M90 Users Manual 1

M90 & M90L Modular Online
Three-Phase UPS
15kVA, 20kVA, 30kVA, 40kVA, 45kVA, 60kVA Models
User & Installation Manual
www.xpcc.com | © 2019 Xtreme Power Conversion Corporation. All rights reserved. (Rev 1/8/19)
M90 User’s Manual Uninterruptible Power Supply
Table of Contents
Safety...........................................................................................................4
Important Safety Instructions..........................................................................................................4
EMC.................................................................................................................................................4
Installation Information...................................................................................................................4
Maintenance....................................................................................................................................4
Recycling the Used Battery..............................................................................................................5
Installation...................................................................................................5
Initial Inspection..............................................................................................................................5
Installation Environment.................................................................................................................5
Unpacking........................................................................................................................................6
Moving the Cabinet.........................................................................................................................8
Types of UPS Cabinet.......................................................................................................................9
Exterior.............................................................................................................................................9
Internal Mechanisms.....................................................................................................................13
Control Panel............................................................................................. 14
LCD Display....................................................................................................................................14
Introduction of Modules................................................................................................................15
Power Cable...................................................................................................................................18
Wiring............................................................................................................................................18
Power Module Installation............................................................................................................20
Operation Mode and UPS Operation...........................................................23

Block Diagram of UPS....................................................................................................................23
Operation Mode............................................................................................................................23
UPS Operation...............................................................................................................................27
Control Panel and Display Description........................................................35

Introduction...................................................................................................................................35
Screen Description.........................................................................................................................38
Alarm List...................................................................................................................................... 57
Xtreme Power Conversion Corporation Page 2

History Record...............................................................................................................................59
Interface and Communication....................................................................60

X1-Battery Cabinet Temperature Detection Port...........................................................................61
X2-Remote EPO Input Port............................................................................................................61
Other Communication Interface....................................................................................................62
Troubleshooting.........................................................................................62
Service.......................................................................................................65
Replacement Procedures Of Power Module..................................................................................65
Specifications.............................................................................................65
Conformity and Standards.............................................................................................................65
Environmental Characteristics.......................................................................................................66
Mechanical Characteristics............................................................................................................66
Electrical Characteristics (Input Rectifier)......................................................................................66
Electrical Characteristics (Intermediate DC Circuit).......................................................................66
Electrical Characteristics (Inverter Output)....................................................................................67
Electrical Characteristics (Bypass Mains Input).............................................................................67
Obtaining Service.......................................................................................69
Xtreme Power Conversion Limited Warranty...............................................7
0Appendix A: Battery Cabinet Installation..................................................71
Assembly.......................................................................................................................................71
Internal Battery Wiring..................................................................................................................74
External Battery Wiring..................................................................................................................74
Battery Replacement.....................................................................................................................74

Safety
Important Safety Instructions
This UPS contains LETHAL VOLTAGES. All repairs and service must be performed by AUTHORIZED SERVICE PERSON-
NEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
WARNING:
• The UPS designed for commercial and industrial purpose, it is forbidden to apply for any life sustainment
and support.
• The UPS system contains its own energy source. The output terminals may carry live voltage even when
UPS is disconnected to an AC source.
• To reduce the risk of fire or electrical shock, UPS installation has to be in a controlled room where tem-
perature and humidity are monitored. Ambient temperature must not exceed 40°C. The system is only for
indoor use.
• Ensure all power is disconnected before installation or service.
• Service and maintenance should be performed by qualified personnel only.
Before working on this circuit

• Isolate Uninterruptible Power System (UPS).
• Then check for Hazardous Voltage between all terminals including the protective earth.
Risk of Voltage Backfeed

The isolation device must be able to carry the UPS input current.
EMC
WARNING:
This is a product for commercial and industrial application in the second environment - installation restrictions or
additional measures may be needed to prevent disturbances.
Installation Information
WARNING:
• Installation must be performed by qualified personnel only.
• The cabinets must be installed on a level floor suitable for computer or electronic equipment.
• The UPS cabinet is heavy. If unloading instructions are not closely followed, cabinet may cause serious
injury.
• Do not tilt the cabinets more than 10 degree.
• Before applying electrical power to the UPS, make sure the Ground conductor is properly installed.
• Installation and Wiring must be performed in accordance with the local electrical laws and regulations.
• The disconnection device should be chosen based on the input current and should break line and neutral
conductors - four poles for three phases.
Maintenance
• Only qualified service personnel should perform the battery installation.
• The following PRECAUTIONS should be observed:
1. Remove watches, rings, or other metal objects.

2. Use tools with insulated handles.

3. Wear rubber gloves and boots.
4. Do not lay tools or metal parts on top of batteries or battery cabinets.
5. Disconnect the charging source prior to connecting or disconnecting terminal.
6. Check if the battery is inadvertently grounded. If it is, remove the source of grounding. Contacting
with any part of the ground might result in electrical shock. The likelihood of such shock can be
prevented if such grounds are removed during installation and maintenance.
• UPS is designed to supply power even when disconnected from the utility power. After disconnect the util-
ity and DC power, authorized service personnel should attempt internal access to the UPS.
• Do not disconnect the batteries while the UPS is in Battery mode.
• Disconnect the charging source prior to connecting or disconnecting terminals.
• Batteries can result in a risk of electrical shock or burn from high short circuit current.
• When replacing batteries, use the same number of sealed, lead-acid batteries.
• Do not open or mutilate the battery. Release electrolyte is harmful to the skin and eyes, and may be toxic.
Recycling the Used Battery

• Do not dispose of the battery in a fire. Battery may explode. Proper disposal of battery is required. Refer
to your local codes for disposal requirements.
• Do not open or mutilate the battery. Released electrolyte is harmful to the skin and eyes. It may be toxic.
• Do not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead-acid batteries
and must be disposed properly. For more information, contact your local recycling/reuse or hazardous
waste center.
• Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact
your local recycling/reuse or hazardous waste center.
Installation
Initial Inspection
1. Visually examine if there is any damage inside and outside of packages in the process of the transportation. If
any damage, report it to the carrier immediately.
2. Verify the product label and confirm the consistency of the equipment.
3. If the equipment needs to be returned, carefully repack the equipment by using the original packing material
that came with.
Installation Environment
1. The UPS is designed for indoor use only and should be located in a clean environment with adequate ventila-
tion to keep the environmental parameters within the required specification.
2. Make sure that transportation routes (e.g. corridor, door gate, elevator, etc.) and installation area can accom-
modate and bear the weight of the UPS, the external battery cabinet and handling equipment.
3. The UPS uses forced convection cooling by internal fans. Cooling air enters the module through ventilation
grills located at the front of the cabinet and exhausted through grills located in the rear part of the cabinet.
Please do not block the ventilation holes.
4. Ensure that the installation area is spacious for maintenance and ventilation.
5. Keep the temperature of installation area around 30°C and humidity within 90%. The highest operating alti-
tude is 1000 meters above sea level.
6. If necessary, install a system of room extractor fans to avoid formation of room temperature. Air filters are
necessary if the UPS is operated in a dusty environment.

7. It is recommended that you parallel the external battery cabinets to the UPS. The following instructions of
clearances are suggested:
• Keep a clearance of 40” from the top of the UPS for maintenance, wiring and ventilation.
• Keep a clearance of 40” from the back of the UPS and the external battery cabinets for ventilation.
• Keep a clearance of 60” from the front of the UPS and the external battery cabinets for maintenance and
ventilation.
8. For safety concerns, we suggest that you shall:
• Equip with CO2 or dry powder fire extinguishers near the installation area.
• Install the UPS in an area where the walls, floors and ceilings were constructed by fireproof materials.
9. Do not allow unauthorized personnel to enter the installation area. Assign specific personnel to keep the UPS
key.
Unpacking
1. Use a forklift to move the product to installed area. Please make sure the bearing capacity of forklift is suf-
ficient.
2. Please follow the order in the figures below to remove carton and foams.

1 3
2
3. Remove 2 fixing cabinet plates and loosen leveling feet by rotating them counterclockwise. Then, move the
cabinet from the pallet.
4. To fix the cabinet in position, simply rotate leveling feet clockwise.

Moving the Cabinet
The UPS is fixed on the pallet with 2 fixing cabinet plates. When removing it, pay attention to the movement of
the casters to avoid accidents. The cabinet can be pushed forward or backward only. Pushing it sideward is not al-
lowed. When pushing the cabinet, pay attention not to overturn it as the gravity center is high.
1. If you need to move the UPS over a long distance, please use appropriate equipment like a forklift. Do not use
the UPS casters to move over a long distance.
2. After the UPS has been removed from the pallet to ground, we suggest that at least three people move the
UPS to the installation area. One person holds a lateral side of the UPS with hands, another holds the other
lateral side of the UPS with hands, and the other person pushes the UPS either from the front side or from the
back side to the installation area and avoid tipping the UPS.
3. The casters are designed to move on level ground. Do not move the UPS on an uneven surface. This might
cause damage to the casters. Toppling the UPS could also damage the unit.
4. Ensure that the weight of UPS is within the designated bearing capacity of any handling equipment.
5. At the bottom of the UPS, the two casters help you to move the UPS to a designated area. Before you move the
UPS, please turn the two leveling feet counterclockwise to raise them off the ground. This protects the leveling
feet from damage when moving the UPS.

Types of UPS Cabinet

There are two types of UPS cabinets. One is the power cabinet only and the other is the power cabinet stacked on
the battery cabinet.
M90 M90L
Cabinet Type
Battery Location Internal External

Switch Unit 1 1
Max. Power Module 3(20K) 3(20K)
Exterior
In the front of the UPS, there are control interface (LCD Panel), communication slots, communication ports and 3
Power Module slots.
All wiring terminal blocks are allocated in the back of cabinet. The side panels are locked by screws. The casters at
the bottom of the UPS cabinet can be used to move over for short distances. There are two leveling feet to fix and
stabilize the UPS cabinet on the ground.

Mechanical Data
Dimensions
UPS cabinet Width Depth Height
M90 20.2756 “ 39.370079 “ 55.905512 ”
M90L 20.2756 “ 39.370079 “ 30.03937 ”


Front / Rear View

Front View: You will see the Power Module and control interface (LCD Panel).
Rear View: You will see the Main, Maintenance Bypass, Output and battery breakers which is installed on the bat-
tery cabinet.
Front View Rear View
1. LCD Panel
2. Control interface
3. Power module
4. Q3 output breaker
5. Q2 maintenance bypass breaker
6. Q1 main (input) breaker
7. Battery breaker (M90 only)

Internal Mechanisms
Breakers
At the rear of the cabinet, you can see Main/Maintenance Bypass/Output breakers. If the cabinet type is with the
battery, there is a battery breaker as well.
Rear View/Output, Maintenance Bypass, and Input Breakers

Wiring Terminal Blocks

Open the UPS’s back doors and you will see the wiring terminal blocks.
No. Item Function Description
1 Output Block Connects the critical loads Includes R, S, T and Neutral terminals.
2 Bypass Input Block Connects bypass AC source Includes R, S, T and Neutral terminals.
3 Main Input Block Connects main AC source Includes R, S, T and Neutral terminals.
4 For UPS Grounding For UPS grounding Includes one grounding terminal.
Includes: Positive (+), Negative (-) and
5 Battery Input Block Connects an external battery cabinet
Neutral (N) terminals.
Rear View & Wiring Terminal Block
Control Panel
LCD Display
Through the graphic LCD display, the user can easily understand the operation mode of UPS. In addition, the mea-
surement, parameters, versions of firmware and warnings can be browsed in the friendly interface.

LED Indicators
LED Color Status Definition
On Input source is normal.
INPUT Green Flashing Input source is abnormal.
Off No input source
On Load on Bypass.
BYPASS Yellow Flashing Input source is abnormal.
Off Bypass not operating.
On Load on inverters.
INVERTER Green
Off Inverters not operating.
On Load on Battery.
BATTERY Red Flashing Low battery
Off Battery converter is normal and battery is charging.
On UPS fault.
ALARM Red Flashing UPS alarm.
Off Normal.
Function Keys
Control Key Description
• When it is the Main screen, you can enter menu by pressing ESC key.
• Return to previous screen, when screen is not in Main screen.
Esc
• Return to previous value in the same row, so you can change it. For example, when
changing 4-digit password, press “Esc” to allow cursor back to previous digit.
(Up) (Left) Key for menu page navigation or digit modification.
(Down) (Right) Key for menu page navigation or digit modification.
Enter Confirmation of commands, or cursor displacement.
Home Return to Main screen.
Power On/Off Turn on UPS or turn off UPS.
Introduction of Modules
The design of Power Module make maintenance and replacement quick and easy.

The modular and hot-swappable design of Power Module makes it a highly cost-effective solution to meet your
power requirement. The number of Power Modules installed in the UPS can be based on the initial needs. Once
the power requirement increases, you can easily install more Power Modules without interrupting the operation
of the system.
20kVA Power Modue
Power Module
Each Power Module is shipped with its own package. It has to be installed during the UPS system installation.
The capacity of each Power Module is 20KVA/18KW. It includes a power factor correction rectifier, a battery char-
ger, an inverter and control circuit.
No. Item Description

The Power Module uses forced convection cooling by these fans. Cooling air enters
1 Fan the module through ventilation grills and exhalation exhausts through grills located
at the rear of the module. Please do not block the ventilation area.
Unlock it before removing the Power Module. Lock it when the Power Module is
2 Ready Switch
well installed. Then the Power Module can start to work.
There are three DIP switches for Power Module address setting. In the same cabi-
3 DIP Switches
net, each Power Module ID MUST be exclusive.
4 Battery Start Button When AC input is not existing, use this button to start battery power for UPS.
The Power Module is in fault condition or the Ready Switch is
ON
unlocked.
5 FAULT LED
ON/OFF 0.5 sec The Power Module IDs conflict.
ON/OFF 0.15 sec The static switch is not found.
ON The Power Module normally works as a slave module.
6 RUN LED ON/OFF 0.5 sec The Power Module normally works as a master module.
ON/OFF 0.15 sec The CAN Bus communication doesn’t work.

DIP switch setting and Module Address

Module Address DIP SWITCH Module Address DIP SWITCH
0 1
1 2 3 1 2 3
2 3
1 2 3 1 2 3
4 5
1 2 3 1 2 3
6 7
1 2 3 1 2 3
Power Module ID Assignment

According to the Module Address and the position of SW1 and SW2, the Power Module’s ID is assigned. These two
switches, SW1 & SW2 are mounted in the Parallel board which is located at the back of UPS cabinet.
Parallel Board
The SW1 and SW2 positions have been well installed before leaving factory. It’s not necessary to change it for
single UPS system application.
Module ID Assignment
SW1 & SW2 Module Address Module ID SW1 & SW2 Module Address Module ID
0 0 0 9
1 1 1 10
2 2 2 11
3 3 3 12
SW1 SW2
4 4 SW1 SW2
4 13
5 5 5 14
6 6 6 15
7 7 7 16

0 18 0 27
1 19 1 28
2 20 2 29
3 21 3 30
SW1 SW2
4 22 SW1 SW2
4 31
5 23 5 32
6 24 6 33
7 25 7 34
Power Cable
Please follow the local wiring regulations. Follow environmental conditions and refer to IEC60950-1.
AC input and output maximum current and power cable configuration.

Model 20KVA 40KVA 60KVA
Current (A) 60.1 120.2 180.3
Power cable (mm2) 16 50 95
Fixation torque force (lb-in) 20 20 20
Note: Installer has to consider the max. current and wiring gauge when considering future extension.
DC input maximum current and power cable configuration.

Model 20KVA 40KVA 60KVA
Current (A) 98 196 294
Power cable (mm2) 25 95 150
Fixation torque force (lb-in) 20 20 20
Wiring
WARNING:
• Before wiring, make sure the AC input and battery power are completely cut off.
• Make sure the breakers, Main Breaker (Q1), Maintenance Breaker (Q2), Output Breaker (Q3) and battery
breaker are all in the OFF position.
Installation Drawing

UPS G To User Safety ground
Input1
S To Main SUPPLY
(Power Cables)
T
N
Input2
S
T
N
Output
S To Critical Load
(Power Cables)
T
N
+
To External BATTERY
BAT
N
(Power Cables)
-
UPS Cabinet Wiring
AC source connection
This UPS is for Single input application, connect Input1 to the AC power source and use 3 short wires to connect
Input1 and Input2.
Warning: These three wires are required for Maintenance Bypass power source.
The sequence of three phase, R, S and T must be connected accordingly. The wrong sequence will alarm a warning
when the UPS is powered. The N must be connected firmly. A warning message will be indicated, if the N is not
connected well.
External Battery Cabinet Connection

External Battery Cabinet Wiring
After the battery is completely installed, be sure to set up nominal battery voltage, battery capacity and maximum
charging current in LCD setting. Otherwise, if battery setting is different from actual installation, the UPS will keep
warning.
Power Module Installation

The weight of Power Module is over 30 kg so at least two persons are required for handling.
Insert the Power Module

Warning: The power Modules installed in the same cabinet must at the same rating.
1. Adjust the DIP switch positions to set the different Module Address.

2. Place the ready switch at the front panel of the module to the “ ” position (i.e., in unready state).
3. Insert the Power Module into an unoccupied slot by two persons.
4. Secure the Power Module to the cabinet by fixing the screws at the front panel of the Power Module.

5. Move the ready switch to the “ ” position (i.e., in ready state).
Remove the Power Module
• Before removing any Power Module, make sure the remaining Power Modules can support the critical loads.
• At least one Power Module MUST stay in the UPS cabinet in case the UPS system is operating in Maintenance
Bypass Mode.
1. Turn the ready switch to the “ ” position.

2. The Power Module FAULT LED (RED) indicator is lit to show the Power Module output is off and disconnected
from UPS system.
3. Use a screwdriver to remove the four screws from fixing holes.

4. Two people pull out together and remove the Power Module from its slot.

Operation Mode and UPS Operation

Block Diagram of UPS
Wiring diagram
Operation Mode
This modular UPS is a three-phase, four wire on-line, double-conversion and reverse-transfer UPS that permits
operation in the following modes:
• Standby Mode
• Line Mode
• Battery Mode
• Bypass Mode
• ECO Mode
• Shutdown Mode
• Maintenance Bypass Mode (manual bypass)

Standby Mode
Upon connecting to utility input power, the UPS is in Standby mode before UPS is turned on (if BYPASS enable set-
ting is Disabled), and charger function will be active when the battery is present. The load is not powered under
this mode.
Standby Mode Diagram
Line Mode
In Line Mode, the rectifier derives power from the utility power and supplies DC power to the inverter and the
charger charges the battery. The inverter filters the DC power and converts it into pure and stable AC power to the
load.
Line Mode Diagram

Battery Mode
The UPS automatically transfers to Battery mode if the utility power fails. There is no interruption in power to the
critical load upon failure. In battery mode, the rectifier derives power from the battery and supplies DC power to
the inverter. The inverter filters the DC power and converts it into pure and stable AC power to the load.
Battery Mode Diagram
Bypass Mode
Upon connecting to utility input power, the UPS is in Bypass mode before UPS is turned on (if BYPASS enable set-
ting is Enabled), and charger function will be active when battery is present. After UPS has been turned on, if the
UPS encounters abnormal situations (over-temperature, overload …, etc.), the static transfer switch will perform as
a transference of the load from the inverter to the bypass source with no interruption. If the transference is caused
by a recoverable reason, the UPS will turn back to line mode when abnormal situation is solved.
Bypass Mode Diagram

ECO Mode
The ECO Mode is enabled through the LCD setting menu. In ECO mode, the load is powered by bypass when the
bypass voltage and frequency are within the acceptable ranges. If the bypass is out of range, the UPS will transfer
the power source of load from bypass to inverter. In order to shorten the transfer time, the rectifier and inverter
are working when the UPS is in ECO mode.
ECO Mode Diagram
Maintenance Bypass Mode

When the UPS is in the off state and the utility power source is absent, the UPS will enter into shutdown mode.
Or when the UPS has discharged the battery to the cut-off level, the UPS will enter into shutdown mode as well.
When the UPS enters this mode, it is going to shut off the control power of UPS. The rectifier, charger and inverter
are all in off state.
Q2
Maintenance Breaker
STS
Bypass
Rectifier Inverter
Main Load
Q1 Inverter Q3
Input Breaker Relay Output Breaker
Battery Breaker
Shutdown Mode Diagram

Maintenance Bypass Mode

A manual bypass switch is available to ensure continuity of supply to the critical load when the UPS becomes
unavailable e.g. during a maintenance procedure. Before entering the maintenance bypass mode, make sure the
bypass power source is normal.
Maintenance Bypass Mode Diagram
UPS Operation
• Do not start the UPS until the installation is completed.
• Make sure the wiring is correct and the power cables are properly connected.
• Make sure the Power Modules’ addresses have been configured. Refer to the Power Module ID Assistance
section.
• Make sure the ready switch on the Power Module has been moved to the “Locked” position.
• Make sure all the breakers are switch OFF.
AC Startup
Ensure to follow this procedure when turning on the UPS from a fully powered-down condition.
The operating procedures are as follows:

Step 1: Refer to the “Installation Section”to connect the power cables and install the Power Modules and the bat-
tery required for the UPS system.
Step 2: Switch ON the battery breaker.
Step 3: Switch ON the external power switch to power the UPS.
Step 4: Switch ON the input breaker (Q1). The UPS will enter into Standby Mode, if the setting of Bypass mode is
disabled (default).

Or the UPS will enter into Bypass Mode, if the setting of Bypass mode is enabled.
Step 5: Make sure there is no warning or fault event happening. If there is, please refer to Chapter 6 Troubleshoot-
ing to solve it.
Step 6: Press Power ON/OFF button for two seconds to enter into Line Mode as shown below.
After turned on, UPS will do self-test and start Inveter up. UPS will be transferred to Line mode when all power
modules are ready.

Step 7: Switch ON the output breaker (Q3). AC startup procedure is complete.
Cold Start Startup

Step 1: Switch ON the battery Breaker.
Step 2: Press the “Battery Start” button on any one of Power Modules to start up the control power of all Power
modules and STS as shown below.
Battery Start Button
Step 3: After pressing the “Battery Start” button, UPS will enter into Standby mode. Refer to the diagram below
for LCD display.
Step 4: Before UPS enters into shutdown mode, please press “Power On/Off” button for 2 seconds immediately as
shown in the diagram below.

Step 5: Then, UPS will enter Battery Mode as shown in the diagram below.
Step 6: Switch ON the output breaker (Q3). Cold start startup procedure is complete.
Maintenance Bypass Operation

Follow the instruction to transfer to Maintenance Bypass and UPS protection as below.
Transfer to Maintenance Bypass

Step 1: Remove the mechanical lock plate of Maintenance Bypass Breaker.
Step 2: Make sure the UPS operates in Bypass mode as shown below.

Step 3: Switch ON the Maintenance Bypass Breaker as shown below.
Step 4: Switch OFF the Main Breaker (Q1) as shown below.
Step 5: It is possible to change the PCBA of STS and Power Module.
Transfer to UPS Protection

Step 1: Make sure the maintenance is complete. The Power Modules have been installed well.
Step 2: Switch ON the Main Breaker (Q1) as shown below.
Step 3: Please enter LCD SETUP MENU and choose “SYSTEM” to ensure that the “Bypass mode” is enabled. If the
“Bypass mode” is disabled, you have to set it enabled. Then, exit the SETUP menu and check if the UPS operates
in bypass mode.

Step 4: Turn off Maintenance Bypass Breaker as shown below.
Step 5: Lock back the mechanical lock plate as shown below.
Turn off Operation
Bypass Mode/ Standby Mode Turn Off Operation

When the UPS neither is turned on nor turned off, the UPS operates in the Standby Mode or Bypass Mode. It de-
pends on the “Bypass Mode” Setting.
The LCD diagrams are shown below.

Bypass Mode Setting is Disabled Bypass Mode Setting is Enabled
Step 1: Switch OFF the Main Breaker. The LCD diagrams are shown below.

Bypass Mode Setting is Disabled

UPS enters Shutdown Mode. It is normal the Un-Connection is shown when
Power Modules have shut off their control power.
Bypass Mode Setting is Enabled
UPS stays in Bypass mode and No AC input is indicated.
Step 2: Switch OFF the external power switch to disconnect the AC power to the UPS. Wait until the LCD is OFF.
Step 3: Switch OFF the battery breaker, if the UPS will disconnect the AC power for a long time.
Line Mode Turn Off Operation

The LCD diagrams are shown below when the UPS operates in the Line Mode.

Press “Power On/Off” button for 2 seconds to turn off the UPS. Or use the Menu-Control-System Turn Off to turn
off the UPS.
After turned off, the UPS will transfer to Standby Mode or Bypass Mode. It depends on the “Bypass Mode” Setting.
Next, follow the Bypass Mode/ Standby Mode Turn Off Operation procedure.
Battery Mode Turn Off Operation

The LCD diagram is shown below when the UPS operates in the Battery Mode.
Press “Power On/Off” button for 2 seconds to turn off the UPS. Or use the Menu-Control-System Turn Off to turn
off the UPS.

After turning off, the UPS will tranfer to Standby Mode.

Next, follow the Bypass Mode/ Standby Mode Turn Off Operation procedure.
Control Panel and Display Description

Introduction
This control panel and display description are located at the front door of the UPS. It is the USER control, monitor-
ing of all measured parameters, UPS and battery status and alarms. The control panel and display description are
divided into four functional areas: (1) LCD display, (2) LED indications, (3) Control keys, (4) Audio Alarm.
Control panel
1. LCD display: Graphic display and all measured parameters.

2. LED indications.
3. Control keys.
LED indications
LED Color Status Definition
On Input source is normal.
INPUT Green Flashing Input source is abnormal.
Off No input source

On Load on Bypass.
BYPASS Yellow Flashing Input source is abnormal.
Off Bypass not operating.
On Load on inverters.
INVERTER Green
Off Inverters not operating.
On Load on Battery.
BATTERY Red Flashing Low battery
Off Battery converter is normal and battery is charging.
On UPS fault.
ALARM Red Flashing UPS alarm.
Off Normal.
Function Keys
Control Key Description
• When screen is in Main screen, it will enter into main menu by pressing ESC key.
• Return to previous screen, when screen is not in Main screen.
Esc
• Return to previous value in the same row, so you can change it. For example, when
changing 4-digit password, press “Esc” to allow cursor back to previous digit.
(Up) (Left) Key for menu page navigation or digit modification.
(Down) (Right) Key for menu page navigation or digit modification.
Enter Confirmation of commands, or cursor displacement.
Home Return to Main screen.
Power On/Off Turn on UPS or Turn off UPS.
Audible Alarm
Audio Type Description
Power on/off Buzzer sounds two seconds.
Battery mode Buzzer sounds every 2 seconds.
Low battery Buzzer sounds every half seconds.
UPS alarm Buzzer sounds every 1 second.
UPS fault Buzzer continuously sounds.

Adjust the viewing angle of LCD panel

Following the steps below, you can adjust the LCD viewing angle.
Step 1: Remove the screw (A).
Remove the screw (A)
Step 2: Lift the panel and fix the screw back at (B).
Lift the panel, and fix the screw back

Screen Description
Start Screen
Upon starting, the UPS executes self-test. The initial screen displays and remains still in approximately 5 seconds
as shown below.
Initial screen
Main Screen
After initialization, the main screen will display as shown below. Main screen is divided into five parts.
1. UPS Mode: Current Operation Mode.
2. UPS Flow Chart: Current flow chart and measurement data.
3. Menu: Press ESC button to enter Menu screen.
4. UPS model name with power rating. If the power rating followed with (R), it means the UPS system is in
redundant configuration.
5. Date and Time.
Main screen
MENU Screen
In the Main Screen, press ESC button to enter the MENU screen. Use UP and DOWN buttons to choose different
menus, and Press ENTER to enter the sub screen.
Menu tree

Menu screen
Control Screen
Use UP and DOWN buttons to choose CONTROL option, and press ENTER button to enter the submenu.
Control menu
Control screen page 1

Control screen page 2
When the control option is selected by pressing ENTER button, the confirmation screen will pop up. Use LEFT and
RIGHT buttons to choose YES or NO. Choose YES and press ENTER button to confirm command or choose NO to
cancel command.
Confirmation screen
Measurement Screen
Use UP and DOWN buttons to choose MEASUREMENT option, and press ENTER button to go into the submenu.
Measurement menu

Measurement Menu Screen
Use UP and DOWN buttons to choose System, STS, Power Module option, and press ENTER button to go into the
submenu.
Measurement source selection Screen
Use UP and DOWN buttons to choose Input, Output, Bypass, Load, and Battery option, and press ENTER button to
go into submenu. The measurement can be read as listed in the table below.
Measurement data
Menu Item Explanation
L-N Voltage (V) Input phase voltage (L1, L2, L3). Units 0.1V.
Input
Frequency (Hz) Input Frequency (L1, L2, L3). Units 0.1Hz.
L-N Voltage (V) Output phase voltage (L1, L2, L3). Units 0.1V.
L-N Current (A) Output phase current (L1, L2, L3). Units 0.1A.
Output
Frequency (Hz) Output Frequency (L1, L2, L3). Units 0.1Hz.
Power Factor Output Power Factor (L1, L2, L3).
L-N Voltage (V) Bypass phase voltage (L1, L2, L3). Units 0.1V.
Bypass Frequency (Hz) Bypass Frequency (L1, L2, L3). Units 0.1Hz.
Power Factor Bypass Power Factor (L1, L2, L3).
Sout (KVA) Apparent power. Units 0.1KVA.
Load Pout (KW) Active power. Units 0.1KW.
Load Level (%) The percentage of the UPS rating load. Units 1%.

Positive Voltage (V) Battery Positive Voltage. Units 0.1V.

Negative Voltage (V) Battery Negative Voltage. Units 0.1V.
Positive Current (A) Battery Positive Current. Units 0.1A.
Negative Current (A) Battery Negative Current. Units 0.1A.
Remain Time (Sec) Battery run time remaining. Units 1sec.
Capacity (%) The percentage of the capacity of the battery. Units 1%.
Battery Test Result Battery test result
Charging Status Battery charging status
Temperature1(°C) Battery cabinet temperature of STS. Units 0.1°C.
Temperature2(°C) Battery cabinet temperature of extra communication card T1. Units 0.1°C.
Setup Screen
Use UP and DOWN buttons to choose SETUP options. It’s required to enter password to access General, SYSTEM,
BATTERY and PRE-ALARM sub-menus.
Setup menu
When the SETUP option is selected by pressing ENTER button, a screen requesting to enter password will pop up.
Enter password Screen
It’s required to enter 4-digit password to enter SETUP submenu. If incorrect password is entered, the LCD screen
will ask for re-entery. If correct password is entered, the LCD will enter the SETUP submenu.

SETUP Submenu Screen
There are two levels of password protection: user password and maintainer password. The default password for
user is “0000”. It could be change by user. The manitainer password is owned by service personnel. Entering dif-
ferent level of password can access to different settings. The setting can be changed in different operation mode.
All setting items in Setup Menu

Battery Con- Authorization
Standby Bypass Line Battery Fault ECO
Setting item Test verter Main-
Mode Mode Mode Mode Mode Mode User
Mode Mode tainer
Model Name Y Y Y Y Y Y Y Y Y
Language Y Y Y Y Y Y Y Y Y Y
TIME Y Y Y Y Y Y Y Y Y
Change Password Y Y Y Y Y Y Y Y Y Y
Baud Rate Y Y Y Y Y Y Y Y Y Y
General
Audible Alarm Y Y Y Y Y Y Y Y Y Y
Factory Reset Y Y
EEPROM Reset Y Y
EPO Function Y Y
Save Setting Y Y Y Y
Output Voltage Y Y Y
Bypass Voltage Range Y Y Y Y Y Y Y Y Y
Bypass Frequency Range Y Y Y
Converter Mode Y Y
ECO Mode Y Y Y Y Y
Bypass Mode Y Y Y
System Auto-Restart Y Y Y Y Y Y Y Y Y
Cold Start Y Y Y Y Y Y Y Y Y
Battery Mode Delay Time Y Y Y Y Y Y Y
System Shutdown Time Y Y Y Y Y Y Y Y Y
System Restore Time Y Y Y Y Y Y Y Y Y
Redundancy Y Y Y Y Y Y Y Y Y
Charger Test Y Y Y Y Y Y

Nominal Battery Voltage Y Y Y

Battery Capacity in Ah Y Y Y Y Y Y Y
Maximum Charging Current Y Y Y
Battery Low/Shutdown Setting Y Y Y Y Y Y Y
Periodic Battery Test Y Y Y Y Y Y Y Y Y
Battery Test Interval Y Y Y Y Y Y Y Y Y
Battery
Stop by Time Y Y Y Y Y Y Y Y
Stop by Battery Voltage Y Y Y Y Y Y Y Y
Stop by Battery Capacity Y Y Y Y Y Y Y Y
Battery Age Alert Y Y Y Y Y Y Y Y Y
Temperature Compensation Y Y Y Y Y Y Y Y Y
Pre-Alarm Y Y Y Y Y Y Y Y Y
“Y” means that this setting item can be set in this operation mode.
Setup-General Screen
Use UP and DOWN buttons to choose between different sub-menus, and press ENTER button to go into the GEN-
ERAL setting screen. General setting can be set in any operating mode.
Setup-General Screen page 1
Setup-General Screen page 2
Use LEFT and RIGHT buttons to choose the setting options for setting requirement, then press ENTER. The confir-
mation screen will pop up, use LEFT and RIGHT buttons to choose YES or NO. Choose YES and press ENTER button
to confirm setting or choose NO to cancel the setting.

SETUP Confirmation screen
Setup-General setting list

Setting Item Sub Item Explanation
Set UPS Name (xxxxxxxxxx).
Model Name
The max. length is 10 characters.
Provides 3 optional LCD languages:
• English (Default)
Language --
• Traditional Chinese
• Simplified Chinese
Set current date and time.
Adjust Time (yyyy / mm / dd hour : min : sec)
MUST be set after UPS installation
Set system installed date
(yyyy / mm / dd)
System Installed Date
2015/1/1 (Default)
TIME
Set system latest maintenance date
System Last Maintain Date (yyyy / mm / dd)
Set battery installed date(yyyy / mm / dd)
Battery Installed Date
Set battery latest maintenance date(yyyy / mm / dd)
Battery Last Maintain Date
Set New Password.
Change Password --
0000 (Default)
Set COM Port0 Baud Rate
• 2400 (Default)
• 4800
• 9600
Baud Rate --
Set COM Port1 Baud Rate
• 2400 (Default)
• 4800
• 9600

Set Audible Alarm

Audible Alarm -- • Disable
• Enable (Default)
Factory Reset -- Restore to factory default setting
EEPROM Reset -- Set EEPROM default
Set EPO active status
EPO Function -- • Normal Close Active
• Normal Open Active (Default)
Save EEPROM
Save Setting --
Use this feature to save the setting(s) you have done.
EEPROM Reset Category list

Setting Item Factory Reset EEPROM Reset
Model Name
Language Y Y
Adjust Time
System Installed Date Y
System Last Maintain Date Y
Battery Installed Date Y
Battery Last Maintain Date Y
General
Change Password Y
Baud Rate Y
Audible Alarm Y Y
Factory Reset -- --
EEPROM Reset -- --
EPO Function Y
Save Setting -- --
Output Voltage Y
Bypass Voltage Range Y Y
Bypass Frequency Range Y Y
Converter Mode Y Y
ECO Mode Y Y
Bypass Mode Y Y
System Auto-Restart Y Y
Cold Start Y
Battery Mode Delay Time Y Y
System Shutdown Time Y Y
System Restore Time Y Y
Redundancy Y
Charger Test -- --

Nominal Battery Voltage Y Y

Battery Capacity in Ah Y Y
Maximum Charging Current Y Y
Battery Low/Shutdown Setting Y Y
Periodic Battery Test Y Y
Battery Battery Test Interval Y Y
Stop by Time Y Y
Stop by Battery Voltage Y Y
Stop by Battery Capacity Y Y
Battery Age Alert Y Y
Temperature Compensation Y Y
Pre-Alarm Y
Setup-System Screen
Use UP and DOWN buttons to choose between different sub-menus, and press ENTER button to go into the SYS-
TEM setting screen.
Setup-System Screen page 1

System setting can be set only when UPS is operating in certain mode. If it’s not set up in specific mode, the warn-
ing screen will appear.
Warning screen
Setup-System setting list
Set output voltage
• 120Vac (Default)
Output Voltage --
• 127Vac
MUST be reviewed after UPS installation
Set bypass voltage range:
Upper limit
• +10%
• +15% (Default)
Bypass • +20%
Lower limit
• -10%
BYPASS SETTING • -20% (Default)
• -30%
Set bypass Frequency range:
Upper/ Lower limit
Voltage • +/- 1Hz
• +/- 2Hz
• +/- 4Hz (Default)

Set converter mode

Converter Mode -- • Disable (Default)
• Enable
Set ECO mode
ECO Mode -- • Disable (Default)
• Enable
Set bypass mode
• Disable (Default)
Bypass Mode -- • Enable
MUST be reviewed after UPS installation.
If you need the Bypass power when UPS is OFF, please enable it.
Set auto-restart
• Disable
Auto-Restart -- • Enable (Default)
After “Enable” is set, once UPS shutdown occurs due to low battery
and then utility restores, the UPS will return to line mode.
Set cold start
• Disable
• Enable (Default)
Cold Start --
After “Enable” is set, the UPS can be turned on without connecting
to utility by pressing Battery Start Button. Refer to cold start opera-
tion for the details.
Set system shutdown delay time in battery mode (0~9990sec).
• 0: Disable (Default)
Battery Mode Delay Time -- • Not 0: Enable
When this feature is enabled, UPS will shut off output after UPS
operates in Battery mode for certain seconds.
Set system shutdown time (0.2~99min)
• 0.2 min (Default)
System Shutdown Time --
This delay time will start counting when the CONTROL-Shutdown
Restore command is executed.
Set system restore time (0~9999min)
• 1 min (Default)
System Restore Time --
This delay time will start counting after shutdown time is elapsed
when the CONTROL-Shutdown Restore command is executed.
Set total power and redundancy
Total Power: the QTY of Power Modules
Redundancy -- Redundancy: the QTY of redundant power module
MUST be set after UPS installation or the QTY of Power Module
is changed
Set charger test
Charger Test -- • Disable (Default)
• Enable

Setup-Battery Screen
Use UP and DOWN buttons to switch different sub-menus. Press ENTER button to go into the BATTERY setting
screen.
Setup-Battery Screen page 1
Setup-Battery Screen page 2
Battery setting can be set only when UPS is operating in standby mode. If it’s not in standby mode, the warning
screen will appear.
Setup-Battery setting list

Set battery nominal voltage
Nominal Battery Voltage -- • 10x12V (Default)
Set battery capacity. (0~999)
• 9Ah (Default)
Battery Capacity in Ah --
MUST be set after UPS installation or Battery
capacity is changed.
Set battery maximum charging current
(1~128A)
Maximum Charging Current -- • 2A (Default)
MUST be set after UPS installation or Battery
capacity is changed.

Set battery low voltage (10.5~11.5V)x(battery

Battery Low Voltage Number)
• 11V x Battery Number (Default)
Battery Low/ Set battery low capacity (20~50%)
Battery Low Capacity
Shutdown SETTING • 20% (Default)
Set battery voltage point for system shutdown
Battery Shutdown Voltage in battery mode (10.0~11V) x (battery Number)
Set periodic battery test disable or enable
Periodic Battery Test • Disable (Default)
• Enable
Set battery test interval (7~99 Days)
Battery Test Interval
• 30 Days (Default)
Set testing time for battery test (10~1000sec)
Stop by Time
BATTERY TEST • 10 sec (Default)
Set stop battery voltage in battery test
Stop by Battery Voltage (11~12V) x (battery Number)
Set battery capacity to stop battery-testing.
Stop by Battery Capacity (20~50%)
• 20% (Default)
Set battery age for replacement.
(Disable,12~60Months)
• Disable (Default)
Battery Age Alert Battery Age Alert (Months)
If this feature is enabled and the battery has
been installed over this period, there is a warn-
ing “Battery Age Alert” to indicate it.
Set battery temperature compensation. (0~-5
Temperature Compensation -- (mV/°C/cl))
• 0(mV/°C/cl) (Default)
Pre-Alarm Screen
Use UP and DOWN buttons to switch different sub-menus. Press ENTER button to go into the Pre-Alarm setting
screen.
Setup-Pre-Alarm screen

Pre-Alarm setting can be set in any operation mode
Setup-Pre-Alarm setting list

Set line voltage range:
Upper limit
• +5%
• +10%
• +15%
Line Voltage Range -- • +20% (Default)
Lower limit
• -5%
• -10%
• -15%
• -20% (Default)
Set line frequency range:
Upper / Lower limit
• +/- 1Hz
Line Frequency Range --
• +/- 2Hz
• +/- 3Hz
• +/- 4Hz (Default)
Set UPS Overload percentage (40~100%)
• 100% (Default)
Load --
Set UPS load unbalance percentage (20~100%)
• 100% (Default)
Information Screen
In INFORMATION menu, you can check the serial number, firmware versions, system configuration and settings of
the UPS. There are submenus under the INFORMATION, including Identification, System and Battery.
Information menu
INFORMATION screen

INFORMATION - Identification Screen

When Identification submenu is selected, the Model Name, Serial No. and Firmware Version will be displayed. Use
UP and DOWN buttons to switch between different pages.
Identification screen page 1
Identification screen page 2
INFORMATION - System Screen

When System submenu is selected, the system power, nominal voltage, nominal frequency … etc. information will
be displayed. Use UP and DOWN buttons to switch between different pages.
INFORMATION System screen page 1

INFORMATION - Battery Screen

When Battery submenu is selected, the Battery nominal voltage, capacity, charging current … etc. information will
be displayed. Use UP and DOWN buttons to switch between different pages.
INFORMATION Battery screen page 1

INFORMATION Battery screen page 2
Events Screen
In EVENT menu, you can check the current events, history events and reset all events.
Events menu
Events screen
When event occurs, you will see flashing warning text in the Main Screen.

Alarm warning screen

Current Events
When any event occurs, it will display Module ID and alarm code in Current Events screen. It can save up to 50
events in current list. Only 4 events can be listed in one page. Therefore, if it exceeds more than four, you have to
press UP or DOWN button to read other events.
Current Events screen
History Events
The detailed event information is saved in history events. It can save up to 500 events in history events. When
warning occurs, it will display alarm code, alarm time and Module ID. When fault event occurs, it will display alarm
code, alarm time, Module ID and data 1~2. In order to record more historical information about the UPS system,
the important setting changed, UPS operation mode changes and control action executes will be saved in History
Events.
History Events screen

Reset All Events

The Maintainer password is required to enter Reset All Events screen as shown in Figure 4-42. Then, use LEFT and
RIGHT buttons to choose YES or NO. Choose YES and press ENTER button to reset all events or choose NO to cancel
this action.
Reset All Events screen
Reset All Events Confirmation screen
Alarm List
The table below provides the complete list of UPS alarm messages.
Alarm List
Representation in display LCD Explanation
Fault! Bus Over Voltage DC bus voltage is too high
Fault! Bus Under Voltage DC bus voltage is too low
Fault! Bus Voltage Unbalance DC bus voltage is not balanced
Fault! Bus Short DC bus is short
The rectifiers can’t start due to low DC bus voltage within specified
Fault! Bus Soft Start Time Out
duration
Inverter bus voltage cannot reach desired voltage within specified dura-
Fault! Inverter Soft Start Time Out
tion
Fault! Inverter Voltage Over Inverter Voltage is over Peak Value.

Fault! Inverter Voltage High Inverter Voltage is too high

Fault! Inverter Voltage Low Inverter Voltage is too Low
Fault! R Inverter Voltage Short R phase inverter Output is short-circuited.
Fault! S Inverter Voltage Short S phase inverter Output is short-circuited.
Fault! T Inverter Voltage Short T phase inverter Output is short-circuited.
Fault! RS Inverter Voltage Short R-S inverter Output is short-circuited.
Fault! ST Inverter Voltage Short S-T inverter Output is short-circuited.
Fault! TR Inverter Voltage Short T-R inverter Output is short-circuited.
Fault! Inverter R Negative Power R phase inverter Output Negative Power over range
Fault! Inverter S Negative Power S phase inverter Output Negative Power over range
Fault! Inverter T Negative Power T phase inverter Output Negative Power over range
Fault! Over Load Fault Heavy overload causes UPS fault.
Fault! Battery Fault Batteries reversed
Make sure adequate space is allowed for air ventilation and the fan is
Fault! Over Temperature
working
Fault! CAN Fault CAN communication fault
Fault! TRIG0 Fault Synchronized trigger signal fault
Fault! Relay Fault Inverter relay fault
Fault! Line SCR Fail Line SCR short circuit fault
Fault! EEPROM Fault EEPROM operation error
Fault! Parallel Cable Loosen Fault As stated.
Fault! DSP MCU Stop Communicate As stated.
Fault! Bypass Temperature Fault As stated
Fault! Bypass SCR Fault As stated.
Line Fail Utility lost or abnormal
Line Restore Utility recovered to normal
Warning! EPO Active Check the EPO connector
The load devices are demanding more power than the UPS can supply.
Warning! Over Load Fail
Line mode will transfer to Bypass mode.
Warning! Communicate CAN Fail CAN communication error
In Line mode, the load devices are demanding more power than the
Warning! Over Load
UPS can supply.
Warning! Battery Open Battery not connected
Warning! Battery voltage High Battery voltage is too High
Warning! Module Un-Lock As stated.
Warning! Turn On Abnormal As stated.
Warning! Charge Fail As stated.
Warning! EEPROM Fail EEPROM operation error
Warning! Fan Lock As stated.
Warning! Line Phase Error As stated.
Warning! Bypass Phase Error As stated.
Warning! N Loss Neutral loss

Warning! Internal Initial Fail As stated.

Warning! Comm Syn Signal Fail Communicate Synchronization Signal Fail
Warning! Comm. TRIG0 Fail Communicate Trigger signal fault
Warning! Redundancy Set Fail As stated.
Warning! Parallel Sys Config. Wrong Parallel System Configure error
Warning! Maintenance Bypass Enter maintenance
Warning! Battery Age Alert Battery Life expiration
Warning! Parallel Rack Cable Loosen As stated.
Warning! Parallel Rack Config. Wrong Parallel Rack Configure error
Warning! Parallel Firmware Error Power module parallel firmware error
Warning! Battery Voltage Low Battery voltage is too low.
Warning! ID Conflict Power module ID conflict.
Pre-Alarm! Line Voltage Fail Line voltage over range
Pre-Alarm! Line Voltage Normal Line voltage recovered to normal
Pre-Alarm! Line Frequency Unstable Line frequency over range
Pre-Alarm! Line Frequency Normal Line frequency recovered to normal
Pre-Alarm! Over Load Output Load over range
Pre-Alarm! Load Normal Output Load recovered to normal
Pre-Alarm! Load Unbalance Output Load unbalance
History Record
Important setting changed
Item No. Description Item No. Description
1 Setup! Model Name 2 Setup! Turn On Password
3 Setup! Language 4 Setup! Change Turn On Password
5 Setup! Adjust Time 6 Setup! Nominal Power Display
7 Setup! System Installed Date 8 Setup! Output Voltage
9 Setup! System Last Maintain Date 10 Setup! Bypass Voltage Range
11 Setup! Battery Installed Date 12 Setup! Bypass Frequency Range
13 Setup! Battery Last Maintain Date 14 Setup! Converter Mode
15 Setup! Change Password 16 Setup! ECO Mode
17 Setup! Baud Rate 18 Setup! Bypass Mode
19 Setup! Audible Alarm 20 Setup! Auto-Restart
21 Setup! Factory Reset 22 Setup! Cold Start
23 Setup! EEPROM Reset 24 Setup! Battery Mode Delay Time
25 Setup! EPO Function 26 Setup! Shutdown Restore Time
27 Setup! Save Setting 28 Setup! Redundancy
29 Setup! Power Rating Setting 30 Setup! Charger Test
31 Setup! Nominal Battery Voltage 32 Setup! Battery Capacity in Ah
33 Setup! Maximum Charging Current 34 Setup! Battery Low Voltage
35 Setup! Battery Low Capacity 36 Setup! Battery Shutdown Voltage

37 Setup! Periodic Battery Test 38 Setup! Stop By Time

39 Setup! BATTERY Age Alert 40 Setup! Temperature Compensation
41 Setup! Charging Voltage 42 Setup! PRE-ALARM
43 Setup! UPS Parallel 44 Setup! Independent Battery
UPS mode change

1 UPS Mode! Power On Mode 2 UPS Mode! Standby Mode
3 UPS Mode! Bypass Mode 4 UPS Mode! Line Mode
5 UPS Mode! Battery Mode 6 UPS Mode! Battery Test Mode
7 UPS Mode! Fault Mode 8 UPS Mode! Converter Mode
9 UPS Mode! ECO Mode 10 UPS Mode! Shutdown Mode
11 UPS Mode! Un-Connection 12
Control execution
1 Control! System Turn On 2 Control! System Turn Off
3 Control! Manual Battery Test 4 Control! Cancel Battery Test
5 Control! Turn To Bypass 6 Control! Shutdown Restore
7 Control! Cancel Shutdown 8 Control! Charger Turn On
9 Control! Charger Turn Off 10
Interface and Communication

There are dry contact Port (X1~X2), communication port (RS232/USB), SNMP Card slot and Extra Comm. card slot
at the front panel.
Dry contact ports and communication ports
Dry Contact No. Function

X1 Battery Cabinet Temperature Detection Port– reserved function
X2 Remote EPO input port

X1-Battery Cabinet Temperature Detection Port

The UPS has battery cabinet temperature detection function. UPS can receive battery cabinet temperature through
the external battery cabinet temperature detection board. Communication between the UPS and Battery tempera-
ture detection board was via I2C communication protocol. X1 is the battery cabinet temperature detection port.
Battery Cabinet Temperature Detection Port
Description of Battery Cabinet Temperature Detection Port

Name Position Description
SCL X1.1 I²C communication SCL Signal
SDA X1.2 I²C communication SDA Signal
+3.0V X1.3 3V
Power GND X1.4 GND
X2-Remote EPO Input Port

The UPS has an Emergency Power off (EPO) Function that can be operated by a remote contact assigned by the
user. Users can set the logic (N.C or N.O) of this EPO Function through LCD panel. X2 is the remote EPO input port.
Remote EPO input port
Description of remote EPO port

EPO Logic Setting Position Description
N.C X2.1 & X2.2 EPO activated when Opened X2.1 & X2.2
N.O X2.1 & X2.2 EPO activated when Shorted X2.1 & X2.2
If EPO Logic setting is Normally Closed (N.C), EPO is triggered when pins 1 and 2 of X1 are opened. Otherwise, EPO
Logic setting is Normally Opened (N.O). EPO is triggered when pins 1 and 2 of X2 are closed.

Note:
1. EPO action shuts down the rectifiers, inverters and static transfer switch. But it does not internally disconnect
the input power supply.
2. The default setting of the EPO function logic is Normally Opened (N.O).
Other Communication Interface

Extra Comm. Slot
There is an optional card, Extra Comm. Card which can be inserted into this slot. This option can enhance the com-
munication capability of the modular UPS. It provides an additional SNMP Slot, Dry contact I/P & O/P signals and
temperature sensors ports.
Local Communication Ports – RS232 & USB

Note: The RS232 and USB ports can’t work simultaneously.
SNMP Slot
The SNMP card or AS400 card can be inserted into this slot to work with the UPS.
Troubleshooting
Most of the Fault and Warning need to be released by authorized service personnel. Few of them can be solved
by users themselves.
LCD Message Explanation Solution

Fault! Bus Over Voltage DC bus voltage is too high Contact service personnel.
Fault! Bus Under Voltage DC bus voltage is too low Contact service personnel.
Fault! Bus Voltage Unbalance DC bus voltage is not balanced Contact service personnel.
Fault! Bus Short DC bus is short Contact service personnel.
The rectifiers could not start
Turn off UPS and then restart the UPS. If it
Fault! Bus Soft Start Time Out due to low DC bus voltage
fails again, contact service personnel.
within specified duration
Inverter voltage cannot reach
Fault! Inverter Soft Start Time Turn off UPS and then restart the UPS. If it
desired voltage within specified
Out fails again, contact service personnel.
duration
Inverter Voltage over (Peak
Fault! Inverter Voltage Over Contact service personnel.
Value)
Fault! Inverter Voltage High Inverter Voltage is too high Contact service personnel.
Fault! Inverter Voltage Low Inverter Voltage is too Low Contact service personnel.
R phase inverter Output is
Fault! R Inverter Voltage Short Contact service personnel.
shorted
S phase inverter Output is
Fault! S Inverter Voltage Short Contact service personnel.
shorted
T phase inverter Output is
Fault! T Inverter Voltage Short Contact service personnel.
shorted
Fault! RS Inverter Voltage
R-S inverter Output is shorted Contact service personnel.
Short

Fault! ST Inverter Voltage

S-T inverter Output is shorted Contact service personnel.
Short
Fault! TR Inverter Voltage
T-R inverter Output is shorted Contact service personnel.
Short
Fault! Inverter R Negative R phase inverter Output Nega-
Contact service personnel.
Power tive Power over range
Fault! Inverter S Negative S phase inverter Output Nega-
Fault! Inverter T Negative T phase inverter Output Nega-
Heavy overload causes UPS
Fault! Over Load Fault Reduce some load.
fault.
Check the polarity of battery connection and
Fault! Battery Fault Battery reverse
contact service personnel.
Make sure adequate space is
Check if the ambient temperature is over
Fault! Over Temperature allowed for air vents and the
specification. Or contact service personnel.
fan is working
Fault! CAN Fault CAN communication fault Contact service personnel.
Synchronized trigger signal
Fault! TRIG0 Fault Contact service personnel.
fault
Fault! Relay Fault Inverter relay fault Contact service personnel.
Fault! Line SCR Fail Line SCR short circuit fault Contact service personnel.
Fault! EEPROM Fault EEPROM operation error Contact service personnel.
Fault! Parallel Cable Loosen Check if the parallel cable is loose and con-
As stated.
Fault tact service personnel.
Fault! DSP MCU Stop Commu-
As stated. Contact service personnel.
nicate
Fault! Bypass Temperature Check if the ambient temperature is over
As stated
Fault specification. Or contact service personnel.
Fault! Bypass SCR Fault As stated. Contact service personnel.
Check if the connector is loose when EPO
Warning! EPO Active Check the EPO connector
acts abnormally.
The load devices are demand-
ing more power than the UPS Reduce some load and check output Load-
Warning! Over Load Fail
can supply. Line mode will Capacity and specification
transfer to Bypass mode.
Warning! Communicate CAN
CAN communication error Contact service personnel.
Fail
In Line mode, the load devices
Reduce some load and check output Load-
Warning! Over Load are demanding more power
Capacity and specification
than the UPS can supply.

1. Check battery breaker.

2. Check if the battery connection is well
connected.
Warning! Battery Open Battery not connected
3. Check the setting of Nominal Battery
voltage.
4. Contact service personnel if necessary
Check the setting of Nominal Battery voltage
Warning! Battery voltage High Battery voltage is too High
and contact service personnel.
Warning! Module Un-Lock As stated. Check if module is locked well.
Check if the input voltage or frequency is out
Warning! Turn On Abnormal As stated.
of range.
Warning! Charge Fail As stated. Contact service personnel.
Warning! EEPROM Fail EEPROM operation error Contact service personnel.
Check if the fan is blocked or contact service
Warning! Fan Lock As stated.
personnel.
Check if the Mains phase sequence is correct
Warning! Line Phase Error As stated.
and contact service personnel.
Check if the Bypass phase sequence is cor-
Warning! Bypass Phase Error As stated.
rect and contact service personnel.
Check if the Neutral connection is well and
Warning! N Loss Neutral loss
contact service personnel..
Warning! Internal Initial Fail As stated. Contact service personnel.
Warning! Comm. Syn. Signal Communicate Synchronization
Fail Signal Fail
Communicate Trigger signal
Warning! Comm. TRIG0 Fail Contact service personnel.
fault
Check the redundancy setting is correct and
Warning! Redundancy Set Fail As stated.
contact service personnel.
Warning! Parallel Sys Config.
Parallel System Configure error Contact service personnel.
Wrong
Check if the connector is loose when it acts
Warning! Maintenance Bypass Enter maintenance
abnormally.
Check if the battery has been used over its
Warning! Battery Age Alert Battery Life expiration
service age. Or contact service personnel.
Warning! Parallel Rack Cable Check if the Parallel Rack Cable is loose and
As stated.
Loosen contact service personnel.
Warning! Parallel Rack Config. Check the Parallel Rack Setting is correct and
Parallel Rack Configure error
Wrong contact service personnel.
Warning! Parallel Firmware Power module parallel firm- The firmware version does not support Rack
Error ware error Parallel feature. Contact service personnel.
There are two Power Modules with the
Warning! ID Conflict Power module ID conflict. same ID numbers. Change the repeated ID
to release it. Or contact service personnel.

Service
This chapter introduces how to replace the power module.
Warning:
Only the customer service engineers can do this service.
Remove the power modules from top to bottom, so as to prevent cabinet from toppling due to high center of
gravity.
Replacement Procedures Of Power Module

Warning:
• Confirm UPS is in Line mode or Bypass mode.
• Confirm at least one Power Module remains in the UPS cabinet after one Power Module is removed
• If all power modules have to be removed, the replacement MUST be under Maintenance Bypass Opera-
tion Mode.
1. Turn ready switch to “ ” position

2. The Power Module FAULT LED (RED) indicator is lit to indicate the Power Module output is off and discon-
nected from UPS system.
3. Use a screwdriver to remove the four screws from fixing holes.
4. Two people pull out together and remove the Power Module from its slot together.
5. After servicing the module, confirm that the DIP switch of the module is set correctly and the ready switch
is in unready state “ ”.
6. Push the module into the cabinet and tighten the screws on both sides. If there are more than one power
modules to re-install, please wait 30-second before installing another module.
7. The re-installed Power Module will be turned on automatically when UPS is in line mode.
Specifications
The chapter states the specifications of UPS.
Conformity and Standards

The UPS has been designed to conform to the European and international standards listed below.
European and international standards

Item Normative reference
Uninterruptible power systems (UPS) –
UL1778, CSA C22.2 No.107.3-14
Part 1: General and safety requirements for UPS
Notes:
ESD IEC/EN 61000-4-2 Level 3
RS IEC/EN 61000-4-3 Level 3
EFT IEC/EN 61000-4-4 Level 3
Surge IEC/EN 61000-4-5 Level 3
CS IEC/EN 61000-4-6 Level 3
Power-Frequency Magnetic field IEC/EN 61000-4-8 Level 3
Low Frequency Signals IEC/EN 61000-2-2

Conduction FCC Part 15,Subpart B Class A

Radiation FCC Part 15,Subpart B Class A
Environmental Characteristics
Item Unit Specifications

Noise within 1 m dB Max. 68.2
Altitude m ≤1000, derate power by 1% per 100m between 1000m and 2000m
Relative humidity % RH 0 ~ 95, non-condensing
0 ~ 40°C (Output capacity will be derated when temperature is
Operating temperature °C
over 30°C. It will be derated to 90% at 35°C and 80% at 40°C.
Storage and transportation
°C -15 ~ 60
temperature for UPS
Mechanical Characteristics
Model E-60LV
Rated power (kVA) Unit 60
Dimensions, W x D x H mm 515 x 1000 x 760
Weight kg 182
Color N/A Black
Protection degree, IEC (60529) N/A IP20
Electrical Characteristics (Input Rectifier)

Rectifier AC input (mains)
Rated power (kVA) Unit 20~60
Rated AC input voltage Vac 208/220 (3-phase and sharing neutral with the bypass input)
Input voltage tolerance Vac 156 ~ 253; 121~ 253 (output derated below 70%)
Frequency Hz 50/60 (tolerance: 40Hz ~ 70Hz)
Power factor kW/kVA,
full load (half load) 0.99 (0.98)
Harmonic current distortion THDI% FL <3
Electrical Characteristics (Intermediate DC Circuit)

Battery
Intermediate DC circuit
Model E-60LV
Rated power (kVA) Unit 20 ~ 60
Number of lead-acid cells Nominal 120 (6cells x 20 12V battery block)
2.3V/cell
Float voltage V/cell
Constant current and constant voltage charge mode
Temperature compensation mV/°C/cl 0~-5 (Option)

Ripple voltage % V float ≤1

Ripple current % C10 ≤5
2.35V/cell
Boost voltage VRLA
Constant current and constant voltage charge mode
EOD voltage V/cell 1.67V/cell
Limit current and constant voltage charge mode
Battery charge V/cell Floating Voltage 2.3V/cell
Boost charging 2.35V/cell
Battery charging power max current
1
A 8 / per power module (adjustable)
Note: At low input voltage the UPS recharge capability increases with load decrease (up to the maximum ca-
pacity indicated).
Electrical Characteristics (Inverter Output)

208/220 (three-phase four-wire, with neutral reference to
Rated AC voltage1 Vac
the bypass neutral)
Frequency Hz 50/60 Auto Selectable
105%~110% for 60min; 110%~125% for 10min; 126%~150%
Overload %
for 1min; >150% for 200ms
Neutral current capability % 170%
Steady state voltage stability % ±1 (balanced load), ±2 (100% unbalanced load)
Total harmonic voltage % <2 (linear load), <4 (non-linear load)
Synchronization window +/- 1Hz, +/- 2Hz, +/- 4Hz (default: 4Hz)
Note: Factory setting is 208V. 220V is selected by commissioning engineer.
Electrical Characteristics (Bypass Mains Input)

208/220 (Three-phase four-wire, sharing neutral with the rec-
Rated AC voltage1 Vac
tifier input and providing neutral reference to the output)
Rated current A 60KVA -> 167
105%~110% for 60min; 110%~125% for 10min; 126%~150%
Overload %
for 1min; >150% for 200ms
Upstream protection, bypass line N/A Circuit breaker, rated up to 100% of nominal output current.
Current rating of neutral cable A 1.7 × In
Frequency Hz 50/60 Auto Selectable
Transfer time (between bypass and
ms Synchronous transfer: ≤20ms
inverter)
Upper limit: +10, +15 or +20, default: +15
Bypass voltage tolerance %Va c Lower limit: -10, -20, default: -20
(delay time to accept steady bypass voltage: 10s)
Frequency Range Hz +/- 1Hz, +/- 2Hz, +/- 4Hz (default: 4Hz)
Note: Factory setting is 208V. 220V is selected by commissioning engineer.

Specifications
MODEL NUMBER M90-20 M90-40 M90-60
CAPACITY Power rating 20kVA/18kW 40kVA/36kW 60kVA/54kW
Enclosure capacity: power modules Up to 60kVA (3 x 20kVA)
Enclosure capacity: battery mod-
4, 8, or 12 internal battery modules
ules
INPUT Voltage / frequency nominal 208/120V, 50/60Hz auto sensing
Voltage / frequency range 121–253VAC* (L-L), 40–70Hz
OUTPUT Voltage 208/120V
Frequency 50/60Hz ± 0.5Hz
THD (full load) < 2%
Efficiency Up to 98% ECO mode, 94% online mode
105%-110% for 60min; 110%-125% for 10min; 126%-150% for 1min; >150% for
Overload capacity
200ms
BATTERY SYSTEM Nominal voltage ± 120V
Temperature compensation Yes with optional sensor
Maximum charging current 8A (adjustable) 16A (adjustable) 24A (adjustable)
DIMENSIONS & Enclosure 20.3"W x 39.4"D x 54"H / 484 lbs
WEIGHT Power module 19.0”W x 28.0”D x 5.1”H / 74 lbs
Battery module 4.1”W x 28.3”D x 6.0”H / 68 lbs
ENVIRONMENT Temperature 0–40°C (32–104°F)**
Altitude 5,200 ft above sea level**
Audible noise < 65dBA at 1m
APPROVALS UL-1778 (TUV), cUL, FCC A, RoHS, Energy Star Certified
WARRANTY 2 years (USA and Canada)
COMMUNICATIONS INTERFACE RS-232, EPO, intelligent slot for optional cards (Web/SNMP, Relay, Modbus)
INCLUDED IN BOX User manual, RS-232 cable, Ramp for unloading UPS enclosure
AVAILABLE OPTIONS External maintenance bypass, 480V input transformer, output distribution,
battery temperature sensor
MODEL NUMBER M90L-20 M90L-40 M90L-60

CAPACITY Power Rating 20kVA/18kW 40kVA/36kW 60kVA/54kW
Enclosure capacity: power mod-
Up to 60kVA (3 x 20kVA)
ules
INPUT Voltage/frequency nominal 208/120V, 50/60Hz auto-sensing
Voltage/frequency range 121VAC to 253VAC*
OUTPUT Voltage 208/120V
Frequency 50/60Hz ± 0.5Hz
THD (full load) < 2%
Efficiency Up to 98% ECO mode, 94% online mode
105%-110% for 60min; 110%-125% for 10min; 126%-150% for 1min; >150% for
Overload capacity
200ms
DIMENSIONS & Enclosure 20.3"W x 39.4"D x 30"H / 227 lbs
WEIGHT Power module 19.0”W x 28.0”D x 5.1”H / 74 lbs
ENVIRONMENT Temperature 0–40°C (32–104°F)**
Altitude 5,200 ft above sea level**
Audible Noise < 65dBA at 1m
APPROVALS UL-1778 (TUV), cUL, FCC A, RoHS
WARRANTY (UPS) 2 years (USA and Canada)
COMMUNICATIONS INTERFACE RS-232, EPO, intelligent slot for optional cards (Web/SNMP, Relay, Modbus)
INCLUDED IN BOX User manual, RS-232 cable, Ramp for unloading UPS enclosure
AVAILABLE OPTIONS External maintenance bypass, 480V input transformer, output distribution,
external battery pack battery, battery temperature sensor
*Depending on load level **Battery life is reduced above 30°C, UPS capacity derates above 30°C and 5,200 ft above sea level

Obtaining Service
If the UPS requires Service:
1. Use the TROUBLESHOOTING section in this manual to eliminate obvious causes.
2. Verify there are no circuit breakers tripped.
3. Call your dealer for assistance. If you cannot reach your dealer, or if they cannot resolve the problem, call Xtreme
Power Conversion Corp Technical Support at 800.582.4524. Technical support inquiries can also be made at
[email protected]. Please have the following information available BEFORE calling the Technical Support
Department:
• Your name and address.
• The serial number of the unit.
• Where and when the unit was purchased.
• All of the model information about your UPS.
• Any information on the failure, including LED’s that may or may not be illuminated.
• A description of the protected equipment, including model numbers if possible.
• A technician will ask you for the above information and, if possible, help solve your problem over the
phone. In the event that the unit requires factory service, the technician will issue you a Return Mate-
rial Authorization number (RMA).
If you are returning the UPS to Xtreme Power for service, please follow these procedures:
1. Pack the UPS in its original packaging. If the original packaging is no longer available, ask the Technical Sup-
port Technician about obtaining a replacement set of packaging material. It is important to pack the UPS
properly in order to avoid damage in transit. Never use Styrofoam beads for a packing material.
2. Include a letter with your name, address, daytime phone number, RMA number, a copy of your original
sales receipt, and a brief description of the problem.
3. Mark the RMA number on the outside of all packages. Xtreme Power cannot accept any package without
the RMA number marked on the outside of the boxes.
4. Return the UPS by insured, prepaid carrier to the address provided by the Technician.
5. Refer to the Warranty statements in this manual for additional details on what is covered.

Xtreme Power Conversion Limited Warranty

Xtreme Power Conversion (XPC) Corporation warrants Xtreme Power Conversion equipment, when properly ap-
plied and operated within specified conditions, against faulty materials or workmanship for a period of two years
for M90-Series products from the date of purchase. XPC Corporation warrants internal batteries for a period of
two years from the date of purchase. For equipment sites within the United States and Canada, this warranty cov-
ers repair or replacement, at the sole discretion of XPC Corporation. The customer is responsible for the costs of
shipping the defective product to XPC Corporation. XPC Corporation will pay for ground shipment of the repaired
or replacement product. This warranty applies only to the original purchaser.
If equipment provided by XPC Corporation is found to be Dead-on-Arrival (DOA), the customer must request and
received a Return Material Authorization (RMA) number. DOA equipment is defined as equipment that does not
properly function according to user documentation when initially received and connected in conjunction with
proper procedures as shown in the user documentation or via support provided by XPC Corporation personnel or
authorized agents.
This warranty shall be void if (a) the equipment is repaired or modified by anyone other than XPC Corporation or
a XPC Corporation approved third party; (b) the equipment is damaged by the customer, is improperly used or
stored, is subjected to an adverse operating environment, or is operated outside the limits of its electrical specifi-
cations; or (c) the equipment has been used or stored in a manner contrary to the equipment’s operating manual,
intended use or other written instructions. Any technical advice furnished by XPC Corporation or a XPC Corpora-
tion authorized representative before or after delivery with regard to the use or application of Xtreme Power Con-
version equipment is furnished on the basis that it represents XPC Corporations best judgment under the situation
and circumstances, but it is used at the recipient’s sole risk.
EXCEPT AS STATED ABOVE, XPC Corporation DISCLAIMS ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
EXCEPT AS STATED ABOVE, IN NO EVENT WILL XPC Corporation BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCI-
DENTAL, OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF Xtreme Power Conversion EQUIPMENT,
including but not limited to, any costs, lost profits or revenue, loss of equipment, loss of use of equipment, loss
of software, loss of data, cost of substitutes, or claims by third parties. Purchaser’s sole and exclusive remedy for
breach of any warranty, expressed or implied, concerning Xtreme Power Conversion equipment, and the only
obligation of XPC Corporation under this warranty, shall be the repair or replacement of defective equipment,
components, or parts; or, at XPC Corporations sole discretion, refund of the purchase price or substitution of an
equivalent replacement product.

Appendix A: Battery Cabinet Installation

Assembly



Internal Battery Wiring

DC±120V
External Battery Wiring

Note: Ensure the UPS is properly grounded.
Battery Replacement



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User & Installation Manual

Recycling the Used Battery..............................................................................................................5

Moving the Cabinet.........................................................................................................................8

Types of UPS Cabinet.......................................................................................................................9

Power Module Installation............................................................................................................20

Operation Mode and UPS Operation...........................................................23

Control Panel and Display Description........................................................35

Xtreme Power Conversion Corporation Page 2

Interface and Communication....................................................................60

X2-Remote EPO Input Port............................................................................................................61

Other Communication Interface....................................................................................................62

Electrical Characteristics (Input Rectifier)......................................................................................66

Electrical Characteristics (Intermediate DC Circuit).......................................................................66

Electrical Characteristics (Inverter Output)....................................................................................67

Electrical Characteristics (Bypass Mains Input).............................................................................67

Internal Battery Wiring..................................................................................................................74

External Battery Wiring..................................................................................................................74

Xtreme Power Conversion Corporation Page 3

Before working on this circuit

Risk of Voltage Backfeed

Xtreme Power Conversion Corporation Page 4

2. Use tools with insulated handles.

Recycling the Used Battery

Xtreme Power Conversion Corporation Page 5

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4. To fix the cabinet in position, simply rotate leveling feet clockwise.

Xtreme Power Conversion Corporation Page 7

Moving the Cabinet

Xtreme Power Conversion Corporation Page 8

Types of UPS Cabinet

Battery Location Internal External

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Front / Rear View

Front View Rear View

Xtreme Power Conversion Corporation Page 12

Rear View/Output, Maintenance Bypass, and Input Breakers

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Wiring Terminal Blocks

Rear View & Wiring Terminal Block

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20kVA Power Modue

No. Item Description

Xtreme Power Conversion Corporation Page 16

DIP switch setting and Module Address

Power Module ID Assignment

Xtreme Power Conversion Corporation Page 17

AC input and output maximum current and power cable configuration.

DC input maximum current and power cable configuration.

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UPS G To User Safety ground

UPS Cabinet Wiring

External Battery Cabinet Connection

Xtreme Power Conversion Corporation Page 19

External Battery Cabinet Wiring

Power Module Installation