Commissioning Service Department

Commissioning Standard Test Formats

Description: FUNCTIONAL TEST – DCDB PANELS Record No.:
Bay no.: Drawing ref.: Sheet: 1 of 5
Contractor: Contract no.: Substation No :

As Per the Schematic Drawings the Contents in This Test Format Can Be Modified

1. GENERAL DATA AND INFORMATION:

Panel designation Circuit ref

Serial no Type
Manufacture Range
Dwg & sch no Class
Panel no

2. MECHANICAL CHECK AND VISUAL INSPECTION As per TCS–P-105 Rev - 01

Item no 4.1

Item Description Checked

1 Check tightness of all connections Yes N/A
2 Inspect for physical damage / defects Yes N/A
3 Panel condition, cleanliness, organization, labeling, readiness Yes N/A
for service, panel doors, handles...etc
4 CT shorting checked Yes N/A
5 Indications checked Yes N/A
6 Contact resistance of tripping and alarm checked Yes N/A
7 Check the ferrules as per specification Yes N/A
8 Confirm that each panel has been properly secured to the floor Yes N/A
in its final service location.
9 Panel Earthing checked Yes N/A
10 Confirm that panels are constructed and wired as per SEC Yes N/A
relevant specification.
11 Check case cover and gasket for proper seal against dust. Yes N/A
12 Check all installed equipment nameplate information for Yes N/A
compliance to approved drawings and equipment /material
lists.
13 For all internal and external panel wiring, confirm that all Yes N/A
screw terminations are tight and that crimp connectors are
firmly secured to the wire and to the termination point.
Ensure that no part of the wire is bent at the termination point.
Check Ferrules.
14 Check that panel equipment is mounted securely and Yes N/A
protected against mal operation due to vibration, shock, etc
15 Use of ring type terminals for wire termination for current Yes N/A
circuit wires.

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – DCDB PANELS Record No.:
Bay no.: Drawing ref.: Sheet: 2 of 5
Contractor: Contract no.: Substation No :

3. GENERAL PANEL FUNCTIONAL CHECK: As per TCS–P-105 Rev -01,Item no 5.1

Item Description Remarks

1 Check Output Of Ac Outlet Yes N/A
2 Check Illumination Lamp Yes N/A
3 Check Door Switch Yes N/A
4 Check Heater / Thermostat Yes N/A
5 Identification label for each compartment is fixed properly Yes N/A
6 Manual spring charging operation Yes N/A
7 Circuit breaker manual closing by Push button Yes N/A
8 Circuit breaker manual opening by Push button Yes N/A
9 Check under voltage relay operation Yes N/A
10 Check over current relay operations Yes N/A

4. ELECTRICAL OPERATION TEST

Item Description Status

1 Electrical spring charging motor operation
2 Circuit breaker closing by local & remote electrical operation
3 Circuit breaker opening by local & remote electrical operation
4 Circuit breaker emergency trip checked
5 Circuit breaker close interlock verified as per drawing
6 Circuit breaker “ON “ indication checked
7 Circuit breaker “OFF “ indication checked
8 Circuit breaker “TRIP “ indication checked
9 Cubicle illumination lamp circuit checked
10 Cubicle heater circuit checked
11 All contactor & relay operation is checked

5. AUTO / MANUAL CHANGE OVER OPERATION

5.1. Auto Mode

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – DCDB PANELS Record No.:
Bay no.: Drawing ref.: Sheet: 3 of 5
Contractor: Contract no.: Substation No :

Ite Q - 101 Q - 103 Q - 102

Condition
m Incomer - 1 Bus Section Incomer - 2
1 Normal Closed Opened Closed
Closed After T
Opened after 3 = 3 Sec delayed
2 >v at incomer - 1 Closed
sec time after I /C –
1 CB opened
Closed after 15 Opened After
3 V return to bus bar 1 Closed
minutes same 15 min
Closed After T
= 3 Sec delayed
4 > v at incomer – 2 Closed Opened after 3 s
time after I /C –
2 CB opened
Opened After Closed after 15
5 V return to bus bar 2 Closed
same 15 min min
6 > v at incomer 1 & incomer 2 Opened Opened Opened
7 O / C at I / C -1 Tripped Opened Close
8 O / C at I / C - 2 Closed Opened Tripped

5.2. Manual Mode

Ite Condition Q - 101 Q - 103 Q - 102

m Incomer - 1 Bus section Incomer - 2
1 Normal Closed Opened Closed
2 >v at incomer - 1 Opened after 3 s Closed by Closed
push-button
Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – DCDB PANELS Record No.:
Bay no.: Drawing ref.: Sheet: 4 of 5
Contractor: Contract no.: Substation No :

3 V return to bus bar 1 Closed after 15 min by Opened by Closed

pressing push-button push button
4 > v at incomer – 2 Close Closed by Opened after 3 s
push-button
5 V return to bus bar 1 Close It can be After 15 minutes
opened by it can be closed
pressing push by pressing push
button button
6 > v at incomer 1 & Opened Open Opened
incomer 2
7 O / C at I / C -1 Tripped Open Close
8 O / C at I / C - 2 Close Open Tripped
9 O / C at I / C – 1 & Tripped Open Tripped
2

6. ACDB AUXILIARY CIRCUIT CHECK

Item Circuit Cable Size Breaker Size From Circuit To Remarks

Details Circuit

7. ANNUNCIATION:

Panel Ref :
Unit Name:

Alarm Time Outpu Color of

Fmk
Descriptio Inpu t the Led
Item TB
n t Indication Audible Set Meas Cont Red /
no.
Oper yellow

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – DCDB PANELS Record No.:
Bay no.: Drawing ref.: Sheet: 5 of 5
Contractor: Contract no.: Substation No :

1    
2    
3    
4    
5    
6    
7    
8
9    
10    
11    

7.1. Dc supply fail checked:

7.2. Aux. Ac supply fail checked:

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date: