maintenance Schedule........................................................................................................... 3-5
Section 4 Troubleshooting Guide ......................................... 4-1
Section 5 - Replacement Parts ................................................. 5-1
Section 6 - Drawings and Schematics...................................... 6-1


T-2 TABLE OF CONTENTS


Components Section Includes:
Model 7080 Temperature Controller Manual

Reference Section Includes:
Abbreviation List
Sales Literature
Comment Card
Warranty Statement
PREFACE P-1


General Information
Introduction
This manual contains installation, operation, and maintenance instructions for the Chandler
Engineering Model 1200 Atmospheric Consistometer.

Purpose and Use
The Chandler Engineering Model 1200 Atmospheric Consistometer is used for various tests
of oil well cements as detailed in the American Petroleum Institute Specification for
Materials and Testing for Well Cements - Specification 10 (API Spec 10). The apparatus is
used in conjunction with tests for:

Determination of Water Content of Slurry
Determination of Fluid Loss
Determination of Rheological Properties of Cement Slurries

Description
The Chandler Engineering Model 1200 Atmospheric Consistometer consists of a stainless-
steel water bath that houses two slurry containers. An instrument cabinet, with a removable
front panel, houses a microprocessor-based temperature controller that also serves as a digital
temperature indicator. The temperature controller operates a relay that controls a 1500-watt
heater. The Model 1200 includes cooling coils as a standard feature.

Lighted switches that also serve as circuit breakers are installed in the front panel. The
circuit breaker function of these switches eliminates the necessity for in-line fuses.

Units of consistency for the cement slurry are directly indicated on the top dials of the slurry
containers. Slurry consistency is expressed in Bearden units of consistency, Bc, where 100
Bc is equivalent to the spring deflection observed with 2,080 grams-centimeter of torque
(400 grams weight) using the weight-loaded calibrating device. For further details, refer to
API Spec 10.

The slurry containers are rotated by engaging the pins of the lid with the slots on the rotator.
The rotators are fitted with timing sprockets driven by the motor, which is factory set at 150
rpm. The belt also drives an impeller that agitates the water bath. The motor should be
turned off before engaging or disengaging the slurry container.







P-2 PREFACE


Features and Benefits
Temperature is measured accurately using a microprocessor-based temperature
controller.
Rate of water bath rise can be controlled to conform with API Spec 10 requirements or
other temperature gradients desired.
Stainless-steel water bath ensures long trouble-free operation in the normally corrosive
cement testing environment.
Operational simplicity provides freedom from operator error and a short training period
for new operators.
Units are designed for trouble-free oil field laboratory operation.
Direct torque spring readout permits instant determination of the slurry viscosity in
Bearden Units (Bc).
Standard deadweight calibration is both simple and rapid, aiding measurement accuracy.
(An optional calibrator unit may be purchased.)
Constant temperature is maintained by a motor-driven stirred water bath that eliminates
any hot spots on the slurry containers.
Rotational speed of the slurry container is held constant by the drive motor assembly,
which is factory set at 150 rpm.
A variable speed option is available for studies at slurry container rotational speeds other
than 150 rpm.
Internal cooling coils provide quick cooling of the slurry.

Specifications

Measurement Range: 0 - 100 Bc
Operating Conditions: 50F - 120F (10C - 49C)
Maximum Temperature: 200F (93C)

Input Voltage: 100130VAC/200-240VAC, 50/60 Hz 10%
Input Power: 2 kVA
Heater Wattage: 1500 W

Dimensions: 25 (64cm) high x 15.5 (39cm) wide x 18 (45cm) deep
Shipping Dimensions: 29 (74cm) high x 20 (51cm) wide x 29 (74cm) deep

Net Weight: 110 lbs (50 kg)
Shipping Weight: 190 lbs (86 kg)

Slurry Container Volume: 28 cubic inches (470 ml)
Slurry Cup Rotational Speed: 150 rpm supplied as standard
Option D-1 provides variable speeds from 50 - 200 rpm




PREFACE P-3


Safety Requirements

READ BEFORE ATTEMPTING OPERATION OF INSTRUMENT

The Chandler Engineering Model 1200 Atmospheric Consistometer is designed for operator
safety. Any instrument that is capable of high temperatures should always be operated with
CAUTION!!

To ensure safety:

Locate the instrument in a low traffic area.
Post signs where the instrument is being operated to warn non-operating personnel.
Read and understand instructions before attempting instrument operation.
Observe caution notes!
Observe and follow the warning labels on the instrument.
Never exceed the maximum temperature rating of the instrument.
Always disconnect main power to the instrument before attempting any repair.
Turn off the heater at completion of each test.
Appropriately-rated fire extinguishers should be located within close proximity.

Before attempting to operate the instrument, the operator should read and understand this
manual.

Where to Find Help
In the event of problems, contact your local sales representative or Chandler Engineering:

Telephone: 918-250-7200
Fax: 918-459-0165
E-mail: [email protected]
Website: www.chandlereng.com

Instrument training classes are also available.
SECTION 1 INSTALLATION 1-1


Section 1 Installation
Unpacking the Instrument
Verify all parts listed on the packing slip have arrived with the instrument. If parts are
missing, contact Chandler Engineering immediately.

Utilities Required
100-130VAC/200-240VAC
20/15 A
50/60 Hz
Water supply
Drain

Tools/Equipment Required
Basic hand tools

Setting Up the Instrument
Refer to Figure 1 for the following steps:

1. Place the instrument on a sturdy, level table.
2. Close the supply and drain valves.
3. Connect the water supply and drain lines.
4. Connect cooling coils to a cold water source and drain, if so desired. Cooling coil use is
optional. Either connection can be used for the inlet or outlet.
5. Connect power cord to the correct voltage source.
6. Remove the slurry containers.
7. Fill the bath until it is 1/2 (12.5mm) below the brass rotating sleeves by opening up the
water supply valve.
8. Close water supply valve when appropriate water level is obtained.

Note: To prevent shock hazard, connect the instrument to an electrical outlet using a three-
prong socket to provide positive ground.


1-2 SECTION 1 INSTALLATION



SECTION 2 OPERATING INSTRUCTIONS 2-1


Section 2 Operating Instructions
Model 1200
As described in Calibration Procedure, found in Maintenance - Section 3, the paddle should
be checked to ensure that it is not bent or does not rub the inside of the slurry container.

Refer to Figure 2 for the following steps:

1. Verify the water level of the water bath is filled to 1/2 (12.5mm) below the brass
rotating sleeves.
2. Set the desired test time using the appropriate timer. Refer to the Timers section for
further details.
3. Turn the master switch on.
4. Use the temperature controller to set the desired temperature or heating profile. Refer
to Set Point Control in the Temperature Controller section for further details.
5. Prepare sample and fill the slurry container(s) as detailed in API Spec 10.
6. Install the slurry container(s) in the instrument.
7. Turn on the motor switch.
8. Turn on the heater switch.
9. Turn the appropriate timer switch on to begin test.
10. A buzzer will sound upon completion of the test.

CAUTION: Remove the slurry on or before 100 Bc of torque to prevent shearing of the
shear pin or slippage of the indicator caused by forcing it against the stop.

Timers
Timers are used to preset the sample conditioning time or to measure the total thickening
time of the sample.

The switch below each timer is used to start or stop the timer. The timer range is factory set
to read hours and minutes. The timer default value is set to 20 minutes. When the time has
elapsed, an alarm will sound. The alarm may be silenced by turning off the timer switch.
When the timer is turned off, it will reset to the preset time.

To change the timer values, press the round push buttons below each digit.

2-2 SECTION 2 OPERATING INSTRUCTIONS




SECTION 2 OPERATING INSTRUCTIONS 2-3


Temperature Controller
FIGURE 3



Set-Point Control
The temperature controller is used to control the temperature of the water bath. To set the
water bath temperature, use the Up/Down arrow buttons to change the set-point
temperature value. This will heat the bath as fast as possible to the set-point. The OP1
light will turn on indicating the controller is operating. To disable the temperature controller
press the Down arrow button and set the controller to 0.0. The OP1 light will shut off.

Ramp Rate Control
To heat using a ramp rate, press the page button until the SP list (set point list) is
displayed. Press the scroll button until the SPrr (set point ramp rate) is displayed, press
the Up/Down arrow buttons to set the desired ramp rate (degrees/minute). Press the page
button to return to the normal display. Using the Up/Down arrow buttons, adjust to the
final temperature desired. Both the RUN and OP1 lights will turn on. To disable the
heater, press the PAGE button to SP list, scroll to SPrr, and adjust the ramp rate to
OFF. Press the PAGE button to advance to the normal display and adjust the set-point
to 0.0 using the Down arrow button. The RUN and OP1 lights will shut off.

Detailed operating instructions for the temperature controller are provided in the Components
Section.

SECTION 3 MAINTENANCE 3-1


Section 3 Maintenance
Tools Required
Adjustable wrench
Phillips screwdriver

Cleaning and Service Tips
The slurry cup rotators are moved on fluorocarbon polymer bearings that have low friction
resistance and require only occasional lubrication. It is recommended that the rotators be
examined periodically and lubricated with light lubricating oil.

Refer to Figure 4 for the following steps:

1. Disconnect electrical power.
2. Remove back protective cover plate.
3. Loosen bolts on motor mounting bracket.
4. Push motor forward.
5. Remove belt from motor timing sprocket.
6. Remove the ten (10) outer screws on the deck cover, remove the entire assembly from
the water bath, and set it on blocks to prevent damage to the rotators.
7. Remove the four (4) inner screws on the deck and remove the top plate from the
bearing housing.
8. Loosen and rotate retaining tabs securing the rotators in the bearing housing.
9. Pull rotators.

CAUTION: Watch for loose bearings when rotators are removed!

10. Clean rotators, bearings and bearing assembly.
11. Place bearings in bearing assembly. (CAUTION: Use 38 bearings per rotator!)
12. Apply oil generously to bearings.
13. Re-assemble instrument.
14. Pull motor back only enough to prevent belt slippage. Allow approximately 1/2"
(12.5mm) slack in drive belt to prevent excessive side thrust to bearings.
(CAUTION: Do not over-tighten belt!)
3-2 SECTION 3 MAINTENANCE




SECTION 3 MAINTENANCE 3-3


Calibration Procedure
Before calibration and operation of the instrument, the paddle should be tested for excessive
friction by running the slurry container without cement inside. If the paddle is bent so that it
rubs on the side, appreciable movement will be shown on the indicator. The bearings in the
slurry-indicating lid should be checked for excessive friction. Any abnormality should be
corrected before proceeding with the instrument calibration.

Calibration and operation of the instrument is described in API Spec 10. This instrument is
equipped with a calibrating spring and can be calibrated using the calibration device and
adapter. The adapter is placed with screws on the right-rear side of the calibration device,
and the ring rests on top of the lid. The roller located on the right-front side of the
calibration device is raised to a position so that the cord is level with the lid.

Refer to Figure 5 for the following:

1. Place the container lid on the calibration assembly.
2. Place the adapter ring on the container lid assembly.
3. Place the cord counterclockwise around the lid and attach 300 grams of weight.
4. Pull the weight down slightly and release a few times to obtain an average reading.
The indicator should read 7.5 (75 Bc 5 Bc).
5. Corrections can be made by turning the small set screw to loosen the spring clamp
inside the lid.
6. Slide the spring to the right when the indicator reads below 75 Bc.
7. Slide the spring to the left when the indicator reads above 75 Bc.
8. After the spring is adjusted, loosen the top nut and set the indicator hand to 0 Bc.
9. The 75 Bc must be re-checked.
10. Repeat steps 1 through 9 until 0 and 75 Bc are correctly indicated within 5 Bc.

11. When the spring has been adjusted to read 75 Bc with 300 grams, several points
should be checked, such as 25 Bc 100 grams, 50 Bc 200 grams, and 100 Bc 400
grams.






3-4 SECTION 3 MAINTENANCE




SECTION 3 MAINTENANCE 3-5


Maintenance Schedule

MAINTENANCE SCHEDULE
MODEL 1200 ATMOSPHERIC CONSISTOMETER
COMPONENT EACH TEST MONTHLY 3 MONTHS 6 MONTHS ANNUAL
Slurry Cup Disassemble
Clean
Inspect

Potentiometer
Mechanism
Clean
Inspect
Clean
Inspect
Calibrate
Drive Motor Check Speed
Rotators and
Bearings
Clean
Lubricate

Temperature
Controller
Calibrated By
Qualified
Factory Service
Technician
Thermocouple Calibrated By
Qualified
Factory Service
Technician

This maintenance schedule applies to normal usage of two tests per day. Detailed procedures for these operations are
contained in your manual.
Per API Specifications



SECTION 4 TROUBLESHOOTING GUIDE 4-1


Section 4 Troubleshooting Guide
Problem Solution

Unit will not power-up.


1. Check main power.

Drive motor is inoperative.

1. Replace motor controller fuse on the motor speed
control board.

2. Clean and lubricate the bearings and rotators.

3. Replace brushes in the motor.

4. Replace the motor speed control board.

5. Replace motor.

Heater system is inoperative.

1. Replace solid state relay.

2. Replace temperature controller.

3. Replace heater.


Timer is inoperative.


1. Replace timer.



SECTION 5 REPLACEMENT PARTS 5-1


Section 5 - Replacement Parts
Part Number Description
07-0176 Thermocouple Assembly
07-0505-02 Potentiometer Calibrating Device Assembly (Optional)
12-0011 Container Lid Assembly
12-0021 Paddle Assembly
12-0023 Container Assembly
12-0033 Heater Assembly, 220V
12-0044 Bearing Housing Assembly
12-0045 Rotator Assembly
12-0047 Sprocket, Idler and Stirrer Assembly
12-0048 Impeller and Shaft Assembly
12-0056 Anchor Stop Assembly
12-0057 Heater Assembly, 110V
12-0058 Cross Bar Support Assembly
12-0059 Internal Cooling Coil
12-0176 Timing Belt Sprocket, Coated
12-0177 Split Bushing, Coated
7080 Temperature Controller
C07383 Timer
C08143 Fuse, 500mA, 250V, Slo-Blow
P-0025 Cable Clamp
P-0417 Terminal Block, 6 Conductor
P-0424 Terminal Block, 2 Conductor
P-0655 Glider Foot
P-0844 Shear Pin
P-1158 Timer Buzzer
P-1233 Rubber Foot
P-1500 Needle Valve
P-1648 Set Collar
P-1649 Timing Belt
P-1698 Nylon Bearing Balls
P-1938 Step-down Transformer, 110/220 VAC
P-2005 Terminal Jumpers
P-2702 Resister,2K Ohm,8W,5%,WW
P-2812 Timer Socket, 8 Pin
P-2881 Timer Switch, SPST
P-2948 Variable Speed Control Knob
P-3255 DC Variable Speed Motor
P-3256 Motor Speed Control
P-3330 Solid State Relay
P-3387 Circuit Breaker Switch, 16A, 110 VAC
P-3388 Circuit Breaker Switch, 10A, 220V
P-3390 Circuit Breaker Switch, Motor, 3A,110V

5-2 SECTION 5 REPLACEMENT PARTS



To ensure correct part replacement, always specify model and serial number of instrument when
ordering or corresponding.

SECTION 6 DRAWINGS AND SCHEMATICS 6-1


Section 6 - Drawings and Schematics
Drawing Number Description
07-0505-02 Potentiometer Calibration Device Assembly
12-0011 Container Lid Assembly
12-0130 Wiring Schematic, 200-240VAC
12-0133 Model 1200 Atmospheric Consistometer
12-0138 Wiring Schematic, 100-130VAC


APPROVED
J REDRAWN NO CHANGED MADE 10/ 18/ 2007 J B/ TC
J B/ TC 3/ 10/ 2008 ECN T1526, UPDATED SPRING ORIENTATION K
NOTES:
DATE DESCRIPTION REV. ZONE
1/ 4".
11/ 32" THROUGH. SPRING END SHOULD BE
2. MAKE SURE PIN (SMOOTH END) IS MINIMIM
HOOK WEIGHS 50 GRAMS.
12-0168. REMEMBER THATCALIBRATOR WEIGHT
1. AFTER ASSEMBLY, CALIBRATE PER PROCEDURE
REVISIONS
ITEM NO. PARTNUMBER DESCRIPTION QTY.
1 12-0015 LID 1
2 12-0017 SHAFT,TORQUE 1
3 12-0036 BASE,ALUM,CLEAR ANODIZED 1
4 12-0019 RETAINING PIN 1
5 12-0014 DIAL 1
6 12-0013 POINTER 1
7 12-0016 COLLAR,SPRING,SST 1
8 07-0591 SPRING,CALIBRATION 1
9 P-1673 NUT,LCK,CD,5/ 16-24,NYLON 1
10 P-1646 PIN,ROLL,.1875 X 1.5L 1
11 P-1588 BEARG,BALL,.393X1.181X.354 2
12 P-1642 RING,RTNG,INT,1.319OD 1
13 H-6018 SCREW,FHMS,SS,6-32X0.500,PHIL 4
14 P-1703 .NUT,ACN,CD,5/ 16-24,LOCK 1
11
14
6
13
5
9
11
4
7
8
12
1
2
3
10
2
TOP VIEW
SPRING ORIENTATION
(CLOCKWISE ROTATION)
.
C
D
C
B
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A
B
C
D
1 2 3 4 5 6 7 8
8 7 6 5 4 3 2
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DIMENSIONS IN INCHES
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